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I-KOMATSU 21n3013111 21N3000011 PC1000 Track Idler Wheel Assembly / Ukwembiwa kwemigodi enzima EXC Undercarriage Part Source Umenzi / CQC TRACK

I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba imigodi enzima EXC Undercarriage Part Source Umenzi / CQC TRACK Umfanekiso Obonakalayo
  • I-KOMATSU 21n3013111 21N3000011 PC1000 Track Idler Wheel Assembly / Ukwembiwa kwemigodi enzima EXC Undercarriage Part Source Umenzi / CQC TRACK
  • I-KOMATSU 21n3013111 21N3000011 PC1000 Track Idler Wheel Assembly / Ukwembiwa kwemigodi enzima EXC Undercarriage Part Source Umenzi / CQC TRACK
  • I-KOMATSU 21n3013111 21N3000011 PC1000 Track Idler Wheel Assembly / Ukwembiwa kwemigodi enzima EXC Undercarriage Part Source Umenzi / CQC TRACK

Inkcazo emfutshane:

Ivili leKomatsu Track Idler INDIBANO 
Imodeli PC1000
Inombolo yendawo 21n3013111 21N3000011
Ubuchule Ukuphosa
Ubunzima bomphezulu HRC50-58，Ubunzulu10-12mm
Imibala Mnyama
Ixesha lewaranti Iinyanga ezili-12 okanye i-2000 m/h, nokuba yeyiphi na eza kuqala
Isiqinisekiso IS09001-2015
Ubunzima 928KG
Ixabiso le-FOB Izibuko le-FOB Xiamen US$ 25-100/Isiqwenga
Ixesha lokuzisa Kwiintsuku ezingama-20 emva kokuba ikhontrakthi isekiwe
Ixesha lokuhlawula T/T,L/C,WESTERN UNION
I-OEM/ODM Yamkelekile
Uhlobo Izixhobo zesithuthi esingaphantsi kwesithuthi esilandelwayo se-Excavator
Uhlobo lokuhamba Umvubukuli olandelelweyo
Inkonzo Yasemva Kokuthengisa Ebonelelweyo Inkxaso yobugcisa bevidiyo, Inkxaso ekwi-intanethi


Iinkcukacha zeMveliso

Iithegi zeMveliso

I-KOMATSU21N3013111 21N3000011Indibano yevili ye-PC1000 Track Idler

Umenzi weCandelo loMthombo weMigodi enzima ye-EXC Undercarriage

I-OEM-Quality Front Idler / I-Guide Wheel Assembly

Umvelisi womthombo: CQC TRACK (HELI)

1. Isishwankathelo soBugcisa: Ubuchule boBunjineli kwiMigodi yeeToni ezili-100

Uthotho lweKomatsu PC1000 lumele incopho yobunjineli boomatshini abanzima baseJapan kwicandelo lokumba imigodi elikumgangatho ophezulu. Ezi matshini zinamandla—ngakumbi iimodeli zePC1000-6 kunye nePC1000-7—zisetyenziswa kwiindawo zokwemba ezifuna kakhulu kwihlabathi kunye nokwakha okunzima, ukusuka kwimisebenzi yentsimbi eNtshona Ostreliya naseBrazil ukuya kwimigodi yobhedu eChile, kunye neeprojekthi zesanti yeoyile eCanada ukuya kwimisebenzi yokwemba kulo lonke elaseAfrika, eRashiya, naseMzantsi-mpuma Asia.

Ngobunzima bokusebenza obumalunga nama-99,200 kg (218,700 lbs) kunye namandla enjini angama-567 kW (758 HP) avela kwinjini yeKomatsu SDA16V160E-2, olu luhlu lwePC1000 lwakhiwe ngenjongo yokwemba imveliso ephezulu, imisebenzi yemigodi, kunye neeprojekthi ezinkulu zokuhambisa umhlaba. Isithuthi esingaphantsi kwesi sithuthi sommbi weetoni ezili-100 kufuneka simelane nemithwalo enzima, ukusebenza okuqhubekayo, kunye neemeko zomhlaba ezinzima kakhulu.

I-Track Idler Wheel Assembly (Front Idler/Guide Wheel), echongwe ziinombolo zeKomatsu OEM 21N3013111 kunye ne-21N3000011, yinxalenye ebalulekileyo yesithuthi esingaphantsi kwemoto esisebenza njengesikhokelo sokuhamba phambili kunye nenkqubo yolawulo loxinzelelo lwetsheyini yetrekhi ye-excavator. Njengento ehambelana ne-sprocket ye-drive yangasemva (21N-271-1171), i-idler assembly kufuneka imelane nemithwalo enzima, ukukrala okuqhubekayo, kunye namandla okubetha ngamandla ngelixa igcina ulungelelwaniso oluchanekileyo lwetrekhi.

Olu xwebhu lubonelela ngeenkcukacha zobugcisa ezipheleleyo malungaI-Komatsu 21N3013111/21N3000011 Indibano Yevili Le-Track Idler, iyahambelana neemodeli zokumba iimoto ze-PC1000 series. Njengomvelisi wezixhobo ze-EXC eziphantsi kwemoto ezisebenza ngobuchwephesha, i-CQC TRACK (HELI) ibonelela ngezinto ezisemgangathweni we-OEM ezenzelwe ukuhlangabezana okanye ukudlula iinkcukacha zezixhobo zokuqala zemigodi kunye nezicelo zokwakha ezinzima kwihlabathi liphela.

2. Uthotho lweKomatsu PC1000 – Isishwankathelo sePlatform yoMshini

2.1 Iinkcukacha zeModeli

Ipharamitha Inkcazo
Ubunzima bokusebenza 99,200 kg (218,700 lbs)
Imodeli yeNjini IKomatsu SDA16V160E-2
Amandla enjini 567 kW (758 HP) kwi-1,800 rpm
Ukufuduka 15.24 L
Umthamo weBhakethi 5.5 – 8.5 m³
Ukufikelela Okukhulu Kokumba 16.9 m
Ubunzulu Bokumba Obuninzi 11.8 m
Amandla Okumba Aphezulu (ISO) 588 kN

2.2 Iinkcukacha zesithuthi esingaphantsi kwemoto

Ipharamitha Inkcazo
Ububanzi bezihlangu zeTrack 800 mm (eqhelekileyo)
Inani leeRollers zoMthwali (ngecala ngalinye) 3
Inani leeRoller zeTrack (ngecala ngalinye) 8
Uxinzelelo Lomhlaba 0.108 MPa
I-Track Chain Pitch 260 mm (eqhelekileyo kwiklasi yeetoni ezili-100)

2.3 Iimeko zokusetyenziswa

Uthotho lweKomatsu PC1000 lwenzelwe oku kulandelayo:

  • Ukwembiwa komphezulu: Ukwembiwa kwamatye aqinileyo, ukususwa komthwalo ogqithisileyo, ukukhutshwa kwesinyithi
  • Imisebenzi yeQuari: Imveliso ephambili, ukulayisha ibhentshi, ukuphathwa kwezinto
  • Ulwakhiwo Olunzima: Iiprojekthi ezinkulu zokuthutha umhlaba, iziseko zophuhliso
  • Ukuphathwa kwezinto: Ulawulo lwezinto ezigciniweyo, imisebenzi yezibuko

3. Inkcazo yoMsebenzi: Indima ebalulekileyo yoMntu oNgaphambili kwiMigodi yoMvubukulo yeeToni ezili-100

3.1 Imisebenzi Ephambili

I-Track Front Idler Assembly isebenza imisebenzi emine edibeneyo ebalulekileyo ekusebenzeni kakuhle kwe-excavator kunye nobude bexesha lokuqhuba phantsi kwesithuthi:

Umsebenzi Inkcazo Impembelelo yokusebenza
Isikhokelo seTrack kunye noLawulo lweSikhokelo Isebenza njengesikhokelo esiphambili sekhonkco lendlela, iqinisekisa ukulungelelaniswa okufanelekileyo kunye nolwalathiso oluthe tye lokuhamba njengoko indlela ingena kwaye iphuma kwisakhelo esiphambili senqwelo ephantsi kwesithuthi. Ithintela ukususwa kwendlela; iqinisekisa uzinzo oluthe tye ngexesha lokuhamba kumhlaba wemigodi
Ulawulo lweNgxaki yeTrack Ifakwe kwinqwelo eshukumayo eqhagamshelwe kwisilinda yokuqinisa umkhondo, ivumela uhlengahlengiso oluchanekileyo lwendlela yokugoba ukuze ilungelelanise ubude betyathanga ngexesha lomsebenzi. Ilungisa ukudibana komkhondo ukuya emhlabeni; ithintela ukuguguleka okugqithisileyo; ivumela ukususwa komkhondo ukuze kugcinwe
Ukusasazwa koMthwalo kunye nokuFunxwa kweMpembelelo Ixhasa inxalenye enkulu yobunzima bomatshini (malunga neetoni ezili-12–15 kumntu ongasebenziyo) kwaye ifunxa imithwalo yokuqala yoxinzelelo kwimiqobo, amatye, kunye nomhlaba ongalinganiyo. Ikhusela ifreyimu yokugqibela yokuqhuba kunye nereyithingi kumonakalo obangelwa kukutshayiswa; yandisa ubomi besithuthi esingaphantsi kwesithuthi
Ukudibanisa ikhonkco lethrekhi Ibonelela ngomphezulu ogobileyo apho umzila udibanisa khona ujikelezo, ukuqinisekisa ukuhambelana okugudileyo kunye nokunciphisa ukumelana nokungqubana ngexesha lokujikeleza komzila Inciphisa ukulahleka kwamandla; yandisa ubomi bendlela yomzila; iphucula ukusebenza kakuhle kwepetroli

3.2 Ukuchonga Izinto

Ukutyunjwa Iinkcukacha
Iinombolo zeCandelo le-OEM 21N3013111, 21N3000011
Inombolo yeCandelo le-Associated Sprocket 21N-271-1171
Uhlobo lweCandelo I-Track Front Idler / I-Guided Wheel Assembly
Iimodeli ezihambelanayo IKomatsu PC1000-6, PC1000-7, PC1000LC
Iklasi yoomatshini Umgodi wemigodi we-ultra-class weetoni ezili-100
Indawo ngomatshini ngamnye 2 (inye kwicala ngalinye lendlela)
I-Track Chain Pitch 260 mm (umgangatho weklasi yeetoni ezili-100)

I-PC1000 Front Idler Assy

4. Uhlalutyo oluneenkcukacha lweCandelo kunye neenkcukacha zobugcisa

4.1 Ubunjineli bevili elingasebenziyo (Rim)

Ivili elingasebenziyo licandelo elijikelezayo elibonakalayo eliqhagamshelana ngqo nomxokelelwane wendlela. Ubunjineli balo bumisela ubomi bokuguguleka kunye nokuthembeka kokusebenza kwizicelo zemigodi.

Udidi lweNkcazelo Iinkcukacha
Izinto eziphathekayo Intsimbi ye-alloy enamandla aphezulu, enekhabhoni ephezulu (41CrMo4 okanye elinganayo)
Inkqubo yoMveliso I-CNC finishing machining evaliweyo
Ububanzi obungaphandle 800–900 mm (eqhelekileyo kwiklasi yeetoni ezili-100)
Uyilo lweFlange Iiflange ezimbini ezidibeneyo kwimiphetho yangaphandle yokugcina uthotho oluhle lwethrekhi
Ukuphakama kweFlange 35–45 mm (ithintela ukususwa kwendlela ngexesha lokusebenza kwethambeka elisecaleni kumhlaba wemigodi)
Ukubaleka koMphezulu woBulukhuni Ukufakwa komoya kuqiniswe; HRC 50–58
Ubunzulu beTyala eliQinisiweyo 8–12 mm (ukuqina okunzulu ukuze kugcinwe ixesha elide xa kumbiwa)
I-Central Groove Yenziwe ngomatshini ochanekileyo ukuze ilungele iibhloko zesikhokelo setsheyini yethrekhi ukuze kubekho uzinzo olongezelelekileyo ecaleni

4.2 Iinkcukacha ze-Idler Shaft (Spindle)

I-shaft ye-idler isebenza njenge-axle ephakathi ethwala umthwalo, idlulisela yonke imithwalo yokusebenza ukusuka kwivili le-idler ukuya kwiibrakethi zenkxaso kunye ne-mainframe.

Udidi lweNkcazelo Iinkcukacha
Izinto eziphathekayo Intsimbi ye-alloy enamandla aphezulu (41CrMo4 okanye elinganayo)
Unyango lobushushu Ukuqina kwe-core okucinyiweyo nokuthomalalisiweyo (Q&T); Ukuqina kwe-core okungu-280–350 HB (29–38 HRC)
Umphezulu Ukugqiba Ukucocwa ngokuchanekileyo ukuya kwi-≤0.8 µm Ra ukuze kuthintelwe kakuhle isitywina
Ukumelana nokudinwa Yenzelwe imijikelo engaphezu kwe-10⁷ nangaphezulu phantsi komthwalo olinganisiweyo
Amandla Okugoba Yenzelwe ukumelana neempembelelo ezimbi kakhulu ezivela ekubethekeni kwamatye ngaphandle kokuguquka okungapheliyo

4.3 Uqwalaselo lweNkqubo yoBhereyitha

Inkqubo yokuthwala yintliziyo yendibano ye-idler, emisela ukugudiswa kokujikeleza kunye nobomi benkonzo kwimisebenzi yokumba eqhubekayo.

Udidi lweNkcazelo Iinkcukacha
Uhlobo lokuthwala Iibheringi zebhola ezizilungelelanisayo ezimiqolo emibini okanye iibheringi zerola ezidityanisiweyo
Umthamo woMthwalo Yenzelwe imithwalo yeradial edibeneyo (ubunzima bomatshini) kunye nemithwalo ye-axial (amandla asecaleni ngexesha lokujika)
Indawo yokubeka ulungelelwaniso olungafanelekanga Uphawu lokuzilungisa luhlawulela ukungalingani okuncinci phakathi kwe-shaft ne-bracket ukusuka ekuphambukeni kwesakhelo somkhondo
Ukuthambisa Izalisiwe kwangaphambili ngegrisi ye-EP ye-lithium-complex esebenza kakhulu; itywinwe ubomi bonke
Ubomi bokuthwala Yenzelwe iiyure zokusebenza ezingama-5,000–8,000 phantsi kweemeko eziqhelekileyo zokwemba

4.4 Ubunjineli beNkqubo yokutywina

Inkqubo yokutywina ibaluleke kakhulu kwixesha lokusebenza kwiindawo zemigodi apho uthuli, udaka kunye namasuntswana arhabaxa axhaphakileyo.

Udidi lweNkcazelo Iinkcukacha
Uhlobo lweSitywino Inkqubo yezithintelo ezininzi: isitywina sobuso esintantayo (iDuo-Cone) + izitywina zangaphambili ze-labyrinth
Izinto zokutywina eziphambili I-Viton (FKM) yezicelo zokwemba ezisebenzisa ubushushu obuphezulu; i-NBR yezicelo eziqhelekileyo
Ukususwa kwezinto ezingcolisayo I-labyrinth pre-seals ithintela ukungena kwesanti, udaka, kunye namasuntswana amancinci aqhelekileyo kwimisebenzi yokwemba
Ukugcinwa kweLubricant Uyilo olungenamanzi lugcina ukuthambisa okune-bearing ngexesha elide lenkonzo
Ubomi beNkonzo Itywinwe ubomi bonke phantsi kweemeko zokusebenza eziqhelekileyo; akufuneki ukutshintshwa kwentsimi

4.5 I-Track Tensioning Interface

Indibano ye-idler ibandakanya ujongano olucwangcisiweyo ngokuchanekileyo ukuze luqhagamshele kwinkqubo yoxinzelelo lwethrekhi.

Udidi lweNkcazelo Iinkcukacha
Uhlobo loMdibaniso Ibhosi eneentambo okanye isitya esenziwe ngomgunyathi
Uqhagamshelo Ukudibanisa ngqo ukulandelela isilinda soxinzelelo kunye nentonga yoxinzelelo
Uluhlu loLungiso Ukuhamba nge-200–300 mm (kuvumela ukwandiswa kwe-track chain ngexesha lomsebenzi)
Indlela Yokuxinanisa Gcoba isilinda ye-hydraulic (ingahlengahlengiswa nge-grease gun eqhelekileyo)

5. Umvelisi woMthombo: CQC TRACK (HELI) – Umvelisi woMthombo weMigodi enzima ye-EXC Undercarriage Part Source

5.1 Iprofayili yoMvelisi

I-CQC TRACK (esebenza phantsi kobudlelwane be-HELI Group) ngumvelisi okhethekileyo kunye nomthengisi wezixhobo ze-chassis ezilandelelwa nzima, ezinekomkhulu eliseQuanzhou, eTshayina. Le nkampani igcina ukuhlanganiswa okuthe nkqo kuyo yonke inkqubo yokuvelisa, ukusuka ekukhethweni kwezinto eziluhlaza ukuya ekuhlanganisweni kokugqibela kunye novavanyo lomgangatho.

Amandla Okuvelisa Izinto Eziphambili Kwizinto Ezikwinqanaba Lokwemba:

Ubuchule Inkcazo
Ukuyila okuValiweyo Iitoni eziyi-8,000–12,000 zoomatshini bokubumba abasetyenziselwa ukuvelisa izinto ezikumgangatho ophezulu
Unyango lobushushu Ukuqina kwe-induction kunye nee-oven ze-carburizing ezilawulwa yikhompyutha kunye neprofayili yobushushu echanekileyo
Ukuqina Okunzulu Iinkqubo ezikhethekileyo ezifikelela kubunzulu be-8–12 mm zecala lokumelana nokuguguleka komgangatho wokumba
Umatshini Wokuchwetheza ngokuchanekileyo Amaziko okujika e-CNC amakhulu kunye namaziko oomatshini anokuchaneka kwinqanaba le-micron
Indibano yesitywina Indawo yokuhlanganisana yegumbi elicocekileyo ukuze kufakwe izitywini zobuso ezidadayo kunye neenkqubo zokuthwala
Uvavanyo loMgangatho Ilebhu ye-NDT yangaphakathi ene-MPI, UT, kunye nobuchule bokuvavanya ubulukhuni

5.2 Iinkqubo zoQinisekiso loMgangatho kwiZicelo zeMigodi

Isilinganiselo soLawulo loMgangatho Umgangatho wokuphunyezwa Indlela yokuqinisekisa
Isiqinisekiso sezinto Ukulandeleka ngokupheleleyo ngohlalutyo lokwakheka kweekhemikhali Iingxelo zoVavanyo lweMill (ii-MTR); uhlalutyo lwe-spectrographic
Uvavanyo Olungonakalisiyo Ukuhlolwa kweMagnetic Particle (MPI) kwizinto ezibunjiweyo Ukufunyanwa kweentanda kwiindawo ezixinezelekileyo
Uvavanyo lwe-Ultrasonic I-UT kwimigodlo engasebenziyo kunye nemizimba eyenziwe ngobumba Ukufunyanwa kweziphene zangaphakathi
Ukuqinisekiswa koBume Ukuhlolwa koMatshini wokuLinganisa oQokelelweyo (i-CMM) Ukunyamezelana kwe-±0.02 mm kwiijenali zeebheringi kunye neendawo zokutywina
Uvavanyo loBulukhuni Ukuqinisekiswa kweRockwell (HRC) kuzo zonke iindawo eziphathwe ngobushushu Ukulinganiswa kobunzulu bomphezulu kunye necala
Uvavanyo loBulungisa beSeal Ukuqinisekiswa koxinzelelo lweendibano zesitywina ezidadayo Uvavanyo lokuvuza ngaphambi kokuthunyelwa
Ukuthobela iMigangatho Iinkqubo zokuvelisa eziqinisekisiweyo ze-ISO 9001:2015 Ukuqinisekiswa kophicotho-zincwadi ngumntu wesithathu

5.3 Ubunjineli beMetallurgical kwizicelo ezinzima

I-CQC TRACK isebenzisa ubunjineli be-metallurgical obuphambili ukuze ifikelele kumlinganiselo ofanelekileyo wobunzima, ukuqina, kunye nokumelana nokudinwa okufunekayo kwi-excavator ze-100-ton class idlers:

Ibanga le-alloy Isicelo Iipropati eziphambili
41CrMo4 Chromium-Molybdenum Izicelo zemigodi ezisebenza nzima kakhulu Ukuqina okuphezulu; ukumelana nokudinwa okugqwesileyo; ukomelela okuphuculweyo kumaqondo obushushu aphantsi
Intsimbi yeManganese engama-50Mn Abantu abaqhelekileyo abasebenza nzima abangasebenzi kakuhle Ukuqina okugqwesileyo; ukumelana nokuguguleka okuhle; ixabiso liphantsi
I-40Cr Chromium Alloy Usetyenziso oluphuculweyo lokudinwa Ukuqina okuphuculweyo; ukomelela kokudinwa okuphuculweyo; ukomelela okuhle

Ubunjineli boNyango lobushushu bePropati ezimbini:

  1. Ukucima kunye nokunciphisa (Q&T): Umzimba wonke owenziweyo uqiniswe kwi-840–880°C, ucinywe, uze uqiniswe kwi-500–650°C. Ubunzima obuphakathi: 280–350 HB (29–38 HRC) — okubonelela ngokuqina okufanelekileyo kokufunxa impembelelo.
  2. Ukuqina Komphezulu Wokungenisa: Emva kokugqitywa komatshini wokulungisa, umphezulu wokuguguleka obalulekileyo uqiniswa kwindawo ethile. Ukuqina komphezulu: HRC 50–58 kunye nobunzulu bekheyisi 8–12 mm—okubonelela ngokumelana nokuguguleka okugqwesileyo ngelixa ugcina ukuqina kwengaphakathi.
  3. Ukuqinisekiswa kweProfayili yoBulukhuni: Iindlela zokudlula kobulukhuni obuncinci ziqinisekisa utshintsho olulawulwayo ukusuka kumphezulu oqinileyo ukuya kumbindi oqinileyo, nto leyo ethintela ukuqhekeka okanye ukwahlukana kwecala nombindi phantsi komthwalo onzima.

6. Izixhobo ezidityanisiweyo zeKomatsu PC1000 Series

Ukuze kugcinwe kakuhle isithuthi esingaphantsi kwesithuthi—okubalulekileyo kwimisebenzi yemigodi apho ixesha lokungasebenzi lichaphazela ngqo ingeniso yemveliso—isixhobo sokusebenza esingaphambili kufuneka sivavanywe kunye nezixhobo ezongezelelweyo. I-CQC TRACK yenza ipotifoliyo epheleleyo yecandelo le-chassis yee-excavators zeKomatsu PC1000 series.

Icandelo Isalathiso se-OEM Umsebenzi Inqaku lokudibanisa
I-Drive Sprocket 21N-271-1171 Ukudibana kokugqibela kokuqhuba; iphimbo le-260 mm; intsimbi eyenziwe nge-41CrMo4 Tshintsha nge-track chain njengenkqubo ehambelanayo
Indibano yeTrack Chain Iphimbo le-260 mm Ikhonkco lendlela evaliweyo nethanjiswe nge-oyile (SLT) elinee-bushings eziqinileyo Iphimbo eliqhelekileyo le-PC1000 series
Izihlangu zeTrack Ububanzi obuyi-800 mm Igrosa kathathu (ilitye) lokwembiwa kwemigodi; kabini grouser izicelo jikelele Fanisa nomhlaba wesicelo
Iirola zeTrack Bottom 8 ngecala Ubunzima bomatshini wokuxhasa kwintambo esezantsi Kufuneka itshintshwe ngeeseti ukuze isasazwe ngokulinganayo
Iirola zeTrack Carrier (Phezulu) 3 ngecala ngalinye Inkxaso yomtya wokubuyela wengoma ephezulu Ikhonkco lendlela ekhokelayo ngaphezulu kwesakhelo sendlela
I-Track Adjuster kunye ne-Recoil Spring Inxulunyaniswa nomntu ongasebenziyo Uxinzelelo lwe-hydraulic kunye nokufunxwa kwempembelelo Isebenzisana ngokuthe ngqo ne-21N3013111 idler

6.1 Umgaqo wokuHlanganisa i-Idler kunye ne-Track Chain

Kwi-PC1000 series mining excavators, i-front idler kunye ne-track chain kufuneka zihlolwe njengenkqubo ehambelanayo. Ukusebenzisa i-idler entsha ene-chain egugile kakhulu (okanye ngokuchaseneyo) kudala:

  • Ukunxiba Okukhawulezileyo KweTread: I-geometry yoqhagamshelwano engahambelaniyo itshabalalisa umphezulu obalekayo we-idler
  • Umonakalo we-Bushing: Ukusilela kwangethuba kwe-track chain bushings
  • Umngcipheko wokususa umkhondo: Ukubandakanyeka okungafanelekanga kwandisa amathuba okutyibilika ecaleni
  • Ubomi beNkonzo obuNcitshisiweyo: Ukuncipha kwama-40–60% kubomi bemihla ngemihla

6.2 Iinkcukacha zeSprocket zePC1000 (Isalathiso)

Ukuze ucwangcise ngokupheleleyo isithuthi esingaphantsi kwemoto, iinkcukacha ze-drive sprocket (21N-271-1171) zezi:

Ipharamitha Inkcazo
Izinto eziphathekayo Intsimbi ye-alloy ye-41CrMo4 eyenziwe nge-Forged
Inkqubo Yokuqinisa Ukuqina kwe-Induction (Iiflanks zamazinyo kunye neengcambu)
Ubunzulu beTyala 5–8 mm
Ubunzima bomphezulu 55–60 HRC
Umgangatho woMveliso Isiqinisekiso se-ISO 9001:2015

7. Izicelo zeMarike yeHlabathi kunye noLungiso lweNgingqi

Uthotho lweKomatsu PC1000 lusetyenziswa kwimisebenzi yemigodi kunye nemisebenzi yokwakha enzima kwihlabathi liphela. Izixhobo zeCQC TRACK zenziwe ngohlengahlengiso oluthile lwengingqi ukuze zihlangabezane neemeko zokusebenza zasekuhlaleni kunye nezinto ezikhethwayo zokuthengwa kwabanini bemigodi kunye nabasasazi beendawo.

7.1 UMzantsi Melika

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Imigodi yase-Andean ekwindawo ephakamileyo (3,000–4,500m), ukukrazulwa kwesinyithi, imisebenzi yobhedu, ukufuma okuphezulu kwimimandla eselunxwemeni
Uhlengahlengiso lweCandelo Iingubo eziphuculweyo zokulwa nokugqwala; iinkqubo zokutywina ezinzima zokukhupha amasuntswana amancinci; ukuqinisekiswa kokusebenza okuphezulu
Ukukhetha ukuthenga Ukufunyanwa ngqo kwifektri; izixhobo ezipheleleyo zokuthwala ngaphantsi kwesithuthi; iinkqubo zewaranti eyongeziweyo; uxwebhu lobuchwephesha lwesiSpanish/isiPhuthukezi

7.2 Afrika

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Ukukrala okukhulu kwesanti/igranite, amaqondo obushushu aphezulu, iindawo zokumba ezikude, imigama emide yothutho
Uhlengahlengiso lweCandelo Iifomyula zegrisi ezishushu kakhulu; Iiseal zeViton zokuxhathisa iikhemikhali; amaxesha okusebenza ande; ulwakhiwo oluqinileyo lokusebenza kude
Ukukhetha ukuthenga Iiodolo ezinkulu zemisebenzi yemigodi; ukuthunyelwa ngeekhonteyina; amaxwebhu obuchwephesha ngesiNgesi nangesiFrentshi; iindlela zokuthutha ngenqwelo moya zokutshintshwa ngokukhawuleza

7.3 IRashiya kunye neCIS

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Amaqondo obushushu angaphantsi kwe-zero (-40°C), i-permafrost, ukumbiwa komhlaba oqandisiweyo, iimeko zokunyibilika kwexesha lonyaka
Uhlengahlengiso lweCandelo Igrisi yokuthwala enobushushu obuphantsi; iifomyula zentsimbi ezinokuqina okuphuculweyo kobushushu obuphantsi; izitywina ezilungiselelwe ukuqala ngokubandayo; uyilo lokuqhekeka okuchasene nokuqhekeka okuncinci
Ukukhetha ukuthenga Amaxabiso ngqo avela kumatshini; iipakethe zesatifikethi ezipheleleyo; inkxaso yamaxwebhu eerhafu; iinkcukacha zobugcisa zolwimi lwesiRashiya

7.4 Ostreliya

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Ukumbiwa kwesinyithi (Pilbara), ukurhawuzelelwa okuphezulu, ubushushu obugqithisileyo, ukusebenza kude, imigangatho yokhuseleko engqongqo
Uhlengahlengiso lweCandelo Iinkqubo zokuvala ezisebenza nzima zokuthintela amasuntswana amancinci; uyilo oluhlala ixesha elide lokunxiba; ukuthobela imigangatho yokhuseleko lwemigodi yase-Australia; isiqinisekiso se-AS/NZS
Ukukhetha ukuthenga Ukuhanjiswa kwangoko; ukufumaneka kwezixhobo ezipheleleyo zokuthwala impahla; inkxaso yobugcisa kunye nabameli bendawo; ukuhanjiswa kwindawo yemigodi

7.5 Korea kunye noMzantsi-mpuma weAsia

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Imisebenzi yemigodi, izicelo zeendawo zokuthutha iinqanawa, ukwakhiwa kwezixeko, iimfuno ezichanekileyo kakhulu
Uhlengahlengiso lweCandelo Ukunyamezelana okuchanekileyo; iprofayili yengxolo ephantsi; isiqinisekiso se-KCS; ukugqitywa komphezulu okumgangatho ophezulu
Ukukhetha ukuthenga Ubungakanani beodolo ukusuka kobuncinci ukuya kobuphakathi; ukuthunyelwa ngokukhawuleza; amaxwebhu obuchwephesha ngesiKorea/isiTshayina; ukuthunyelwa kwe-LCL okukwisikhongozeli

7.6 eMntla Melika

Ipharamitha Uhlengahlengiso
Indawo yokusebenza Intlabathi yeoyile (eKhanada), ukwembiwa kwamatye aqinileyo, imisebenzi yemigodi, imigangatho yokhuseleko engqongqo
Uhlengahlengiso lweCandelo Iinkqubo zokuvala ezisebenza nzima zokuthintela amasuntswana amancinci; uyilo oluhlala ixesha elide lokunxiba; ukuthotyelwa kwemigangatho ye-ANSI/SAE
Ukukhetha ukuthenga Ukufumaneka okupheleleyo kwezixhobo zokuthwala impahla; inkxaso yobugcisa kunye nokumelwa kwasekuhlaleni; ukufumaneka kwezixhobo ngokukhawuleza

7.7 Iindlela ezilungileyo zoshishino lwemigodi

Kwimisebenzi yokwemba kuzo zonke iingingqi, kucetyiswa iindlela zokuthenga ezilandelayo:

Ukuziqhelanisa Inzuzo
Ukufunyanwa ngqo kwiFektri Ixabiso eliphantsi leyunithi; inkxaso yobugcisa ngqo; amaxabiso omthamo; ukhuseleko lwekhonkco lokubonelela
Iikhithi ezipheleleyo ze-Undercarriage Izinto ezinxitywayo ezifanayo (iirola, ii-idlers, ii-sprockets, ii-chain); ixesha elide lenkonzo; ukuthengwa okulula
Ucwangciso Lokugcinwa Olucwangcisiweyo Ukutshintshwa okucwangcisiweyo ngexesha lokungasebenzi elicwangcisiweyo; kunciphisa ukuphazamiseka kwemveliso; uhlahlo lwabiwo-mali oluqikelelweyo
Ukulandeleka kweCandelo Iingxelo zoVavanyo lweMill; iirekhodi zonyango lobushushu; isiqinisekiso somgangatho; ukuthotyelwa kwe-ISO 9001:2015
Isitokhwe seBuffer yoLuhlu Izinto ezibalulekileyo ezigcinwe kwindawo yokusebenza kwemigodi; kunciphisa umngcipheko wexesha lokungasebenzi

8. Ukuqinisekiswa kokuthengwa kunye nokuHlangana

8.1 Amanyathelo okuqinisekisa ukuthengwa kwangaphambili

  1. Ukuqinisekiswa kweModeli yoMshini: Qinisekisa uyilo oluchanekileyo lwemodeli (PC1000-6, PC1000-7, PC1000LC) kunye nenombolo yochungechunge
  2. Ukuqinisekiswa kweNombolo yeCandelo le-OEM: Qinisekisa inombolo yecandelo le-idler ngokuchasene namaxwebhu omatshini:
    • 21N3013111 (indibano yokuqala ye-idler)
    • 21N3000011 (eyenye okanye engaphantsi)
  3. Ulungelelwaniso lweSitulo esingaphantsi kwesithuthi: Qinisekisa inani leerola zetrekhi kwicala ngalinye (ezi-8 ezisemgangathweni) kunye nobubanzi bezihlangu zetrekhi (ezi-800 mm ezisemgangathweni)
  4. Ukuqinisekiswa kwePitch yeTrack Chain: Qinisekisa ukuba i-pitch yeTrack Chain ekhoyo—uthotho lwePC1000 lusebenzisa umgangatho wepitch we-260 mm
  5. Ukuhambelana kweNkqubo yokuXhatshazwa: Qinisekisa ukuhambelana kwesilinda ye-adjuster yethrekhi kunye ne-interface ye-idler

8.2 Iindlela Zokufumana Izinto

Itshaneli Eyona ilungileyo Iingenelo
I-Factory Direct (i-CQC TRACK) Iinkampani zemigodi, abanini beenqanawa ezinkulu, abasasazi bamazwe ngamazwe Ixabiso eliphantsi leyunithi; inkxaso yobugcisa ngqo; amaxabiso omthamo; ukwenziwa ngokwezifiso; ukulandeleka ngokupheleleyo
Inethiwekhi yoSasazo eGunyazisiweyo Ukuthengwa kweyunithi enye; ukutshintshwa kwentsimi ngokungxamisekileyo; imisebenzi yokwemba emincinci Isitokhwe sendawo; ukuthunyelwa ngokukhawuleza; inkxaso yobugcisa ngolwimi lwasekuhlaleni

9. Iingcebiso zoLondolozo kunye noThintelo lokungaphumeleli

9.1 Imigaqo yoHlolo oluQhelekileyo lweMisebenzi yeMigodi

Indawo yokuhlola Izihlandlo Izalathisi Isenzo
Impahla yokunxiba ye-Idler Tread Veki nganye Ukunciphisa ububanzi >15 mm; ipateni yokunxiba engalinganiyo Linganisa ukuguguleka; cwangcisa ukutshintshwa
Imeko yeFlange Veki nganye Ukonakala kweflange >5 mm; ukuguqulwa; ukuqhekeka Hlola umngcipheko wokuyeka ukulandela umkhondo
Ukunyaniseka kweSitywina Imihla ngemihla Ukuvuza kwegrisi; ungcoliseko olubonakalayo Ukutshintshwa kwesitywino kwangoko ukuba kukho umonakalo
Imeko yokuthwala Nyanga nganye Ukujikeleza okurhabaxa; ingxolo; ukudlala ngokugqithisileyo Ukutshintshwa kweebheringi; hlola umngxuma
Uxinzelelo lweTrack Imihla ngemihla Ukugoba >50 mm embindini; ukuxinana okugqithisileyo Lungisa kwiinkcukacha ze-sag ezingama-30–50 mm
Iibholti zokuFaka Veki nganye Ukuqinisekiswa kwe-torque; ukukhululeka Buyela kwi-specification

9.2 Iindlela Eziqhelekileyo Zokusilela – Izicelo Zokumba

Imo Yokusilela Isizathu esiPhambili Uthintelo
Ukunxiba kweFlange kwangaphambi kwexesha Utyando olunzima olusecaleni; i-undercarriage engalungelelananga kakuhle; uxinzelelo olukhulu lomkhondo Nciphisa ukusebenza kwe-side-slope; qinisekisa ukulungelelaniswa; gcina uxinzelelo olufanelekileyo
Ukuthwala Ukubanjwa Ukungasebenzi kakuhle kwesitywini okukhokelela ekungcoleni nasekulahlekeni kwezithambiso Ukuhlolwa rhoqo kwesitywino; ukutshintshwa ngexesha elifanelekileyo
Umphetho we-Idler oqhekekileyo Imithwalo enzima kakhulu; ukudinwa kwezinto; imveliso engaphantsi komgangatho Kuphephe ukulayisha izinto ezibangela ukukhwankqiswa; hlola emva kweziganeko zempembelelo; umthombo ovela kumvelisi othembekileyo
Ishaft ye-Bent Idler Imiphumo emibi ecaleni enamatye okanye imiqobo Uqeqesho lwabaqhubi; ukuphepha imiqobo; uxinzelelo olufanelekileyo lomkhondo
Ukunxiba okungalinganiyo kweTread Isithuthi sangaphantsi esingalunganga; ityathanga lendlela eligugileyo Qinisekisa ulungelelwaniso; tshintsha ityathanga kunye ne-idler njengoko iseti ihambelanayo

9.3 Iingcebiso zokutshintsha

Imeko Ingcebiso Ingqiqo
Ukusilela kwe-Single Idler Tshintsha i-idler yomntu ngamnye ukuba i-track chain ayibonakali igugile kakhulu Ixabiso liphantsi; ixesha lokungasebenzi lincinci
Ukunxiba i-Idler kunye ne-Chain Wear Buyisela i-idler kunye ne-track chain njengoko iseti ifanisiwe Ithintela ukungalingani kwepitch; yandisa ubomi benkonzo
Ukulungiswa okupheleleyo kwezithuthi ezingaphantsi kwesithuthi Buyisela zonke izinto (ii-sprockets, ii-idlers, ii-rollers, ii-chain) ngaxeshanye Ubomi benkonzo obuphezulu; ukusebenza kakuhle
Imisebenzi yezemigodi Lungiselela ukutshintshwa ngexesha lokulungiswa okucwangcisiweyo Inciphisa ixesha lokungasebenzi kwemveliso

10. Itheyibhile yesishwankathelo seeNkcukacha zoBugcisa

Ipharamitha Inkcazo
Iinombolo zeCandelo le-OEM 21N3013111, 21N3000011
Inombolo yeCandelo le-Associated Sprocket 21N-271-1171
Iimodeli ezihambelanayo IKomatsu PC1000-6, PC1000-7, PC1000LC
Uhlobo lweCandelo I-Track Front Idler / I-Guided Wheel Assembly
Izinto eziphathekayo Intsimbi ye-alloy eyenziwe nge-41CrMo4 / 50Mn / 40Cr eyenziwe nge-alloy
Ububanzi obungaphandle 800–900 mm
Ukuphakama kweFlange 35–45 mm
Ubunzima bomphezulu I-HRC 50–58 (iqiniswe i-induction)
Ubunzulu beTyala 8–12 mm
Uhlobo lokuthwala Ibhola ezizilungisayo ezimiqolo emibini okanye i-roller enciphileyo
Uhlobo lweSitywino Itywina yobuso edadayo + iitywina zangaphambili ze-labyrinth (ezinomqobo omninzi)
Ukuthambisa Igrisi ye-EP ye-lithium-complex ezaliswe kwangaphambili
I-Track Chain Pitch 260 mm
Ubunzima bokusebenza komatshini 99,200 kg
Amandla enjini 567 kW (758 HP)
Ubomi beNkonzo Iiyure zokusebenza ezingama-5,000–8,000 (iimeko zemigodi)
Ubushushu bokusebenza -40°C ukuya ku +85°C (-40°F ukuya ku +185°F)
Isiqinisekiso I-ISO 9001:2015

11. Isiphelo

Ii-embacu zeKomatsu PC1000-6 kunye nePC1000-7 zimele umgangatho ophezulu wobunjineli baseJapan kwicandelo leembacu zemigodi ezikumgangatho ophezulu. Ezi matshini ze-100-ton zisetyenziswa kwimisebenzi yemigodi enzima kakhulu kwihlabathi, apho ukuthembeka kunye nokuqina kuchaphazela ngokuthe ngqo inzuzo yemveliso.

I-Track Idler Wheel Assembly (21N3013111 / 21N3000011) yinxalenye ebalulekileyo yomsebenzi ekhokela uthotho lwe-track pitch lwe-260 mm, ilawula uxinzelelo lwe-track, kwaye ifunxa imithwalo yempembelelo ngelixa ixhasa inxalenye ebalulekileyo yobunzima bokusebenza komatshini. Ubunjineli be-idler—obuquka ukuqina kwe-induction enzulu (ubunzulu be-case ye-8–12 mm), iinkqubo zokutywina ezichanekileyo, kunye nokwakhiwa kwentsimbi ye-41CrMo4 enamandla aphezulu—yenzelwe ngokukodwa iimfuno ezigqithisileyo zezicelo zemigodi.

I-CQC TRACK (HELI) imele njengomvelisi wezixhobo ze-EXC ezisebenza nzima zokumba undercarriage part source professional, ene-integration epheleleyo ethe nkqo, ubunjineli be-metallurgical obuphambili, iiprotokholi zokuqinisekisa umgangatho eziqinileyo, kunye neziseko zophuhliso ezibanzi zehlabathi. Izixhobo zethu zenzelwe ukuhlangabezana okanye ukudlula iinkcukacha ze-Komatsu OEM, eziquka:

  • I-Closed-die forging eyenzelwe ulwakhiwo oluphezulu lweenkozo kunye nokumelana nokudinwa
  • Unyango lobushushu oluneempawu ezimbini oludibanisa umongo oqinileyo (280–350 HB) nomphezulu ogugileyo (HRC 50–58)
  • Ukuqina kwe-induction enzulu kunye nobunzulu be-case ye-8–12 mm ukuze kugcinwe ixesha elide lokusetyenziswa kwemigodi
  • Umatshini wokulungisa ngokuchanekileyo one-± 0.02 mm tolerances kwiindawo ezibalulekileyo zokujonga
  • Iinkqubo zokuvala izithintelo ezininzi zokuthintela ukungcola kwiindawo ezixineneyo
  • Ukulandeleka ngokupheleleyo kwezinto kunye neeNgxelo zoVavanyo lweMill kunye nesatifikethi
  • Iinkqubo zokuvelisa eziqinisekisiweyo ze-ISO 9001:2015

Olu tyalo-mali lobunjineli luqinisekisa ukusebenza okuthembekileyo kuzo zonke iindawo zokusebenza ezifuna kakhulu kwihlabathi liphela—ukusuka kwimigodi yentsimbi yaseOstreliya naseMzantsi Melika ukuya kwimisebenzi yedayimani negolide eAfrika, ukusuka kwimimandla enomkhenkce engapheliyo eRashiya ukuya kwiindawo zokumba imigodi zaseKorea naseMzantsi Mpuma Asia, kunye nokusuka kwisanti yeoyile yaseKhanada ukuya kwimisebenzi yokumba imigodi eMntla Melika.

Ukuze ufumane iinkcukacha zobugcisa, imibuzo ngamaxabiso, okanye ukufaka iiodolo zezinto ezingaphantsi kwemoto yeKomatsu PC1000, nxibelelana nesebe lentengiso lamazwe ngamazwe leCQC TRACK malunga nenombolo yakho yothotho lomatshini kunye neemfuno ezithile.

Umbhali:
ISebe leNtengiso laMazwe ngaMazwe le-CQC – uJack
Umenzi weCandelo loMthombo weMigodi enzima ye-EXC Undercarriage
Ingcali kwiKomatsu, Liebherr, SANY, HITACHI, KOBELCO, kunye neLIUGONG Excavator Solutions
Umenzi oQinisekisiweyo: HELI (CQC TRACK)

*Isikhanyeli: Zonke iinombolo zeenxalenye kunye neemodeli zoomatshini ezikhankanyiweyo zenzelwe ukuchonga kunye nokuhambelana kuphela. I-CQC TRACK ngumvelisi ozimeleyo wezinto ezithengiswa emva kwemarike kunye ne-OEM-quality components. Zonke iimpawu zorhwebo (kuquka i-KOMATSU, i-PC1000, kunye neempawu zeemodeli ezinxulumene nazo) zihlala ziyimpahla yabanini bazo.*

  • Ngaphambili:
  • Okulandelayo:
    • Bhala umyalezo wakho apha uze uwuthumele kuthi

    Iindidi zemveliso