KOMATSU 21n3013111 21N3000011 PC1000 Track Idler Giraangiraha Isku-xidhka / Macdanta culus EXC Qalabka Hoostiisa Isha Qaybta Soo-saaraha / CQC TRACK
KOMATSU21N3013111 21N3000011Isku-dubaridka Taayirada Idler ee PC1000 Track
Soo-saaraha Qaybta Hoose ee Macdanta EXC
Qalabka Taayirada Hore ee Tayada OEM / Tilmaamaha
Soo-saaraha: CQC TRACK (HELI)
1. Dulmar Farsamo: Injineernimo Heer Sare ah oo loogu talagalay Qodayaasha Macdanta ee Heerka 100-Tan ah
Taxanaha Komatsu PC1000 wuxuu matalaa meesha ugu sarreysa ee injineernimada mashiinnada culus ee Jabbaan ee qaybta qodista macdanta ee heerka sare ah. Mashiinnadan cajiibka ah - gaar ahaan moodooyinka PC1000-6 iyo PC1000-7 - waxaa lagu daadgureeyay deegaannada macdanta iyo dhismaha ee ugu baahida badan adduunka, laga bilaabo hawlaha macdanta birta ee Galbeedka Australia iyo Brazil ilaa macdanta naxaasta ee Chile, iyo mashaariicda ciidda saliidda ee Kanada ilaa hawlaha qodista ee Afrika, Ruushka, iyo Koonfur-bari Aasiya.
Iyada oo miisaankeedu yahay qiyaastii 99,200 kg (218,700 rodol) iyo wax soo saarka awoodda matoorka oo ah 567 kW (758 HP) oo ka imanaya matoorka Komatsu SDA16V160E-2, taxanaha PC1000 waxaa loogu talagalay macdan qodista wax soo saarka sare leh, hawlaha qodista, iyo mashaariicda dhulka ee baaxadda weyn. Qalabka hoostooda ee qodista noocan ah ee 100-tan ah waa inuu u adkeystaa culaysyo aad u daran, hawlgal joogto ah, iyo xaaladaha dhulka ugu adag.
Isku-xidhka Taayirada Raad-raaca (Front Idler/Hagaha Taayirada), oo ay aqoonsadeen lambarrada qaybaha Komatsu OEM 21N3013111 iyo 21N3000011, waa qayb muhiim u ah hawlgalka hoose ee hagitaanka iyo nidaamka maaraynta xiisadda ee silsiladda raad-raaca qodaha. Iyada oo ah lammaane u ah isha gadaal ee wadista (21N-271-1171), isku-xidhka dayax-gacmeedku waa inuu u adkeystaa culaysyo aad u daran, xoqid joogto ah, iyo xoogagga saameynta daran iyadoo la ilaalinayo isku-xidhka saxda ah ee wadada.
Dukumeentigani wuxuu bixiyaa qeexitaanno farsamo oo dhammaystiran oo ku saabsanKomatsu 21N3013111/21N3000011 Raad-raaca Giraangiraha Idler, oo la jaan qaadaya moodooyinka qodayaasha taxanaha PC1000. Iyada oo ah soo saaraha qaybta hoose ee macdanta culus ee EXC, CQC TRACK (HELI) waxay bixisaa qaybo tayo sare leh oo OEM ah oo loo sameeyay inay buuxiyaan ama dhaafaan qeexitaannada qalabka asalka ah ee macdanta iyo codsiyada dhismaha culus ee adduunka oo dhan.
2. Taxanaha Komatsu PC1000 - Dulmar Guud oo ku saabsan Madal Mashiinka
2.1 Qeexitaannada Moodeelka
| Halbeegga | Faahfaahinta |
|---|---|
| Miisaanka Hawlgalka | 99,200 kg (218,700 rodol) |
| Nooca Matoorka | Komatsu SDA16V160E-2 |
| Awoodda Matoorka | 567 kW (758 HP) oo ah 1,800 rpm |
| Barakaca | 15.24 L |
| Awoodda baaldi | 5.5 – 8.5 m³ |
| Gaaritaanka Qodidda Ugu Badan | 16.9 mitir |
| Qoto dheer ee ugu badan ee Qodista | 11.8 mitir |
| Xoogga Qodida Ugu Badan (ISO) | 588 kN |
2.2 Tilmaamaha Gaariga Hoostiisa
| Halbeegga | Faahfaahinta |
|---|---|
| Ballaca Kabaha Raad-raaca | 800 mm (caadi ah) |
| Tirada Gawaarida Xamuulka ah (dhinac kasta) | 3 |
| Tirada Rulacyada Jidka (dhinac kasta) | 8 |
| Cadaadiska Dhulka | 0.108 MPa |
| Qalabka Silsiladda Raad-raaca | 260 mm (caadi ahaan fasalka 100-ton) |
2.3 Deegaannada Codsiga
Taxanaha Komatsu PC1000 waxaa loogu talagalay:
- Macdan qodista dusha sare: Qodista dhagaxa adag, ka saarista culayska xad-dhaafka ah, soo saarista macdanta
- Hawlgallada Qodista: Wax soo saarka aasaasiga ah, rarista kuraasta, maaraynta agabka
- Dhismaha Culus: Mashruucyo dhul-dhis oo baaxad weyn leh, oo kaabayaasha dhaqaalaha ah
- Maareynta Agabka: Maareynta kaydka, hawlaha dekadda
3. Qeexitaanka Shaqada: Doorka Muhiimka ah ee Qalajiyaha Hore ee Qodayaasha Heerka 100-Tan
3.1 Hawlaha Aasaasiga ah
Golaha Idler-ka ee Track Front wuxuu u adeegaa afar hawlood oo isku xiran oo muhiim u ah waxqabadka qodayaasha iyo cimriga dheer ee xamuulka hoostooda:
| Shaqada | Sharaxaad | Saamaynta Hawlgalka |
|---|---|---|
| Hagidda Raad-raaca iyo Xakamaynta Jihada | Waxay u adeegtaa hagaha ugu horreeya ee silsiladda tareenka, iyadoo hubinaysa isku-dubbarid habboon iyo jihada safarka toosan marka tareenku galo oo ka baxo qaab-dhismeedka ugu weyn ee gaadhiga hoostiisa | Waxay ka hortagtaa ka-hortagga raad-raaca; waxay hubisaa xasilloonida khadka toosan inta lagu jiro safarka dhulka macdanta laga qodo |
| Maareynta Xiisadda Raadinta | Ku rakiban gaari la dhaqaajin karo oo ku xiran dhululubada xiisadda wadada, taasoo u oggolaanaysa hagaajinta saxda ah ee gariirka wadada si ay u qabato fidinta silsiladda inta lagu jiro cimriga adeegga | Waxay wanaajisaa xiriirka wadada-ilaa-dhulka; waxay ka hortagtaa xirashada xad-dhaafka ah; waxay awood u siisaa ka saarista wadada si loo dayactiro |
| Qaybinta Culayska iyo Nuugista Saamaynta | Waxay taageertaa qayb muhiim ah oo ka mid ah miisaanka mashiinka (qiyaastii 12-15 tan qofkiiba) waxayna nuugtaa culayska saameynta bilowga ah ee caqabadaha, dhagaxyada, iyo dhulka aan sinnayn | Waxay ka ilaalisaa wadista ugu dambeysa iyo qaabka raadraaca waxyeelada shoogga uu keeno; waxay dheereysaa cimriga gaariga hoostiisa mara |
| Xiriirka Raad-raaca | Waxay bixisaa dusha qaloocan oo isku xidhka raadku uu ku wareego, taasoo hubinaysa isku xidhnaan siman iyo yaraynta iska caabinta isku dhaca inta lagu jiro wareegga raadku | Waxay yareysaa luminta korontada; waxay kordhisaa cimriga silsiladda socodka; waxay hagaajisaa hufnaanta shidaalka |
3.2 Aqoonsiga Qaybaha
| Magacaabista | Faahfaahin |
|---|---|
| Lambarada Qaybaha OEM | 21N3013111, 21N3000011 |
| Lambarka Qaybta ee Sprocket-ka ee la xiriira | 21N-271-1171 |
| Nooca Qaybta | Raad-raaca Hore ee Idler / Hagaha Isku-xidhka Giraangiraha |
| Moodooyinka La Iswaafajin Karo | Komatsu PC1000-6, PC1000-7, PC1000LC |
| Fasalka Mashiinka | Qodista macdanta ee heerka sare ah ee 100-ton |
| Booska Mashiin kasta | 2 (hal dhinac halkii wado) |
| Qalabka Silsiladda Raad-raaca | 260 mm (heerka caadiga ah ee fasalka 100-ton) |
4. Faahfaahsan Kala-soocidda Qaybaha & Tilmaamaha Farsamada
4.1 Injineernimada Giraangiraha Idler (Rim)
Taayirada aan shaqaynayn waa qaybta wareegaysa ee muuqata ee si toos ah ula xidhiidha silsiladda tareenka. Injineernimadeedu waxay go'aamisaa cimriga xirashada iyo isku halaynta hawlgalka ee codsiyada macdanta.
| Qaybta Tilmaamaha | Faahfaahin |
|---|---|
| Alaab | Bir kaarboon sare leh, bir daawaha xoog badan leh (41CrMo4 ama wax u dhigma) |
| Habka Wax Soo Saarka | Samaynta qalabka CNC-ga ee xiran |
| Dhexroorka Dibadda | 800–900 mm (caadi ahaan fasalka 100-ton) |
| Naqshadeynta Flange-ka | Flanges laba-geesood ah oo ku yaal geesaha dibadda si loo ilaaliyo silsiladda raad-raaca togan |
| Dhererka Flange-ka | 35–45 mm (waxay ka hortagtaa in la joojiyo raad-raaca inta lagu jiro hawlgalka jiirada dhinaca ee dhulka macdanta) |
| Adkaanta Dusha Sare ee Socodka | Kobcinta oo adkaata; HRC 50–58 |
| Qoto dheer oo Kiis ah | 8-12 mm (adkeyn qoto dheer oo loogu talagalay cimriga xirashada dheer ee xaaladaha macdanta) |
| Godka Dhexe | Si sax ah loo farsameeyay si loogu habeeyo baloogyada hagaha silsiladda raadraaca si loo helo xasillooni dheeraad ah oo dhinaca ah |
4.2 Tilmaamaha Shafka Idler (Spindle)
Usha qalooca ah waxay u adeegtaa sidii dariiqa dhexe ee qaada culayska, iyadoo dhammaan culaysyada hawlgalka ka gudbinaysa giraangiraha qalooca ilaa qaansooyinka taageerada iyo qaab-dhismeedka weyn.
| Qaybta Tilmaamaha | Faahfaahin |
|---|---|
| Alaab | Bir bir ah oo xoog badan oo la jiidi karo (41CrMo4 ama wax u dhigma) |
| Daaweynta Kulaylka | La damiyay oo la hagaajiyay (Q&T) si loo helo adkeysiga asaasiga ah; 280–350 HB (29–38 HRC) adkeysiga asaasiga ah |
| Dhammaadka Dusha Sare | Si sax ah loo shiday ilaa ≤0.8 µm Ra si shaabaddu ugu habboonaato |
| Iska caabinta Daalka | Loo farsameeyay 10⁷+ wareegyo iyadoo aan la qiimeyn culayska |
| Xoog Laabista | Loogu talagalay inay u adkeysato saameynta daran ee ka timaadda weerarada dhagaxa iyada oo aan lahayn isbeddel joogto ah |
4.3 Habaynta Nidaamka Rasaasta
Nidaamka booyadaha waa wadnaha isku-darka dadka aan shaqayn, isagoo go'aaminaya simanka wareegga iyo cimriga adeegga ee hawlaha macdan qodista ee joogtada ah.
| Qaybta Tilmaamaha | Faahfaahin |
|---|---|
| Nooca dhalista | Biirta kubbadda is-waafajinta ee laba saf ah ama biirta duubista ee isku-dhafan |
| Awoodda Xamuulka | Loogu talagalay culaysyada isku-dhafan ee radial (miisaanka mashiinka) iyo culaysyada dhidibka (xoogagga dhinaca inta lagu jiro leexashada) |
| Qaab-dhismeedka aan habboonayn | Sifada is-waafajinta ayaa magdhab u ah khaladaadka yar ee usha-ilaa-qalooca ee ka yimaada leexashada qaab-dhismeedka wadada |
| Saliidayn | Waxaa hore loogu buuxiyay saliid EP ah oo lithium-complex ah oo tayo sare leh; cimriga oo dhan waa la xiray |
| Nolosha Qaadashada | Loogu talagalay 5,000–8,000 oo saacadood oo shaqo ah xaaladaha macdan qodista caadiga ah |
4.4 Injineernimada Nidaamka Shaabadaynta
Nidaamka shaabadeynta ayaa muhiim u ah nolosha adeegga ee deegaannada macdanta halkaas oo boodh, dhoobo, iyo walxaha xoqan ay ku badan yihiin.
| Qaybta Tilmaamaha | Faahfaahin |
|---|---|
| Nooca Shaabadda | Nidaamka caqabado badan leh: shaabad wejiga oo sabeynaysa (Duo-Cone) + shaabad hore oo labyrinth ah |
| Qalabka Shaabadda Aasaasiga ah | Viton (FKM) oo loogu talagalay codsiyada macdan qodista heerkulka sare; NBR oo loogu talagalay codsiyada caadiga ah |
| Ka Saarista Wasakhowga | Shaabadaha hore ee labyrinth waxay ka hortagaan soo gelitaanka ciidda, dhoobada, iyo walxaha yaryar ee caadiga ah ee ka dhaca howlaha macdanta. |
| Haysashada Saliidda | Naqshad aan daadanayn ayaa ilaalisa saliidaynta shidaalka muddo dheer oo adeeg ah |
| Nolosha Adeegga | Cimri cimri dheer ayaa la xiray xaaladaha shaqada caadiga ah; beddelka goobta looma baahna |
4.5 Is-dhexgalka Taabashada Jidka
Isku-dubaridka aan la isticmaalin wuxuu ku jiraa is-dhexgal sax ah oo loogu talagalay isku xirka nidaamka xiisadda wadada.
| Qaybta Tilmaamaha | Faahfaahin |
|---|---|
| Nooca Isdhexgalka | Madaxa dunta leh ama weelka la been abuuray |
| Isku xirka | Isku xidhka tooska ah si loo raad raaco dhululubada xiisadda iyo usha xiisadda |
| Kala duwanaanshaha Hagaajinta | Safarka 200-300 mm (wuxuu u oggolaanayaa fidinta silsiladda raadadka inta lagu jiro cimriga adeegga) |
| Habka Xiisadda | Dhululubo saliid leh (oo lagu hagaajin karo goobta iyada oo loo marayo qoryaha dufanka caadiga ah) |
5. Soo-saaraha Isha: CQC TRACK (HELI) – Macdan Qodista Shaqada Culus EXC Soo-saaraha Isha Qaybta
5.1 Astaanta Soo-saaraha
CQC TRACK (oo ku shaqeysa xiriirka HELI Group) waa soo saare gaar ah iyo alaab-qeybiye qaybaha chassis-ka ee la raadraacay ee culus, oo xaruntiisu tahay Quanzhou, Shiinaha. Shirkaddu waxay ilaalisaa is-dhexgal toosan oo buuxa oo ku saabsan habka wax soo saarka, laga bilaabo xulashada alaabta ceeriin ilaa isku-darka ugu dambeeya iyo tijaabinta tayada.
Awoodaha Wax Soo Saarka ee Qaybaha Heerka Macdanta:
| Awoodda | Sharaxaad |
|---|---|
| Foorno Xiran oo Dhiman | 8,000–12,000 tan oo ah makiinado wax lagu sameeyo oo loogu talagalay wax soo saarka qaybaha heerka sare ah |
| Daaweynta Kulaylka | Foornooyinka lagu adkeeyo kombiyuutarrada iyo kuwa lagu shido ee kaarboonaynta leh oo leh qaab-dhismeed heerkul sax ah |
| Adkaynta Qoto dheer | Habab gaar ah oo gaaraya qoto dheer oo kiis ah oo ah 8-12 mm si looga hortago xirashada heerka macdanta |
| Makiinadaha Sax ah | Xarumaha wareejinta CNC ee awoodda weyn leh iyo xarumaha mashiinka lagu sameeyo oo leh saxnaan heer micron ah |
| Isku-dubaridka Shaabadeynta | Deegaan nadiif ah oo loogu talagalay shaabadeynta wejiga iyo nidaamyada siddaha |
| Tijaabada Tayada | Shaybaarka NDT ee gudaha ku jira oo leh awoodo tijaabinta MPI, UT, iyo adkeysiga |
5.2 Habraacyada Hubinta Tayada ee Codsiyada Macdanta
| Cabbirka Xakamaynta Tayada | Heerka Hirgelinta | Habka Xaqiijinta |
|---|---|---|
| Shahaadada Agabka | Raad-raac buuxa oo leh falanqaynta halabuurka kiimikada | Warbixinnada Tijaabada Warshadda (MTRs); falanqaynta muuqaalka |
| Tijaabada Aan Burburka Lahayn | Kormeerka Qaybaha Birlabta ah (MPI) ee qaybaha la been abuuray | Ogaanshaha dildilaaca meelaha muhiimka ah ee walbahaarka |
| Baaritaanka Ultrasonic-ka | UT oo ku yaal ulaha aan shaqayn iyo meydadka la been abuuray | Ogaanshaha cillad gudaha ah |
| Xaqiijinta Cabbirka | Kormeerka Mashiinka Cabbirka Isku-dubaridka (CMM) | ± 0.02 mm dulqaadka joornaalada nuugista iyo guryaha shaabadda |
| Tijaabada Adkaanta | Xaqiijinta Rockwell (HRC) dhammaan dusha sare ee kulaylka lagu daweeyay | Cabbirka qoto dheer ee dusha sare iyo kiiska |
| Tijaabinta Shaabadda ee Daacadnimada | Xaqiijinta cadaadiska ee isku-dhafka shaabadda sabeynaya | Tijaabinta daadinta ka hor inta aan la rarin |
| U hoggaansanaanta Heerarka | ISO 9001: Habab wax soo saar oo shahaado haysta oo 2015 ah | Xaqiijinta hanti-dhawrka dhinac saddexaad |
5.3 Injineerinka Birta ee Codsiyada Culus
CQC TRACK waxay shaqaaleysiisaa injineernimo bir-dhalineed oo horumarsan si loo gaaro dheelitirka ugu wanaagsan ee adkaanta, adkeysiga, iyo iska caabbinta daalka ee loo baahan yahay dadka aan qodin ee heerka 100-ton ah:
| Fasalka Daawaha | Codsiga | Sifooyinka Muhiimka ah |
|---|---|---|
| 41CrMo4 Chromium-Molybdenum | Codsiyada macdan qodista ee aadka u shaqada badan | Adkayn heer sare ah; iska caabin daal oo heer sare ah; adkeysi heerkul hoose oo la xoojiyay |
| Birta Manganese ee 50Mn | Dadka caadiga ah ee shaqada culus qabta | Adkayn heer sare ah; iska caabin wanaagsan oo xirasho; kharash-ool ah |
| Daawaha Chromium ee 40Cr | Codsiyada daalka ee la xoojiyay | Adkaynta oo la hagaajiyay; xoog daal oo la xoojiyay; adkeysi wanaagsan |
Injineernimada Daaweynta Kulaylka Labada-Hanti:
- Demin iyo Heerkulbeeg (Q&T): Jirka oo dhan oo la farsameeyay oo la xoojiyay 840–880°C, la damiyay, ka dibna lagu kululeeyay 500–650°C. Adkaanta asaasiga ah: 280–350 HB (29–38 HRC) — taasoo bixinaysa adkeysi ugu wanaagsan si loo nuugo saameynta.
- Adkaynta Dusha Sare ee Induction: Ka dib marka la dhammeeyo shaqada, dusha sare ee muhiimka ah ee la xidho waxay martaa adkaansho induction ah oo ku meel gaar ah. Adkaynta dusha sare: HRC 50–58 oo leh qoto dheer oo kiiska ah 8–12 mm — taasoo bixinaysa iska caabin heer sare ah oo xirasho ah iyadoo la ilaalinayo adkeysiga xudunta.
- Xaqiijinta Astaanta Adkaanta: Isku-xidhka Microhardness wuxuu hubiyaa kala-guurka la xakameeyey laga bilaabo dusha sare ee adag ilaa xudunta adag, isagoo ka hortagaya kala-soocidda ama kala-soocidda xudunta kiiska marka la saarayo saameynta.
6. Qaybaha la xiriira gaariga hoostiisa mara ee Taxanaha Komatsu PC1000
Dayactirka dhameystiran ee gaadiidka hoostiisa mara—oo muhiim u ah howlaha macdanta halkaasoo waqtiga shaqadu si toos ah u saameeyo dakhliga wax soo saarka—ciddiyaha hore waa in la qiimeeyaa iyadoo lala kaashanayo qaybaha dhameystirka ah. CQC TRACK waxay soo saartaa faylalka qaybaha chassis-ka oo dhammaystiran ee qodayaasha taxanaha Komatsu PC1000.
| Qaybta | Tixraaca OEM | Shaqada | Qoraalka Isdhexgalka |
|---|---|---|---|
| Qalabka Darawalka | 21N-271-1171 | Hawlgalka ugu dambeeya ee wadista; 260 mm garaac; bir 41CrMo4 ah oo la been abuuray | Ku beddel silsiladda raadraaca sida nidaamka la isku daray |
| Isku-xidhka Silsiladda Raad-raaca | 260 mm booska | Silsilad xarig leh oo saliidaysan (SLT) oo leh buushado adag | Heerka caadiga ah ee taxanaha PC1000 |
| Kabaha Raad-raaca | Ballaca 800 mm | Saddex geesoodka (dhagaxa) macdanta; double grouser codsiyada guud | Ku habboon dhulka codsiga |
| Raad-raaca Badhtamaha | 8 dhinac kasta | Miisaanka mashiinka taageerada ee xarigga hoose ee wadada | Waa in lagu beddelaa qalab si loo qaybiyo xirashada siman |
| Roogyada Xamuulka Qaada (Sare) | 3 dhinac kasta | Taageer xarigga soo celinta wadada sare | Silsiladda hagaha tareenka ee ka sarreysa qaab-dhismeedka tareenka |
| Habeeyaha Raad-raaca & Guga Dib-u-soo-noqoshada | La xidhiidha caajiska | Cadaadiska Haydarooliga iyo nuugista saameynta | Si toos ah ula xiriir 21N3013111 idler |
6.1 Mabda'a Iswaafajinta Silsiladda Idler iyo Track
Qodayaasha macdanta taxanaha PC1000, qalabka hore ee aan shaqayn iyo silsiladda raadadka waa in loo qiimeeyaa inay yihiin nidaam isku mid ah. Ku shaqaynta qalab cusub oo leh silsilad aad u duugowday (ama caksigeeda) waxay abuurtaa:
- Xidhashada Raad-raaca Degdegga ah: Qaab-dhismeedka xiriirka ee aan iswaafaqsanayn wuxuu burburiyaa dusha sare ee orodka
- Waxyeellada Buufinta: Cilad degdeg ah oo ku timaadda bushqadaha silsiladda tareenka
- Khatarta Ka-hortagga Raad-raaca: Ka-qaybgalka aan habboonayn wuxuu kordhiyaa suurtagalnimada simbiriirixan dhinaca ah
- Nolosha Adeegga oo La Yareeyay: 40-60% hoos u dhac ku yimid cimriga guud ee gaariga hoostiisa mara
6.2 Tilmaamaha Sprocket-ka ee PC1000 (Tixraaca)
Qorsheynta buuxda ee gaadhiga hoostiisa, qeexitaannada sprocket-ka wadista (21N-271-1171) waa:
| Halbeegga | Faahfaahinta |
|---|---|
| Alaab | Birta Daawaha ee 41CrMo4 ee la been abuuray |
| Geedi socodka Adkaynta | Adkaynta Ilkaha (Laamaha Ilkaha iyo Xididdada) |
| Qoto dheer ee Kiiska | 5–8 mm |
| Adkaanta Dusha sare | 55–60 HRC |
| Heerka Wax-soo-saarka | ISO 9001: 2015 Shahaado haysta |
7. Codsiyada Suuqa Caalamiga ah iyo La-qabsiga Gobolka
Taxanaha Komatsu PC1000 waxaa lagu farsameeyaa howlaha macdanta iyo dhismaha culus ee adduunka oo dhan. Qaybaha CQC TRACK waxaa lagu farsameeyay la-qabsiyo goboleed oo gaar ah si loo daboolo xaaladaha hawlgalka maxalliga ah iyo doorbidyada iibsiga ee milkiilayaasha macdanta iyo qaybiyeyaasha qaybaha.
7.1 Koonfurta Ameerika
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Macdanta Andean ee meelaha sare ku taal (3,000–4,500m), xoqidda macdanta birta, hawlgallada naxaasta, iyo gobollada xeebaha ee qoyaanka badan leh |
| La qabsiga Qaybta | Dahaarka ka hortagga daxalka oo la xoojiyay; nidaamyada shaabadaynta ee culus si looga saaro walxaha yaryar; xaqiijinta waxqabadka sare |
| Doorbidka Iibsiga | Soo-saarista warshadda tooska ah; xirmooyinka gaariga hoostiisa oo dhammaystiran; barnaamijyada dammaanadda ee la dheereeyey; Dukumentiyada farsamada ee Isbaanishka/Boortaqiis |
7.2 Afrika
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Ciid/granite aad u xun, heerkul sare oo jawi ah, goobo macdan qodis fog, masaafooyin dheer oo gaadiid ah |
| La qabsiga Qaybta | Qaababka saliidda heerkulka sare leh; Shaabadaha Viton si ay u caabiyaan kiimikada; muddooyin adeeg oo la dheereeyay; dhisme adag oo loogu talagalay hawlgalka fog |
| Doorbidka Iibsiga | Dalabaadka badan ee hawlaha macdan qodista; maraakiibta konteenarada ku jirta; dukumentiyo farsamo oo Ingiriis iyo Faransiis ah; ikhtiyaarrada rarista hawada ee beddelka degdegga ah |
7.3 Ruushka iyo CIS
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Heerkulka ka hooseeya eber (-40°C), baraf-badeedka dhulka, macdan qodista dhulka barafaysan, xaaladaha dhalaalka xilliyeedka |
| La qabsiga Qaybta | Saliid heerkul hoose leh; qaacidooyinka birta oo leh adkeysi saameyn heerkul hoose oo la xoojiyay; shaabado la hagaajiyay oo bilowga qabowga ah; naqshad jabka ka hortagga jilicsanaanta |
| Doorbidka Iibsiga | Qiimaha tooska ah ee warshadda; xirmooyinka shahaadada oo dhammaystiran; taageerada dukumentiyada kastamka; Tilmaamaha farsamada ee luqadda Ruushka |
7.4 Ustaraaliya
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Macdanta birta (Pilbara), xoqid sare, kulayl aad u daran, hawlgallo fog fog, iyo heerar badbaado oo adag |
| La qabsiga Qaybta | Nidaamyada shaabadaysan ee culus ee ka saarista walxaha yaryar; naqshadaynta cimriga xirashada ee dheer; u hoggaansanaanta heerarka badbaadada macdanta ee Australia; Shahaadada AS/NZS |
| Doorbidka Iibsiga | Bixinta waqtiga ku habboon; helitaanka qalabka gaariga hoostiisa mara oo dhammaystiran; taageero farsamo oo leh matalaad maxalli ah; gaarsiinta goobta miinada |
7.5 Kuuriya iyo Koonfur-bari Aasiya
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Hawlgallada qodista, codsiyada goobaha maraakiibta, dhismaha magaalooyinka, shuruudaha saxnaanta sare leh |
| La qabsiga Qaybta | Dulqaadka cabbirka saxda ah; muuqaalka buuqa oo yaraada; Shahaadada KCS; dhammaystirka dusha sare oo tayo sare leh |
| Doorbidka Iibsiga | Tirada dalabaadka yar-ilaa-dhexe; rar degdeg ah; dukumeentiyo farsamo oo ku qoran Kuuriya/Shiine; shixnadaha LCL ee weelka lagu shubay |
7.6 Waqooyiga Ameerika
| Halbeegga | La qabsiga |
|---|---|
| Deegaanka Hawlgalka | Ciidda saliidda (Kanada), qodista dhagaxa adag, hawlaha qodista dhagaxa, heerarka badbaadada ee adag |
| La qabsiga Qaybta | Nidaamyada shaabadaysan ee culus ee ka saarista walxaha yaryar; naqshadaynta cimriga xirashada oo dheer; u hoggaansanaanta heerarka ANSI/SAE |
| Doorbidka Iibsiga | Helitaanka qalabka gaariga hoostiisa mara oo dhammaystiran; taageero farsamo oo leh matalaad maxalli ah; helitaanka qaybaha degdega ah |
7.7 Dhaqamada ugu Fiican ee Warshadaha Macdanta
Hawlaha macdan qodista ee dhammaan gobollada, hababka soo iibsiga ee soo socda ayaa lagu talinayaa:
| Tababar | Faa'iido |
|---|---|
| Soo-saaris Toos ah oo Warshadeed | Qiimaha ugu hooseeya ee cutubka; taageero farsamo oo toos ah; qiimaha mugga; amniga silsiladda sahayda |
| Qalabka Dhammaystiran ee Gaariga Hoostiisa | Qaybaha isku midka ah ee xirashada (rollers, slenders, sprockets, silsilado); cimri dheerad ah oo adeeg ah; soo iibsi fudud |
| Jadwalka Dayactirka La Qorsheeyay | Beddelka isku-dubaridka ah inta lagu jiro wakhtiga shaqada ee la qorsheeyay; wuxuu yareeyaa joojinta wax soo saarka; miisaaniyad la saadaalin karo |
| Raad-raaca Qaybaha | Warbixinnada Tijaabada Warshadda; diiwaanka daaweynta kulaylka; shahaadada tayada; u hoggaansanaanta ISO 9001: 2015 |
| Kaydka Kaydka Kaydka Alaabta | Qaybaha muhiimka ah ee lagu hayo goobta si loogu sameeyo howlaha macdanta; waxay yareysaa khatarta waqtiga shaqada oo aan shaqeynin |
8. Xaqiijinta Iibsiga iyo Iswaafajinta
8.1 Tallaabooyinka Xaqiijinta Iibsashada Kahor
- Xaqiijinta Moodeelka Mashiinka: Hubi magaca saxda ah ee moodeelka (PC1000-6, PC1000-7, PC1000LC) iyo lambarka taxanaha ah
- Xaqiijinta Lambarka Qaybta OEM: Xaqiiji lambarka qaybta aan shaqaynayn marka loo eego dukumeentiyada mashiinka:
- 21N3013111 (ururka koowaad ee dadka aan shaqayn)
- 21N3000011 (qayb kale ama qayb hoosaad)
- Qaabeynta Gaariga Hoostiisa: Hubi tirada rollers-ka tareenka dhinac kasta (8 caadi ah) iyo ballaca kabaha tareenka (800 mm caadi ah)
- Xaqiijinta Silsiladda Raad-raaca: Xaqiiji garaaca silsiladda raad-raaca ee jira—taxanaha PC1000 wuxuu isticmaalaa heerka garaaca 260 mm
- Iswaafajinta Nidaamka Xiisadda: Hubi iswaafajinta dhululubada hagaajiyaha raadadka ee leh is-dhexgalka idler
8.2 Kanaallada Soo-dejinta
| Kanaal | Ugu Fiican | Faa'iidooyinka |
|---|---|---|
| Tooska Warshadda (CQC TRACK) | Shirkadaha macdan qodista, milkiilayaasha maraakiibta waaweyn, qaybiyeyaasha caalamiga ah | Qiimaha ugu hooseeya ee cutubka; taageero farsamo oo toos ah; qiimaha mugga; wax soo saar gaar ah; raad-raac buuxa |
| Shabakadda Qaybinta ee La Oggolaaday | Iibsi hal unug ah; beddelka degdegga ah ee goobta; hawlgallo macdan qodis oo yar yar | Kaydka deegaanka; si degdeg ah loo diro; taageero farsamo oo luqadda maxalliga ah |
9. Talooyinka Dayactirka & Ka Hortagga Fashilka
9.1 Habraaca Kormeerka Caadiga ah ee Hawlgallada Macdanta
| Barta Kormeerka | Soo noqnoqoshada | Tilmaamayaasha | Ficil |
|---|---|---|---|
| Xidhmada Tuurista Idler | Todobaadle | Yaraynta dhexroorka > 15 mm; qaab xidhasho aan sinnayn | Cabbir xirashada; jadwalka beddelka |
| Xaaladda Flange-ka | Todobaadle | Xirashada laambadda > 5 mm; qaab-dhismeedka; dildilaac | Hubi khatarta ka-hortagga raad-raaca |
| Daacadnimada Shaabadda | Maalin kasta | Daadinta dufanka; wasakhowga muuqda | Beddelka shaabadda degdega ah haddii wax qaldamaan |
| Xaaladda Dhalista | Bille ah | Wareeg adag; buuq; ciyaar xad dhaaf ah | Beddelka beddelka; kormeer usha |
| Xiisadda Jidka | Maalin kasta | Sagxad > 50 mm bartamaha; cidhiidhi xad dhaaf ah | Ku hagaaji qeexitaanka 30–50 mm ee sagxada |
| Boolal ku rakiban | Todobaadle | Xaqiijinta wareegga; dabcinta | Ku noqo qeexitaanka |
9.2 Hababka Caadiga ah ee Guul-darrooyinka - Codsiyada Macdanta
| Habka Guul-darreysiga | Sababta Koowaad | Ka Hortagga |
|---|---|---|
| Xidhashada Flange-ka Hore ee Bilawga ah | Hawlgal daran oo dhinaca jiirada ah; gaari hoostiis oo aan si fiican loo habayn; xiisad xad dhaaf ah oo wadada ah | Yaree hawlgalka jiirada dhinac-dhinac; hubi iswaafajinta; ilaali xiisadda saxda ah |
| Suuxdinta Qabsashada | Cilad ku timaadda shaabad taasoo keenta wasakh iyo lumis saliideed | Kormeer joogto ah oo shaabad ah; beddel waqtigeeda ah |
| Rim Idler ah oo jaban | Culays aad u daran; daal agab; wax soo saar aan caadi ahayn | Ka fogow shoogga; kormeer dhacdooyinka saameynta kadib; ilo laga helay soo saaraha sumcadda leh |
| Usha Bent Idler | Saameyn daran oo dhinaca ah oo leh dhagaxyo ama caqabado | Tababarka hawlwadeenka; ka fogaanshaha caqabadaha; xiisadda saxda ah ee wadada |
| Xidhashada Raad-raaca aan sinnayn | Gaariga hoostiisa oo aan si fiican loo habayn; silsilad tareen oo duugowday | Hubi iswaafajinta; beddel silsiladda iyo qalabka aan la isku xidhin sida la isku waafajiyay |
9.3 Talooyinka Beddelka
| Xaalad | Talo soo jeedin | Sababta |
|---|---|---|
| Guuldarradii Hal-Duuliye | Beddel qofka caajiska ah haddii silsiladda raadadku muujiso xirasho yar | Kharash-ool ah; waqtiga ugu yar ee shaqada laga fariisiyo |
| Xidhashada Ciyaalka iyo Silsiladda | Beddel qofka aan shaqaynayn iyo silsiladda raadraaca sida la isku daray | Waxay ka hortagtaa isku dheelitir la'aanta garoonka; waxay kordhisaa cimriga adeegga |
| Dib-u-habeyn Dhammaystiran oo ku saabsan Gaadiidka Hoostooda | Ku beddel dhammaan qaybaha (boolal, kuwa aan shaqayn, kuwa duuba, silsiladaha) isku mar | Cimriga ugu badan ee adeegga; waxqabadka ugu wanaagsan |
| Hawlgallada Macdanta | Jadwal u samee beddelka inta lagu jiro dayactirka la qorsheeyay | Waxay yareysaa wakhtiga wax soo saarka oo yaraada |
10. Shaxda Kooban ee Tilmaamaha Farsamada
| Halbeegga | Faahfaahinta |
|---|---|
| Lambarada Qaybaha OEM | 21N3013111, 21N3000011 |
| Lambarka Qaybta ee Sprocket-ka ee la xiriira | 21N-271-1171 |
| Moodooyinka La Iswaafajin Karo | Komatsu PC1000-6, PC1000-7, PC1000LC |
| Nooca Qaybta | Raad-raaca Hore ee Idler / Hagaha Isku-xidhka Giraangiraha |
| Alaab | Bir daawaha been abuurka ah oo 41CrMo4 / 50Mn / 40Cr ah |
| Dhexroorka Dibadda | 800–900 mm |
| Dhererka Flange-ka | 35–45 mm |
| Adkaanta Dusha sare | HRC 50–58 (adag oo la xoojiyay) |
| Qoto dheer ee Kiiska | 8–12 mm |
| Nooca dhalista | Kubad is-waafajinaysa oo laba saf ah ama duuban oo wareegsan |
| Nooca Shaabadda | Shaabad wejiga ah oo sabeynaysa + shaabado hore loo xiray (caqabado badan) |
| Saliidayn | Saliid EP oo lithium-comfound ah oo hore loo buuxiyey |
| Qalabka Silsiladda Raad-raaca | 260 mm |
| Miisaanka Hawlgalka Mashiinka | 99,200 kg |
| Awoodda Matoorka | 567 kW (758 HP) |
| Nolosha Adeegga | 5,000–8,000 saacadood oo shaqo ah (xaaladaha macdan qodista) |
| Heerkulka Hawlgalka | -40°C ilaa +85°C (-40°F ilaa +185°F) |
| Shahaadada | ISO 9001: 2015 |
11. Gunaanad
Qodayaasha Komatsu PC1000-6 iyo PC1000-7 waxay matalaan heerka ugu sarreeya ee injineernimada Japan ee qaybta qodayaasha macdanta ee heerka sare ah. Mashiinnadan 100-tan ah ayaa lagu rakibay hawlaha macdanta ee ugu baahida badan adduunka, halkaas oo isku halaynta iyo cimri dhererku si toos ah u saameeyaan faa'iidada wax soo saarka.
Isku-xidhka Giraangiraha Raad-raaca (21N3013111 / 21N3000011) waa qayb muhiim u ah hawlgal kaas oo hagaya silsiladda raad-raaca 260 mm, maareeya xiisadda raad-raaca, oo nuugta culaysyada saameynta iyadoo taageeraysa qayb muhiim ah oo ka mid ah miisaanka hawlgalka mashiinka. Injineernimada qofka caajiska ah - oo leh adkaansho qoto dheer oo soo-saarid ah (qoto dheer oo kiis ah 8-12 mm), nidaamyada shaabadaynta ee saxnaanta badan, iyo dhismaha birta daawaha ee 41CrMo4 oo xoog badan - si gaar ah ayaa loogu habeeyay baahiyaha aadka u daran ee codsiyada macdanta.
CQC TRACK (HELI) waxay u taagan tahay soo-saare xirfadle ah oo ka shaqeeya qodista culus ee EXC oo leh is-dhexgal toosan oo buuxa, injineernimo bir-mareen oo horumarsan, hab-raacyo hubin tayo oo adag, iyo kaabayaasha silsiladda sahayda ee caalamiga ah oo dhammaystiran. Qaybahayagu waxaa loo sameeyay inay buuxiyaan ama dhaafaan shuruudaha Komatsu OEM, oo ay ku jiraan:
- Samaynta dharka xiran si loo helo qaab-dhismeedka hadhuudhka oo heer sare ah iyo iska caabbinta daalka
- Daawaynta kulaylka laba-hantida ah oo isku daraysa xudunta adag (280–350 HB) oo leh dusha sare ee duugista adag (HRC 50–58)
- Adkaynta qoto dheer ee induction-ka oo leh qoto dheer oo kiis ah oo ah 8-12 mm si loo kordhiyo cimriga xidhashada macdanta
- Mashiinka saxda ah oo leh dulqaad ±0.02 mm oo ku saabsan is-dhexgalka muhiimka ah
- Nidaamyada shaabadeynta caqabado badan leh si looga saaro wasakhowga deegaannada aadka u daran
- Raad-raac buuxa oo agab ah oo leh Warbixinnada Tijaabada Mill iyo shahaado
- ISO 9001: Habab wax soo saar oo shahaado haysta oo 2015 ah
Maalgashigan injineernimada waxay hubinayaan waxqabad la isku halleyn karo oo ka jira deegaannada ugu baahida badan adduunka - laga bilaabo macdanta birta ee Australia iyo Koonfurta Ameerika ilaa hawlaha dheemanka iyo dahabka ee Afrika, laga bilaabo gobollada barafka leh ee Ruushka ilaa goobaha qodista ee Kuuriya iyo Koonfur-bari Aasiya, iyo laga bilaabo ciidda saliidda ee Kanada ilaa hawlaha macdanta ee Waqooyiga Ameerika.
Wixii faahfaahin farsamo, weydiimaha qiimaha, ama dalabaadka qaybaha taxanaha Komatsu PC1000 ee gaariga hoostiisa mara, la xiriir waaxda iibka caalamiga ah ee CQC TRACK lambarka taxanaha mashiinkaaga iyo shuruudaha gaarka ah.
Qoraa:
Waaxda Iibka Caalamiga ah ee CQC - Jack
Soo-saaraha Qaybta Hoose ee Macdanta EXC
Ku takhasusay Komatsu, Liebherr, SANY, HITACHI, KOBELCO, iyo Xalalka Qodayaasha LIUGONG
Soo-saare Shahaadaysan: HELI (CQC TRACK)
*Afeef: Dhammaan lambarrada qaybaha iyo moodooyinka mashiinka ee la tixraacay waa ujeeddooyin aqoonsi iyo iswaafajin oo keliya. CQC TRACK waa soo-saare madax-bannaan oo ka kooban qaybaha tayada sare leh ee suuqa dambe iyo OEM. Dhammaan calaamadaha ganacsiga (oo ay ku jiraan KOMATSU, PC1000, iyo noocyada la xiriira) waxay weli yihiin hantida milkiilayaashooda.*
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