Komatsu21N3013111 21N3000011Msonkhano wa Wheel wa PC1000 Track Idler

Wopanga Magwero a Zinthu Zolemera Zogulitsa Pansi pa Galimoto Yolemera EXC

Msonkhano wa OEM-Quality Front Idler / Guide Wheel

Wopanga Magwero: CQC TRACK (HELI)

1. Chidule cha Zaukadaulo: Ukadaulo wa Uinjiniya wa Ofukula Migodi a Matani 100

Komatsu PC1000 mndandanda ukuyimira pachimake cha uinjiniya wamakina olemera aku Japan mu gawo la zofukula migodi zapamwamba kwambiri. Makina amphamvu awa—makamaka mitundu ya PC1000-6 ndi PC1000-7—amagwiritsidwa ntchito m'malo ovuta kwambiri padziko lonse lapansi opangira migodi komanso zomangamanga zolemera, kuyambira ntchito zachitsulo ku Western Australia ndi Brazil mpaka migodi yamkuwa ku Chile, komanso kuyambira mapulojekiti a mchenga wamafuta ku Canada mpaka ntchito za miyala ku Africa, Russia, ndi Southeast Asia.

Ndi kulemera kogwira ntchito kwa pafupifupi 99,200 kg (218,700 lbs) ndi mphamvu ya injini ya 567 kW (758 HP) kuchokera ku injini ya Komatsu SDA16V160E-2, mndandanda wa PC1000 wapangidwa kuti ugwiritsidwe ntchito popanga migodi yambiri, ntchito za miyala, ndi ntchito zazikulu zosuntha nthaka. Chonyamulira cha 100-ton class excavator ichi chiyenera kupirira katundu wolemera kwambiri, ntchito yopitilira, komanso nyengo zovuta kwambiri.

Gulu la Mawilo Oyendetsa Magalimoto Osagwira Ntchito (Front Idler/Guide Wheel), lomwe ladziwika ndi Komatsu OEM nambala 21N3013111 ndi 21N3000011, ndi gawo lofunika kwambiri pagalimoto yoyenda pansi lomwe limagwira ntchito ngati njira yowongolera kutsogolo ndi kasamalidwe ka mphamvu ya unyolo wa galimoto yopangira magalimoto. Monga chofanana ndi sprocket yakumbuyo (21N-271-1171), gulu la magalimoto oyenda pansi liyenera kupirira katundu wolemera kwambiri, kukwawa kosalekeza, ndi mphamvu zazikulu zogundana pamene likusunga mzere wolondola wa njanji.

Chikalatachi chimapereka tsatanetsatane waukadaulo waKomatsu 21N3013111/21N3000011 Track Idler Wheel Assembly, imagwirizana ndi mitundu ya PC1000 series excavator. Monga katswiri wopanga zinthu zolemera za EXC undercarriage source, CQC TRACK (HELI) imapereka zida zapamwamba za OEM zopangidwa kuti zikwaniritse kapena kupitirira zomwe zida zoyambirira zimagwiritsidwa ntchito pomanga migodi ndi zomangamanga zolemera padziko lonse lapansi.

2. Komatsu PC1000 Series - Chidule cha Pulatifomu ya Makina

2.1 Mafotokozedwe a Chitsanzo

2.2 Mafotokozedwe a Kayendedwe ka Pansi pa Galimoto

2.3 Malo Ogwiritsira Ntchito

Komatsu PC1000 yapangidwa kuti igwiritsidwe ntchito pa:

• Kukumba pamwamba: Kukumba miyala yolimba, kuchotsa zinthu zolemera kwambiri, kuchotsa miyala yamtengo wapatali
• Ntchito za miyala: Kupanga koyambirira, kunyamula zinthu pa benchi, kusamalira zinthu
• Ntchito Zomanga Zolemera: Kusuntha nthaka kwakukulu, mapulojekiti omanga nyumba
• Kusamalira Zinthu: Kuyang'anira zinthu zosungidwa, ntchito zamadoko

3. Tanthauzo la Ntchito: Udindo Wofunika Kwambiri wa Wogwira Ntchito Yoyang'anira Kutsogolo mu Ofukula Magalimoto Olemera Matani 100

3.1 Ntchito Zoyambira

Gulu la Track Front Idler Assembly limagwira ntchito zinayi zolumikizana zomwe ndizofunikira kwambiri pakugwira ntchito bwino kwa migodi komanso moyo wautali wa sitimayo:

3.2 Kuzindikira Zigawo

4. Kusanthula Kwatsatanetsatane kwa Zigawo ndi Mafotokozedwe Aukadaulo

4.1 Uinjiniya wa Wirelo (Rim) Wopanda Mphamvu

Gudumu lozungulira ndi chinthu chooneka chomwe chimalumikizana mwachindunji ndi unyolo wa njanji. Kapangidwe kake kamatsimikizira nthawi yogwiritsidwa ntchito komanso kudalirika kwa ntchito mu migodi.

4.2 Zofunikira pa Shaft (Spindle) Yopanda Mphamvu

Shaft ya idler imagwira ntchito ngati axle yapakati yonyamula katundu, kutumiza katundu wonse wogwirira ntchito kuchokera ku gudumu la idler kupita ku mabulaketi othandizira ndi mainframe.

4.3 Kasinthidwe ka Dongosolo Lopangira Zinthu

Dongosolo lonyamula katundu ndiye mtima wa gulu la osagwira ntchito, zomwe zimatsimikizira kusalala kozungulira komanso moyo wautumiki pantchito zopitilira mu migodi.

4.4 Uinjiniya wa Makina Otsekera

Dongosolo lotsekera ndilofunika kwambiri pa moyo wa ntchito m'malo osungiramo migodi komwe fumbi, matope, ndi tinthu tating'onoting'ono tomwe timakhalapo nthawi zambiri.

4.5 Chiyankhulo Cholimbitsa Mtima cha Track

Cholumikizira cha idler chimaphatikizapo mawonekedwe opangidwa mwaluso kuti alumikizane ndi makina olumikizirana a track.

5. Wopanga Magwero: CQC TRACK (HELI) – Wopanga Magwero Olemera a Migodi EXC Undercarriage Part Source

5.1 Mbiri ya Wopanga

CQC TRACK (yomwe imagwira ntchito motsogozedwa ndi HELI Group affiliation) ndi kampani yapadera yopanga komanso yogulitsa zinthu zolemera zotsatizana, yomwe ili ndi likulu lake ku Quanzhou, China. Kampaniyo imasunga kuphatikiza konse kolunjika pakupanga, kuyambira kusankha zinthu zopangira mpaka kupanga komaliza ndi kuyesa khalidwe.

Mphamvu Zopangira Zinthu Zazikulu za Zigawo za Migodi:

5.2 Ndondomeko Zotsimikizira Ubwino wa Ntchito Zogwiritsa Ntchito Migodi

5.3 Uinjiniya wa Zitsulo pa Ntchito Zolemera

CQC TRACK imagwiritsa ntchito uinjiniya wapamwamba wa zitsulo kuti ikwaniritse bwino kuuma, kulimba, komanso kukana kutopa komwe kumafunikira kwa anthu oyenda pansi pa nthaka olemera matani 100:

Uinjiniya Wothandizira Kutentha kwa Malo Awiri:

1. Kuzimitsa ndi Kutenthetsa (Q&T): Thupi lonse lopangidwa lofewa limatenthedwa pa 840–880°C, kuzimitsidwa, kenako kutenthedwa pa 500–650°C. Kulimba kwapakati: 280–350 HB (29–38 HRC) — zomwe zimapangitsa kuti likhale lolimba kwambiri kuti lizime.
2. Kulimbitsa Pamwamba pa Choyambitsa: Pambuyo pomaliza kukonza, pamwamba pake pamakhala kulimba kwa choyambitsa. Kulimba kwa pamwamba: HRC 50–58 ndi kuya kwa chivundikiro cha 8–12 mm — zomwe zimapangitsa kuti pakhale kulimba kwapadera komanso kuti pakati pake pakhale kulimba.
3. Kutsimikizira Mbiri ya Kuuma: Njira zodutsamo zovuta zimatsimikizira kusintha kolamulidwa kuchokera pamalo olimba kupita ku pakati kolimba, kupewa kupasuka kapena kulekanitsidwa kwa pakati pakagwa ngozi.

6. Zigawo Zogwirizana ndi Chidebe Chonyamulira cha Komatsu PC1000 Series

Kuti galimoto yonyamula katundu ikonzedwe bwino—yofunika kwambiri pa ntchito za migodi pomwe nthawi yogwira ntchito imakhudza mwachindunji ndalama zomwe zikupezeka—chogwirira ntchito cha kutsogolo chiyenera kuyesedwa pamodzi ndi zinthu zina zowonjezera. CQC TRACK imapanga zinthu zonse za chassis za Komatsu PC1000 series excavators.

6.1 Mfundo Yogwirizanitsa Unyolo Wopanda Ntchito ndi Track Chain

Pa ma excavator a PC1000 series mining, front idler ndi track chain ziyenera kuyesedwa ngati njira yofanana. Kugwiritsa ntchito idler yatsopano yokhala ndi unyolo wowonongeka kwambiri (kapena mosemphanitsa) kumapanga:

• Kuvala kwa Tread Yofulumira: Kulumikizana kosagwirizana kumawononga malo othamanga a idler
• Kuwonongeka kwa Mabasi: Kulephera msanga kwa mabasi a unyolo wa njanji
• Kuchepetsa chiopsezo: Kusagwira ntchito bwino kumawonjezera kuthekera kwa kutsetsereka kwa mbali ya thupi
• Moyo Wochepa wa Utumiki: Kutsika kwa 40–60% kwa moyo wonse wa ana osapitirira muyeso

6.2 Mafotokozedwe a Sprocket a PC1000 (Chidziwitso)

Kuti mukonzekere bwino kayendedwe ka pansi pa galimoto, zofunikira za drive sprocket (21N-271-1171) ndi izi:

7. Kugwiritsa Ntchito Msika Wapadziko Lonse ndi Kusintha kwa Zigawo

Komatsu PC1000 ikugwiritsidwa ntchito m'migodi ndi ntchito zomanga nyumba zambiri padziko lonse lapansi. Zigawo za CQC TRACK zimapangidwa ndi zinthu zinazake m'madera osiyanasiyana kuti zigwirizane ndi momwe zinthu zilili m'deralo komanso zomwe eni migodi ndi ogulitsa zida amakonda kugula.

7.1 South America

7.2 Africa

7.3 Russia ndi CIS

7.4 Australia

7.5 Korea ndi Kumwera cha Kum'mawa kwa Asia

7.6 Kumpoto kwa Amerika

7.7 Njira Zabwino Kwambiri Zogwiritsira Ntchito Migodi

Pa ntchito za migodi m'madera onse, njira zotsatirazi zogulira zinthu zikulangizidwa:

8. Kutsimikizira Kugula ndi Kugwirizana

8.1 Njira Zotsimikizira Kugula Pasadakhale

1. Kutsimikizira kwa Model ya Makina: Tsimikizani dzina lenileni la chitsanzo (PC1000-6, PC1000-7, PC1000LC) ndi nambala ya seri
2. Kutsimikizira Nambala ya Chigawo cha OEM: Tsimikizirani nambala ya chigawo cha munthu wosagwira ntchito motsutsana ndi zikalata za makina:
   • 21N3013111 (gulu loyamba la osagwira ntchito)
   • 21N3000011 (njira ina kapena gawo laling'ono)
3. Kapangidwe ka Pansi pa Galimoto: Tsimikizani kuchuluka kwa ma roller a track mbali iliyonse (8 ya muyezo) ndi m'lifupi mwa nsapato za track (800 mm ya muyezo)
4. Kutsimikizira Kuyimba kwa Track Chain: Tsimikizani kuti track chain ilipo kale—PC1000 series imagwiritsa ntchito 260 mm pitch standard
5. Kugwirizana kwa Kachitidwe Kovuta: Tsimikizirani kuyanjana kwa silinda yosinthira track ndi mawonekedwe osagwira ntchito

8.2 Njira Zopezera Zinthu

9. Malangizo Okonza ndi Kupewa Kulephera

9.1 Ndondomeko Yoyang'anira Nthawi Zonse Ntchito Zamigodi

9.2 Njira Zofala Zolephera - Ntchito Zogwiritsa Ntchito Migodi

9.3 Malangizo Osinthira

10. Tebulo la Chidule cha Zofunikira Zaukadaulo

11. Mapeto

Makina okumba Komatsu PC1000-6 ndi PC1000-7 ndi omwe ali muyeso wapamwamba kwambiri wa uinjiniya waku Japan mu gawo la makina okumba migodi apamwamba kwambiri. Makina awa olemera matani 100 amagwiritsidwa ntchito pantchito zofukula migodi zovuta kwambiri padziko lonse lapansi, komwe kudalirika ndi kulimba zimakhudza mwachindunji phindu la kupanga.

Gulu la Mawilo Oyendetsa Magalimoto Oyendetsa Magalimoto (21N3013111 / 21N3000011) ndi gawo lofunika kwambiri lomwe limatsogolera unyolo wa njanji ya 260 mm, limayendetsa mphamvu ya njanji, komanso limayamwa katundu wokhudzana ndi mphamvu pamene likuthandiza gawo lalikulu la kulemera kwa makinawo. Uinjiniya wa galimoto yoyendetsa magalimoto—yokhala ndi kuuma kwa induction (kuya kwa 8–12 mm), makina otsekera olondola kwambiri, komanso kapangidwe ka chitsulo cha 41CrMo4 champhamvu kwambiri—ndi yokonzedwa bwino kwambiri kuti igwirizane ndi ntchito zamigodi.

CQC TRACK (HELI) ndi kampani yodziwika bwino yopanga zinthu zolemera za EXC zomwe zimagwiritsa ntchito migodi yapansi panthaka yokhala ndi njira yolumikizirana bwino, uinjiniya wapamwamba wa zitsulo, njira zotsimikizika zamtundu, komanso zomangamanga zonse zapadziko lonse lapansi. Zigawo zathu zimapangidwa kuti zikwaniritse kapena kupitirira zomwe Komatsu OEM imafuna, zomwe zili ndi:

• Chopangira chotsekedwa kuti chikhale ndi kapangidwe kabwino ka tirigu komanso kukana kutopa
• Chithandizo cha kutentha cha zinthu ziwiri kuphatikiza pakati pa chinthu cholimba (280–350 HB) ndi malo ouma (HRC 50–58)
• Kulimbitsa kozama kwa induction yokhala ndi kuya kwa chikwama cha 8–12 mm kuti chigwiritsidwe ntchito nthawi yayitali
• Kukonza molondola ndi ± 0.02 mm tolerances pa critical interfaces
• Makina otsekera zopinga zambiri kuti achotse zinthu zodetsa m'malo ovuta kwambiri
• Kutsata kwathunthu kwa zinthu ndi Malipoti Oyesera a Mill ndi satifiketi
• Njira zopangira zovomerezeka za ISO 9001:2015

Ndalama zoyendetsera ntchitozi zimatsimikizira kuti ntchito ikuyenda bwino m'malo ovuta kwambiri padziko lonse lapansi—kuyambira migodi yachitsulo ku Australia ndi South America mpaka ntchito za diamondi ndi golide ku Africa, kuchokera kumadera ozizira kwambiri ku Russia mpaka malo osungira miyala ku Korea ndi Southeast Asia, komanso kuchokera ku mchenga wamafuta ku Canada mpaka ntchito zamigodi ku North America.

Kuti mudziwe zambiri zaukadaulo, mafunso okhudza mitengo, kapena kuyitanitsa zinthu za Komatsu PC1000 series undercarriage, funsani dipatimenti yogulitsa yapadziko lonse ya CQC TRACK kuti mudziwe nambala yanu ya seri ya makina ndi zofunikira zinazake.

Wolemba:
Dipatimenti Yogulitsa Yapadziko Lonse ya CQC - Jack
Wopanga Magwero a Zinthu Zolemera Zogulitsa Pansi pa Galimoto Yolemera EXC
Akatswiri pa Komatsu, Liebherr, SANY, HITACHI, KOBELCO, ndi LIUGONG Excavator Solutions
Wopanga Wovomerezeka: HELI (CQC TRACK)

*Chodzikanira: Manambala onse a zigawo ndi mitundu ya makina omwe atchulidwa ndi cholinga chodziwitsa ndikugwirizana kokha. CQC TRACK ndi kampani yodziyimira payokha yopanga zinthu zamtengo wapatali komanso zopangidwa ndi OEM. Zizindikiro zonse za malonda (kuphatikiza KOMATSU, PC1000, ndi mayina ena ofanana) zimakhalabe za eni ake.*