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I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba Okukhulu EXC I-Undercarriage Part Source Umkhiqizi / I-CQC TRACK

I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba Okukhulu EXC I-Undercarriage Ingxenye Yomthombo Umkhiqizi / I-CQC TRACK Isithombe Esivelele
  • I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba Okukhulu EXC I-Undercarriage Part Source Umkhiqizi / I-CQC TRACK
  • I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba Okukhulu EXC I-Undercarriage Part Source Umkhiqizi / I-CQC TRACK
  • I-KOMATSU 21n3013111 21N3000011 PC1000 I-Track Idler Wheel Assembly / Ukumba Okukhulu EXC I-Undercarriage Part Source Umkhiqizi / I-CQC TRACK

Incazelo emfushane:

ISONDO LE-KOMATSU TRACK IDLER UMHLANGANO 
Imodeli I-PC1000
Inombolo yengxenye 21n3013111 21N3000011
Ubuchwepheshe Ukulingisa
Ubulukhuni Bomphezulu I-HRC50-58，Ukujula10-12mm
Imibala Okumnyama
Isikhathi Sewaranti Izinyanga eziyi-12 noma ama-2000 m/h, noma yikuphi okuza kuqala
Isitifiketi IS09001-2015
Isisindo 928KG
Intengo ye-FOB I-FOB Xiamen port US$ 25-100/isiqephu
Isikhathi sokuthumela Zingakapheli izinsuku ezingama-20 ngemuva kokusungulwa kwenkontileka
Isikhathi Sokukhokha I-T/T, L/C, I-WESTERN UNION
I-OEM/ODM Kuyamukeleka
Uhlobo Izingxenye zemoto engaphansi kwemoto elandelwayo ye-Excavator
Uhlobo Lokuhambisa Umvubukuli Olandelwayo
Isevisi Yangemva Kokuthengisa Enikeziwe Usekelo lobuchwepheshe bevidiyo, Usekelo lwe-inthanethi


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

I-KOMATSU21N3013111 21N3000011Umhlangano Wesondo Lomgibeli Wethrekhi we-PC1000

Umkhiqizi Wezingxenye Zomthombo Wezimbiwa Ezinzima EXC Undercarriage

I-OEM-Quality Front Idler / Umhlangano Wesondo Lomhlahlandlela

Umkhiqizi Womthombo: CQC TRACK (HELI)

1. Ukubuka Konke Kobuchwepheshe: Ubuchwepheshe Obusezingeni Eliphezulu Kwabavubukuli Bezimayini Abangamathani ayi-100

Uchungechunge lweKomatsu PC1000 lumelela isiqongo sobunjiniyela bemishini esindayo yaseJapan esigabeni sokumba izimayini sezinga eliphezulu. Le mishini enamandla—ikakhulukazi amamodeli e-PC1000-6 kanye ne-PC1000-7—isetshenziswa ezindaweni zokumba ezidinga kakhulu emhlabeni kanye nokwakhiwa okunzima, kusukela emisebenzini yensimbi eNtshonalanga Australia naseBrazil kuya ezimayini zethusi eChile, kanye nasemisebenzini yesihlabathi sikawoyela eCanada kuya emisebenzini yokumba kulo lonke elase-Afrika, eRussia, naseNingizimu-mpumalanga ye-Asia.

Njengoba inesisindo sokusebenza esingaba ngu-99,200 kg (218,700 lbs) kanye namandla enjini angu-567 kW (758 HP) avela enjinini yeKomatsu SDA16V160E-2, uchungechunge lwe-PC1000 lwakhiwe ngenhloso yokumba okukhiqizwa kakhulu, imisebenzi yemigodi, kanye namaphrojekthi amakhulu okuthutha umhlaba. Isithuthi esingaphansi kwalesi sithuthi somgubhu esingamathani ayi-100 kumele simelane nemithwalo enzima, ukusebenza okuqhubekayo, kanye nezimo zomhlaba ezinzima kakhulu.

I-Track Idler Wheel Assembly (Front Idler/Guide Wheel), ehlonzwe yi-Komatsu OEM izingxenye zezinombolo 21N3013111 kanye ne-21N3000011, iyingxenye ebalulekile ye-undercarriage esebenza njengesiqondiso sangaphambili kanye nohlelo lokuphatha ukucindezeleka kwe-track chain ye-excavator. Njenge-sprocket yedrayivu yangemuva (21N-271-1171), i-idler assembly kumele imelane nemithwalo emikhulu, ukukhubeka okuqhubekayo, kanye namandla okushayisana okukhulu ngenkathi igcina ukuhambisana okunembile kwe-track.

Lo mbhalo unikeza imininingwane yobuchwepheshe ephelele ye-I-Komatsu 21N3013111/21N3000011 I-Track Idler Wheel Assembly, iyahambisana namamodeli okumba ochungechunge lwe-PC1000. Njengomkhiqizi wezingxenye ze-EXC ezisebenza kanzima ezisebenza ngaphansi kwenqola, i-CQC TRACK (HELI) iletha izingxenye zekhwalithi ye-OEM ezenzelwe ukuhlangabezana noma ukudlula izimfuneko zokuqala zemishini yemishini yezimboni kanye nezicelo zokwakha ezisindayo emhlabeni jikelele.

2. Uchungechunge lweKomatsu PC1000 – Ukubuka Konke Kweplatifomu Yomshini

2.1 Imininingwane Yemodeli

Ipharamitha Imininingwane
Isisindo sokusebenza 99,200 kg (218,700 lbs)
Imodeli Yenjini I-Komatsu SDA16V160E-2
Amandla Enjini 567 kW (758 HP) ku-1,800 rpm
Ukufuduka 15.24 L
Umthamo Webhakede 5.5 – 8.5 m³
Ukufinyelela Okuphezulu Kokumba 16.9 m
Ukujula Okuphezulu Kokumba 11.8 m
Amandla Okumba Aphezulu (i-ISO) 588 kN

2.2 Imininingwane Yesithuthuthu Esingaphansi Kwemoto

Ipharamitha Imininingwane
Ububanzi Bezicathulo Zethrekhi 800 mm (ejwayelekile)
Inani lama-Carrier Roller (ngohlangothi ngalunye) 3
Inani lama-Track Roller (ngohlangothi ngalunye) 8
Ukucindezela Komhlaba 0.108 MPa
I-Track Chain Pitch 260 mm (okuvamile ekilasini lamathani ayi-100)

2.3 Izindawo Zokusebenzisa

Uchungechunge lweKomatsu PC1000 lwakhiwe ngenhloso yalokhu:

  • Ukumbiwa Kwendawo: Ukumba amatshe aqinile, ukususwa komthwalo osindayo, ukukhishwa kwensimbi
  • Imisebenzi Yokugoba: Ukukhiqizwa okuyinhloko, ukulayisha ibhentshi, ukuphathwa kwezinto
  • Ukwakhiwa Okukhulu: Amaphrojekthi amakhulu okuthutha umhlaba kanye nengqalasizinda
  • Ukuphathwa Kwezinto: Ukuphathwa Kwezinqwaba, Ukusebenza Kwechweba

3. Incazelo Yokusebenza: Indima Ebalulekile Yomuntu Ongahambi Ngaphambili Emigodini Yekilasi Engamathani ayi-100

3.1 Imisebenzi Eyinhloko

I-Track Front Idler Assembly isebenza imisebenzi emine exhumene ebalulekile ekusebenzeni kahle kokumba kanye nokuphila isikhathi eside ngaphansi kwesithuthi:

Umsebenzi Incazelo Umthelela Wokusebenza
Isiqondiso Sethrekhi Nokulawula Isiqondiso Isebenza njengomhlahlandlela ohamba phambili weketanga lomzila, iqinisekisa ukuhambisana okufanele kanye nokuqondisa okuqondile kokuhamba njengoba umzila ungena futhi uphuma ohlakeni oluyinhloko lwesitimela esingaphansi komhlaba Kuvimbela ukuphambuka komzila; kuqinisekisa ukuzinza komugqa oqondile ngesikhathi sokuhamba endaweni yezimayini
Ukuphathwa Kwengcindezi Yethrekhi Ifakwe enqoleni ehambayo exhunywe kusilinda sokucindezela ithrekhi, okuvumela ukulungiswa okunembile kokugoba kwethrekhi ukuze kuhambisane nokunwebeka kweketanga ngesikhathi sempilo yesevisi. Ithuthukisa ukuthintana komzila kuya phansi; ivimbela ukuguguleka ngokweqile; ivumela ukususwa komzila ukuze kulungiswe
Ukusatshalaliswa Komthwalo Nokumuncwa Komthelela Isekela ingxenye enkulu yesisindo somshini (cishe amathani ayi-12-15 ngomuntu ongasebenzi) futhi imunca imithwalo yokuqala yomthelela evela ezithiyweni, emadwaleni, kanye nendawo engalingani. Ivikela uhlaka lokugcina lokushayela kanye nolwethrekhi ekulimaleni okubangelwa ukushaqeka; yandisa impilo yesithuthi esingaphansi kwenqola
Ukuhlanganiswa Kwesixhumanisi Sethrekhi Ihlinzeka ngomphezulu ogobile lapho umzila uxhumanisa khona i-pivot, okuqinisekisa ukuhambisana okubushelelezi nokunciphisa ukumelana kokungqubuzana ngesikhathi sokujikeleza komzila Kunciphisa ukulahleka kwamandla; kwandisa impilo yeketanga lomzila; kuthuthukisa ukusebenza kahle kukaphethiloli

3.2 Ukuhlonza Ingxenye

Ukuqokwa Imininingwane
Izinombolo Zezingxenye ze-OEM 21N3013111, 21N3000011
Inombolo Yengxenye Ye-Associated Sprocket 21N-271-1171
Uhlobo Lwezinto I-Track Front Idler / Umhlangano Wesondo Lomhlahlandlela
Amamodeli Ahambisanayo I-Komatsu PC1000-6, PC1000-7, PC1000LC
Ikilasi Lomshini Umgodi wokumba izimayini wezinga eliphezulu ongamathani ayi-100
Isikhundla ngomshini ngamunye 2 (eyodwa ngohlangothi ngalunye lomzila)
I-Track Chain Pitch 260 mm (okujwayelekile kwekilasi lamathani ayi-100)

I-PC1000 Front Idler Assy

4. Ukuhlukaniswa Kwezingxenye Okunemininingwane kanye Nemininingwane Yobuchwepheshe

4.1 Ubunjiniyela Besondo Elingasebenzi (Rim)

Isondo elingasebenzi liyisici esijikelezayo esibonakalayo esithinta ngqo uchungechunge lwethrekhi. Ubunjiniyela balo bunquma impilo yokuguguleka kanye nokuthembeka kokusebenza kwezicelo zokumba.

Isigaba Sokucaciswa Imininingwane
Izinto Insimbi ye-alloy enamandla kakhulu, enekhabhoni ephezulu (41CrMo4 noma elingana nayo)
Inqubo Yokukhiqiza Ukwakhiwa kwe-CNC finish machining
Ububanzi Bangaphandle 800–900 mm (okuvamile ekilasini lamathani ayi-100)
Umklamo weFlange Ama-flange amabili ahlanganisiwe emaphethelweni angaphandle ukuze kugcinwe uchungechunge lwethrekhi oluhle
Ukuphakama kwe-Flange 35–45 mm (kuvimbela ukuchezuka kokulandela umkhondo ngesikhathi sokusebenza kokwehla eceleni endaweni yezimayini)
Ukuqina Komphezulu Ogijimayo Ukufakwa komoya kuqiniswe; HRC 50–58
Ukujula Kwekesi Eliqinisiwe 8–12 mm (ukuqina okujulile kokuphila isikhathi eside kokuguguleka ezimweni zokumba)
I-Central Groove Kwenziwe ngomshini oqondile ukuze kufakwe amabhlogo omhlahlandlela we-track chain ukuze kube nokuzinza okwengeziwe kwe-lateral

4.2 Imininingwane Yomgodi Ongasebenzi (I-Spindle)

I-shaft ye-idler isebenza njenge-axle ephakathi ephethe umthwalo, idlulisela yonke imithwalo yokusebenza kusukela esondweni le-idler iye kubakaki bokusekela kanye nohlaka oluyinhloko.

Isigaba Sokucaciswa Imininingwane
Izinto Insimbi ye-alloy enamandla amakhulu (41CrMo4 noma okulinganayo)
Ukwelashwa Kokushisa Kucinyiwe futhi kuqiniswe (Q&T) ukuze kube nokuqina kwenhliziyo; ubulukhuni benhliziyo obungu-280–350 HB (29–38 HRC)
Ukuqedwa Komphezulu Ukugaywa okunembile kuya ku-≤0.8 µm Ra ukuze kuthinteke kahle isivalo
Ukumelana Nokukhathala Yenzelwe imijikelezo engu-10⁷+ ngaphansi komthwalo olinganiselwe
Amandla Okugoba Yakhelwe ukumelana nemiphumela emibi kakhulu evela ekushayweni kwamadwala ngaphandle kokuguquka unomphela

4.3 Ukucushwa Kwesistimu Yokuthwala

Uhlelo lokuthwala luyinhliziyo yokuhlanganiswa kwe-idler, olunquma ukushelela kokujikeleza kanye nokuphila kwenkonzo emisebenzini yokumba eqhubekayo.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lokuthwala Ama-ball bearings azilungisa ngokwawo emigqeni emibili noma ama-roller bearings ahambisanayo
Umthamo Wokulayisha Yenzelwe imithwalo ehlanganisiwe ye-radial (isisindo somshini) kanye nemithwalo ye-axial (amandla aseceleni ngesikhathi sokujika)
Indawo Yokuhlala Engalingani Isici sokuzilungisa sivala ukungalingani okuncane kwe-shaft-to-bracket kusukela ekuphambukeni kohlaka lwethrekhi
Ukuthambisa Kugcwaliswe kusengaphambili ngamafutha e-lithium-complex EP asebenza kahle kakhulu; kuvaliwe impilo yonke
Ukuphila Okuthelayo Yakhelwe amahora okusebenza angu-5,000–8,000 ngaphansi kwezimo ezijwayelekile zokumba

4.4 Ubunjiniyela Besistimu Yokuvala

Uhlelo lokuvala lubaluleke kakhulu empilweni yokusebenza ezindaweni zokumba lapho uthuli, udaka kanye nezinhlayiya ezihuquzelayo zivame khona.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lophawu Uhlelo lwezithiyo eziningi: uphawu lobuso oluntantayo (i-Duo-Cone) + izithiyo zangaphambi kwe-labyrinth
Izinto Zokuvala Eziyinhloko I-Viton (FKM) yezicelo zokumba ezishisa kakhulu; i-NBR yezicelo ezijwayelekile
Ukukhishwa Kwezinto Ezingcolile Izivalo zangaphambi kwe-labyrinth zivimbela ukungena kwesihlabathi, udaka, kanye nezinhlayiya ezincane ezivamile emisebenzini yezimayini
Ukugcinwa Kwamafutha Umklamo ongenawo amanzi ugcina ukugcotshwa okunezimbobo ngezikhathi zesevisi ezinde
Impilo Yesevisi Impilo yonke ivaliwe ngaphansi kwezimo zokusebenza ezijwayelekile; ukushintshwa kwensimu akudingeki

4.5 Isixhumanisi Sokucindezela Ithrekhi

I-idler assembly ifaka isikhombimsebenzisi esiklanywe ngokunemba ukuze sixhumeke ohlelweni lokucindezela ithrekhi.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lokuxhumana Ibhosi elinomucu noma isitsha esenziwe ngobumba
Uxhumano Ukuxhumanisa okuqondile ukuze kulandelelwe isilinda sokucindezela kanye nenduku yokucindezela
Ububanzi Bokulungisa Ukuhamba okungu-200–300 mm (kuvumela ukunwebeka kweketanga lomzila ngaphezu kwesikhathi senkonzo)
Indlela Yokucindezela Gcoba isilinda se-hydraulic (esilungisekayo ensimini ngesibhamu samafutha esijwayelekile)

5. Umkhiqizi Womthombo: CQC TRACK (HELI) – Umkhiqizi Wezingxenye Zomthombo Wezimbiwa Ezinzima EXC Undercarriage

5.1 Iphrofayili Yomkhiqizi

I-CQC TRACK (esebenza ngaphansi kobudlelwano be-HELI Group) ingumkhiqizi okhethekile kanye nomhlinzeki wezingxenye ze-chassis ezilandelwayo ezisindayo, enendlunkulu yayo eQuanzhou, eShayina. Le nkampani igcina ukuhlanganiswa okugcwele okuqondile kuyo yonke inqubo yokukhiqiza, kusukela ekukhethweni kwezinto zokusetshenziswa kuya ekuhlanganisweni kokugcina kanye nokuhlolwa kwekhwalithi.

Amakhono Okukhiqiza Okuyinhloko Kwezingxenye Zezinga Lokumbiwa:

Ukwazi Incazelo
Ukwakha Okuvaliwe Imishini yokucindezela yokwakha engamathani angu-8,000–12,000 yokukhiqiza izingxenye zezinga eliphezulu
Ukwelashwa Kokushisa Ukuqina kokufakwa kwe-induction okulawulwa yikhompyutha kanye nezitofu zokufaka i-carburizing ngephrofayili yokushisa enembile
Ukuqina Okujulile Izinqubo ezikhethekile ezifinyelela ukujula kwekesi elingu-8-12 mm ukuze kuvinjwe ukuguguleka kwebanga lokumba
Umshini Wokuchwephesha Oqondile Izikhungo zokujika ze-CNC ezinkulu kanye nezikhungo zomshini ezinokunemba kwezinga le-micron
Ukuhlanganiswa Kwesivalo Indawo yokuhlangana ehlanzekile yegumbi lokufaka uphawu lobuso oluntantayo kanye nezinhlelo zokuthwala
Ukuhlolwa Kwekhwalithi Ilabhorethri ye-NDT yangaphakathi enekhono lokuhlola ubulukhuni le-MPI, UT, kanye

5.2 Izinqubo Zokuqinisekisa Ikhwalithi Zezicelo Zezimayini

Isilinganiso Sokulawula Ikhwalithi Izinga Lokusebenzisa Indlela Yokuqinisekisa
Isitifiketi Sezinto Ezibalulekile Ukulandelela okugcwele ngokuhlaziywa kokwakheka kwamakhemikhali Imibiko Yokuhlolwa Kwemishini (ama-MTR); ukuhlaziywa kwe-spectrographic
Ukuhlolwa Okungonakalisi Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) ezingxenyeni ezibunjiwe Ukutholwa kwemifantu ezindaweni ezibucayi zokucindezeleka
Ukuhlolwa kwe-Ultrasonic I-UT emiphongolweni engasebenzi kanye nemizimba eyenziwe ngobumba Ukutholwa kwamaphutha angaphakathi
Ukuqinisekiswa Kobukhulu Ukuhlolwa Komshini Wokulinganisa Ohlanganisiwe (i-CMM) Ukubekezelelana okungu-±0.02 mm kuma-bearing journal kanye nasezindlini zokuvala uphawu
Ukuhlolwa Kokuqina Ukuqinisekiswa kweRockwell (HRC) kuzo zonke izindawo eziphathwe ngokushisa Ukulinganiswa kobuso nokujula kwecala
Ukuhlolwa Kobuqotho Besivalo Ukuqinisekiswa kwengcindezi yemihlangano yesivalo esintantayo Ukuhlolwa kokuvuza ngaphambi kokuthunyelwa
Ukuthobela Izindinganiso Izinqubo zokukhiqiza eziqinisekiswe yi-ISO 9001:2015 Ukuqinisekiswa kokuhlolwa komuntu wesithathu

5.3 Ubunjiniyela Bensimbi Bezicelo Ezinzima

I-CQC TRACK isebenzisa ubunjiniyela be-metallurgical obuthuthukisiwe ukuze kufezwe ibhalansi efanele yokuqina, ukuqina, kanye nokumelana nokukhathala okudingekayo kubantu abasebenzisa imishini yokumba izinsimbi ezingamathani ayi-100:

Ibanga le-alloy Isicelo Izakhiwo Eziyinhloko
41CrMo4 I-Chromium-Molybdenum Izicelo zokumba ezisebenza kakhulu Ukuqina okuphezulu; ukumelana nokukhathala okumangalisayo; ukuqina okuthuthukisiwe kwezinga lokushisa eliphansi
Insimbi yeManganese engu-50Mn Ama-idlers ajwayelekile asebenza kanzima Ukuqina okuhle kakhulu; ukumelana nokuguguleka okuhle; kuyabiza kakhulu
I-40Cr Chromium Alloy Izinhlelo zokusebenza zokukhathala ezithuthukisiwe Ukuqina okuthuthukisiwe; amandla okukhathala athuthukisiwe; ukuqina okuhle

Ubunjiniyela Bokwelapha Ukushisa Kwezakhiwo Ezimbili:

  1. Ukucima Nokuthambisa (Q&T): Umzimba wonke owenziwe nge-austenit uqiniswe ku-840–880°C, ucinywe, bese uqiniswe ku-500–650°C. Ubulukhuni be-core: 280–350 HB (29–38 HRC) — okunikeza ukuqina okuhle kakhulu kokumuncwa komthelela.
  2. Ukuqina Komphezulu Wokungenisa: Ngemva kokuqeda ukucutshungulwa, umphezulu wokuguga obalulekile uqiniswa ukwenziwa kwendawo. Ubulukhuni bomphezulu: HRC 50–58 kanye nokujula kwekesi okungu-8–12 mm — okunikeza ukumelana nokuguguleka okumangalisayo ngenkathi kugcinwa ukuqina kwengaphakathi.
  3. Ukuqinisekiswa Kwephrofayili Yokuqina: Ukudlula kokuqina okuncane kuqinisekisa ukuguquka okulawulwayo kusuka endaweni eqinile kuya engxenyeni eqinile, okuvimbela ukuqhekeka noma ukuhlukaniswa kwengxenye ephakathi ngaphansi komthwalo.

6. Izingxenye Ezihambisana Nesithuthuthu Esingaphansi Kwemoto Zochungechunge lweKomatsu PC1000

Ukuze kulungiswe ngokuphelele i-undercarriage—okubalulekile emisebenzini yezimayini lapho isikhathi sokungasebenzi sithinta ngqo imali engenayo yokukhiqiza—i-front idler kufanele ihlolwe kanye nezingxenye ezihambisanayo. I-CQC TRACK ikhiqiza iphothifoliyo ephelele yezingxenye ze-chassis ze-Komatsu PC1000 series excavators.

Ingxenye Ireferensi ye-OEM Umsebenzi Inothi Lokuhlanganisa
I-Drive Sprocket 21N-271-1171 Ukubandakanyeka kokugcina kokushayela; iphimbo elingu-260 mm; insimbi eyenziwe nge-41CrMo4 Faka uchungechunge lwethrekhi esikhundleni salo njengohlelo oluhambisanayo
Umhlangano We-Track Chain Iphimbo elingu-260 mm Iketanga lethrekhi elivalwe futhi eligcotshwe ngamafutha (SLT) elinama-bushing aqinile Iphimbo elijwayelekile lochungechunge lwe-PC1000
Izicathulo Zokugibela Ububanzi obungu-800 mm I-Trouser grouser (idwala) lokumba izimayini; i-double grouser yezinhlelo zokusebenza ezijwayelekile Fanisa nendawo yesicelo
Ama-Roller Angaphansi Kwethrekhi 8 ohlangothini ngalunye Isisindo somshini wokusekela emugqeni ophansi wethrekhi Kumelwe kushintshwe ngamasethi ukuze kusatshalaliswe ngokulinganayo ukuguguleka
Amarola Okuthwala Ithrekhi (Phezulu) 3 ohlangothini ngalunye Sekela umucu wokubuya kwethrekhi engenhla Uchungechunge lwethrekhi oluqondisayo ngaphezu kohlaka lwethrekhi
I-Track Adjuster kanye ne-Recoil Spring Kuhlotshaniswa nomuntu ongasebenzi Ukucindezela kwe-hydraulic kanye nokumuncwa komthelela Ixhuma ngqo ne-21N3013111 idler

6.1 Isimiso Sokufaniswa Kwe-Idler kanye ne-Track Chain

Kuma-excavator ochungechunge lwe-PC1000, i-idler yangaphambili kanye ne-track chain kumele kuhlolwe njengohlelo oluhambisanayo. Ukusebenzisa i-idler entsha ene-chain egugile kakhulu (noma okuphambene nalokho) kudala:

  • Ukugqokwa Kwezintende Okusheshisiwe: I-geometry yokuxhumana engalingani ibhubhisa indawo yokugijima ye-idler
  • Umonakalo Wezinsika: Ukwehluleka kwangaphambi kwesikhathi kwezinsika zezintambo
  • Ukususa ukulandelela Ingozi: Ukuzibandakanya okungalungile kwandisa amathuba okushelela ohlangothini
  • Impilo Yesevisi Encishisiwe: Ukwehla okungu-40–60% empilweni yengane engaphansi kwesisu iyonke

6.2 Imininingwane ye-Sprocket ye-PC1000 (Ireferensi)

Ukuze uhlele ngokuphelele isithuthi esingaphansi kwemoto, imininingwane ye-drive sprocket (21N-271-1171) yile:

Ipharamitha Imininingwane
Izinto Insimbi Ehlanganisiwe Ye-41CrMo4 Alloy
Inqubo Yokuqinisa Ukuqina Kokungeniswa (Ama-Flanks kanye Nezimpande Zamazinyo)
Ukujula Kwekesi 5–8 mm
Ubulukhuni Bomphezulu 55–60 HRC
Izinga Lokukhiqiza Isitifiketi se-ISO 9001:2015

7. Izicelo Zemakethe Yomhlaba Wonke kanye Nokuzivumelanisa Nezimo Zesifunda

Uchungechunge lweKomatsu PC1000 lusetshenziswa ezimayini nasemisebenzini yokwakha enzima emhlabeni jikelele. Izingxenye ze-CQC TRACK zakhiwe ngezimo ezithile zesifunda ukuze zihlangabezane nezimo zokusebenza zendawo kanye nezintandokazi zokuthengwa kwabanikazi bezimayini kanye nabasabalalisi bezingxenye.

7.1 INingizimu Melika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Izimayini zase-Andean eziphakeme kakhulu (3,000–4,500m), ukuguguleka kwensimbi, imisebenzi yethusi, izindawo ezisogwini ezinomswakama ophezulu
Ukuguqulwa Kwezingxenye Izembozo ezithuthukisiwe zokulwa nokugqwala; izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; ukuqinisekiswa kokusebenza okuphezulu
Okuthandwayo Kokuthengwa Ukuthola ngqo efektri; amakhithi aphelele okuhambisa ngaphansi kwemoto; izinhlelo zewaranti ende; imibhalo yobuchwepheshe yesiSpanishi/isiPutukezi

7.2 I-Afrika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Ukuguguleka okukhulu kwesihlabathi/igranite, amazinga okushisa aphezulu, izindawo zokumba ezikude, amabanga amade okuhamba
Ukuguqulwa Kwezingxenye Ukwakheka kwamafutha okushisa okuphezulu; Izivalo zeViton zokumelana namakhemikhali; izikhawu zesevisi ezinde; ukwakhiwa okuqinile kokusebenza kude
Okuthandwayo Kokuthengwa Ama-oda amaningi okusebenza kwezimayini; ukuthunyelwa okunamakhonteyina; imibhalo yobuchwepheshe ngesiNgisi nangesiFulentshi; izinketho zokuthutha ngendiza zokushintsha ngokushesha

7.3 IRussia ne-CIS

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Amazinga okushisa angaphansi kwezinga-zero (-40°C), i-permafrost, ukumbiwa komhlabathi oqandisiwe, izimo zokuncibilika kwesizini
Ukuguqulwa Kwezingxenye Igrisi yokuthwala enokushisa okuphansi; ukwakheka kwensimbi okunokuqina okuthuthukisiwe komthelela wokushisa okuphansi; izivalo ezilungiselelwe ukuqala okubandayo; ukwakheka kokuqhekeka okulwa nokuqhekeka
Okuthandwayo Kokuthengwa Amanani aqondile embonini; amaphakheji aphelele esitifiketi; ukwesekwa kwamadokhumenti entela; imininingwane yobuchwepheshe yolimi lwesiRashiya

7.4 i-Australia

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Ukumbiwa kwensimbi (Pilbara), ukuguguleka okukhulu, ukushisa okukhulu, ukusebenza kude, amazinga okuphepha aqinile
Ukuguqulwa Kwezingxenye Izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; umklamo wokuphila isikhathi eside; ukuhambisana nezindinganiso zokuphepha kwezimayini zase-Australia; isitifiketi se-AS/NZS
Okuthandwayo Kokuthengwa Ukulethwa ngesikhathi esifanele; ukutholakala okuphelele kwekhithi yokuthwala impahla engaphansi kwemoto; ukwesekwa kobuchwepheshe nabameleli bendawo; ukulethwa endaweni yezimayini

7.5 Korea kanye neNingizimu-mpumalanga ye-Asia

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Imisebenzi yemigodi, ukusetshenziswa kwezindawo zokuthutha imikhumbi, ukwakhiwa kwedolobha, izidingo ezinembile kakhulu
Ukuguqulwa Kwezingxenye Ukubekezelelana kobukhulu obunembile; iphrofayili yomsindo oncishisiwe; isitifiketi se-KCS; ukuqedwa kobuso obusezingeni eliphezulu
Okuthandwayo Kokuthengwa Ubuningi be-oda elincane kuya kweliphakathi; ukuthunyelwa okusheshayo; imibhalo yobuchwepheshe ngesiKorea/isiShayina; ukuthunyelwa kwe-LCL okufakwe ezitsheni

7.6 eNyakatho Melika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Isihlabathi sikawoyela (eCanada), ukumbiwa kwamatshe aqinile, imisebenzi yemigodi, izindinganiso zokuphepha eziqinile
Ukuguqulwa Kwezingxenye Izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; umklamo wokuphila isikhathi eside; ukuhambisana nezindinganiso ze-ANSI/SAE
Okuthandwayo Kokuthengwa Ukutholakala okuphelele kwekhithi yemoto engaphansi kwemoto; ukwesekwa kobuchwepheshe okunesimo sendawo; ukutholakala kwezingxenye ngokushesha

7.7 Imikhuba Emihle Kakhulu Yemboni Yezimayini

Emisebenzini yezimayini kuzo zonke izifunda, kunconywa izindlela zokuthenga ezilandelayo:

Prakthiza Inzuzo
Ukuthola Izinto Eziqondile Kwasefekthri Izindleko zeyunithi eziphansi kakhulu; ukwesekwa okuqondile kwezobuchwepheshe; intengo yomthamo; ukuphepha kweketanga lokuphakelwa
Amakhithi Aphelele Okuthwala Imithwalo Engaphansi Kwemoto Izingxenye zokuguguleka ezihambisanayo (ama-roller, ama-idlers, ama-sprocket, amaketanga); impilo yesevisi ende; ukuthengwa okulula
Ukuhlela Ukulungiswa Okuhleliwe Ukushintshaniswa okuhleliwe ngesikhathi sokuphumula okuhleliwe; kunciphisa ukuphazamiseka kokukhiqiza; isabelomali esibikezelwayo
Ukulandelela Izinto Imibiko Yokuhlolwa Kwemishini; amarekhodi okwelashwa kokushisa; isitifiketi sekhwalithi; Ukuhambisana ne-ISO 9001:2015
Isitoko se-Inventory Buffer Izingxenye ezibalulekile ezigcinwe endaweni yokusebenza kwezimayini; kunciphisa ingozi yesikhathi sokungasebenzi

8. Ukuqinisekiswa Kokuthengwa Nokuhambisana

8.1 Izinyathelo Zokuqinisekisa Ngaphambi Kokuthenga

  1. Ukuqinisekiswa Kwemodeli Yomshini: Qinisekisa ukuqokwa kwemodeli okuqondile (PC1000-6, PC1000-7, PC1000LC) kanye nenombolo yochungechunge
  2. Ukuqinisekiswa kweNombolo Yengxenye ye-OEM: Qinisekisa inombolo yengxenye ye-idler ngokumelene nemibhalo yomshini:
    • 21N3013111 (ukuhlanganiswa kwe-idler eyinhloko)
    • 21N3000011 (ehlukile noma ingxenye encane)
  3. Ukucushwa Kwesithuthuthu Esingaphansi Kwemoto: Qinisekisa inani lama-track rollers ohlangothini ngalunye (olujwayelekile oluyi-8) kanye nobubanzi besicathulo se-track (olujwayelekile oluyi-800 mm)
  4. Ukuqinisekiswa Kokuphakanyiswa Kwe-Track Chain: Qinisekisa ukuthi kukhona ukuphakanyiswa kwe-track chain—Uchungechunge lwe-PC1000 lusebenzisa izinga lokuphakanyiswa kwe-260 mm
  5. Ukuhambisana Kwesistimu Yokucindezela: Qinisekisa ukuhambisana kwesilinda sokulungisa ithrekhi nesibonisi se-idler

8.2 Iziteshi Zokuthola Izinto

Isiteshi Okuhle Kakhulu Kwaba Izinzuzo
I-Factory Direct (i-CQC TRACK) Izinkampani zezimayini, abanikazi bemikhumbi emikhulu, abasabalalisi bamazwe ngamazwe Izindleko zamayunithi eziphansi kakhulu; ukwesekwa okuqondile kwezobuchwepheshe; intengo yomthamo; ukukhiqizwa ngokwezifiso; ukulandelelwa okugcwele
Inethiwekhi Yokusabalalisa Egunyaziwe Ukuthengwa kweyunithi eyodwa; ukushintshwa kwensimu okuphuthumayo; imisebenzi yokumba emincane Isitokwe sendawo; ukuthunyelwa okusheshayo; ukwesekwa kobuchwepheshe ngolimi lwendawo

9. Izincomo Zokulungisa Nokuvimbela Ukwehluleka

9.1 Inqubo Yokuhlola Okuvamile Yemisebenzi Yezimayini

Indawo Yokuhlola Imvamisa Izinkomba Isenzo
Izingubo Zokunyathela Ezingasebenzi Masonto onke Ukunciphisa ububanzi >15 mm; iphethini yokuguguleka engalingani Kala ukuguguleka; hlela ukushintshwa
Isimo seFlange Masonto onke Ukuguga kwe-Flange >5 mm; ukuguqulwa; ukuqhekeka Hlola ingozi yokususa umkhondo
Ubuqotho Bophawu Nsuku zonke Ukuvuza kwamafutha; ukungcola okubonakalayo Ukushintsha uphawu ngokushesha uma kuphazamisekile
Isimo Sokuthwala Nyanga zonke Ukujikeleza okunamandla; umsindo; ukudlala ngokweqile Ukufakwa esikhundleni kwamabhere; hlola umgodi
Ukucindezeleka Kwethrekhi Nsuku zonke Ukugoba >50 mm phakathi nendawo; ukuqina okukhulu Lungisa ku-30–50 mm sag specification
Amabholthi Okufaka Masonto onke Ukuqinisekiswa kwe-torque; ukukhululeka Ukubuyela emuva ku-specification

9.2 Izindlela Zokwehluleka Ezivamile - Izinhlelo Zokumbiwa Kwezimayini

Imodi Yokwehluleka Imbangela Eyinhloko Ukuvimbela
Ukugqokwa Kwe-Flange Kwangaphambi Kwesikhathi Ukusebenza okunamandla okuthambekela eceleni; i-undercarriage engahlelekile kahle; ukucindezeleka okukhulu kwethrekhi Nciphisa ukusebenza kwe-side-slope; qinisekisa ukuhambisana; gcina ukucindezeleka okufanele
Ukuthwala Ukuthwala Ukwehluleka kokuvala okuholela ekungcoleni nasekulahlekelweni yizithambisi Ukuhlolwa okuvamile kwesivalo; ukushintshwa ngesikhathi esifanele
Umphetho we-Cracked Idler Imithwalo yemithwalo emikhulu; ukukhathala kwezinto ezibonakalayo; ukukhiqizwa okungaphansi kwezinga Gwema ukulayisha okushaqisayo; hlola ngemva kwezehlakalo zomthelela; umthombo ovela kumkhiqizi odumile
Umgodi Wokungasebenzi Ogobile Imithelela emibi eseceleni ngamatshe noma izithiyo Ukuqeqeshwa komqhubi; ukugwema izithiyo; ukucindezeleka okufanele kwendlela
Ukugqoka Okungalingani Kwezintambo Isihlalo sangaphansi esingaphansi kwemoto esingalungile; uchungechunge lwethrekhi olugugile Qinisekisa ukuqondanisa; shintsha uchungechunge kanye ne-idler njengoba kusethiwe okufanayo

9.3 Izincomo Zokufaka Esikhundleni

Isimo Isincomo Isizathu
Ukwehluleka Komuntu Oyedwa Ongasebenzi Shintsha i-idler ngayinye uma i-track chain ibonisa ukuguguleka okuncane Kusebenza kahle; isikhathi esincane sokuphumula
Ukugqokwa Kwama-Idler kanye Ne-Chain Shintsha i-idler kanye ne-track chain njengoba kusethiwe Kuvimbela ukungalingani kwephimbo; kwandisa impilo yesevisi
Ukulungiswa Okuphelele Kwezinqola Ezingaphansi Kwemoto Shintsha zonke izingxenye (ama-sprocket, ama-idlers, ama-rollers, amaketanga) ngasikhathi sinye Impilo yesevisi ephezulu; ukusebenza kahle kakhulu
Imisebenzi Yezimayini Hlela ukushintshwa ngesikhathi sokulungiswa okuhleliwe Kunciphisa isikhathi sokungasebenzi komkhiqizo

10. Ithebula Elifingqiwe Lemininingwane Yobuchwepheshe

Ipharamitha Imininingwane
Izinombolo Zezingxenye ze-OEM 21N3013111, 21N3000011
Inombolo Yengxenye Ye-Associated Sprocket 21N-271-1171
Amamodeli Ahambisanayo I-Komatsu PC1000-6, PC1000-7, PC1000LC
Uhlobo Lwezinto I-Track Front Idler / Umhlangano Wesondo Lomhlahlandlela
Izinto Insimbi ye-alloy eyenziwe nge-41CrMo4 / 50Mn / 40Cr eyenziwe nge-alloy
Ububanzi Bangaphandle 800–900 mm
Ukuphakama kwe-Flange 35–45 mm
Ubulukhuni Bomphezulu I-HRC 50–58 (ukufakwa kokufakwa kuqiniswe)
Ukujula Kwekesi 8–12 mm
Uhlobo Lokuthwala Ibhola elizilungisayo elinemigqa emibili noma i-roller enciphile
Uhlobo Lophawu I-Floating face seal + i-labyrinth pre-seals (izivimbelo eziningi)
Ukuthambisa Igrisi ye-EP ye-lithium-complex egcwaliswe ngaphambilini
I-Track Chain Pitch 260 mm
Isisindo Sokusebenza Komshini 99,200 kg
Amandla Enjini 567 kW (758 HP)
Impilo Yesevisi Amahora okusebenza angu-5,000–8,000 (izimo zezimayini)
Izinga Lokushisa Lokusebenza -40°C kuya ku-+85°C (-40°F kuya ku-+185°F)
Isitifiketi I-ISO 9001:2015

11. Isiphetho

Imishini yokumba iKomatsu PC1000-6 kanye nePC1000-7 imelela izinga eliphakeme kakhulu lobunjiniyela baseJapan esigabeni sokumba izimayini sezinga eliphezulu. Le mishini engamathani ayi-100 isetshenziswa emisebenzini yokumba edinga kakhulu emhlabeni, lapho ukuthembeka nokuqina kuthinta ngqo inzuzo yokukhiqiza.

I-Track Idler Wheel Assembly (21N3013111 / 21N3000011) iyisici esibalulekile esiqondisa uchungechunge lwethrekhi yephimbo elingu-260 mm, ilawula ukucindezeleka kwethrekhi, futhi imunca imithwalo yomthelela ngenkathi isekela ingxenye ebalulekile yesisindo sokusebenza komshini. Ubunjiniyela be-idler—obuhlanganisa ukuqina kwe-induction okujulile (ukujula kwekesi elingu-8–12 mm), izinhlelo zokuvala izithiyo eziningi ngokunemba, kanye nokwakhiwa kwensimbi ye-alloy engu-41CrMo4 enamandla aphezulu—bulungiselelwe ngokukhethekile izidingo ezinkulu zezicelo zokumba.

I-CQC TRACK (HELI) imele njengomkhiqizi wezingxenye ze-EXC ezisebenza kanzima ezimba imithwalo ye ...

  • Ukwakhiwa kwe-closed-die ukuze kube nesakhiwo esihle kakhulu sokusanhlamvu kanye nokumelana nokukhathala
  • Ukwelashwa kokushisa kwezakhiwo ezimbili okuhlanganisa umongo oqinile (280–350 HB) nendawo egugile (HRC 50–58)
  • Ukuqina kokufakwa okujulile okunobubanzi bekesi obungu-8-12 mm ukuze kube nesikhathi eside sokusebenza kwezimayini
  • Umshini wokulungisa ngokunemba one-±0.02 mm tolerances kuma-interface abalulekile
  • Izinhlelo zokuvala izithiyo eziningi zokukhipha ukungcola ezindaweni ezibucayi
  • Ukulandeleka okugcwele kwezinto ezibonakalayo ngeMill Test Reports kanye nesitifiketi
  • Izinqubo zokukhiqiza eziqinisekiswe yi-ISO 9001:2015

Lokhu kutshalwa kwezimali kobunjiniyela kuqinisekisa ukusebenza okuthembekile kuzo zonke izindawo zokusebenza ezidinga kakhulu emhlabeni—kusukela ezimayini zensimbi zase-Australia naseNingizimu Melika kuya emisebenzini yedayimane negolide yase-Afrika, kusukela ezifundeni zase-permafrost zaseRussia kuya ezindaweni zokumba amatshe zaseKorea naseNingizimu-mpumalanga ye-Asia, kanye nasesihlabathini samafutha saseCanada kuya emisebenzini yokumba eNyakatho Melika.

Ukuze uthole imininingwane yobuchwepheshe, imibuzo yamanani, noma ukufaka ama-oda ezingxenye ze-Komatsu PC1000 series undercarriage, xhumana nomnyango wokuthengisa wamazwe ngamazwe we-CQC TRACK ngenombolo yakho yochungechunge lomshini kanye nezidingo ezithile.

Umbhali:
UMnyango Wezokuthengisa Wezizwe Zonke we-CQC – uJack
Umkhiqizi Wezingxenye Zomthombo Wezimbiwa Ezinzima EXC Undercarriage
Ochwepheshe kuKomatsu, Liebherr, SANY, HITACHI, KOBELCO, kanye ne-LIUGONG Excavator Solutions
Umkhiqizi Oqinisekisiwe: I-HELI (CQC TRACK)

*Isixwayiso: Zonke izinombolo zezingxenye namamodeli omshini okubhekiselwe kuwo ahloselwe ukuhlonza nokuhambisana kuphela. I-CQC TRACK ingumkhiqizi ozimele wezingxenye ze-aftermarket kanye ne-OEM-quality. Zonke izimpawu zokuhweba (kufaka phakathi i-KOMATSU, i-PC1000, kanye nezimpawu zamamodeli ahlobene) zihlala ziyimpahla yabanikazi bazo.*

  • Okwedlule:
  • Olandelayo:
    • Bhala umlayezo wakho lapha bese uwuthumela kithi

    Izigaba zemikhiqizo