KOMATSU 21n3013111 21N3000011 PC1000 Iteranya ry'ibiziga by'imodoka ikora ku muhanda / Ubucukuzi bukomeye bwa EXC Imodoka yo munsi y'imodoka ikora ku muhanda/Inzira ya CQC
KOMATSU21N3013111 21N3000011Igiteranyo cy'amapine ya PC1000 Track Idler
Uruganda rukora ibikoresho biremereye byo gucukura munsi y'imodoka EXC rukora ibikoresho byo mu rugo
Igikoresho cyo gukinga imbere gifite ireme rya OEM / Igikoresho cyo gukinga amagare giyobora
Uwakoze: CQC TRACK (HELI)
1. Incamake y'Ubuhanga: Ubuhanga mu by'Ubuhanga ku bacukuzi b'amabuye y'agaciro ba toni 100
Uruhererekane rwa Komatsu PC1000 rugaragaza urwego rw'isonga mu buhanga bw'imashini zikomeye zo mu Buyapani mu gice cy'ubucukuzi bw'amabuye y'agaciro cyo mu rwego rwo hejuru. Izi mashini zikomeye cyane cyane PC1000-6 na PC1000-7 zikoreshwa mu bucukuzi bw'amabuye y'agaciro n'ubwubatsi bukomeye ku isi, kuva ku bikorwa by'icyuma mu Burengerazuba bwa Ositaraliya na Brezili kugeza ku birombe by'umuringa muri Shili, no kuva ku mishinga yo gucukura umucanga wa peteroli muri Kanada kugeza ku bikorwa byo gucukura amabuye y'agaciro muri Afurika, mu Burusiya no mu Majyepfo y'Amajyepfo ya Aziya.
Ifite uburemere bugera kuri 99.200 kg (218.700 lbs) n'ingufu za moteri zingana na 567 kW (758 HP) zikomoka kuri moteri ya Komatsu SDA16V160E-2, PC1000 series yubatswe ku buryo bukoreshwa mu bucukuzi bw'amabuye y'agaciro buhambaye, ibikorwa byo gucukura amabuye y'agaciro, no mu mishinga minini yo gukuramo ubutaka. Imashini yo munsi y'iyi mashini yo mu bwoko bwa toni 100 igomba kwihanganira imitwaro ikabije, ikora buri gihe, ndetse n'imiterere y'ubutaka ikaze cyane.
Igiteranyo cy'amapine y'imodoka idafite ubwikorezi (Ipine y'imbere/Ipine y'umuyobozi), cyagaragajwe na Komatsu OEM nimero 21N3013111 na 21N3000011, ni igice cy'ingenzi cy'igare riri munsi y'imodoka gikoreshwa mu kuyobora imbere no gucunga umuvuduko w'imodoka icukura. Nk'ikinyuranyo cy'inyuma (21N-271-1171), igiteranyo cy'imodoka idafite ubwikorezi kigomba kwihanganira imitwaro ikabije, kwangirika guhoraho, n'imbaraga zikomeye mu gihe gikomeza kugendera ku murongo neza.
Iyi nyandiko itanga ibisobanuro birambuye bya tekiniki kuKomatsu 21N3013111/21N3000011 Iteraniro ry'ibiziga by'imodoka ikora ku muhanda, ijyanye n'uburyo bwo gucukura bwa PC1000. Nk'uruganda rw'ibice biremereye rwabigize umwuga rukora ibikoresho byo gucukura munsi y'imodoka, CQC TRACK (HELI) itanga ibikoresho by'ubuziranenge bya OEM byakozwe kugira ngo byuzuze cyangwa birenze ibisabwa by'ibikoresho by'umwimerere byo gucukura no gukoresha mu bwubatsi bukomeye ku isi yose.
2. Komatsu PC1000 Series – Incamake y'urutonde rw'ibikoresho by'imashini
2.1 Ibisobanuro by'icyitegererezo
| Igipimo | Ibisobanuro |
|---|---|
| Uburemere bwo gukora | Ibiro 99.200 (ibiro 218.700) |
| Icyitegererezo cya moteri | Komatsu SDA16V160E-2 |
| Ingufu za moteri | 567 kW (758 HP) kuri 1,800 rpm |
| Kwimuka | 15.24 Litiro |
| Ubushobozi bwo gukamura indobo | 5.5 – 8.5 m³ |
| Gucukura cyane | metero 16.9 |
| Ubujyakuzimu Bunini bwo Gucukura | metero 11.8 |
| Imbaraga zo gucukura cyane (ISO) | 588 kN |
2.2 Ibisobanuro by'igare riri munsi y'imodoka
| Igipimo | Ibisobanuro |
|---|---|
| Ubugari bw'inkweto z'umurongo | 800 mm (isanzwe) |
| Umubare w'imizingo itwara imizigo (ku ruhande rumwe) | 3 |
| Umubare w'imizingo y'inzira (kuri buri ruhande) | 8 |
| Umuvuduko w'ubutaka | 0.108 MPa |
| Umuhanda w'inzira (Track Chain Pitch) | mm 260 (ibisanzwe ku bwoko bwa toni 100) |
2.3 Imiterere y'Ikoreshwa
Uruhererekane rwa Komatsu PC1000 rwubatswe ku mpamvu zikurikira:
- Ubucukuzi bw'amabuye: Gucukura amabuye akomeye, gukuraho imitwaro irenze urugero, gukuramo amabuye y'agaciro
- Ibikorwa byo gucukura amabuye: Umusaruro w'ibanze, gupakira ibikoresho ku ntebe, gucunga ibikoresho
- Ubwubatsi Bukomeye: Imishinga minini yo gukata ubutaka n'ibikorwa remezo
- Gucunga ibikoresho: Gucunga ububiko, ibikorwa by'ibyambu
3. Ibisobanuro by'imikorere: Uruhare rw'ingenzi rw'umuntu utagira icyo akora imbere mu bacukuzi ba toni 100
3.1 Imirimo y'ibanze
Itsinda ry’abakoresha imashini zitwara imizigo rikora imirimo ine ifitanye isano y’ingenzi mu mikorere y’ubucukuzi no kuramba kw’imodoka munsi y’imodoka:
| Imikorere | Ibisobanuro | Ingaruka ku mikorere |
|---|---|---|
| Ubuyobozi bw'inzira n'ubuyobozi bw'icyerekezo | Ikora nk'ubuyobozi bw'imbere bw'umuyoboro w'inzira, igenzura ko inzira igororotse kandi igana ku murongo w'inzira uko inzira yinjira ikanasohoka mu gice cy'ingenzi cy'imodoka iri munsi y'umuhanda. | Birinda ko umurongo unyura mu nzira; bifasha ko umurongo ugororotse uhagarara neza mu gihe cyo kugenda mu butaka bw'ubucukuzi bw'amabuye y'agaciro |
| Gucunga umuvuduko w'inyuma | Ishyizwe ku igare ryimukanwa rihujwe na silindiri itera imbaraga, ituma inzira ihinduka neza kugira ngo ijyane n'uburebure bw'umunyururu mu gihe cy'akazi. | Ifasha mu gukorana neza n'inzira igana hasi; irinda kwangirika gukabije; ifasha mu gukuraho inzira kugira ngo ikomeze gukoreshwa. |
| Gukwirakwiza imizigo no kwinjiza ingaruka | Ishyigikira igice kinini cy'uburemere bw'imashini (hafi toni 12-15 kuri buri muntu ukoresha imashini) kandi ikakira imitwaro y'ingamba z'ibanze iva ku mbogamizi, amabuye, n'ubutaka butaringaniye. | Irinda igitereko cya nyuma n'umurongo w'inzira kwangirika bitewe n'ihungabana; yongera igihe cyo kubaho kw'imodoka iri munsi y'ikinyabiziga |
| Uburyo bwo guhuza umurongo | Itanga ubuso bugose aho inzira ihurira, bigatuma habaho guhuza neza no kugabanya imbaraga zo guhangana mu gihe cyo kuzenguruka inzira. | Bigabanya ibura ry'amashanyarazi; byongera igihe cyo gukoresha umuyoboro w'inzira; binoza imikorere myiza ya lisansi |
3.2 Kugaragaza ibice
| Ishyirwa mu mwanya | Ibisobanuro birambuye |
|---|---|
| Nimero z'Ibice bya OEM | 21N3013111, 21N3000011 |
| Igice cya Sprocket gifitanye isano nimero | 21N-271-1171 |
| Ubwoko bw'ibice | Igikoresho cyo gusinzira imbere mu muhanda / Igikoresho cyo guteranya ibiziga by'umuyobozi |
| Modeli zihuye | Komatsu PC1000-6, PC1000-7, PC1000LC |
| Ishuri ry'imashini | Umucukuzi w'amabuye y'agaciro wa toni 100 |
| Umwanya kuri buri mashini | 2 (imwe kuri buri ruhande rw'inzira) |
| Umuhanda w'inzira (Track Chain Pitch) | mm 260 (ibisanzwe ku bwoko bwa toni 100) |
4. Isesengura ryimbitse ry'ibice n'ibisobanuro bya tekiniki
4.1 Ubwubatsi bw'ibiziga by'umuzunguruko (Rim)
Ipine y'umuziba ni igice kigaragara kizenguruka gikorana n'urunigi rw'inzira. Ubuhanga bwayo bugena igihe cyo kwangirika n'uburyo imikorere yayo ikorwa mu bucukuzi bw'amabuye y'agaciro.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ibikoresho | Icyuma cya alloy gifite karuboni nyinshi kandi gikomeye cyane (41CrMo4 cyangwa bingana nacyo) |
| Uburyo bwo gukora | Gucura ibyuma bifunze hamwe n'imashini ya CNC |
| Ingano y'inyuma | mm 800–900 (ibisanzwe ku bwoko bwa toni 100) |
| Igishushanyo mbonera cya Flange | Udupira tubiri tw’inyongera ku mpande zo hanze kugira ngo umuyoboro w’inzira ugume neza |
| Uburebure bwa Flange | 35–45 mm (birinda ko umurongo uva mu nzira mu gihe cyo gukora ahantu hahanamye ku ruhande rw'ubucukuzi bw'amabuye y'agaciro) |
| Ubukomere bw'Ubuso bwo Gutembera | Gukomera kw'umuvuduko; HRC 50–58 |
| Ubujyakuzimu bw'isanduku ikomeye | 8–12 mm (ubukonje bukabije kugira ngo bukomeze gukoreshwa igihe kirekire mu gihe cyo gucukura) |
| Umugezi wo Hagati | Imashini ikoresha uburyo bwa "precision-machine" kugira ngo ikomeze guhagarara neza ku ruhande rw'umuhanda |
4.2 Ibisobanuro by'Umugozi w'Idler (Spindle)
Umugozi w'umuzigo ukora nk'umuzigo wo hagati utwara imizigo, wohereza imizigo yose ikora kuva ku ruziga rw'umuzigo ujya ku dukingirizo tw'inkunga n'inkingi nkuru.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ibikoresho | Icyuma cy'icyuma gifite imbaraga nyinshi zo gukurura (41CrMo4 cyangwa bingana nacyo) |
| Uburyo bwo kuvura ubushyuhe | Ifite ubukana kandi ikarishye (Q&T) kugira ngo ikomere; ubukana bw'ishingiro 280–350 HB (29–38 HRC) |
| Kurangiza ubuso | Gusya neza kugeza kuri ≤0.8 µm Ra kugira ngo ushyireho neza |
| Ubudahangarwa bw'Umunaniro | Yakozwe ku burebure bwa metero 10+ munsi y'umutwaro ugenwe |
| Imbaraga zo kunama | Yagenewe kwihanganira ingaruka zikomeye ziterwa n'amabuye adahinduka burundu |
4.3 Imiterere ya sisitemu yo gutwara ibintu
Sisitemu yo gutwara ibintu ni yo mutima w'ihuriro ry'imashini ikora, igena uburyo bwo kuzenguruka no kumara igihe mu bikorwa by'ubucukuzi buhoraho.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'ibyuma | Imipira ifata imirongo ibiri cyangwa imipira ifatana neza |
| Ubushobozi bwo gutwara imizigo | Yagenewe imitwaro ihuriweho ya radial (uburemere bw'imashini) n'imitwaro ya axial (imbaraga zo ku ruhande mu gihe cyo guhindukira) |
| Ahantu ho gucumbikira abantu mu buryo butari bwo | Uburyo bwo kwihuza butuma habaho ihinduka rito ry’umurongo uva ku gice cyo hagati cy’umurongo n’igice ... |
| Gusiga amavuta | Yujujwe mbere na litiyumu-complex EP grease ifite ubushobozi bwo hejuru; ifunze ubuzima bwose |
| Ubuzima bwo Kubyara | Byagenewe amasaha 5.000–8.000 yo gukora mu bihe bisanzwe byo gucukura amabuye y'agaciro |
4.4 Ubwubatsi bwa Sisitemu yo Gufunga
Uburyo bwo gufunga ni ingenzi cyane mu buzima busanzwe mu bucukuzi bw'amabuye y'agaciro aho ivumbi, ibyondo n'uduce duto cyane bikunze kugaragara.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'ikimenyetso | Sisitemu y'imipaka myinshi: agapfundikizo k'isura gafite aho kanyura (Duo-Cone) + agapfundikizo k'imbere gafite aho kanyura |
| Ibikoresho by'ingenzi by'ikimenyetso | Viton (FKM) yo gucukura mu bushyuhe bwinshi; NBR yo gucukura mu bushyuhe busanzwe |
| Gukuraho umwanda | Ibyuma bya Labyrinth pre-seal bibuza umucanga, ibyondo, n'uduce duto dukunze kugaragara mu bucukuzi bw'amabuye y'agaciro |
| Gufata amavuta yo kwisiga | Igishushanyo mbonera cy'aho amazi adasohoka kigumana amavuta atuma umuntu agumana ubwiza mu gihe kirekire cyo gukora |
| Ubuzima bwa serivisi | Igihe cyose gifunze mu bihe bisanzwe byo gukora; gusimbuza umurima ntibikenewe |
4.5 Uburyo bwo Gutera Ingufu mu Gukurikirana Indirimbo
Iteraniro ry'umuvuduko w'amashanyarazi rigizwe n'uburyo bwo guhuza amashanyarazi n'uburyo bwo gukurura umuvuduko w'amashanyarazi.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'aho uhurira | Igikoresho cy'ubudodo cyangwa igikoresho cy'ubukorikori |
| Guhuza | Guhuza mu buryo butaziguye na silindiri yo gukangura umuvuduko n'icyuma gikangura umuvuduko |
| Ingano y'Ivugurura | Urugendo rwa mm 200–300 (rutuma umugozi w'inzira urekura igihe cyose ukoreshwa) |
| Uburyo bwo Gutera Ingufu | Silinda ya hydraulic irangi (ishobora guhindurwa mu murima hakoreshejwe imbunda isanzwe ya grease gun) |
5. Uruganda rukora inkomoko: CQC TRACK (HELI) – Uruganda rukora imashini zicukura cyane zikoresha imashini zitwara abagenzi munsi y’imodoka zitwara abagenzi zikoresha imashini ...
5.1 Umwirondoro w'Uruganda
CQC TRACK (ikorera munsi ya HELI Group affiliation) ni uruganda rwihariye rukora kandi rugatanga ibikoresho bikomeye bya chassis, rufite icyicaro gikuru i Quanzhou, mu Bushinwa. Iyi sosiyete ikomeza guhuza ibikoresho byose mu buryo burambuye, kuva ku guhitamo ibikoresho fatizo kugeza ku guteranya burundu no gupima ubuziranenge.
Ubushobozi bw'ibanze mu gukora ibikoresho by'ubucukuzi bw'amabuye y'agaciro:
| Ubushobozi | Ibisobanuro |
|---|---|
| Gucura Imashini Ifunze | Imashini zicukura toni 8.000–12.000 zo gukora ibice by'ubwoko bwinshi |
| Uburyo bwo kuvura ubushyuhe | Gukomera no gutwika amatanura hakoreshejwe mudasobwa hakoreshejwe uburyo bwa mudasobwa bugena ubushyuhe neza |
| Gukomera cyane | Uburyo bwihariye bugera ku bujyakuzimu bwa mm 8–12 kugira ngo burwanye kwangirika kw'ibicukurwa mu rwego rwo gucukura |
| Gukora imashini neza | Ibigo binini byo gucukura CNC n'ibigo byo gukora imashini bifite ubushobozi bwo gukora neza ku rwego rwa micron |
| Iteraniro ry'ikimenyetso | Ahantu ho guteranyiriza hamwe icyumba gisukuye kugira ngo habeho imitako yo mu maso n'imitako igenda irekura |
| Isuzuma ry'Ubuziranenge | Laboratwari ya NDT ikorera mu rugo ifite ubushobozi bwo gupima ubukana bwa MPI, UT, n'ubushobozi bwo gupima ubukana |
5.2 Amabwiriza agenga ubuziranenge bw'ubucukuzi bw'amabuye y'agaciro
| Igipimo cyo kugenzura ubuziranenge | Ihame ryo gushyira mu bikorwa | Uburyo bwo kugenzura |
|---|---|---|
| Icyemezo cy'ibikoresho | Gukurikirana byuzuye hamwe n'isesengura ry'imiterere y'ibinyabutabire | Raporo z'ibizamini by'inganda (MTRs); isesengura rya spectrographic |
| Isuzuma ritangiza | Igenzura ry'uduce twa Magnetic Particle (MPI) ku bice by'ibumba | Gutahura iminkanyari mu bice bikomeye by'umuvuduko |
| Isuzuma rya Ultrasonic | UT ku mashini zitagira aho zibohera n'imibiri ikoze mu byuma | Gutahura inenge z'imbere |
| Igenzura ry'ibipimo | Igenzura ry'imashini zipima (CMM) | Ubushobozi bwo kwihanganira ± 0.02 mm ku dusanduku tw'ibyuma n'udupfundikizo |
| Isuzuma ry'ubukomere | Igenzura rya Rockwell (HRC) ku buso bwose bwavuwe n'ubushyuhe | Gupima ubujyakuzimu bw'ubuso n'inyuguti |
| Isuzuma ry'ubuziranenge bw'ibirango | Kwemeza igitutu cy'amateraniro y'ibice birebire | Gupima amazi asohoka mbere yo koherezwa |
| Iyubahirizwa ry'Amahame Ngenderwaho | Inzira zo gukora zigenwa na ISO 9001:2015 | Igenzura ry'igenzura ry'umuntu wa gatatu |
5.3 Ubwubatsi bw'ibyuma ku bikorwa bikomeye
CQC TRACK ikoresha ubuhanga buhanitse mu byuma kugira ngo igere ku buringanire bwiza mu bukomere, gukomera, no kudacika intege bikenewe ku bakoresha ibikoresho byo gucukura bya toni 100:
| Icyiciro cy'Aloyi | Porogaramu | Imiterere y'ingenzi |
|---|---|---|
| 41CrMo4 Chromium-Molybdenum | Gukoresha ubucukuzi bw'amabuye y'agaciro mu buryo bukabije | Gukomera cyane; kurwanya umunaniro udasanzwe; gukomera cyane mu bushyuhe buri hasi |
| Icyuma cya Manganese cya miliyoni 50 | Abakora akazi gakomeye kandi bakomeye | Irakomera cyane; irakomera cyane; ihendutse kandi irahendutse |
| Aloyi ya Chromium ya 40Cr | Uburyo bwo kongera umunaniro | Kongera ubushobozi bwo gukomera; kongera imbaraga zo kunanirwa; gukomera neza |
Ubuhanga bwo gutunganya ubushyuhe bw'amazu abiri:
- Kuzimya no Gushyushya (Ibibazo n'Ingamba): Umubiri wose wakozwe warakozwe kuri 840–880°C, ugashira, hanyuma ugashyushya kuri 500–650°C. Ubukomere bw'ibanze: 280–350 HB (29–38 HRC) —bitanga ubukomere bwiza bwo kwinjiza ingaruka.
- Gukomera kw'ubuso bw'inyongera: Nyuma yo kurangiza gutunganya, ubuso bw'ingenzi bwo kwangirika bukomeza gukomera. Ubukana bw'ubuso: HRC 50–58 hamwe n'ubujyakuzimu bw'isanduku 8–12 mm—bitanga ubushobozi bwo kudashira neza mu gihe bikomeza gukomera kw'imbere.
- Kugenzura Imiterere y'Ubukomere: Uburyo bwo kugenzura ubukomere buciriritse bugenzura ihinduka rigenzurwa riva ku buso bukomeye rijya ku rufatiro rukomeye, rikarinda gutandukana cyangwa gutandukana hagati y'ingingo n'ingingo mu gihe cy'impanuka.
6. Ibice bifitanye isano n'imodoka yo munsi y'imodoka kuri Komatsu PC1000 Series
Kugira ngo habeho kubungabunga neza ubwikorezi bw'inyuma y'imodoka—ni ingenzi mu bikorwa by'ubucukuzi bw'amabuye y'agaciro aho igihe cyo kuruhuka kigira ingaruka ku musaruro—icyuma gikoresha amashanyarazi kigomba gusuzumwa hamwe n'ibikoresho byuzuzanya. CQC TRACK ikora urutonde rw'ibice by'inyuma by'imodoka zicukura Komatsu PC1000.
| Igice | Icyitonderwa cya OEM | Imikorere | Icyitonderwa cyo guhuza |
|---|---|---|---|
| Imashini yo gutwara imodoka | 21N-271-1171 | Uburyo bwo gukurura bwa nyuma; ubugari bwa mm 260; icyuma cyakozwe na 41CrMo4 | Simbuza umunyururu w'inzira nk'uko sisitemu ihuye |
| Guteranya Umuyoboro w'Inzira | Ingufu ya 260 mm | Umunyururu wafunzwe kandi usizwe amavuta (SLT) ufite uduce dukomeye | Uburyo busanzwe bwo gupima PC1000 |
| Inkweto zo mu muhanda | Ubugari bwa mm 800 | Inshuro eshatu (urutare) rwo gucukura; kabiri grouser kubikorwa rusange | Huza n'aho porogaramu ikoreshwa |
| Imigozi yo hasi y'inzira | 8 kuri buri ruhande | Uburemere bw'imashini ishyigikira umugozi wo hasi | Bigomba gusimbuzwa mu matsinda kugira ngo habeho gusana imyenda isanzwe |
| Udupira two gutwara imodoka (Hejuru) | 3 kuri buri ruhande | Shyigikira umugozi wo kugarura inzira yo hejuru | Urunigi rw'inzira ruyobora hejuru y'urukiramende rw'inzira |
| Isoko ryo Guhindura Inzira n'Impeshyi yo Gusubira inyuma | Bifitanye isano n'umuntu utagira icyo akora | Guhagarika umwuka no gufata ingaruka z'amazi | Ihuza neza na 21N3013111 idler |
6.1 Ihame ryo guhuza imiyoboro y'inzira n'iy'inzira
Ku bacukuzi b'amabuye y'agaciro ba PC1000, idler y'imbere n'umuyoboro w'inzira bigomba gupimwa nk'uburyo buhuye. Gukoresha idler nshya ifite umuyoboro washaje cyane (cyangwa se ibinyuranye nabyo) bitanga:
- Uburemere bw'Ingufu Zihuta: Imiterere y'aho umuntu anyura ikosa yangiza ubuso bw'aho umuntu anyura
- Kwangirika kw'ibihuru: Gucika intege mbere y'igihe kw'ibihuru by'imiyoboro y'inzira
- Gukuraho ibyago byo gushakisha: Gukoresha nabi igitsina byongera ubushobozi bwo kunyerera ku ruhande rw'umubiri.
- Igihe cyo gukora cyagabanutse: Igabanuka rya 40–60% ry'igihe cyo gukora mu gihe cy'inyuma y'igare muri rusange
6.2 Ibisobanuro bya Sprocket kuri PC1000 (Icyitonderwa)
Kugira ngo umenye neza uburyo bwo gufatira imodoka munsi y'imodoka, ibisobanuro bya sprocket yo gutwara imodoka (21N-271-1171) ni ibi bikurikira:
| Igipimo | Ibisobanuro |
|---|---|
| Ibikoresho | Icyuma cyakozwe mu buryo bwa 41CrMo4 Alloy Steel |
| Uburyo bwo Gukomera | Gukomera kw'amenyo (Ibice by'amenyo n'imizi) |
| Uburebure bw'Urubanza | mm 5–8 |
| Ubukomere bw'ubuso | 55–60 HRC |
| Ibipimo ngenderwaho mu nganda | Icyemezo cya ISO 9001:2015 |
7. Ikoreshwa ry'Isoko ry'Isi n'Impinduka mu Karere
Uruhererekane rwa Komatsu PC1000 rukoreshwa mu bucukuzi bw'amabuye y'agaciro no mu bikorwa bikomeye by'ubwubatsi ku isi yose. Ibice bya CQC TRACK byakozwe hifashishijwe uburyo bwihariye bwo guhindura imiterere y'ibikorwa byo mu karere kugira ngo bihuze n'imiterere y'imikorere yo mu gace ndetse n'ibyo ba nyir'ubucukuzi n'abakwirakwiza ibice by'amabuye y'agaciro bakunda.
7.1 Amerika y'Epfo
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ibirombe byo mu misozi miremire ya Andean (metero 3,000–4,500), gukata icyuma, gukora umuringa, uturere two ku nkombe duto cyane |
| Guhindura ibice | Imitako yo kurwanya ingese ikomeye; sisitemu zikomeye zo gufunga kugira ngo utunyangingo duto tudakuremo; kwemeza imikorere yo mu kirere kinini |
| Ihitamo ry'amasoko | Gutanga amasoko mu ruganda; ibikoresho byuzuye byo gutwara abantu munsi y'imodoka; porogaramu za garanti y'igihe kirekire; inyandiko za tekiniki zo muri Esipanye/Porutugali |
7.2 Afurika
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Gushwanyagurika cyane kw'umucanga/granite, ubushyuhe bwinshi bw'ikirere, ahantu hacukurwa amabuye y'agaciro kure, intera ndende yo gutwara abantu |
| Guhindura ibice | Amavuta akoreshwa mu bushyuhe bwinshi; Viton ifunga imiti irwanya uburozi; igihe kirekire cyo kuyikoresha; imiterere ikomeye yo kuyikoresha kure |
| Ihitamo ry'amasoko | Amabwiriza menshi ku bikorwa by'ubucukuzi bw'amabuye y'agaciro; kohereza mu ma konteyineri; inyandiko za tekiniki mu Cyongereza no mu Gifaransa; amahitamo yo gutwara ibintu mu kirere ku buryo bwihutirwa bwo gusimbuza ibintu |
7.3 Uburusiya na CIS
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ubushyuhe buri munsi ya zeru (-40°C), ubukonje bukabije, ubucukuzi bw'amabuye y'agaciro mu butaka bukonje, imiterere y'ibihe by'izuba |
| Guhindura ibice | Amavuta yo mu bwoko bwa grease afite ubushyuhe buke; ibyuma bifite ubukonje bukabije; ibifunga bikonje kandi bitangira gukonja; imiterere y'ibice birwanya kuvunika |
| Ihitamo ry'amasoko | Ibiciro bitaziguye by’uruganda; ipaki zuzuye z’impamyabumenyi; inkunga y’inyandiko za gasutamo; Ibisobanuro bya tekiniki by’ikirusiya |
7.4 Ositaraliya
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ubucukuzi bw'amabuye y'agaciro (Pilbara), gushwanyagurika cyane, ubushyuhe bukabije, ibikorwa byo kure, amahame akomeye y'umutekano |
| Guhindura ibice | Sisitemu zikomeye zo gufunga ibintu kugira ngo hatabaho uduce duto; igishushanyo mbonera cy'igihe kirekire cyo kwangirika; kubahiriza amahame y'umutekano mu bucukuzi bw'amabuye y'agaciro muri Ositaraliya; icyemezo cya AS/NZS |
| Ihitamo ry'amasoko | Gutanga ibikoresho ku gihe; ibikoresho byose byo munsi y'imodoka bihari; ubufasha bwa tekiniki hamwe n'abahagarariye abaturage; gutanga ibikoresho mu birombe |
7.5 Koreya na Aziya y'Amajyepfo y'Uburasirazuba
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ibikorwa byo gucukura amabuye, ikoreshwa ry'ubwato, kubaka imijyi, ibisabwa mu buryo bunonosoye cyane |
| Guhindura ibice | Ubushobozi bwo kwihanganira ibintu neza; urusaku rugabanuka; icyemezo cya KCS; irangi ry'ubuso rifite ubuziranenge |
| Ihitamo ry'amasoko | Ingano ntoya kugeza ku ziciriritse; kohereza byihuse; inyandiko za tekiniki mu Gikoreya/Igishinwa; kohereza LCL mu macupa |
7.6 Amerika ya Ruguru
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Umucanga wa peteroli (Kanada), ubucukuzi bw'amabuye akomeye, ibikorwa byo gucukura amabuye, amahame akomeye y'umutekano |
| Guhindura ibice | Sisitemu zikomeye zo gufunga kugira ngo utunyangingo duto tudakwirakwira; igishushanyo mbonera cy'igihe kirekire cyo kwangirika; kubahiriza amahame ya ANSI/SAE |
| Ihitamo ry'amasoko | Iboneka ryuzuye ry'ibikoresho byo munsi y'imodoka; ubufasha bwa tekiniki hamwe n'abahagarariye aho; iboneka ryihuse ry'ibice |
7.7 Uburyo bwiza bwo gukoresha mu nganda z'ubucukuzi bw'amabuye y'agaciro
Ku bikorwa by'ubucukuzi bw'amabuye y'agaciro mu turere twose, hasabwa uburyo bukurikira bwo gutanga amasoko:
| Imyitozo | Inyungu |
|---|---|
| Gutanga amasoko mu buryo butaziguye mu ruganda | Igiciro gito cyane cya porogaramu; inkunga itaziguye ya tekiniki; ibiciro by'ingano; umutekano w'uruhererekane rw'ibicuruzwa |
| Ibikoresho byuzuye byo munsi y'imodoka | Ibikoresho byambarwaga bihuye (imigozi, idlers, sprockets, iminyururu); igihe kirekire cyo gukora; koroshya kugura |
| Gahunda yo kubungabunga iteganyijwe | Gusimbuza ibintu mu buryo buhuriweho mu gihe cyagenwe cyo kuruhuka; bigabanya ihagarara ry'umusaruro; ingengo y'imari iteganyijwe |
| Gukurikirana ibice | Raporo z'ibizamini by'inganda; inyandiko zo gutunganya ubushyuhe; icyemezo cy'ubuziranenge; kubahiriza ISO 9001:2015 |
| Imigabane y'ububiko bw'ibikoresho | Ibice by'ingenzi bifungirwa aho bikorwa mu bucukuzi bw'amabuye y'agaciro; bigabanya ibyago byo kubura igihe cyo gukora |
8. Kugenzura amasoko no guhuza
8.1 Intambwe zo kugenzura mbere yo kugura
- Kwemeza Modeli y'imashini: Emeza neza imiterere y'imashini (PC1000-6, PC1000-7, PC1000LC) na nimero y'uruhererekane
- Kugenzura Nimero y'Ibice bya OEM: Emeza Nimero y'Ibice by'Umukoresha ukoresheje imashini:
- 21N3013111 (ihuriro ry'ibanze ry'umuyoboro w'amashanyarazi)
- 21N3000011 (ikindi kintu cyangwa igice cyacyo)
- Imiterere y'igare riri munsi y'imodoka: Genzura umubare w'imizingo y'umuhanda kuri buri ruhande (8 isanzwe) n'ubugari bw'inkweto z'umuhanda (800 mm isanzwe)
- Kugenzura Umuyoboro w'Inzira: Emeza ko umuyoboro w'inzira uhari—uruhererekane rwa PC1000 rukoresha umuyoboro wa 260 mm usanzwe
- Guhuza Sisitemu yo Gutera Ingufu: Emeza ko silinda ihuza uburyo bwo guhindura umurongo w'inzira hamwe n'uburyo bwo guhuza idler
8.2 Imiyoboro yo Gushakisha
| Umuyoboro | Ibyiza Kuri | Ibyiza |
|---|---|---|
| Ikoranabuhanga ritaziguye (CQC TRACK) | Amasosiyete y'ubucukuzi bw'amabuye y'agaciro, ba nyir'amato manini, abakwirakwiza ibicuruzwa mpuzamahanga | Igiciro gito cyane cy'ibikoresho; inkunga itaziguye ya tekiniki; ibiciro by'ingano; gukora ibintu byihariye; gukurikirana byuzuye |
| Urusobe rwemewe rwo gukwirakwiza | Kugura ibikoresho by'imashini imwe; gusimbuza byihutirwa imirima; ibikorwa bito by'ubucukuzi bw'amabuye y'agaciro | Ibicuruzwa byo mu gace; kohereza vuba; inkunga ya tekiniki mu rurimi rw'akarere |
9. Inama ku bijyanye no kubungabunga no gukumira gutsindwa
9.1 Porogaramu ihoraho y'igenzura ry'ibikorwa by'ubucukuzi bw'amabuye y'agaciro
| Aho kugenzura | Inshuro | Ibipimo | Igikorwa |
|---|---|---|---|
| Impuzu zo kwambara mu mwenda w'umusinzi | Buri cyumweru | Kugabanya umurambararo > mm 15; uburyo bwo kwambara butaringaniye | Pima ubusa; shyira ku murongo igihe cyo gusimbuza |
| Imiterere y'ikirango | Buri cyumweru | Kwangirika kwa flange > mm 5; guhinduka; guturika | Genzura niba hari ingaruka zo kudakurikirana |
| Ubunyangamugayo bw'Ikimenyetso | Buri munsi | Amavuta asohoka; umwanda ugaragara | Gusimbuza ako kanya igipfundikizo iyo byangiritse |
| Imiterere y'ubwikorezi | Buri kwezi | Kuzunguruka nabi; urusaku; gukina cyane | Gusimbuza icyuma gitera ubwiza; genzura umugozi |
| Umuvuduko w'inzira | Buri munsi | Kugabanuka >50 mm hagati; gufunga cyane | Hindura hakurikijwe ibipimo bya sag ya mm 30–50 |
| Ibikoresho byo Gushyiraho | Buri cyumweru | Kugenzura torque; kurekura | Gusubira inyuma ku bisobanuro |
9.2 Uburyo Busanzwe bwo Kunanirwa – Porogaramu zo gucukura amabuye y'agaciro
| Uburyo bwo gutsindwa | Impamvu y'ibanze | Kwirinda |
|---|---|---|
| Imyenda ya Flange itaragera | Kubagwa bikomeye ku ruhande; igice cyo munsi y'igare kidakora neza; umuvuduko mwinshi w'inzira | Gabanya imikorere y'uruhande rw'aho ugana; genzura imiterere y'aho ugana; komeza umuvuduko ukwiye |
| Gufata icyuma gifata amapine | Kunanirwa kw'ibifuniko bigatera kwandura no gutakaza amavuta yo kwisiga | Igenzura rya buri gihe ry'ikimenyetso; gusimbuza ku gihe |
| Urukuta rw'Indashyikirwa rwacitse | Ingaruka nyinshi; umunaniro ukabije w'ibikoresho; inganda zidafite ubuziranenge | Irinde ko ibintu bihita biguruka; genzura nyuma y'impanuka; isoko iturutse ku nganda zizwiho ubuhanga mu gukora ibintu. |
| Umugozi w'Indashyikirwa wijimye | Ingaruka zikomeye ku mabuye cyangwa imbogamizi | Amahugurwa ku bakoresha; kwirinda inzitizi; guhangayika neza mu nzira |
| Imyambaro idahuje | Igare ryo munsi y'imodoka ritari mu murongo; umunyururu w'inzira washaje | Emeza uburyo ibintu bihagaze; simbura umugozi n'umudakora nkuko bihuye |
9.3 Ibyifuzo byo gusimbuza
| Imiterere | Icyifuzo | Impamvu |
|---|---|---|
| Kunanirwa kw'umuntu umwe utagira icyo akora | Hindura umuntu umwe udafite aho ahagaze niba umugozi w'umuhanda ugaragaza ko nta kwangirika gukomeye | Ihendutse; igihe gito cyo kuruhuka |
| Imyenda y'umunebwe n'imyenda y'iminyururu | Simbuza umuyoboro w'imburamukoro n'umuyoboro w'inyuma nkuko bihuye | Birinda ko umuvuduko uhura nabi; bikongera igihe cyo gukoresha neza |
| Gutunganya burundu imodoka zo munsi y'imodoka | Simbuza ibice byose (udupira, uturindantoki, utuzingo, iminyururu) icyarimwe | Igihe ntarengwa cyo gutanga serivisi; imikorere myiza |
| Ibikorwa by'ubucukuzi bw'amabuye y'agaciro | Teganya gusimbuza igihe cyo gusana giteganyijwe | Bigabanya igihe cyo gukora |
10. Imbonerahamwe y'Incamake y'Ibisobanuro bya Tekiniki
| Igipimo | Ibisobanuro |
|---|---|
| Nimero z'Ibice bya OEM | 21N3013111, 21N3000011 |
| Igice cya Sprocket gifitanye isano nimero | 21N-271-1171 |
| Modeli zihuye | Komatsu PC1000-6, PC1000-7, PC1000LC |
| Ubwoko bw'ibice | Igikoresho cyo gusinzira imbere mu muhanda / Igikoresho cyo guteranya ibiziga by'umuyobozi |
| Ibikoresho | Icyuma cy'icyuma cyakozwe mu buryo bwa aloyi cya 41CrMo4 / 50Mn / 40Cr |
| Ingano y'inyuma | mm 800–900 |
| Uburebure bwa Flange | mm 35–45 |
| Ubukomere bw'ubuso | HRC 50–58 (gukora induction ikomeye) |
| Uburebure bw'Urubanza | mm 8–12 |
| Ubwoko bw'ibyuma | Umupira wihuza n'imirongo ibiri cyangwa umugozi ugabanya imigozi |
| Ubwoko bw'ikimenyetso | Isembozo yo ku maso ireremba + iy'imbere y'urukiramende (ifite imipaka myinshi) |
| Gusiga amavuta | Amavuta ya EP yuzuyemo litiyumu-complex |
| Umuhanda w'inzira (Track Chain Pitch) | mm 260 |
| Uburemere bw'imikorere y'imashini | ibiro 99.200 |
| Ingufu za moteri | 567 kW (758 HP) |
| Ubuzima bwa serivisi | Amasaha 5.000–8.000 yo gukora (imiterere y'ubucukuzi bw'amabuye y'agaciro) |
| Ubushyuhe bwo gukora | -40°C kugeza +85°C (-40°F kugeza +185°F) |
| Icyemezo | ISO 9001:2015 |
11. Umwanzuro
Imashini zicukura Komatsu PC1000-6 na PC1000-7 ni zo zigize urwego rwo hejuru rw’ubuhanga mu Buyapani mu gice cy’ubucukuzi bw’amabuye y’agaciro yo mu rwego rwo hejuru. Izi mashini za toni 100 zikoreshwa mu bucukuzi bukomeye ku isi, aho kwizerwa no kuramba bigira ingaruka zitaziguye ku nyungu z’umusaruro.
Ihuriro ry'amapine y'umuziba w'inzira (21N3013111 / 21N3000011) ni igice cy'ingenzi kiyobora umuyoboro w'inzira wa mm 260, gicunga umuvuduko w'inzira, kandi kikigarurira imitwaro y'ingaruka mu gihe gishyigikira igice kinini cy'uburemere bw'imashini. Ubuhanga bw'iyi mashini ikora neza—ifite uburyo bwo gukomeretsa cyane (ubujyakuzimu bwa mm 8–12), sisitemu yo gufunga neza, hamwe n'icyuma gikomeye cya 41CrMo4—byumwihariko ikoreshwa mu gucukura cyane.
CQC TRACK (HELI) ni uruganda rw’inzobere mu gucukura ibice bikomeye bya EXC rukora ibikoresho byo munsi y’imodoka, rufite uburyo bwo guhuza ibintu byose, ubuhanga buhanitse mu byuma, uburyo bwo kugenzura ubuziranenge, n’ibikorwaremezo byuzuye byo gutanga ibicuruzwa ku rwego rw’isi. Ibice byacu byakozwe kugira ngo bihuze cyangwa birenze ibisabwa na Komatsu OEM, birimo:
- Gucura ibyuma bifunze kugira ngo imiterere y'ibinyampeke ibe myiza kandi birwanye umunaniro
- Uburyo bwo kuvura ubushyuhe bugizwe n'ibikoresho bibiri bivanze igice gikomeye cy'imbere (280–350 HB) n'ubuso bukomeye bwo kwangirika (HRC 50–58)
- Gukomera cyane mu buryo bwimbitse hamwe n'ubujyakuzimu bwa mm 8–12 kugira ngo ubucukuzi bukomeze kumara igihe kirekire
- Gutunganya neza hakoreshejwe ubushobozi bwa ± 0.02 mm bwo kwihanganira ibintu ku buryo bw'ingenzi
- Uburyo bwo gufunga ibintu byinshi mu buryo bwo kwirinda ibintu bihumanya mu turere dukomeye
- Gukurikirana ibintu byose hamwe na raporo z'ibizamini bya Mill na icyemezo
- Inzira zo gukora zigenwa na ISO 9001:2015
Iri shoramari mu by’ubwubatsi ritanga umusaruro wizewe mu bikorwa bikomeye ku isi—kuva mu birombe by’amabuye y’agaciro byo muri Ositaraliya na Amerika y’Epfo kugeza ku bikorwa bya diyama na zahabu byo muri Afurika, kuva mu turere tw’Uburusiya dukonja kugeza ku mabuye y’agaciro yo muri Koreya na Aziya y’Amajyepfo y’Uburasirazuba, no kuva ku mucanga wa peteroli wo muri Kanada kugeza ku bikorwa by’ubucukuzi bw’amabuye y’agaciro byo muri Amerika y’Amajyaruguru.
Ku bijyanye n'ibisobanuro bya tekiniki, ibibazo ku biciro, cyangwa gutanga amabwiriza y'ibice by'imodoka biri munsi y'imodoka ya Komatsu PC1000, hamagara ishami mpuzamahanga rishinzwe ubucuruzi rya CQC TRACK kugira ngo umenyeshe nimero y'uruhererekane rw'imashini yawe n'ibisabwa byihariye.
Umwanditsi:
Ishami Mpuzamahanga ry’Ubucuruzi rya CQC – Jack
Uruganda rukora ibikoresho biremereye byo gucukura munsi y'imodoka EXC rukora ibikoresho byo mu rugo
Inzobere mu gucukura Komatsu, Liebherr, SANY, HITACHI, KOBELCO, na LIUGONG Excavator Solutions
Uruganda rwemewe: HELI (CQC TRACK)
*Icyitonderwa: Nimero zose z'ibice n'imashini zavuzwe ni ukugira ngo bimenyekane kandi bihuzwe gusa. CQC TRACK ni uruganda rwigenga rukora ibikoresho by'inyuma y'isoko n'ibicuruzwa by'ubuziranenge bya OEM. Ibirango byose by'ubucuruzi (harimo KOMATSU, PC1000, n'inyito zijyanye nabyo) biguma ari ibya ba nyirabyo.*
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