Inyandiko y'Ubuhanga y'Icyubahiro

SANY SY1250H SSY004621574 Iteraniro ry'ibiziga bya Sprocket by'inzira: Impuguke mu gukora ibice by'imbere mu modoka nini EXC —ITSINDA RYA CQC/ Uruganda rwa OEM n'uruganda rutanga amasoko

1. Incamake y'Ubuyobozi: Gutunganya Interineti y'Ingufu

Ubwoko bwa toni 120–125 z'ubucukuzi bw'amazi bugaragaza ubushobozi bwo gucukura mu bucukuzi bw'amabuye y'agaciro n'ubwubatsi bukomeye. Imashini zo muri ubu buryo zikora ku rugero runini rw'igishushanyo mbonera cy'ubucukuzi bw'amazi busanzwe, aho buri gice cy'ubucukuzi munsi y'ubutaka kigomba kwihanganira imbaraga zangiza vuba ibintu bingana n'ibisanzwe. SANY SY1250H igaragara nk'icyitegererezo cy'ingenzi mu gice cy'ubucukuzi bw'amazi cya toni 120, hamwe n'itsinda ryayo rya Track Sprocket Wheel Assembly (Nomero y'Ibice bya OEM).SSY004621574) ikora nk'urubuga rw'ingenzi aho torque ya nyuma y'imashini ihura n'ingufu z'inzira.

Iyi nyandiko itanga ibisobanuro birambuye bya tekiniki bya SANY SY1250H SSY004621574 Track Sprocket Wheel Assembly nk'uko byakozwe na CQC TRACK (Heli Machinery Manufacturing Co., Ltd.). Yakozwe nk'imashini ikomeye kandi ikomeye—izwi mu mvugo z'inganda nka wheel drive, sprocket ya nyuma, sprocket ya nyuma, cyangwa plaque rim assembly—iki gice ni ingenzi cyane mu kohereza torque nini kuva kuri moteri y'ingendo kugera kuri track chain. Kwangirika kwayo bishobora gutera ihagarara rikomeye no kwangirika gukabije kuri sisitemu yose yo munsi y'imodoka.

Ikintu cy’ingenzi gitandukanya iki gicuruzwa ni uruvange rw’uburyo bugezweho bwo gukora no kugenzura ubuziranenge mu buryo buhamye. Iki gikoresho cyakozwe mu kigo cyemewe na ISO 9001:2015, gikoresha tekiniki zo gucura zifunze aho gukoresha uburyo bwo gucukura, gikoresha uburyo bwo gukomeretsa amenyo ku mpande z’amenyo, kandi gikoresha uburyo bwo gutunganya neza CNC ku buryo bufatika. Umucuruzi, CQC TRACK, akora nk’uruganda rukora ibikoresho bitandukanye mu buryo butaziguye, agakuraho urwego rw’abahuza mu buryo butaziguye, ariko agakomeza ubushobozi bwo gukora ibikoresho bya OEM na ODM.

Iyi nyandiko y’icyitegererezo yagenewe abakora mu by’amasoko, injeniyeri mu kubungabunga indege, abashinzwe gucunga ibikoresho by’ubucukuzi bw’amabuye y’agaciro, n’abakwirakwiza ibicuruzwa ku isi yose. Igenda iva ku gusesengura urubuga rw’imashini zikora no kumenya nimero z’ibice, hanyuma igakomeza mu buryo bwuzuye bwo gusenya ihuriro ry’ibikoresho, imiterere y’ubumenyi bw’ibikoresho, ikoranabuhanga ry’ingenzi ryo gusya MTG, imiterere yo kugenzura ubuziranenge, kandi irangizwa n’inyungu z’uruhererekane rw’ibicuruzwa biri mu buryo bw’uruganda rukora ibikoresho bya OEM/isoko.

2. Imashini ya SANY SY1250H Host: Incamake y'urubuga rwa tekiniki

2.1 Gushyira mu byiciro imashini n'imiterere yazo

SANY SY1250H ni imashini icukura hydraulic crawler ifite ubushobozi bwa toni 120 yakozwe mu buryo bwihariye mu bikorwa binini byo gucukura amabuye, gucukura amabuye, imishinga ikomeye y’ibikorwa remezo, no kwimura ubutaka bwinshi. Iyi mashini yahawe igihembo nk'"Mine Carrier" mu nganda z'ibikoresho biremereye zo mu Bushinwa, yegukanye igihembo cya "Golden Finger Award" nk'igice cy'ibicuruzwa bya TOP50 by'imashini z'ubuhanga ndetse n'icyubahiro cya CMIIC "Mining King", yemeza ko ari urwego rw'ingenzi ku bacukuzi banini bakorerwa mu gihugu.

SY1250H yubatswe hagamijwe gukoresha ingufu ziremereye mu bucukuzi bw'amabuye, amakara n'ibyuma, ifite ubushobozi bukomeye bwo gukora ibintu bikomeye kandi yizewe cyane nk'intego z'ingenzi zo gushushanya. Binyuze mu ikoranabuhanga rigezweho ryo kugenzura uko ibintu bihinduka, iyi mashini ikoresha neza ingufu kugira ngo igere ku buringanire bwiza bushoboka hagati y'umusaruro n'imikorere myiza.

SANY yashyize SY1250H mu mwanya wayo nk'ikintu cy'ingenzi kigamije kugabanya kwishingikiriza ku mashini zicukura zirengeje toni 100 zitumizwa mu mahanga, zifite inyungu nyinshi z'ikoranabuhanga ryigenga n'umutungo bwite mu by'ubwenge, harimo n'amapatanti menshi akoreshwa mu nganda zo mu gihugu. Iyi mashini ikoresha ibikoresho birenga 20 byihariye, itanga ubushobozi bwo guhuza n'ibindi bisabwa mu mikorere.

2.2 Ibisobanuro bya sisitemu ya Powertrain na Hydraulic

SY1250H ikoreshwa na moteri ya mazutu ya Cummins QSK23, ifite ubushobozi bwo gutwara litiro 23, ifite silinda esheshatu, ifite imbaraga zidasanzwe, ifite imbaraga zirenze enye, ikonjeshwa n'amazi, ifite ingufu zikoresha turbocharger. Ibipimo by'ingenzi bya moteri birimo:

Moteri itanga ingufu zikomeye hamwe n'ubushobozi buhagije bwo kubika, ikaba ifite ubushobozi bwo gukora ibintu byinshi, ikoresha lisansi nke, kandi ikaba yizewe. Ingufu zo gukora za 567 kW zishyira SY1250H mu cyiciro kinini cyane cy'imashini zicukura ingufu zirenga 760 HP.

Sisitemu ya hydraulic ikoresha valve nini ya hydraulic icungwa neza mu buryo bw'ikoranabuhanga ihujwe na sisitemu ya hydraulic ya pompe enye/zine. Pompe ebyiri za piston zifite umuvuduko wa 4 × 500 L/min, zigaragaza imikorere yo guhagarika umuvuduko kugira ngo zigabanye igihombo cy’amazi menshi. Sisitemu ikubiyemo uburyo bwo gukwirakwiza amazi mu buryo bw’ubwenge no kugenzura neza, gukonjesha ku buryo butandukanye ku buryo butari ku bushyuhe, hamwe n’ikoranabuhanga ryo kugabanya lisansi mu buryo butihuta—bigatuma ikoreshwa rya lisansi rigabanuka. Gukoresha ikoranabuhanga ricungwa neza mu buryo bw’ikoranabuhanga bisimbura imirongo y’igerageza hamwe n’imiyoboro y’insinga, bigabanya igihombo cy’umuvuduko, kunoza umuvuduko wo gusubiza, no gutanga ibikorwa byoroshye hamwe n’uburyo bwo gukwirakwiza amazi mu buryo bunoze.

2.3 Uburemere bw'imashini n'uburyo ipakiye munsi y'imodoka

SANY SY1250H igaragaza uburemere bunini butuma ibice biri munsi y’imodoka bigenwa neza. Uburemere bw’imikorere bugaragazwa buri gihe kuri kg 125.000 mu masoko menshi yemewe, bigashyiraho ingano isobanutse ya toni 125. Itandukaniro rimwe na rimwe ry’uturere n’imiterere yaryo bigaragaza itandukaniro (kg 116.400–122.000) bitewe n’uburemere bw’ibikoresho bikoreshwa mu gutwara ibintu.

Ubushobozi bw'indobo buri hagati ya 7.0 na 10.0 m³, aho imiterere isanzwe itanga indobo y'amabuye yo mu misozi ya 8.0 m³. Imiterere ifite indobo ya 9.1 m³ irahari kuri ubwoko bwa SY1350H. Imbaraga ntarengwa zo gucukura indobo zigera kuri 585–605 kN, naho imbaraga zo gucukura amaboko zigera kuri 460–495 kN.

Ukurikije imiterere y’ubuhanga mu by’imashini zikoresha amashanyarazi munsi y’ubutaka, isano iri hagati y’uburemere bw’imashini n’aho ihurira n’ubutaka bitanga igitutu cy’ubutaka cya 150 kPa (hafi 1.5 kg/cm²). Iyi mashini ifite ubushobozi bwo gutsinda bwa 70% (hafi 35°) n’umuvuduko w’ingendo wa 3.5 km/h (umuvuduko mwinshi) / 2.4 km/h (umuvuduko muto).

2.3.1 Ingano z'igare ryo munsi y'imodoka

Ingano y'inyuma y'imodoka ya SY1250H igaragaza imiterere y'ahantu n'iy'imashini aho uruziga rw'imodoka rugomba gukorera:

Igipimo cya metero 3.900 (intera iri hagati y’aho inzira ihurira ibumoso n’iburyo) ni ingenzi cyane mu gishushanyo. Iyi miterere yagutse—idasanzwe ku gikoresho cyo gucukura toni 125—itanga ubusugire bukomeye ku menyo y’imashini mu gihe cy’ibikorwa byo gucukura amabuye y’agaciro n’ubucukuzi bw’amabuye y’agaciro, ariko ishyira imbaraga nyinshi ku menyo y’imashini mu gihe cyo gucura. Ubugari bw’inkweto za metero 700 butanga ahantu hanini ho gukoraho, bigabanura igitutu cy’ubutaka ku butaka bworoshye, ariko mu buryo nk’ubwo byongera imbaraga z’uruhande zikoreshwa ku gice cyo hagati cy’imashini iyo inyuze mu misozi miremire cyangwa ikora ihindagurika ry’ikirere.

Ishingiro ry'ibiziga bya mm 5.150 (intera iri hagati y'umurongo wo hagati w'imbere n'umurongo wo hagati w'inyuma) rishyiraho imiterere y'intera y'umurongo w'inzira kandi rikagira ingaruka ku buryo umuvuduko w'ingufu umuvuduko ugomba kwakira mu gihe cy'urugendo. Uburebure bwa mm 6.630 zose bugena umubare w'imirongo y'inzira bityo n'isano y'umuzenguruko w'ingufu igenga imiterere y'amenyo y'ingufu.

2.4 Imiterere y'imodoka iri munsi y'imodoka — SY1250H “Amapine ane n'umukandara umwe”

SY1250H ifite imiterere myiza y’imodoka zo munsi y’ubutaka za toni 150, igaragaza ko imiterere yayo irushaho kuzamuka ugereranyije na sisitemu zisanzwe za toni 125. Inyandiko za SANY zigaragaza ko iyi mashini ikoresha sisitemu yo munsi y’ubutaka ya toni 150 ifite umurambararo w’umugongo wongerewe kugira ngo igabanye umuvuduko w’ubuso bw’imodoka. Ibi bitanga ubuzima bwiza bwo gukora hamwe n’ubushobozi bwo gutwara imizigo burenga 30% kuri sisitemu yo gutwara imodoka.

Sisitemu yo gutwara imodoka igizwe na:

Umuvuduko w'inzira ucungwa n'icyuma gipima inzira y'amazi gishyirwa mu gice cy'inyuma, bigatuma habaho kwishyura bikwiye kwangirika no kwaguka k'ubushyuhe mu gihe cy'ikoreshwa.

Iyi sprocket ifata umwanya wo gusohora ingufu nyuma y’inyuma y’igare. Ishyirwa ku gice cy’umubumbe cya nyuma kandi igakoresha imiyoboro y’inzira kugira ngo ihindure torque ya moteri ya hydraulic moteri imbaraga zo gukurura. Igishushanyo cya sprocket gifata torque ya 2 × 18 L final drives, hamwe n’imbaraga zose zo gukurura ingufu zikwiye ku mashini ya toni 125.

2.4.1 Byagenewe ibidukikije bikomeye by'ubucukuzi bw'amabuye y'agaciro

Yubatswe mu buryo bugoye mu mikorere harimo amabuye, amakara n'ibyuma, ifite ubushobozi bukomeye mu mikorere yayo ndetse n'uburyo bwo kuyikoresha bwizewe cyane. Binyuze mu ikoranabuhanga rigezweho ryo kugenzura uburyo bwo kuyikoresha, iyi mashini ikoresha neza ingufu zikoreshwa mu mikorere yayo. Igihe cyo gushushanya iyi mashini kigera ku masaha 25.000 - bigaragaza ko imashini iramba ku kigero cya 30%.

3. Kumenya ibicuruzwa n'aho bihurira

3.1 Nimero y'ibanze y'igice cya OEM

Igice kiri hagati muri iyi nyandiko ya tekiniki ni SANY SSY004621574 Track Sprocket Wheel Assembly. Iyi nomero y'igice cya OEM ihuye n'igice cyuzuye cy'inzira—cyanone kizwi mu magambo y'inganda nka drive wheel, final drive sprocket, track sprocket assy, ​​cyangwa sprocket rim—nk'uko byakozwe mbere kuri SANY SY1250H hydraulic excavator.

Nimero y'igice cya SSY004621574 niyo nyito yemewe ya OEM. Iyi nimero igomba kugaragara mu nyandiko zose zitangwa, inyandiko zo kubungabunga, na kataloge z'ibice kugira ngo harebwe neza uburyo bwo gusesengura neza. Iteranyirizwa ryakozwe kugira ngo rihuzwe neza na mashini ikoresha ikoranabuhanga rya 1:1 n'igice cy'umwimerere, nta guhindura urubuga rwa nyuma rw'aho icyuma gitereye, aho icyuma gitereye, cyangwa aho icyuma gitereye.

3.2 Guhuza uburyo bwo gutwara no gutwara ibintu

Imashini ya SSY004621574 ikorana neza n'umuyoboro wa SANY SY1250H, ifite imiterere y'amenyo ijyanye neza n'umuvuduko w'umuyoboro, umurambararo wa bushing, n'intera y'aho ihurira. Guhuza neza hagati y'imashini n'umuyoboro ni ngombwa: iyi mashini ihuza imikorere ya nyuma na sisitemu y'umuhanda. Nta mashini ifite ubuziranenge bwo hejuru → nta ngendo zihamye. Niyo mpamvu ubuhanga, gukomera kw'amenyo, no kuramba igihe kirekire ari ibibazo bikomeye ku baguzi bo ku isi kuva ku bakodesha indege kugeza ku ba rwiyemezamirimo b'ubwubatsi.

Iyi teraniro ifata umuvuduko wa torque uva kuri disiki za nyuma za 2 × 18 L, yohereza imbaraga za moteri ku mugozi w'inzira. Igishushanyo mbonera gifite isano ikomeye kandi idacika, akenshi ikandagirwaho kandi igashyirwa ku gice cya nyuma cy'umuvuduko.

3.3 Ikirango cy'umutanga serivisi n'ibyemezo

Umutanga iyi nteko ni CQC TRACK (Heli Machinery Manufacturing Co., Ltd.). Iyi sosiyete yashinzwe mu 2005 kandi ikora mu gutunganya, gukora no kugurisha ibice by'imashini z'ubwubatsi. Ubucuruzi bwayo bukuru bukora ku bice by'imashini zicukura na bulldozer, harimo imashini zicukura, imashini zitwara imizigo, imashini zikoresha imigozi, imashini zikoresha imigozi, imashini zikoresha imigozi, n'inkweto zikoresha imigozi. Iyi sosiyete ifite icyemezo cya ISO 9001:2015 kandi ikora hakurikijwe uburyo buhamye bwo gucunga ubuziranenge.

CQC TRACK itanga ibisubizo biramba kandi bihendutse ku bacukuzi, amabati, n'ibikoresho byo gucukura bikora ahantu hagoye. Urutonde rw'ibicuruzwa by'uruganda rurimo ibice byose byo munsi y'imodoka bya Komatsu, Caterpillar, Hitachi, Liebherr, n'ibindi.

Umutanga serivisi akora nk'uruganda rukora ibicuruzwa bya OEM n'uruganda rutanga isoko, rutanga uburenganzira bwo kugera ku isoko ry'umusaruro nta bacuruza ibicuruzwa cyangwa amasosiyete acuruza ibicuruzwa. Ubu buryo bwo gutanga ibicuruzwa mu ruganda butuma habaho amahame y'ubuziranenge bwa OEM ndetse n'ibiciro by'uruganda bitaziguye, bikuraho inyungu zikunze guterwa n'imiyoboro myinshi yo gukwirakwiza ibicuruzwa.

4. Gusenya Ubwubatsi bw'Ubwubatsi: Ishusho y'Inteko ya Sprocket ya SSY004621574

Ihuriro ry'amapine y'umuzingo w'inyuma ni igice cy'ihererekanya ry'ingufu cyakozwe neza kigizwe n'imiterere myinshi ihuza. Bitandukanye na za roller zicunga cyane cyane ubwikorezi bw'imizigo, imikorere yonyine ya sprocket ni ugutuma torque ikwirakwira neza kuva ku murongo wa nyuma ujya ku muyoboro w'inyuma—igikorwa gisaba ubuhanga budasanzwe mu bijyanye n'imiterere y'amenyo, gukomera kw'ubuso, no kuba imiterere yayo ihamye mugihe cy'imizigo ihoraho.

4.1 Umubiri w'imashini ikoze mu buryo bw'ibumba

Imikorere: Umubiri w'agace k'amenyo ugize uburemere bw'imiterere y'agace k'amenyo. Kohereza imbaraga zose zituruka ku muvuduko wa nyuma unyuze mu mwirondoro w'amenyo ukagera ku miyoboro y'uruhererekane rw'amenyo. Agace k'amenyo kagomba kwirinda kuvunika, kwangirika kwa pulasitiki, no gucika intege bitewe n'imitwaro ikabije iboneka mu bucukuzi bw'amabuye y'agaciro.

Guhitamo Ibikoresho: Imashini ikorwa mu cyuma cy’agaciro cya karuboni hakoreshejwe uburyo bwo gucura bufunze bunoza imiterere y’ibinyampeke by’icyuma. Ingano zisanzwe z’ibikoresho bya sprockets mu bwoko bwa excavator bwa toni 120 zirimo 42CrMo4 (EN 10083 standard) cyangwa ibyuma bya karuboni bikomeye bingana nabyo. Ibyubakwa byakozwe mu buryo bw’ubucuzi, aho kuba gucura, bitanga imbaraga zidasanzwe zo gukurura no gukomera, bigabanya cyane ibyago byo kuvunika amenyo cyangwa gucika kw’inyuma mu bihe bikomeye ugereranije n’ibindi bikoresho byakozwe mu buryo bw’ubucuzi.

Uburyo bwo gucukura buhuza urujya n'uruza rw'icyuma ku miterere y'ingenzi y'igice, bugatanga imbaraga z'icyerekezo n'ubudahangarwa bw'umunaniro ibintu bingana na byo bitashobora kugerwaho. Ku kintu kizamara imyaka myinshi mu gihe cyose cy'ubuzima bwacyo, gucukura ni bwo buryo bukwiye bwo gukora.

Uburyo bwo Gukora: Agace k'ubusa kabanza gukorwa mu buryo bukozwe mu byuma byemewe n'amategeko, hanyuma gakorwa mu buryo bunoze kugeza ku bipimo bya nyuma hakoreshejwe ibikoresho bya CNC. Ibyerekezo byose by'ingenzi—harimo agace k'umugozi, icyuma gishyiraho plange, n'imyobo y'amaboliti—bikorerwa ku bikoresho bya CNC kugira ngo bishobore kwihanganira burundu imiterere ya OEM, bigamije gusimbuza boliti neza kandi itaziguye nta guhinduranya kandi bikerekana ko bihuye neza n'umugozi wa nyuma usohoka.

4.2 Imiterere y'amenyo n'imiterere y'ibyitegererezo

Imikorere: Amenyo y'inyongera ni yo buso bw'ibanze bukora, buhuza n'udutsiko tw'imirongo kugira ngo buhindure torque izenguruka mu buryo bukurikiranye. Imiterere y'amenyo igena imiterere y'ubwikorezi, uburyo umutwaro ukwirakwira, n'imyitwarire yo kwangirika kw'umurongo wose w'ubwikorezi.

Ibipimo by'igishushanyo: Ibyinyo bya sprocket byakozwe kugira ngo bigere ku mikoranire ihoraho kandi igenda ihinduka n'imirongo y'uruhererekane rw'inzira. Igishushanyo kirimo:

• Ingufu z'amenyo zihuye neza n'intera y'umunyururu w'inzira kugira ngo umutwaro ukwirakwira neza ku menyo yose afite amenyo.
• Ubugari bw'amenyo bungana kugira ngo bujyane n'aho hose hahurira n'ibihuru, mu gihe butuma haboneka ahantu hakenewe ho gusohora imyanda n'ibisigazwa by'amenyo.
• Umuzi w'amenyo wakozwe neza kugira ngo ugabanye stress nyinshi aho amenyo n'umubiri bihurira cyane aho umunaniro ukunze gutangirira.
• Inguni y'inyuma y'amenyo yagenewe gutuma ibiti byinjira kandi bisohoka neza, bigabanyiriza ingaruka mu gihe cyose cyo kwinjira.

Kuri SY1250H, ifite uburemere bwa toni 125 n'umuvuduko ntarengwa wa 3,468 N·m, imiterere y'amenyo ya sprocket igomba kwakira imbaraga zikomeye mu gihe ikomeza guhuza neza n'umuyoboro w'inzira.

Uburyo bwo gukora neza hakoreshejwe imashini ya CNC: Iyi sprocket ikoreshwa neza ku bikoresho bya CNC kugira ngo igere ku buryo bungana na OEM. Ubu buryo bwo gukora neza butuma ingufu zikwirakwira neza, kugabanuka kw'ihindagurika ry'imitsi, no kudasaza neza kw'imiyoboro y'urunigi n'ibice by'imigozi—ibintu byongera igihe cyo kubaho cy'igihe cyose cyo munsi y'imodoka.

4.3 Spline Interface / Mounting Hub

Imikorere: Uburyo bwo gushyiramo spline (cyangwa hub ifite urufunguzo) butanga isano ya mekanike hagati ya sprocket n'umugozi wa nyuma wo gusohora. Ubu buryo bugomba kwimura torque yose nta kuzunguruka (spline stripping cyangwa keyshearing) mu gihe byemerera gushyirwaho no gukurwaho.

Imiterere y'igishushanyo: Bitewe n'igishushanyo cya nyuma cya SY1250H, imiyoboro ya sprocket inyura kuri:

• Umuyoboro wa Spline - Imiyoboro y'imbere ishyirwa mu gice cy'umuyoboro ihura n'imiyoboro yo hanze ku gice cya nyuma cy'umuyoboro. Amenyo ya spline akozwe neza kugira ngo yemeze ko akorana neza mu burebure bwose, agakwirakwiza imitwaro yo gukata amenyo ku buryo bungana ku menyo yose ya spline.
• Umugozi ufite imfunguzo - Inzira y'imfunguzo ishyirwa mu mwobo w'imashini yakira urufunguzo rufite impande kare cyangwa uruziga rufatanye n'umugozi usohoka, rutanga uburyo bwo kohereza torque nziza haba imbere no inyuma.

Ubushobozi bwo gukurura: Uburyo bwo guhuza imiterere y'amashanyarazi bwagenewe guhangana n'umuvuduko w'amashanyarazi wa 3.468 N·m nta guhindagurika guhoraho cyangwa kwegeranya aho amazi anyura bitewe no kwangirika. Amaboliti cyangwa ibikoresho bigumana ibyuma bikingira icyuma ku mugozi wa nyuma, akenshi bikomejwe ku bipimo bya 450–500 N·m (umuvuduko wumye), bigereranywa n'ibipimo by'ubwoko bw'imashini zicukura ingano isa.

4.4 Imiterere y'aho Mounting Bolt iherereye

Imikorere: Agace k'umugozi gashyirwa ku gice cya nyuma cy'umuyoboro w'amashanyarazi hakoreshejwe urukurikirane rw'amaboliti akomeye cyane. Aya maboliti agomba kugumana umutwaro w'agakingirizo mu gihe cy'umutwaro uzenguruka, uhindagurika, n'ubushyuhe bukwirakwira nta gucika intege cyangwa ngo umunaniro unanire.

Ibisobanuro: Umurambararo w'uruziga rwa bolt, umubare wa bolts, n'ingano ya bolts bihuye neza n'imiterere ya OEM final drive. Ubwoko busanzwe bwo gushyiramo sprocket muri ubu bwoko ni bolts z'icyuma za alloy steel za Grade 12.9, zikoreshwa mu buryo bw'inyenyeri kugira ngo zigere ku mubyimba umwe.

4.5 Irangi rirwanya ingese

Imikorere: Agace karangiye gahabwa irangi ririnda ingese mu gihe cyo kubika, gutwara no gukoresha mu murima.

Irangi rikoreshwa: Irangi rya CQC TRACK rishyirwamo irangi rya manganese cyangwa zinc phosphate rifata amavuta kandi rikarinda ingese. Iri rangi ritanga uburinzi bwiza ku ingese mu gihe cyo kubika no gukoresha, kandi ritanga ishingiro ryiza ryo gufata irangi mu gihe bikenewe kugira ngo rimenyekane uko rikoreshwa.

5. Porogaramu y'Ubumenyi bw'Ibikoresho n'Ubushyuhe

Gutunganya ibikoresho by'icyuma no gutunganya ubushyuhe ni byo bitandukanya ibikoresho byo mu rwego rwo hejuru byo gucukura n'ibindi bikoresho bisanzwe bisimbura ibikoresho. Urwego rwa SSY004621574 rukoresha uburyo bwo gutunganya ibikoresho n'ubushyuhe bwakozwe neza cyane cyane ku bijyanye n'imiterere y'ubwikorezi bwa toni 125 ziranga SY1250H.

5.1 Ibisobanuro by'ibanze by'ibikoresho

Igice cy’umukara gikozwe mu cyuma cy’agaciro karubone, gikunze kuvugwa nka 42CrMo4 (EN 10083) cyangwa urwego rw’imbaraga nyinshi rungana nacyo. Ku bikoresho by’umukara biremereye, urwego nka 40Cr cyangwa 35Mn narwo rukoreshwa, rutanga imbaraga zidasanzwe no kudacika intege bituma umukara ushobora kwihanganira ibikorwa bihoraho by’umukara mwinshi.

Ibigize 42CrMo4 bigizwe na: 0.38–0.45% bya karuboni (ku bijyanye n'ubushobozi bwo gukomera), 0.9–1.2% bya chromium (ku bijyanye no gukomera no kudashira), 0.15–0.30% bya molybdenum (ku bijyanye n'imbaraga ku bushyuhe buri hejuru no kurwanya ubushyuhe), na manganese (ku bijyanye no gukuraho ogisijeni no gukomera). Iyi shimi ikora ifu ikira neza mu bushyuhe, ikagera ku mbaraga nyinshi ariko igakomeza gukomera ku buryo idashobora guhangana n'ingaruka.

5.2 Uburyo bwo kuvura ubushyuhe

Iteraniro ry'udupira tw'amashanyarazi rifite imikorere myiza rikubiyemo uburyo bwo kuvura ubushyuhe bw'ibice byinshi.

Kuzimya no Gushyushya (Ibibazo n'Ingamba): Nyuma yo gucukura no gukora imashini ikoze mu buryo bugoye, imashini irazimya no gushyushya. Ibikorwa bisanzwe birimo kuzimya no gushyushya bikurikirwa no gukomeresha ubuso. Imashini ishyushya kugeza ku bushyuhe butuma ikomeza gukora (850–900°C), igahita ishongeshwa mu mavuta kugira ngo ihindure imiterere yayo muri martensite, hanyuma igashyushya ku bushyuhe buri hagati (ubusanzwe 400–600°C) kugira ngo igabanye imbaraga z'imbere mu mubiri mu gihe igumana ubukana bwinshi. Ibi bigaragaza imiterere y'ibanze y'umubiri wose wa mashini mbere yo gutunganya ubuso.

Gukomera kw'amenyo ku birenge by'amenyo: Amenyo y'amenyo afatwa n'ubwonko bugenzurwa kugira ngo akomere ku buso bungana (ubusanzwe ni 55-58 HRC). Gukomera kw'amenyo hakoreshejwe electromagnetic coil kugira ngo ishyushye vuba urwego rw'amenyo gusa, hanyuma ihita izimwa. Iyi nzira igenzurwa neza kugira ngo igere ku burebure bwa mm 5-8 ku mpande z'amenyo no ku buso bufatanye.

Ikoranabuhanga ridashira ry’ibice by’imbere by’imashini ya SANY byifashisha ibikoresho by’icyuma bidashira cyane, hamwe n’uburyo bwo gushushanya cyangwa gushushanya, hamwe n’ikoranabuhanga ryo kuzimya amenyo rikoreshwa ku ruhu rw’amenyo. Ibi bitanga ingufu zihagije, imiterere y’urwego rumwe rwo gukomera, kudashira cyane, n’ubwiza buhamye, bikongera cyane kuramba kw’ibicuruzwa no kumara igihe kirekire. Ku bikoresho bicukura ibintu bikomeye, ikoranabuhanga rigezweho ryo gutunganya ubuso nka QPQ (Quench-Polish-Quench) rishobora no gukoreshwa kugira ngo hagerwe ku gukomera ku ruhu (58-62 HRC) mu gihe hagumana gukomera ku ruhu (28-32 HRC).

5.3 Impamvu y'imiterere y'ubukomere

Agace k'ubukonje gafite imiterere y'ubukana butuma umubiri udapfa kwangirika neza ariko kagakomeza gukomera no kwinjiza ingaruka ku mubiri:

• Ubuso bw'amenyo: HRC 55–58 (cyangwa 58–62 hamwe n'ubuvuzi buhanitse). Ubu bukomere bwinshi bw'amenyo butanga ubushobozi bwo kwangirika budasanzwe ku buryo bukabije, byongera cyane ubudashira no gukumira "gufata" amenyo imburagihe.
• Ubuso bwo munsi y'ubutaka (Ubujyakuzimu bw'isanduku 5–8 mm): Kugabanya buhoro buhoro ubukana kuva ku buso kugera ku mutima, bigatanga agace k'impinduka gashyigikira ubuso bukomeye mu gihe karwanya ko iminyururu ikwirakwira.
• Ishingiro: Ubukana bwo hasi (hafi HRC 28–32) butanga ubukana n'ubushobozi bwo kwinjiza ingaruka butuma umusemburo ubasha kwihanganira imitwaro y'ihungabana uhura nayo iyo icyuma gicukura cyanyuze mu butaka bw'amabuye cyangwa kikabangamira imbogamizi.

Iyi miterere ifite ibyiza bibiri by'ingenzi: Ubuso bukomeye burwanya kwangirika gukabije kw'amenyo bitewe n'uko ahujwe n'urushundura rw'imashini, bigatuma ubuzima bw'amenyo burushaho kuba bwiza. Umutima ukomeye ufata imitwaro y'amenyo kandi ukarinda kwangirika kw'amenyo mu muzi w'amenyo, bikarinda kwangirika gukabije kwatuma amenyo adakora neza. Gukomera neza mu buryo butanga ubugari bungana ku menyo yose, bigatuma amenyo yose ahora ashaje neza kandi agahora ashaje neza.

5.4 Kwemeza Ubukomere

Ubukomere bw'ibice byemezwa nyuma yo kuvurwa ubushyuhe hakoreshejwe ibikoresho bipima ubukomere bya Rockwell. Ingero 100% zemeza ko buri gice cy'umusaruro cyujuje ibisabwa ku buso n'imbere.

6. Ikoranabuhanga ryo gusya MTG: Itandukaniro ry'Ubwiza

6.1 MTG Milling ni iki?

Gusya MTG (Multi-Tooth Generation high-precision milling) ni uburyo bugezweho bwo gutunganya amenyo bwa CNC bukoreshwa ku menyo y'amenyo nyuma yo kuyakoresha mu bushyuhe. Bitandukanye no kuyasya bisanzwe bishobora gushingira ku buryo bwagutse bwo kwihanganira cyangwa kugabanya ubuziranenge, ikoranabuhanga rya MTG rigera ku buziranenge buhanitse kandi rigatuma amenyo yose ahora neza.

6.2 Amahame ya tekiniki

Uburyo bwa MTG bukoresha uburyo bwo gutunganya amenyo ya CNC bufite umurongo ugororotse hamwe n'ibikoresho byihariye byagenewe gukora amenyo ya sprocket. Ubu buryo butuma umurambararo w'uruziga rw'amenyo (PCD) wa sprocket uhura n'urwego rwo kwihanganira amenyo rutagerwaho hakoreshejwe uburyo busanzwe bwo kuyakora. Ikindi kandi, intera iri hagati y'amenyo n'amenyo mu ruziga rwose rw'amenyo igumana ubushobozi bumwe, igenzura ko buri ryinyo rihuza amenyo ya track chain hamwe n'imiterere imwe.

Uburyo bwo gusya MTG butanga kandi imiterere myiza ku buso bw'amenyo, bigabanya kwangirika kw'amenyo mbere kandi bigatera imbaraga zo gukoresha imigozi y'amenyo mu gihe kirekire.

6.3 Impamvu MTG ari ingenzi kuri SY1250H Sprockets

Ku mashini icukura toni 125 ikora mu bucukuzi bw'amabuye y'agaciro, hakenewe ubushishozi bukabije bw'imashini:

• Gukwirakwiza imizigo imwe bigabanya kuremerera amenyo mu gace runaka, ibyo bikaba byakwihutisha kwangirika no kongera ibyago byo kuvunika amenyo.
• Kugabanuka kw'ihindagurika ry'ikirere mu gihe cy'urugendo byongera igihe cy'imikorere ya sisitemu yose yo munsi y'imodoka, harimo n'udupira, imigozi, ndetse n'uburyo bwo kuyitwara bwa nyuma.
• Imiterere y’imodoka zisanzwe zishobora kwangirika ifasha abashinzwe kubungabunga ubwikorezi gutegura uburyo bwo gusimbuza imodoka hashingiwe ku masaha aho kugira ngo bagire icyo bakora ku byangiritse bitunguranye.

Imashini za MTG zigira urwego rwo guhuza amenyo n'amenyo, ibyo ibyuma bikoreshwa mu gusya bidashobora guhurirana nabyo. Ishoramari mu ikoranabuhanga rya MTG ritanga inyungu mu gihe kirekire cyo gukora no mu mikorere y'imodoka zo munsi y'igare.

6.4 Guhuza n'Ibisobanuro bya OEM

Ibice bya CQC TRACK byakozwe hakurikijwe ibisabwa by’umwimerere, bikoresha ibikoresho by’igiciro cyinshi n’uburyo bwo gukora kugira ngo bitange umusaruro wizewe. Uburyo bwo gusya MTG butuma imiterere y’amenyo ihura neza n’imiterere y’uruhererekane rw’inzira, bikanatanga icyizere cyo kwinjira neza no gukuraho ibyago byo kwangirika vuba bitewe no kudahuza kw’imiterere. Gufunga ibice bya CQC TRACK byakozwe kugira ngo bihuze cyangwa birenze ibisabwa na OEM, bikanatanga uburyo bwo guhuza neza na sisitemu yo gufunga ya Duo-Cone isanzweho.

7. Imikorere n'ibisabwa mu mikorere

7.1 Ihererekanya ry'Ingufu z'Ibanze

Isporoketi ni igice kimwe gishinzwe kohereza torque nini cyane kuva kuri drive ya nyuma kugera kuri track chain. Buri revolution y'umugozi wa nyuma usohoka uhinduka umurongo ugororotse w'umugozi unyura mu buryo bunyuranyije n'umurongo binyuze mu guhuza amenyo ya sprocket n'imigozi y'umugozi.

Urukurikirane rw'imashini rukora ku buryo bukurikira: Moteri y'urugendo izunguruka igice cya nyuma cy'ibikoresho by'imibumbe. Igice cya nyuma cy'umuvuduko w'imashini (gikoresheje imigozi cyangwa urufunguzo) kizunguruka igice cy'imashini. Amenyo y'imashini ahuza imigozi y'imashini. Imbaraga zo gukurura zizunguruka umugozi w'imashini zizenguruka igice cyo munsi y'imashini, zigasunika imashini icukura imbere cyangwa inyuma.

Nta kindi gice gishobora kwishyura sprocket yashaje cyangwa yangiritse—sprocket igomba kohereza torque yose idatemba, idakuraho splines, cyangwa ngo amenyo akomereke. Niyo mpamvu sprocket yangiritse ishobora gutera ikibazo gikomeye cyo kudakora neza no kwangirika gukabije kw'uburyo bwose bwo gutwara amenyo munsi y'igare.

7.2 Imiterere yo Guhuza Amenyo

Mu gihe cyose cy’impinduka y’iryinyo, buri ryinyo rikorana n’iryinyo ry’umuyoboro w’inyuguti kabiri (rimwe iyo ryinjiye mu iryinyo, rimwe iyo risohotse). Mu gihe cy’ubuzima bwaryo, buri ryinyo rishobora kunyura mu byiciro bya za miriyoni by’iryinyo. Imiterere y’iri ryinyo iragoye:

• Ingaruka zo kwinjira: Iyo iryinyo ry’inka rigeze hafi y’urushinge rw’amenyo, umutwe w’iryinyo ubanza gukora ku rundi rushinge rw’amenyo mbere yo kwicara neza mu mwanya w’urushinge rw’amenyo. Ubukana bw’urushinge rw’amenyo bugena uburyo rirwanya ingaruka zo ku rushinge rw’amenyo mbere yo kurukoraho ndetse no kwangirika.
• Guhuza neza: Mu gihe cy'imbaraga zo kuzenguruka, iryinyo rya sprocket risunika ku gice cy'inyuma, rigashyira imbaraga zo gukurura ku mugozi w'inzira. Imiterere y'urubavu rw'amenyo igena uburyo izi mbaraga zikwirakwira mu gice cy'aho zihurira.
• Inzira yo gusohoka: Iyo iryinyo risohotse mu gice cy’iryinyo, imbaraga zo kwinjira ziragabanuka, kandi imyanda yose yafatiwe hagati y’iryinyo n’igice cy’iryinyo irasohoka. Inzira yo kureremba y’igice cy’iryinyo ku migozi y’inzira ituma habaho kwihagararaho mu buryo butari bwo muri iki cyiciro.

7.3 Gukwirakwiza imizigo mu gice cyo munsi y'imodoka

Agace k'umugozi ntigatwara uburemere bw'imashini—icyo gikorwa ni icy'udupira two hasi. Ariko, agace k'umugozi ni isoko y'imbaraga zose zikoreshwa, kandi imbaraga zikora zigira ingaruka ku buryo bwose bwo munsi y'imodoka. Imibanire y'ingenzi irimo:

• Imbaraga zo gukurura ugereranije n'izangiritse: Imbaraga nyinshi zo gukurura zongera umuvuduko hagati y'amenyo y'inka n'udusimba, bikongera kwangirika kw'ibice byombi. Ubushobozi bwa SY1250H bwo gukurura burapimwa neza.
• Ingaruka ku gushyuha kw'imizigo: Gushyuha kw'imizigo neza ni ingenzi kugira ngo imizigo irambe igihe kirekire. Imizigo ifunze cyane yihutisha kwangirika kw'imizigo, imizigo, imizigo idafite aho ihuriye n'imizigo, ndetse n'imizigo mu miyoboro ya nyuma, bigatuma ibice byayo binanirwa gukora neza.
• Imbaraga zo guhindukira: Iyo icyuma gicukura gihindukiye, inzira yo hanze igenda vuba kurusha inzira y'imbere, ishyira imizigo ku ruhande ku menyo y'imashini n'amapine ya nyuma yo gutwara. Imiterere y'imashini za SY1250H ifite imiterere ibiri itanga ubuyobozi ku ruhande muri ubwo buryo.

7.4 Uburyo bwo kwambara n'uburyo bwo gutsindwa

Kwangirika kw'udupira akenshi bibaho buhoro buhoro bitewe no gukoraho ibintu byinshi, ariko gukoresha nabi bishobora kwihutisha gutsindwa:

• Umubiri w'amenyo ushira: Umubiri w'amenyo ushira buhoro buhoro bitewe no gukora ku migozi y'amenyo. Kugabanya uburebure bw'amenyo birenga 15-20% bigaragaza ko umugozi ukwiye gusimbuzwa, kuko amenyo yashaje atuma inkweto zihindagurika cyane kandi akihutisha kwangirika kw'amenyo.
• Imiterere y'"amababa y'ishaki": Iyo umugozi mushya w'inzira ushyizwe ku gice cyo hasi cyashaje (cyangwa se mu buryo bunyuranye), kudahuza kw'imiterere y'amenyo yo kwambara bituma umuntu aremererwa cyane, bigatuma amenyo asa n'ay'imbogo yongera cyane umuvuduko wo kwangirika.
• Kwangirika kw'urufunguzo/imfunguzo: Imiterere y'ingufu isubira inyuma ishobora gutuma amenyo cyangwa imfunguzo zangirika, bigatuma habaho imitwaro y'ingaruka ku rufunguzo.
• Gukwirakwira kw'amacandwe: Amacandwe y'umunaniro ashobora gutangirira ku mizi y'amenyo aho stress iba nyinshi cyane, amaherezo agakwirakwira mu mubiri w'amenyo.

Ubujyakuzimu bw'agasanduku gakomeye ka mm 5–8 bwakozwe mu buryo busobanutse neza kugira ngo gatange urwego rudashira rushobora kwihanganira imikorere ya za miriyoni mbere yo kugera ku gikoresho cyoroshye, icyo gihe kwangirika kwihuta cyane. Kongera igihe cy'ingirakamaro cy'agasanduku gakomeye bivuze ko gafite igihe kirekire cyo gukora mbere yuko hakenerwa gusimburwa.

8. Gahunda yo Kugenzura Ubuziranenge

Icyemezo cya 8.1 ISO 9001:2015

Uruganda rukora rufite icyemezo cya ISO 9001:2015 mu bikorwa byose by'umusaruro. Iki cyemezo gisaba uburyo bwanditse bwo gucunga ubuziranenge bugenga:

• Impamyabushobozi y'umutanga ibikoresho fatizo n'igenzura ritaha
• Porogaramu zo kugenzura ibikorwa muri buri cyiciro cy'inganda
• Uburyo bwo gukemura no gukosora amakosa mu buryo budakurikije amategeko
• Gutunganya no kubungabunga ibikoresho by'igenzura n'ibizamini
• Ibipimo bihoraho by'iterambere n'isuzuma ry'imicungire

Sisitemu yo gucunga ubuziranenge igenzura ko itandukaniro mu kubahiriza urwego hagati y’ibice bya CQC TRACK n’ibipimo bya OEM rivanwaho, buri gice kikagenzurwa hakurikijwe ibisabwa neza mbere yo kuva mu ruganda.

8.2 Amarembo meza y'umusaruro

Buri gice cy’umusaruro w’itsinda rya SSY004621574 gikorerwamo amarembo menshi yo kugenzura ubuziranenge:

Igenzura ry'ibikoresho byinjira:

• Isesengura ry'imiterere y'ibinyabutabire ku bubiko bwose mbere yo kubutunganya
• Gupima imiterere ya mekanike (imbaraga zo gukurura, imbaraga zo gukuraho, kurekura, ubukana)

Kwemeza ubucuzi n'uburyo bwo kuvura ubushyuhe:

• Igenzura ry’uburyo ibintu bikozwe mu buryo bufunze
• Gusuzuma no gupima imikorere y'uruhererekane rw'imizigo kugira ngo habeho impinduka nziza ku miterere y'uruhererekane rw'imizigo
• Gupima uburebure bw'urukiramende ku bipimo byapimwe nabi

Igenzura ry'ibipimo (100%):

• Igenzura ry'umurambararo w'uruziga rw'umugozi kugira ngo harebwe neza ko umugozi uhuye neza
• Kwemeza intera hagati y'amenyo n'amenyo hakoreshejwe uburyo bwo gupima amenyo
• Ingano z'imirongo y'urukiramende cyangwa ingano y'inzira y'urukiramende zagenzuwe hakurikijwe ibishushanyo bya OEM
• Imiterere y'umwobo w'ingufu n'uburyo bwo kwihanganira ibintu byemejwe

Isuzuma ry'ubukomere:

• Gupima ubukana bw'ubuso ku menyo yakomeretse hakoreshejwe ibikoresho bya Rockwell byapimwe (HRC scale)
• Gupima ubujyakuzimu bw'ingero ku bipimo byaciwe

Igenzura rya nyuma ry'amaso:

• Itsinda ryose ryarangije gukorerwa isuzuma rya nyuma rireba uko ubuso bumeze, uko irangi rihagaze, n'uko ibirango bihagaze neza.
• Ibyemeza ko fosfeti ihuye

8.3 Isuzuma ritangiza ibidukikije

Ibice by'ingenzi bikorerwa isuzuma rya Magnetic Particle (MPI) kugira ngo harebwe imyanda yo hejuru n'iyo hafi y'ubuso ishobora gutuma habaho kwangirika mu gihe cyo gukora. Ubu buryo ni ingirakamaro cyane mu kumenya imyanda itangira kunanirwa ku mutsi w'amenyo mbere yuko ibyo bice byoherezwa ku bakiriya.

8.4 Uburyo bwo gukurikirana

Inomero z'ibicuruzwa bikorerwa mu nganda zishyirwaho kashe cyangwa zishushanyije kuri buri gice cy'inganda. Izi kode z'uburyo ibintu bikurikirana bihuza igice cyarangiye n'inyandiko zose zikoreshwa mu nganda, harimo icyemezo cy'ibikoresho, inyandiko zo gutunganya ubushyuhe, ibisubizo by'ibizamini by'ubukana, inyandiko z'igenzura ry'ibipimo, n'inyandiko z'iyemeza bwa nyuma. Ku bakiriya mpuzamahanga bakurikirana ibirego by'ingwate, iperereza ku isesengura ry'ibyananiranye, cyangwa igenzura ry'amategeko, ubu buryo bwo gukurikirana butanga inyandiko zishobora kugenzurwa.

8.5 Imikorere y'igihe cyose

Ibice by'imodoka biremereye bya CQC TRACK byakozwe kugira ngo bigire ubuzima bwiza mu bucukuzi busaba imbaraga. Guhuza ibyuma by'ubukorikori, gukomera mu buryo bwimbitse (5–8 mm), gusya neza kwa MTG, no kugenzura ubuziranenge mu buryo buhamye—byose bishyigikiwe n'icyemezo cya ISO 9001:2015—bisobanura ko ubuzima bw'imodoka burambye mbere yuko ihindurwa rya sprocket riba ngombwa. Bitewe n'isano riri hagati ya sprocket n'ibindi bice by'imodoka byambara, abahanga benshi batanga inama yo gusimbuza sprocket n'ibice by'imodoka nk'ibikoresho bihuye n'ibikoresho bihuye kugira ngo harebwe ko uburyo bwo kwambara butanga agaciro gakomeye ku mafaranga. Impuguke mu nganda zikomeza zitanga inama ko gusimbuza ibice bimwe na bimwe muri rusange ntacyo bimaze, kuko igice gishya kidashobora kwishyura ubwangirike bw'ibice bishaje.

9. Ibyiza by'Uruhererekane rw'Ibicuruzwa: Uruganda rukora ibikoresho bya OEM, uruganda rutanga isoko

9.1 Icyitegererezo cy'Uruganda Rukora Ibikoresho by'Uruganda – Uruganda Rukora Ibikoresho by'U ... n'Isoko

Umuguzi akorana na CQC TRACK (Heli Machinery Manufacturing Co., Ltd.) —inganda y’ibanze ikora ibikoresho biri munsi y’imodoka, ntabwo ari isosiyete icuruza cyangwa icuruza. Iyi sosiyete yashinzwe mu 2005 kandi ikora, ikora, kandi igurisha ibice by’imashini z’ubwubatsi. Ubucuruzi bwayo nyamukuru bukora ibice biri munsi y’imodoka zicukura na bulldozer, harimo imashini zicukura, imashini zitwara imizigo, imashini zikoresha imiyoboro, imashini zikoresha imiyoboro, imashini zikoresha imiyoboro, n’inkweto zikoresha imiyoboro.

Ubu buryo bwo gutanga ibicuruzwa mu buryo butaziguye bukuraho ibyiciro byinshi by'abahuza:

• Nta bisobanuro by'abakwirakwiza ibicuruzwa
• Nta komisiyo z'ibigo by'ubucuruzi zitangwa
• Nta mafaranga y'abatumiza ibicuruzwa mu mahanga mu karere asabwa
• Itumanaho ritaziguye hagati y'umukoresha wa nyuma n'itsinda ry'abahanga mu by'inganda

Ibisubizo ni ireme rya OEM ku giciro cyagenwe n'uruganda—uruvange rudakunze kuboneka binyuze mu nzira gakondo zo gukwirakwiza aho igiciro cy'ibikoresho by'ubwubatsi gikunze kuba kinini.

9.2 Ubushobozi bwo gukora ibikoresho bya OEM na ODM

Ku bakiriya bafite ibisabwa byihariye birenze ibyagenwe na SSY004621574, CQC TRACK itanga serivisi za OEM na serivisi zo gukora ibikoresho byihariye. Abaguzi bashobora gutanga ibishushanyo, ibisobanuro bya tekiniki, cyangwa ingero zifatika, kandi itsinda ry’abahanga rizakora ibice bihuye n’ibyo bisabwa. Ubu bushobozi ni ingenzi cyane ku bakiriya bakora:

• Imashini zifite imiterere idasanzwe y'imodoka zo munsi y'ubutaka
• Imiterere y'uruhererekane rw'inzira yahinduwe isaba porofayiro za sprocket zihariye
• Ibikoresho byihariye bisabwa mu gihe cy'imikorere ikabije (urugero, kwangirika cyane, amazi y'umunyu)
• Ikirango cyihariye ku bice by'imodoka biri munsi y'imodoka ku bacuruzi b'ubwinshi

Iyi sosiyete ifite ibikoresho by’ubuhanga n’ibikoresho bigizwe n’ibigo bikomeye byinshi birimo Komatsu, Caterpillar, Hitachi, na Liebherr hamwe n’akazi kabo muri SANY machinery, bigatuma habaho ubuhanga mu bijyanye n’ikoranabuhanga.

9.3 Ubushobozi bwo gukora n'igihe cyo kuyobora

CQC TRACK ikorana na pariki y'inganda ya hegitari 20, ubuso bw'uruganda burenga metero kare 10.000, abakozi barenga 50 bafite ubumenyi, ndetse n'ishoramari rusange rirenga miliyoni 10 z'ama-ruble. Ubu bushobozi bwo gukora bushyigikira amabwiriza asanzwe yo gusimbuza ibikoresho ndetse n'ubwinshi bw'ibikoresho bitangwa ku bacuruza ibikoresho.

Igihe cyo gutanga amabwiriza akenshi kiri hagati y'iminsi 15 na 30 ku mubare usanzwe w'umusaruro, bitewe n'igihe cyo gutanga umusaruro ubu n'imiterere yihariye yategetswe. Amabwiriza yihuta ashingiye ku bushobozi buhari ubu ashobora gushyirwa mu bikorwa hifashishijwe uburyo bwo guhuza ibintu mbere y'igihe.

9.4 Ibikoresho n'ubushobozi bwo kohereza ibicuruzwa mu mahanga ku isi

CQC TRACK yashinze ubufatanye mu bijyanye n'ibikoresho mu gushyigikira kohereza ibicuruzwa ku masoko akomeye ku isi arimo Amerika ya Ruguru, Uburayi, Afurika, Aziya y'Amajyepfo y'Uburasirazuba, n'Uburasirazuba bwo Hagati. Iyi sosiyete ifite uburambe bwinshi mu gupakira ibikoresho byo mu mazi bikoreshwa mu gutwara imizigo mpuzamahanga, hamwe no kurinda ingese mu gutwara abantu mu mazi.

9.5 Ibiciro by'ubwinshi bw'ibicuruzwa n'amasezerano y'ibicuruzwa bya OEM

Ku bagura ingano—harimo abacuruzi b'ibikoresho, abakora mu ndege, n'abakwirakwiza ibice—uruganda rutanga ibiciro by'urwego rushingiye ku ngano y'ibicuruzwa byaguzwe buri mwaka n'amasezerano ahoraho yo gutanga ibicuruzwa hamwe n'ibiciro byemejwe n'igihe cyo kubitanga. Amasezerano yo gukora amasezerano ya OEM ashobora gushyirwaho kugira ngo ahuze n'inyandiko zigenga, impinduka mu bipimo, n'uburyo bwihariye bwo gukwirakwiza ibicuruzwa ku bafatanyabikorwa bujuje ibisabwa.

Uburyo bwo gukora bwa CQC TRACK, uruganda rukora ibikoresho bya OEM, n'uruganda rutanga inyungu idasanzwe ku ruhererekane rw'ibicuruzwa ku baguzi mpuzamahanga bakeneye gukomeza kubona ibice bya SY1250H bicukurwa mu bucukuzi bw'amabuye y'agaciro n'ubwubatsi ku isi yose. Guhuza ibiciro by'uruganda, ubushobozi bw'ubuhanga, n'ibikorwaremezo by'ibijyanye n'ubwikorezi bituma uyu mucuruzi aba umufatanyabikorwa ukwiye haba mu gutumiza imashini imwe ku giti cye ndetse no mu gukusanya ingano y'ibikoresho ku bacuruzi.

10. Ibisabwa mu gushyiraho no kubungabunga

10.1 Ibipimo byo gushyiraho

Iteraniro rya sprocket rya SSY004621574 ryagenewe guhinduranya neza ikoranabuhanga n'igice cy'umwimerere. Gushyira kuri SY1250H bisaba:

• Gusukura ahantu ho gushyiramo ibikoresho bya nyuma kugira ngo ukureho imyanda, ibikoresho bishaje byo gufunga, na ingese
• Kwemeza ko umuyoboro w'amazi cyangwa umuhanda nta cyangiritse cyangwa ngo gikoreshwe cyane ku buryo byabuza ko torque ikwirakwira neza
• Gushyiramo agace k'imashini ku gice cya nyuma cy'imashini gisohora umuriro hakoreshejwe imbaraga zikwiye zo kwicaraho
• Guhindura imigozi ifata imigozi hakurikijwe amabwiriza y'uwayikoze (ubusanzwe iri hagati ya 450–500 N·m, umugozi wumye, ugereranywa n'umugozi ukomeye nk'uwo wo gucukura imigozi)
• Gukoresha torque mu ishusho y'inyenyeri mu nzira nyinshi kugira ngo umutwaro ukwirakwira neza

Gushyiramo torque ikwiye ni ingenzi cyane; gufunga torque idafite aho ihuriye n’ingufu bishobora gutuma habaho kugenda kwa axial byangiza imiterere ya spline, mu gihe gufunga torque irenze urugero bishobora guhindura plange cyangwa stretch bolts mu buryo bwa pulasitiki aho bitakaza ubushobozi bwo gufunga.

10.2 Ibipimo byo Gukurikirana no Gusimbuza Indwara

Abashinzwe kubungabunga ubwikorezi bw'amato bagomba kugenzura uduce duto buri gihe (ubusanzwe buri masaha 500–1.000 yo gukora ku bucukuzi bw'amabuye y'agaciro). Ibipimo by'ingenzi bisaba gusimbuza uduce duto birimo:

• Ubujyakuzimu bw'amenyo bwagabanutseho ibirenze 15–20% ugereranyije n'imiterere y'umwimerere. Amenyo yashaje atuma inkweto zambara vuba kandi agahita acika vuba.
• “Amababa y’amenyo y’ishaki” cyangwa imiterere y’amenyo afatanye—imiterere ityaye kandi idahuye igaragaza ko iminyururu idahuye—iy’amenyo asanzwe.
• Kugaragara kw'imitsi y'amenyo, cyane cyane iyo ugenzuye uduce tw'amenyo dukoresheje magnetique cyangwa ukareba neza.
• Kwangirika kwa spline cyangwa keyway bigaragazwa no gukinisha hagati ya sprocket na final drive shaft.
• Kwangirika cyangwa kwangirika kw'amenyo bishobora kwangiza ubuziranenge bw'amenyo.

Dukurikije isesengura ry’ihungabana ry’inganda, ihungabana rya sisitemu ya chassis rigizwe n’irenga 35% by’ihungabana ryose ry’ibicukuzi, kandi 80% by’ihungabana riterwa no kutamenya ko ibice byangiritse ku gihe. Bityo rero, kugenzura buri gihe si amahitamo—ni ingamba zihendutse zo gukumira kwangirika kw’ibice biri inyuma.

10.3 Igenzura ry'uko ibikoresho byashyizwe mbere

Mu gushyiraho sprocket nshya, umuyoboro w'inzira ugomba no gusuzumwa niba warashize. Gukoresha sprocket nshya ifite umuyoboro w'inzira washaje - cyangwa se ibinyuranye - byihutisha kwangirika kw'ibice byombi bitewe n'uko bitajyanye mu miterere y'imashini. Ikintu kimwe cy'ingenzi ni ugusimbuza ibice byose icyarimwe byakoreraga hamwe ku gice runaka cy'imashini iremereye. Gukoresha umuyoboro mushya ufite sprocket zashaje - cyangwa ibinyuranye - ni inzira y'ubusa yo gutsindwa vuba.

10.4 Amabwiriza yo kubika no gucunga

Iyo bibitswe mbere yo gushyirwaho, uduce duto tugomba kubikwa ahantu humutse, byaba byiza dupfunyitse mu ipaki idahumeka kugira ngo hirindwe ingese ku buso bwakozwe n'imashini. Uduce duto tugomba kubikwa neza ku ipantalo cyangwa ku gipangu; gushyira uduce duto hejuru y'utundi bishobora kwangiza amenyo.

Kugwa cyangwa kugonga uduce duto bishobora gutera gucikagurika mu ibanga bishobora kutagaragara n'amaso ariko bikazakwirakwira mu gihe cy'umutwaro. Gufata bigomba gukorwa hakoreshejwe ibikoresho byabugenewe byo guterura, atari ukuzunguruka cyangwa kumanuka. Ifu ya fosfeti ikoreshwa kuri uduce duto twa CQC TRACK itanga ubushobozi bwo kurwanya ingese mu gihe cyo kubika, ariko kubikwa igihe kirekire ahantu hari ubushuhe bwinshi bigomba kwirindwa cyangwa kongerwaho ipaki y'inyongera ibuza ingese gutwarwa n'umwuka (VCI) kugira ngo ikoreshwe mu bubiko igihe kirekire.

11. Incamake y'ibisobanuro bya tekiniki

12. Umwanzuro

Ihuriro ry'amapine ya SANY SY1250H SSY004621574 ryakozwe na CQC TRACK rigaragaza igice cy'amashanyarazi cyuzuye cyakozwe mu buryo bw'ikoranabuhanga, gikozwe mu buryo bwo gucura no gukomeretsa induction (ubujyakuzimu bw'isanduku ya 5-8 mm, ubukana bw'ubuso bwa HRC 55-58), gusya amenyo neza kwa MTG, no gucunga imicungire y'ibikoresho by'uruganda. Ku bayobozi b'amato, abahanga mu gutanga amasoko, n'abakwirakwiza ibikoresho bashyira mu bikorwa ingamba zabo zo gucukura ibice bya SANY, iri huriro ritanga imiterere y'imikorere yanditswe ijyanye n'urutonde rw'amato 125 yo gucukura.

Uburyo bwo gucura amenyo bufunze—aho kuyacukura—bwizeza imbaraga zikenewe kugira ngo hirindwe kuvunika no gucika intege mu bihe bikomeye. Uburyo bwo gukomera butuma amenyo adashobora kwangirika ariko bugakomeza gukomera no kwinjiza amenyo mu buryo bufatika. Ikoranabuhanga rya MTG ryo gusya rituma amenyo ahora ahindagurika mu mpande zose, rituma arushaho gukora neza kandi akamara igihe kirekire.

Uburyo bwo gushakisha ibicuruzwa mu buryo butaziguye bw’uruganda nk’uruganda rukora ibikoresho bya OEM n’uruganda rutanga inyungu ku ruhererekane rw’ibicuruzwa kurusha imiyoboro myinshi ikwirakwiza ibicuruzwa, ishyigikira amabwiriza yo gusimbuza imashini imwe ku giti cyayo ndetse n’ibiciro by’ibikoresho ku bacuruzi. Hamwe n’inganda zemewe na ISO 9001:2015, ibikoresho by’ikoranabuhanga byashyizweho ku masoko akomeye ku isi, ubushobozi bwo gukora ibikoresho bya OEM n’uburyo bwo gukora ibintu byihariye, hamwe n’igihe kirekire cya serivisi, CQC TRACK ishyira SSY004621574 nk'igisubizo gikomeye kandi gitanga umusaruro mu buryo bw’ikoranabuhanga mu imashini nini icukura munsi y’imodoka.

SY1250H yubatswe kugira ngo ikore amasaha 25.000 mu gihe cy'ubucukuzi. Buri gice kiri munsi y'imashini kigomba kuba gishoboye akazi. Guhitamo sprocket bigira ingaruka ku buryo butaziguye ku micungire y'umuvuduko w'inzira, igihe kirekire cyo kuyitwara, ndetse no kuboneka kw'imashini muri rusange. Iteraniro rya SSY004621574 rya CQC TRACK ryakozwe kugira ngo rihuze n'iryo hame—no gufasha ibikorwa by'ubucukuzi n'ubwubatsi ku isi kugira ngo ibikoresho biremereye bikomeze gutanga umusaruro kandi bikungukire mu gihe cyose cy'akazi k'imashini.

Ku bibazo birebana n'amasoko, ibisobanuro bya tekiniki, ibisabwa mu gukora ibicuruzwa byihariye, cyangwa kugira ngo haganirwe ku masezerano yo gutanga ibicuruzwa bya OEM ndetse no gushyiraho ikirango cyihariye, kuvugana na nyir'uruganda biraboneka binyuze mu nzira zemewe za CQC TRACK.