Komatsu KM2248 21N3000110 21N3000111 21N3000112 PC1250 Inzira y'imbere Iteranya ry'Inzira / Ifite umutwaro munini EXC Inzira y'imbere y'imodoka itwara ibice by'imodoka Inkomoko y'uruganda n'umukozi / CQC TRACK
KOMATSUKM2248 21N3000110 21N3000111 21N3000112 Igiteranyo cy'imashini ikora imbere mu muhanda ya PC1250
Uruganda n'umukozi w'ibice biremereye bya EXC Tracked Undercarriage
Igikoresho cyo gucukura imbere gifite ireme rya OEM / Igikoresho cyo gukusanya amapine y'ubuyobozi ku bacukuzi b'amabuye y'agaciro ya toni 120
Uwakoze: CQC TRACK (HELI)
1. Incamake y'Ubuhanga: Ubuhanga mu by'Ubuhanga ku bacukuzi b'amabuye y'agaciro ba Komatsu Ultra-Class
Uruhererekane rwa Komatsu PC1250 rugaragara nk'imwe mu mashini zikomeye cyane zo gucukura amazi mu bucukuzi bw'amabuye y'agaciro ku isi no mu nganda zikomeye z'ubwubatsi. Ifite uburemere buri hagati ya kg 118.000 na kg 136.000 (lbs 260.000–300.000) n'ingufu za moteri zingana na 565–758 HP (528–565 kW), izi mashini zo mu rwego rwo hejuru zikoreshwa mu bucukuzi bukomeye ku isi—kuva mu gucukura icyuma muri Ositaraliya y'Iburengerazuba na Burezili kugeza mu gucukura umuringa muri Shili, no mu mishinga yo gucukura umucanga wa peteroli muri Kanada kugeza mu bikorwa byo gucukura amabuye y'agaciro muri Afurika, mu Burusiya no mu Majyepfo y'Amajyepfo ya Aziya.
PC1250 yakozwe neza cyane kugira ngo ikoreshwe mu modoka zifite toni 50 kugeza kuri 70 (toni 45 kugeza kuri 63.5), bigatuma iba ingenzi cyane mu bucukuzi bw’amabuye y’agaciro bukora cyane aho kuba inyangamugayo bigira ingaruka ku nyungu mu mikorere. Sisitemu yo gutwara toni 120 z’iyi mashini icukura toni igomba kwihanganira imitwaro ikabije, kwangirika guhoraho, n’imbaraga zikomeye mu gihe ikomeza gukora neza no guhagarara neza.
Itsinda ry'abakoresha imodoka bakina imbere mu muhanda (Guide Wheel), ryamenyekanye na Komatsu OEM nimero za KM2248,21N3000110, 21N3000111, na 21N3000112, ni igice cy’ingenzi cy’igare riri munsi y’ubutaka gikoreshwa mu nshingano zacyo, kikaba ari sisitemu yo kuyobora imbere no gucunga umuvuduko w’umuyoboro w’imashini icukura. Iki gice giherereye imbere y’igare riri munsi y’ubutaka, gikorana n’agace k’inyuma kugira ngo kigumane umurongo ugororotse, kigumane imitwaro y’impanuka, kandi gishyigikire igice kinini cy’uburemere bw’imashini.
Iyi nyandiko itanga ibisobanuro birambuye bya tekiniki kuri Komatsu KM2248/21N3000110/21N3000111/21N3000112 Uburyo bwo gucukura imbere mu muhanda, bujyanye na modeli zo gucukura za PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, na PC1250LC-11. Nk'uruganda rw'umwuga rukora ibikoresho biremereye bya EXC, CQC TRACK (HELI) itanga ibikoresho by'ibikoresho biremereye byakozwe na OEM kugira ngo byujuje cyangwa birenze ibisabwa by'ibikoresho by'umwimerere byo gucukura no gukoresha mu bwubatsi bukomeye ku isi yose.
2. Komatsu PC1250 Series – Incamake y'urutonde rw'ibikoresho by'imashini
2.1 Ibisobanuro by'icyitegererezo n'uburyo butandukanye
| Icyitegererezo | Ubwoko bw'igare riri munsi y'imodoka | Uburemere bwo gukora | Porogaramu y'ingenzi |
|---|---|---|---|
| PC1250SP-11 | Igare rigufi ryo munsi y'imodoka (SP) | 118.000–121.000 kg | Gucukura cyane, gucukura mu buryo bunini, imbaraga nyinshi zo gucukura |
| PC1250LC-11 | Igare rinini ryo munsi y'imodoka (LC) | 122,500–123,500 kg | Imirimo y'imiyoboro y'amazi, imishinga y'ingirakamaro, ubwiyongere bw'ubujyakuzimu n'ubugari |
| PC1250LC-7 | Igare rinini ryo munsi y'igare | ~120.000 kg | Ubucukuzi bw'amabuye y'agaciro, amabuye y'agaciro, ubwubatsi bukomeye |
| PC1250LC-8 | Igare rinini ryo munsi y'igare | ~124,000 kg | Ubucukuzi bw'amabuye y'agaciro, gukuraho imitwaro irenze urugero |
2.2 Ibisobanuro bya moteri n'imikorere
| Igipimo | Ibisobanuro |
|---|---|
| Icyitegererezo cya moteri | Komatsu SAA12V140E-3 cyangwa SAA6D170E-6 VGT |
| Ingufu za moteri | 565–758 HP (528–565 kW) |
| Kwimuka | Litiro 23.15 |
| Umuvuduko wo hejuru mu ngendo | Imodoka ya 3.3 km/h ikoresha umuvuduko wa 2-speed auto-shift |
| Ubushobozi bwo gukamura indobo | 4.1–11.9 m³ (biterwa n'imiterere) |
2.3 Ibisobanuro by'igare riri munsi y'imodoka
| Igipimo | Ibisobanuro |
|---|---|
| Ubugari bw'inkweto z'umurongo | mm 600–1.000 (mm 1.000 zisanzwe zo gucukura) |
| Igipimo cy'umurongo | mm 3,200 |
| Umubare w'imizingo y'inzira (kuri buri ruhande) | 8–9 (biterwa n'imiterere) |
| Umubare w'imizingo itwara imizigo (ku ruhande rumwe) | 3 |
| Umuvuduko w'ubutaka | Yatunganyijwe neza kugira ngo ikoreshwe mu bucukuzi bw'amabuye y'agaciro hamwe n'imiterere ya LC |
2.4 Imiterere y'Ikoreshwa
Uruhererekane rwa Komatsu PC1250 rwubatswe ku mpamvu zikurikira:
- Ubucukuzi bw'amabuye: Gucukura amabuye akomeye, gukuraho imitwaro irenze urugero, gukuramo amabuye y'agaciro
- Ibikorwa byo gucukura amabuye: Umusaruro w'ibanze, gupakira ibikoresho, gukuramo ibintu byose hamwe
- Kubaka cyane: Kubaka urugomero, imirimo ikomeye yo kubaka ubutaka, imishinga y'ibikorwa remezo
- Gucunga ibikoresho: Gucunga ububiko, ibikorwa by'ibyambu
- Imishinga yo gusenya no gukora cyane: Inkunga yizewe yo mu birenge biri munsi y'imodoka mu bihe bikomeye cyane
3. Ibisobanuro by'imikorere: Uruhare rw'ingenzi rw'umuntu utagira icyo akora imbere mu bacukuzi ba toni 120
3.1 Imirimo y'ibanze
Itsinda ry’abakoresha imashini zitwara imizigo rikora imirimo ine ifitanye isano y’ingenzi mu mikorere y’ubucukuzi no kuramba kw’imodoka munsi y’imodoka:
| Imikorere | Ibisobanuro | Ingaruka ku mikorere |
|---|---|---|
| Ubuyobozi bw'inzira n'ubuyobozi bw'icyerekezo | Ikora nk'ubuyobozi bw'imbere bw'umuyoboro w'inzira, igenzura ko inzira igororotse kandi igana ku murongo w'inzira uko inzira yinjira ikanasohoka mu gice cy'ingenzi cy'imodoka iri munsi y'umuhanda. | Birinda ko umurongo unyura mu nzira; bifasha ko umurongo ugororotse uhagarara neza mu gihe cyo kugenda mu butaka bw'ubucukuzi bw'amabuye y'agaciro; bigabanya gutandukana kw'inzira |
| Gucunga umuvuduko w'inyuma | Ishyizwe ku igare ryimukanwa rihujwe na silindiri itera imbaraga, ituma inzira ihinduka neza kugira ngo ijyane n'uburebure bw'umunyururu mu gihe cy'akazi. | Ifasha mu gukorana neza n'inzira igana hasi; irinda kwangirika gukabije; ifasha mu gukuraho inzira kugira ngo ikomeze gukoreshwa. |
| Gukwirakwiza imizigo no kwinjiza ingaruka | Ishyigikira igice kinini cy'uburemere bw'imashini (hafi toni 15-20 kuri buri muntu ukoresha imashini) kandi ikakira imitwaro y'ingamba z'ibanze iva ku mbogamizi, amabuye, n'ubutaka butaringaniye. | Irinda umuvuduko wa nyuma w'imodoka n'umurongo wayo kugira ngo idakomereka bitewe n'ihungabana; yongera igihe cyo kubaho kw'imodoka iri munsi y'imodoka; igabanya guhindagura |
| Uburyo bwo guhuza umurongo | Itanga ubuso bugose aho inzira ihurira, bigatuma habaho guhuza neza no kugabanya imbaraga zo guhangana mu gihe cyo kuzenguruka inzira. | Bigabanya ibura ry'amashanyarazi; byongera igihe cyo gukoresha umuyoboro w'inzira; binoza imikorere myiza ya lisansi |
3.2 Kugaragaza ibice
| Ishyirwa mu mwanya | Ibisobanuro birambuye |
|---|---|
| Nimero z'Ibice bya OEM | KM2248, 21N3000110, 21N3000111, 21N3000112 |
| Andi mabwiriza | 21N-30-33110, 21N-30-00140 |
| Igice cya Sprocket gifitanye isano nimero | KM2420, 21N2731191, 722-51-11120 |
| Ubwoko bw'ibice | Igikoresho cyo gusinzira imbere mu muhanda / Igikoresho cyo guteranya ibiziga by'umuyobozi |
| Modeli zihuye | Komatsu PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11 |
| Ishuri ry'imashini | Umucukuzi w'amabuye y'agaciro wa toni 120 ukozwe mu buryo bwa ultra-class |
| Umwanya kuri buri mashini | 2 (imwe kuri buri ruhande rw'inzira) |
4. Isesengura ryimbitse ry'ibice n'ibisobanuro bya tekiniki
4.1 Ubwubatsi bw'ibiziga by'umuzunguruko (Rim)
Ipine y'umuziba ni igice kigaragara kizenguruka gikorana n'urunigi rw'inzira. Ubuhanga bwayo bugena igihe cyo kwangirika n'uburyo imikorere yayo ikorwa mu bucukuzi bw'amabuye y'agaciro.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ibikoresho | Icyuma cy'ubukorikori cyo mu rwego rwo hejuru (50Mn, 40MnB, 35SiMn, 35Mnb) cyakozwe mu buryo bwa alloy (50Mn, 40MnB, 35SiMn, 35Mnb) |
| Uburyo bwo gukora | Gucura ibyuma bifunze hamwe n'imashini ya CNC |
| Ingano y'inyuma | Hafi mm 962 |
| Igishushanyo mbonera cya Flange | Udupira tubiri tw’inyongera ku mpande zo hanze kugira ngo umuyoboro w’inzira ugume neza |
| Uburebure bwa Flange | Byagenewe gukumira gusiba umurongo mu gihe cy'ibikorwa byo ku ruhande rw'ubucukuzi bw'amabuye y'agaciro |
| Ubukomere bw'Ubuso bwo Gutembera | Gukomera kw'umuvuduko; HRC 53–58 |
| Ubujyakuzimu bw'isanduku ikomeye | 6–12 mm (ubukonje bukabije kugira ngo bukomeze gukoreshwa igihe kirekire mu gihe cyo gucukura) |
| Umugezi wo Hagati | Imashini ikoresha uburyo bwa "precision-machine" kugira ngo ikomeze guhagarara neza ku ruhande rw'umuhanda |
4.2 Ibisobanuro by'Umugozi w'Idler (Spindle)
Umugozi w'umuzigo ukora nk'umuzigo wo hagati utwara imizigo, wohereza imizigo yose ikora kuva ku ruziga rw'umuzigo ujya ku dukingirizo tw'inkunga n'inkingi nkuru.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ibikoresho | Icyuma cy'icyuma gifite imbaraga nyinshi zo gukurura (42CrMo, QT450-10) |
| Uburyo bwo kuvura ubushyuhe | Ifite ubukana kandi ikarishye (Q&T) kugira ngo ikomere; ubukana bw'ishingiro 280–350 HB (29–38 HRC) |
| Kurangiza ubuso | Gusya neza kugeza kuri ≤0.8 µm Ra kugira ngo ushyireho neza |
| Ubudahangarwa bw'Umunaniro | Yakozwe ku burebure bwa metero 10+ munsi y'umutwaro ugenwe |
| Imbaraga zo kunama | Yagenewe kwihanganira ingaruka zikomeye ziterwa n'amabuye adahinduka burundu |
4.3 Imiterere ya sisitemu yo gutwara ibintu
Sisitemu yo gutwara ibintu ni yo mutima w'ihuriro ry'imashini ikora, igena uburyo bwo kuzenguruka no kumara igihe mu bikorwa by'ubucukuzi buhoraho.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'ibyuma | Imigozi ibiri ifite umurongo ugororotse cyangwa imigozi yigenga |
| Ubushobozi bwo gutwara imizigo | Yagenewe imitwaro ihuriweho ya radial (uburemere bw'imashini) n'imitwaro ya axial (imbaraga zo ku ruhande mu gihe cyo guhindukira) |
| Ahantu ho gucumbikira abantu mu buryo butari bwo | Uburyo bwo kwihuza butuma habaho ihinduka rito ry’umurongo uva ku gice cyo hagati cy’umurongo n’igice ... |
| Gusiga amavuta | Yujujwe mbere na litiyumu-complex EP grease ifite ubushobozi bwo hejuru; ifunze ubuzima bwose |
| Ubuzima bwo Kubyara | Byagenewe amasaha 5.000–8.000 yo gukora mu bihe bisanzwe byo gucukura amabuye y'agaciro |
4.4 Ubwubatsi bwa Sisitemu yo Gufunga
Uburyo bwo gufunga ni ingenzi cyane mu buzima busanzwe mu bucukuzi bw'amabuye y'agaciro aho ivumbi, ibyondo n'uduce duto cyane bikunze kugaragara.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'ikimenyetso | Sisitemu y'imipaka myinshi: agapfundikizo k'isura gahindagurika (ubwoko bwa Duo-Cone) + agapfundikizo ka labyrinth mbere y'uko gashyirwa |
| Ibikoresho by'ingenzi by'ikimenyetso | Ibyuma byo mu maso by'icyuma byo mu rwego rwo hejuru bifite ubuso bwo gufunga bukozwe neza |
| Gukuraho umwanda | Ibyuma bya Labyrinth pre-seal bibuza umucanga, ibyondo, n'uduce duto dukunze kugaragara mu bucukuzi bw'amabuye y'agaciro |
| Gufata amavuta yo kwisiga | Igishushanyo mbonera cy'aho amazi adasohoka kigumana amavuta atuma umuntu agumana ubwiza mu gihe kirekire cyo gukora |
| Ubuzima bwa serivisi | Ifunze ubuzima bwose mu gihe gisanzwe cyo gukora |
4.5 Uburyo bwo Gutera Ingufu mu Gukurikirana Indirimbo
Iteraniro ry'umuvuduko w'amashanyarazi rigizwe n'uburyo bwo guhuza amashanyarazi n'uburyo bwo gukurura umuvuduko w'amashanyarazi.
| Icyiciro cy'ibisobanuro | Ibisobanuro birambuye |
|---|---|
| Ubwoko bw'aho uhurira | Igikoresho gikozwe mu ikoranabuhanga cyangwa igikoresho cy'ibumba gikoreshwa mu gutunganya ibikoresho |
| Guhuza | Guhuza mu buryo butaziguye na silindiri yo gukangura umuvuduko n'icyuma gikangura umuvuduko |
| Ingano y'Ivugurura | Byagenewe kwakira uburebure bw'umunyururu w'inzira mu gihe cyose cy'ubuzima |
| Uburyo bwo Gutera Ingufu | Silinda ya hydraulic irangi (ishobora guhindurwa mu murima hakoreshejwe imbunda isanzwe ya grease gun) |
5. Uwakoze isoko: CQC TRACK (HELI) – Uruganda rukora ibikoresho byo munsi y'imodoka biremereye EXC Tracked Undercarriage Part Source Factory
5.1 Umwirondoro w'Uruganda
CQC TRACK (ikorera munsi y’ubufatanye bwa HELI Group) ni uruganda rwihariye rutanga ibikoresho bikomeye bya chassis, rufite icyicaro i Quanzhou, mu Bushinwa—ikigo mpuzamahanga cy’ibikoresho by’ubwubatsi. Iyi sosiyete ikomeza guhuza ibikoresho byose mu buryo burambuye, kuva ku guhitamo ibikoresho fatizo kugeza ku guteranya burundu no gupima ubuziranenge.
Ubushobozi bw'ibanze mu gukora ibikoresho by'ubucukuzi bw'amabuye y'agaciro:
| Ubushobozi | Ibisobanuro |
|---|---|
| Gucura Imashini Ifunze | Imashini zicukura toni 8.000–12.000 zo gukora ibice by'ubwoko bwinshi |
| Uburyo bwo kuvura ubushyuhe | Gukomera no gutwika amatanura hakoreshejwe mudasobwa hakoreshejwe uburyo bwa mudasobwa bugena ubushyuhe neza |
| Gukomera cyane | Uburyo bwihariye bugera ku bujyakuzimu bwa mm 6–12 kugira ngo burwanye kwangirika kw'ibicukurwa mu rwego rwo gucukura |
| Gukora imashini neza | Ibigo binini byo gucukura CNC n'ibigo byo gukora imashini bifite ubushobozi bwo gukora neza ku rwego rwa micron |
| Iteraniro ry'ikimenyetso | Ahantu ho guteranyiriza hamwe icyumba gisukuye kugira ngo habeho imitako yo mu maso n'imitako igenda irekura |
| Isuzuma ry'Ubuziranenge | Laboratwari ya NDT ikorera mu rugo ifite ubushobozi bwo gupima ubukana bwa MPI, UT, n'ubushobozi bwo gupima ubukana |
5.2 Amabwiriza agenga ubuziranenge bw'ubucukuzi bw'amabuye y'agaciro
| Igipimo cyo kugenzura ubuziranenge | Ihame ryo gushyira mu bikorwa | Uburyo bwo kugenzura |
|---|---|---|
| Icyemezo cy'ibikoresho | Gukurikirana byuzuye hamwe n'isesengura ry'imiterere y'ibinyabutabire | Raporo z'ibizamini by'inganda (MTRs); isesengura rya spectrographic |
| Isuzuma ritangiza | Igenzura ry'uduce twa Magnetic Particle (MPI) ku bice by'ibumba | Gutahura iminkanyari mu bice bikomeye by'umuvuduko |
| Isuzuma rya Ultrasonic | UT ku mashini zitagira aho zibohera n'imibiri ikoze mu byuma | Gutahura inenge z'imbere |
| Igenzura ry'ibipimo | Igenzura ry'imashini zipima (CMM) | Ubushobozi bwo kwihanganira ± 0.02 mm ku dusanduku tw'ibyuma n'udupfundikizo |
| Isuzuma ry'ubukomere | Igenzura rya Rockwell (HRC) ku buso bwose bwavuwe n'ubushyuhe | Gupima ubujyakuzimu bw'ubuso n'inyuguti |
| Isuzuma ry'ubuziranenge bw'ibirango | Kwemeza igitutu cy'amateraniro y'ibice birebire | Gupima amazi asohoka mbere yo koherezwa |
| Iyubahirizwa ry'Amahame Ngenderwaho | Inzira zo gukora zigenwa na ISO 9001:2015 | Igenzura ry'igenzura ry'umuntu wa gatatu |
5.3 Ubwubatsi bw'ibyuma ku bikorwa bikomeye
CQC TRACK ikoresha ubuhanga buhanitse mu byuma kugira ngo igere ku buringanire bwiza mu bukomere, gukomera, no kudacika intege bikenewe ku bakoresha PC1250 excavator idlers:
| Icyiciro cy'Aloyi | Porogaramu | Imiterere y'ingenzi |
|---|---|---|
| Icyuma cya Manganese cya 50Mn / 40MnB | Abacukuzi b'amabuye y'agaciro bakomeye | Gukomera neza cyane; kudashira neza; ubushobozi bwo gukomera cyane; HRC 53–58 |
| Icyuma cya Silicon-Manganese cya 35SiMn / 35Mnb | Ingufu zongerewe | Kongera ubushobozi bwo gukomera; kongera imbaraga zo kunanirwa; kurwanya ingaruka zikomeye |
| 42CrMo Chromium-Molybdenum | Imirimo yo gukoresha mu mugozi igoye cyane | Gukomera cyane; kurwanya umunaniro udasanzwe; imbaraga nyinshi zo gukurura |
Ubuhanga bwo gutunganya ubushyuhe bw'amazu abiri:
- Kuzimya no Gushyushya (Ibibazo n'Ingamba): Umubiri wose wakozwe warakozwe kuri 840–880°C, ugashira, hanyuma ugashyushya kuri 500–650°C. Ubukomere bw'ibanze: 280–350 HB (29–38 HRC) —bitanga ubukomere bwiza bwo kwinjiza ingaruka.
- Gukomera kw'ubuso bw'inyongera: Nyuma yo kurangiza gutunganya, ubuso bw'ingenzi bwo kwangirika bukomeza gukomera. Ubukana bw'ubuso: HRC 53–58 ifite uburebure bwa mm 6–12—bitanga ubushobozi bwo kwangirika budasanzwe mu gihe bikomeza gukomera kw'imbere.
- Kugenzura Imiterere y'Ubukomere: Uburyo bwo kugenzura ubukomere buciriritse bugenzura ihinduka rigenzurwa riva ku buso bukomeye rijya ku rufatiro rukomeye, rikarinda gutandukana cyangwa gutandukana hagati y'ingingo n'ingingo mu gihe cy'impanuka.
6. Ibice bifitanye isano n'imodoka yo munsi y'imodoka kuri Komatsu PC1250 Series
Kugira ngo habeho kubungabunga neza ubwikorezi bw'imbere mu mato—ni ingenzi mu bikorwa by'ubucukuzi bw'amabuye y'agaciro aho igihe cyo kuruhuka kigira ingaruka ku musaruro—icyuma gikoresha amashanyarazi kigomba gusuzumwa hamwe n'ibikoresho byuzuzanya. CQC TRACK ikora urutonde rw'ibice by'amashanyarazi bya Komatsu PC1250 series excavators.
| Igice | Icyitonderwa cya OEM | Imikorere | Icyitonderwa cyo guhuza |
|---|---|---|---|
| Imashini yo gutwara imodoka | KM2420, 21N2731191, 722-51-11120 | Uburyo bwo gukurura bwa nyuma; amenyo 21–23; icyuma cy'icyuma gikozwe mu byuma | Simbuza umunyururu w'inzira nk'uko sisitemu ihuye |
| Guteranya Umuyoboro w'Inzira | Ibara ry'umuvuduko wa mm 260–280 | Umunyururu wafunzwe kandi usizwe amavuta (SLT) ufite uduce dukomeye | Ni ngombwa cyane kugira ngo habeho guhuza neza imivugo |
| Inkweto zo mu muhanda | Ubugari bwa mm 600–1.000 | Inshuro eshatu (urutare) rwo gucukura; kabiri grouser kubikorwa rusange | Huza n'aho porogaramu ikoreshwa |
| Imigozi yo hasi y'inzira | 8–9 kuri buri ruhande | Uburemere bw'imashini ishyigikira umugozi wo hasi | Bigomba gusimbuzwa mu matsinda kugira ngo habeho gusana imyenda isanzwe |
| Udupira two gutwara imodoka (Hejuru) | 3 kuri buri ruhande | Shyigikira umugozi wo kugarura inzira yo hejuru | Urunigi rw'inzira ruyobora hejuru y'urukiramende rw'inzira |
| Isoko ryo Guhindura Inzira n'Impeshyi yo Gusubira inyuma | Bifitanye isano n'umuntu utagira icyo akora | Guhagarika umwuka no gufata ingaruka z'amazi | Ihuza neza n'itsinda ry'abatagira icyo bakora |
6.1 Ihame ryo guhuza imiyoboro y'inzira n'iy'inzira
Ku bacukuzi b'amabuye y'agaciro ba PC1250, idler y'imbere n'umunyururu w'inzira bigomba gupimwa nk'uburyo buhuye. Gukoresha idler nshya ifite umunyururu washaje cyane (cyangwa se ibinyuranye nabyo) bitanga:
- Uburemere bw'Ingufu Zihuta: Imiterere y'aho umuntu anyura ikosa yangiza ubuso bw'aho umuntu anyura
- Kwangirika kw'ibihuru: Gucika intege mbere y'igihe kw'ibihuru by'imiyoboro y'inzira
- Gukuraho ibyago byo gushakisha: Gukoresha nabi igitsina byongera ubushobozi bwo kunyerera ku ruhande rw'umubiri.
- Igihe cyo gukora cyagabanutse: Igabanuka rya 40–60% ry'igihe cyo gukora mu gihe cy'inyuma y'igare muri rusange
6.2 Ibisobanuro bya Sprocket kuri PC1250 (Icyitonderwa)
Kugira ngo utegure neza imodoka iri munsi y'imodoka, ibipimo bya sprocket yo gutwara ni ibi bikurikira:
| Igipimo | Ibisobanuro |
|---|---|
| Imibare y'Ibice | KM2420, 21N2731191, 722-51-11120 |
| Umubare w'amenyo | Amenyo 21–23 (ahinduka bitewe n'umwaka w'icyitegererezo) |
| Ibikoresho | Icyuma cy'icyuma cyakozwe mu buryo bwa alloy / ZG35SiMn casting |
| Ubukomere bw'ubuso | HRC 50–60 |
| Gushyiraho | Ishyizwe ku murongo ugana ku gice cya nyuma cy'umuhanda |
| Uburemere | ~150–200 kg |
6.3 Ibimenyetso by'uko ibice binaniwe gukora
Ibibazo bisanzwe bigaragaza ko hakenewe gusimbuza ihuriro ry'imashini idafite idler:
| Ibimenyetso | Impamvu ishobora kuba | Igikorwa gisabwa |
|---|---|---|
| Ipine y'umusinzi yambaye ubusa | Uburyo busanzwe bwo kwangirika cyangwa uburyo bwo gusimbuka budahuye | Pima ubusaza; usimbuze niba kugabanya umurambararo birengeje ibyagenwe |
| Urusaku rwo gusya | Ibyuma byangiritse cyangwa seriveri yangiritse | Suzuma sisitemu yo guteranya ibyuma; simbura ihuriro |
| Amavuta asohoka | Kunanirwa kw'ikirango | Gusimbuza ako kanya kugira ngo hirindwe kwanduzwa n'ibice by'imbere |
| Inzira yoroshye | Uburyo bwo guhuza ibintu bwananiwe | Suzuma sisitemu yo gukanda; genzura aho idler ikorera |
| Imiyoboro cyangwa Idler Igonze | Kwangirika kw'ingaruka cyangwa umutwaro ukabije | Hitamo vuba kugira ngo hirindwe ko ibintu byangirika |
7. Ikoreshwa ry'Isoko ry'Isi n'Impinduka mu Karere
Uruhererekane rwa Komatsu PC1250 rukoreshwa mu bucukuzi bw'amabuye y'agaciro no mu bikorwa bikomeye by'ubwubatsi ku isi yose. Ibice bya CQC TRACK byakozwe hifashishijwe uburyo bwihariye bwo guhindura imiterere y'uturere kugira ngo bihuze n'imiterere y'imikorere y'aho hantu ndetse n'ibyo ba nyir'ubucukuzi n'abakwirakwiza ibice by'amabuye y'agaciro bakunda.
7.1 Amerika y'Epfo
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ibirombe byo mu misozi miremire ya Andean (metero 3,000–4,500), gukata icyuma, gukora umuringa, uturere two ku nkombe duto cyane |
| Guhindura ibice | Imitako yo kurwanya ingese ikomeye; sisitemu zikomeye zo gufunga kugira ngo utunyangingo duto tudakuremo; kwemeza imikorere yo mu kirere kinini |
| Ihitamo ry'amasoko | Gutanga amasoko mu ruganda; ibikoresho byuzuye byo gutwara abantu munsi y'imodoka; porogaramu za garanti y'igihe kirekire; inyandiko za tekiniki zo muri Esipanye/Porutugali |
7.2 Afurika
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Gushwanyagurika cyane kw'umucanga/granite, ubushyuhe bwinshi bw'ikirere, ahantu hacukurwa amabuye y'agaciro kure, intera ndende yo gutwara abantu |
| Guhindura ibice | Amavuta akoreshwa mu bushyuhe bwinshi; Viton ifunga imiti irwanya uburozi; igihe kirekire cyo kuyikoresha; imiterere ikomeye yo kuyikoresha kure |
| Ihitamo ry'amasoko | Amabwiriza menshi ku bikorwa by'ubucukuzi bw'amabuye y'agaciro; kohereza mu ma konteyineri; inyandiko za tekiniki mu Cyongereza no mu Gifaransa; amahitamo yo gutwara ibintu mu kirere ku buryo bwihutirwa bwo gusimbuza ibintu |
7.3 Uburusiya na CIS
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ubushyuhe buri munsi ya zeru (-40°C), ubukonje bukabije, ubucukuzi bw'amabuye y'agaciro mu butaka bukonje, imiterere y'ibihe by'izuba |
| Guhindura ibice | Amavuta yo mu bwoko bwa grease afite ubushyuhe buke; ibyuma bifite ubukonje bukabije; ibifunga bikonje kandi bitangira gukonja; imiterere y'ibice birwanya kuvunika |
| Ihitamo ry'amasoko | Ibiciro bitaziguye by’uruganda; ipaki zuzuye z’impamyabumenyi; inkunga y’inyandiko za gasutamo; Ibisobanuro bya tekiniki by’ikirusiya |
7.4 Ositaraliya
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ubucukuzi bw'amabuye y'agaciro (Pilbara), gushwanyagurika cyane, ubushyuhe bukabije, ibikorwa byo kure, amahame akomeye y'umutekano |
| Guhindura ibice | Sisitemu zikomeye zo gufunga ibintu kugira ngo hatabaho uduce duto; igishushanyo mbonera cy'igihe kirekire cyo kwangirika; kubahiriza amahame y'umutekano mu bucukuzi bw'amabuye y'agaciro muri Ositaraliya; icyemezo cya AS/NZS |
| Ihitamo ry'amasoko | Gutanga ibikoresho ku gihe; ibikoresho byose byo munsi y'imodoka bihari; ubufasha bwa tekiniki hamwe n'abahagarariye abaturage; gutanga ibikoresho mu birombe |
7.5 Koreya na Aziya y'Amajyaruguru
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Ibikorwa byo gucukura amabuye, ikoreshwa ry'ubwato, kubaka imijyi, ibisabwa mu buryo bunonosoye cyane |
| Guhindura ibice | Ubushobozi bwo kwihanganira ibintu neza; urusaku rugabanuka; icyemezo cya KCS; irangi ry'ubuso rifite ubuziranenge |
| Ihitamo ry'amasoko | Ingano ntoya kugeza ku ziciriritse; kohereza byihuse; inyandiko za tekiniki mu Gikoreya/Igishinwa; kohereza LCL mu macupa |
7.6 Amerika ya Ruguru
| Igipimo | Guhuza n'imimerere |
|---|---|
| Ibidukikije mu mikorere | Umucanga wa peteroli (Kanada), ubucukuzi bw'amabuye akomeye, ibikorwa byo gucukura amabuye, amahame akomeye y'umutekano |
| Guhindura ibice | Sisitemu zikomeye zo gufunga kugira ngo utunyangingo duto tudakwirakwira; igishushanyo mbonera cy'igihe kirekire cyo kwangirika; kubahiriza amahame ya ANSI/SAE |
| Ihitamo ry'amasoko | Iboneka ryuzuye ry'ibikoresho byo munsi y'imodoka; ubufasha bwa tekiniki hamwe n'abahagarariye aho; iboneka ryihuse ry'ibice |
7.7 Uburyo bwiza bwo gukoresha mu nganda z'ubucukuzi bw'amabuye y'agaciro
Ku bikorwa by'ubucukuzi bw'amabuye y'agaciro mu turere twose, hasabwa uburyo bukurikira bwo gutanga amasoko:
| Imyitozo | Inyungu |
|---|---|
| Gutanga amasoko mu buryo butaziguye mu ruganda | Igiciro gito cyane cya porogaramu; inkunga itaziguye ya tekiniki; ibiciro by'ingano; umutekano w'uruhererekane rw'ibicuruzwa |
| Ibikoresho byuzuye byo munsi y'imodoka | Ibikoresho byambarwaga bihuye (imigozi, idlers, sprockets, iminyururu); igihe kirekire cyo gukora; koroshya kugura |
| Gahunda yo kubungabunga iteganyijwe | Gusimbuza ibintu mu buryo buhuriweho mu gihe cyagenwe cyo kuruhuka; bigabanya ihagarara ry'umusaruro; ingengo y'imari iteganyijwe |
| Gukurikirana ibice | Raporo z'ibizamini by'inganda; inyandiko zo gutunganya ubushyuhe; icyemezo cy'ubuziranenge; kubahiriza ISO 9001:2015 |
| Imigabane y'ububiko bw'ibikoresho | Ibice by'ingenzi bifungirwa aho bikorwa mu bucukuzi bw'amabuye y'agaciro; bigabanya ibyago byo kubura igihe cyo gukora |
8. Kugenzura amasoko no guhuza
8.1 Intambwe zo kugenzura mbere yo kugura
- Kwemeza Modeli y'imashini: Emeza neza imiterere y'imashini (PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11) na nimero y'uruhererekane
- Kugenzura Nimero y'Ibice bya OEM: Emeza Nimero y'Ibice by'Umukoresha ukoresheje imashini:
- KM2248 (urugero rw'ibanze)
- 21N3000110, 21N3000111, 21N3000112 (imibare yihariye y'impinduka)
- 21N-30-33110, 21N-30-00140 (izindi nyandiko)
- Imiterere y'igare riri munsi y'imodoka: Genzura umubare w'imizingo y'umuhanda kuri buri ruhande (8-9) n'ubugari bw'inkweto z'umuhanda (600-1.000 mm)
- Kugenzura aho imiyoboro y'inzira iherereye: Emeza ko imiyoboro y'inzira ihari ihuye n'ibisabwa na PC1250
- Guhuza Sisitemu yo Gutera Ingufu: Emeza ko silinda ihuza uburyo bwo guhindura umurongo w'inzira hamwe n'uburyo bwo guhuza idler
8.2 Imiyoboro yo Gushakisha
| Umuyoboro | Ibyiza Kuri | Ibyiza |
|---|---|---|
| Ikoranabuhanga ritaziguye (CQC TRACK) | Amasosiyete y'ubucukuzi bw'amabuye y'agaciro, ba nyir'amato manini, abakwirakwiza ibicuruzwa mpuzamahanga | Igiciro gito cyane cy'ibikoresho; inkunga itaziguye ya tekiniki; ibiciro by'ingano; gukora ibintu byihariye; gukurikirana byuzuye |
| Urusobe rwemewe rwo gukwirakwiza | Kugura ibikoresho by'imashini imwe; gusimbuza byihutirwa imirima; ibikorwa bito by'ubucukuzi bw'amabuye y'agaciro | Ibicuruzwa byo mu gace; kohereza vuba; inkunga ya tekiniki mu rurimi rw'akarere |
9. Inama ku bijyanye no kubungabunga no gukumira gutsindwa
9.1 Porogaramu ihoraho y'igenzura ry'ibikorwa by'ubucukuzi bw'amabuye y'agaciro
| Aho kugenzura | Inshuro | Ibipimo | Igikorwa |
|---|---|---|---|
| Impuzu zo kwambara mu mwenda w'umusinzi | Buri cyumweru | Kugabanya umurambararo > mm 15; uburyo bwo kwambara butaringaniye | Pima ubusa; shyira ku murongo igihe cyo gusimbuza |
| Imiterere y'ikirango | Buri cyumweru | Kwangirika kwa flange > mm 5; guhinduka; guturika | Genzura niba hari ingaruka zo kudakurikirana |
| Ubunyangamugayo bw'Ikimenyetso | Buri munsi | Amavuta asohoka; umwanda ugaragara | Gusimbuza ako kanya igipfundikizo iyo byangiritse |
| Imiterere y'ubwikorezi | Buri kwezi | Kuzunguruka nabi; urusaku; gukina cyane | Gusimbuza icyuma gitera ubwiza; genzura umugozi |
| Umuvuduko w'inzira | Buri munsi | Kugabanuka kw'ibisobanuro byabyo | Hindura hakurikijwe ibipimo bya Komatsu |
| Ibikoresho byo Gushyiraho | Buri cyumweru | Kugenzura torque; kurekura | Gusubira inyuma ku bisobanuro |
9.2 Uburyo Busanzwe bwo Kunanirwa – Porogaramu zo gucukura amabuye y'agaciro
| Uburyo bwo gutsindwa | Impamvu y'ibanze | Kwirinda |
|---|---|---|
| Imyenda ya Flange itaragera | Kubagwa bikomeye ku ruhande; igice cyo munsi y'igare kidakora neza; umuvuduko mwinshi w'inzira | Gabanya imikorere y'uruhande rw'aho ugana; genzura imiterere y'aho ugana; komeza umuvuduko ukwiye |
| Gufata icyuma gifata amapine | Kunanirwa kw'ibifuniko bigatera kwandura no gutakaza amavuta yo kwisiga | Igenzura rya buri gihe ry'ikimenyetso; gusimbuza ku gihe |
| Urukuta rw'Indashyikirwa rwacitse | Ingaruka nyinshi; umunaniro ukabije w'ibikoresho; inganda zidafite ubuziranenge | Irinde ko ibintu bihita biguruka; genzura nyuma y'impanuka; isoko iturutse ku nganda zizwiho ubuhanga mu gukora ibintu. |
| Umugozi w'Indashyikirwa wijimye | Ingaruka zikomeye ku mabuye cyangwa imbogamizi | Amahugurwa ku bakoresha; kwirinda inzitizi; guhangayika neza mu nzira |
| Imyambaro idahuje | Igare ryo munsi y'imodoka ritari mu murongo; umunyururu w'inzira washaje | Emeza uburyo ibintu bihagaze; simbura umugozi n'umudakora nkuko bihuye |
9.3 Ibyifuzo byo gusimbuza
| Imiterere | Icyifuzo | Impamvu |
|---|---|---|
| Kunanirwa kw'umuntu umwe utagira icyo akora | Hindura umuntu umwe udafite aho ahagaze niba umugozi w'umuhanda ugaragaza ko nta kwangirika gukomeye | Ihendutse; igihe gito cyo kuruhuka |
| Imyenda y'umunebwe n'imyenda y'iminyururu | Simbuza umuyoboro w'imburamukoro n'umuyoboro w'inyuma nkuko bihuye | Birinda ko umuvuduko uhura nabi; bikongera igihe cyo gukoresha neza |
| Gutunganya burundu imodoka zo munsi y'imodoka | Simbuza ibice byose (udupira, uturindantoki, utuzingo, iminyururu) icyarimwe | Igihe ntarengwa cyo gutanga serivisi; imikorere myiza |
| Ibikorwa by'ubucukuzi bw'amabuye y'agaciro | Teganya gusimbuza igihe cyo gusana giteganyijwe | Bigabanya igihe cyo gukora |
10. Imbonerahamwe y'Incamake y'Ibisobanuro bya Tekiniki
| Igipimo | Ibisobanuro |
|---|---|
| Nimero z'Ibice bya OEM | KM2248, 21N3000110, 21N3000111, 21N3000112 |
| Andi mabwiriza | 21N-30-33110, 21N-30-00140 |
| Igice cya Sprocket gifitanye isano nimero | KM2420, 21N2731191, 722-51-11120 |
| Modeli zihuye | Komatsu PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11 |
| Ubwoko bw'ibice | Igikoresho cyo gusinzira imbere mu muhanda / Igikoresho cyo guteranya ibiziga by'umuyobozi |
| Ibikoresho | Icyuma cy'icyuma cyakozwe mu buryo bwa alloy cya 50Mn / 40MnB / 35SiMn cyakozwe mu buryo bwa alloy |
| Ingano y'inyuma | Hafi mm 962 |
| Uburebure bwa Flange | Byagenewe ubutaka bw'ubucukuzi bw'amabuye y'agaciro |
| Ubukomere bw'ubuso | HRC 53–58 (gukora induction ikomeye) |
| Uburebure bw'Urubanza | mm 6–12 |
| Ibikoresho byo mu mwobo | Icyuma cya 42CrMo gifite imbaraga nyinshi zo gukurura |
| Ubwoko bw'ibyuma | Imigozi ibiri ifite umurongo ugororotse cyangwa imipira yigenga |
| Ubwoko bw'ikimenyetso | Isembozo y'icyuma ireremba + iy'imbere y'urukiramende |
| Gusiga amavuta | Amavuta ya EP yuzuyemo litiyumu-complex |
| Uburemere bw'imikorere y'imashini | 118.000–136.000 kg |
| Ingufu za moteri | 565–758 HP (528–565 kW) |
| Ubugari bw'inkweto z'umurongo | mm 600–1.000 |
| Ubuzima bwa serivisi | Amasaha 5.000–8.000 yo gukora (imiterere y'ubucukuzi bw'amabuye y'agaciro) |
| Ubushyuhe bwo gukora | -40°C kugeza +85°C (-40°F kugeza +185°F) |
| Icyemezo | ISO 9001:2015 |
11. Umwanzuro
Imashini zicukura Komatsu PC1250 zigaragaza urwego rwo hejuru rw'ubuhanga mu Buyapani mu gice cy'ubucukuzi bw'amabuye y'agaciro yo mu rwego rwo hejuru. Izi mashini za toni 120 zikoreshwa mu bucukuzi bukomeye ku isi—kuva mu gucukura icyuma muri Ositaraliya na Brezili kugeza mu gucukura umuringa muri Shili, no mu mishinga yo gucukura umucanga wa peteroli muri Kanada kugeza mu bikorwa byo gucukura amabuye y'agaciro muri Afurika, mu Burusiya no mu Majyepfo y'Amajyepfo ya Aziya—aho kwizera no kuramba bigira ingaruka zitaziguye ku nyungu z'umusaruro.
Itsinda ry’abakoresha imashini zikora imbere mu muhanda (KM2248 / 21N3000110 / 21N3000111 / 21N3000112) ni igice cy’ingenzi kiyobora umuyoboro w’inzira, gicunga umuvuduko w’inzira, kandi kikigarurira imitwaro y’ingaruka mu gihe gishyigikira igice kinini cy’uburemere bw’imashini. Ubuhanga bw’imashini ikora imyitozo ngororamubiri—irimo gucura no gukomeretsa mu buryo bwimbitse (HRC 53–58 ifite ubujyakuzimu bwa mm 6–12), sisitemu zo gufunga neza, hamwe n’inyubako ikomeye ya 42CrMo y’icyuma—byakozwe neza cyane ku buryo bujyanye n’ibikenewe cyane mu bucukuzi bw’amabuye y’agaciro.
CQC TRACK (HELI) ni uruganda rw’umwuga rukora ibikoresho biremereye bya EXC, rufite ubushobozi bwo gukora ibikoresho biri munsi y’imodoka, rufite uburyo bwo guhuza ibikoresho byose, ubuhanga buhanitse mu byuma, uburyo bwo kugenzura ubuziranenge, n’ibikorwaremezo by’uruhererekane rw’ibikoresho ku isi. Ibice byacu byakozwe kugira ngo bihuze cyangwa birenge ibisabwa na Komatsu OEM, birimo:
- Gucura ibyuma bifunze kugira ngo imiterere y'ibinyampeke ibe myiza kandi birwanye umunaniro
- Uburyo bwo kuvura ubushyuhe bugizwe n'ibikoresho bibiri bivanze igice gikomeye cy'imbere (280–350 HB) n'ubuso bukomeye bwo kwangirika (HRC 53–58)
- Gukomera cyane mu buryo bwimbitse hamwe n'ubujyakuzimu bwa mm 6–12 kugira ngo ubucukuzi bukomeze kumara igihe kirekire
- Uburyo bwo gutunganya neza ibikoresho bufite ubushobozi bwo kwihanganira ibintu neza ku buryo bw'ingenzi
- Uburyo bwo gufunga ibintu byinshi mu buryo bwo kwirinda ibintu bihumanya mu turere dukomeye
- Gukurikirana ibintu byose hamwe na raporo z'ibizamini bya Mill na icyemezo
- Inzira zo gukora zigenwa na ISO 9001:2015
Iri shoramari mu by’ubwubatsi ritanga umusaruro wizewe mu bikorwa bikomeye ku isi—kuva mu birombe by’amabuye y’agaciro byo muri Ositaraliya na Amerika y’Epfo kugeza ku bikorwa bya diyama na zahabu byo muri Afurika, kuva mu turere tw’Uburusiya dukonja kugeza ku mabuye y’agaciro yo muri Koreya na Aziya y’Amajyepfo y’Uburasirazuba, no kuva ku mucanga wa peteroli wo muri Kanada kugeza ku bikorwa by’ubucukuzi bw’amabuye y’agaciro byo muri Amerika y’Amajyaruguru.
Ku bijyanye n'ibisobanuro bya tekiniki, ibibazo ku biciro, cyangwa gutanga amabwiriza y'ibice by'imodoka biri munsi y'imodoka ya Komatsu PC1250, hamagara ishami mpuzamahanga rishinzwe ubucuruzi rya CQC TRACK kugira ngo umenyeshe nimero y'uruhererekane rw'imashini yawe n'ibisabwa byihariye.
Umwanditsi:
Ishami Mpuzamahanga ry’Ubucuruzi rya CQC – Jack
Uruganda n'umukozi w'ibice biremereye bya EXC Tracked Undercarriage
Inzobere mu gutunganya Komatsu, Caterpillar, Liebherr, SANY, HITACHI, KOBELCO, na LIUGONG Excavator Solutions
Uruganda rwemewe: HELI (CQC TRACK)
*Icyitonderwa: Nimero zose z'ibice n'imashini zavuzwe ni ukugira ngo bimenyekane kandi bihuzwe gusa. CQC TRACK ni uruganda rwigenga rukora ibikoresho by'inyuma y'isoko n'ibicuruzwa by'ubuziranenge bya OEM. Ibirango byose by'ubucuruzi (harimo KOMATSU, PC1250, n'inyito zijyanye nabyo) biguma ari ibya ba nyirabyo.*








