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I-Komatsu KM2248 21N3000110 21N3000111 21N3000112 PC1250 Ithrekhi Ingaphambili Idler Assembly / Isisindo esinzima EXC Ithrekhi Izingxenye zezingxenye zomthombo Ifektri noMkhiqizi / I-CQC TRACK

I-Komatsu KM2248 21N3000110 21N3000111 21N3000112 PC1250 Ithrekhi Ingaphambili Idler Assembly / Isisindo esinzima EXC Ithrekhi Izingxenye zezingxenye zomthombo Ifektri noMkhiqizi / I-CQC TRACK Isithombe Esivelele
  • I-Komatsu KM2248 21N3000110 21N3000111 21N3000112 PC1250 Ithrekhi Ingaphambili Idler Assembly / Isisindo esinzima EXC Ithrekhi Izingxenye zezingxenye zomthombo Ifektri noMkhiqizi / I-CQC TRACK
  • I-Komatsu KM2248 21N3000110 21N3000111 21N3000112 PC1250 Ithrekhi Ingaphambili Idler Assembly / Isisindo esinzima EXC Ithrekhi Izingxenye zezingxenye zomthombo Ifektri noMkhiqizi / I-CQC TRACK

Incazelo emfushane:

ISONDO LE-KOMATSU TRACK IDLER UMHLANGANO 
Imodeli I-PC1250
Inombolo yengxenye I-KM2248 21N3000110 21N3000111 21N3000112
Ubuchwepheshe Ukulingisa
Ubulukhuni Bomphezulu I-HRC50-58，Ukujula10-12mm
Imibala Okumnyama
Isikhathi Sewaranti Izinyanga eziyi-12 noma ama-2000 m/h, noma yikuphi okuza kuqala
Isitifiketi IS09001-2015
Isisindo 936KG
Intengo ye-FOB I-FOB Xiamen port US$ 25-100/isiqephu
Isikhathi sokuthumela Zingakapheli izinsuku ezingama-20 ngemuva kokusungulwa kwenkontileka
Isikhathi Sokukhokha I-T/T, L/C, I-WESTERN UNION
I-OEM/ODM Kuyamukeleka
Uhlobo Izingxenye zemoto engaphansi kwemoto elandelwayo ye-Excavator
Uhlobo Lokuhambisa Umvubukuli Olandelwayo
Isevisi Yangemva Kokuthengisa Enikeziwe Usekelo lobuchwepheshe bevidiyo, Usekelo lwe-inthanethi


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

I-KOMATSUI-KM2248 21N3000110 21N3000111 21N3000112 Umhlangano Wokuvilapha Ngaphambili we-PC1250

I-Heavy Duty EXC Tracked Undercarriage Part Source Factory kanye noMkhiqizi

I-OEM-Quality Front Idler / Umhlangano Wesondo Lomhlahlandlela Wezimbiwa Zezimayini Zekilasi Lamathani angu-120

Umkhiqizi Womthombo: CQC TRACK (HELI)

I-PC1250 Idler Assy

1. Ukubuka Konke Kobuchwepheshe: Ubuchwepheshe Obusezingeni Eliphezulu Kwabavubukuli Bezimayini BaseKomatsu Abasebenzisa I-Ultra-Class

Uchungechunge lweKomatsu PC1250 lumi njengomunye wemishini yokumba enamandla kakhulu embonini yezimayini yomhlaba wonke kanye neyokwakha esindayo. Njengoba inesisindo esisebenzayo esisukela ku-118,000 kuya ku-136,000 kg (260,000–300,000 lbs) kanye namandla enjini angu-565–758 HP (528–565 kW), le mishini yezinga eliphezulu isetshenziswa emisebenzini yokumba edinga kakhulu emhlabeni—kusukela ekukhishweni kwensimbi eNtshonalanga Australia naseBrazil kuya ekumbiweni kwethusi eChile, kanye nasemisebenzini yesihlabathi samafutha eCanada kuya emisebenzini yokumba kulo lonke elase-Afrika, eRussia, naseNingizimu-mpumalanga ye-Asia.

I-PC1250 yenzelwe ngqo ukulayisha amaloli ohlaka oluqinile oluyi-class class 50- kuya ku-70-ton (45- kuya ku-63.5-metric ton), okwenza kube yimpahla ebalulekile ezindaweni zokumba ezikhiqiza kakhulu lapho ukuthembeka kuthinta ngqo inzuzo yokusebenza. Uhlelo lokuthutha olungaphansi kwalesi sigaba somgubhu wamathani angu-120 kumele lubhekane nemithwalo enzima, ukukhubeka okuqhubekayo, kanye namandla okushaya ngamandla ngenkathi kugcinwa ukuhambisana okunembile komzila kanye nokuqina.

I-Track Front Idler Assembly (Guide Wheel), ehlonzwe yi-Komatsu OEM izingxenye zezinombolo ze-KM2248,21N3000110, 21N3000111, kanye ne-21N3000112, iyisakhi esibalulekile se-undercarriage esisebenza njengesiqondiso sangaphambili kanye nohlelo lokuphatha ukucindezeleka kwe-track chain ye-excavator. Njengoba ibekwe ngaphambili kwe-undercarriage, le sakhi isebenza ngokubambisana ne-rear drive sprocket ukuze igcine ukuhambisana kwe-track, imunce imithwalo yomthelela, futhi isekele ingxenye enkulu yesisindo sokusebenza komshini.

Lo mbhalo unikeza imininingwane yobuchwepheshe ephelele yeKomatsu KM2248/21N3000110/21N3000111/21N3000112 I-Track Front Idler Assembly, ehambisana namamodeli okumba i-PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, kanye ne-PC1250LC-11. Njengefektri kanye nomkhiqizi wezingxenye ze-EXC ezilandelwayo ezisindayo, i-CQC TRACK (HELI) iletha izingxenye ze-OEM zekhwalithi eziklanyelwe ukuhlangabezana noma ukudlula izimfuneko zemishini yokuqala yezicelo zokumba kanye nokwakha okunzima emhlabeni jikelele.

2. Uchungechunge lweKomatsu PC1250 – Ukubuka Konke Kweplatifomu Yomshini

2.1 Imininingwane Yemodeli Nezinhlobo Ezihlukahlukene

Imodeli Uhlobo Lwesithuthuthu Esingaphansi Kwenqola Isisindo sokusebenza Isicelo Esiyinhloko
I-PC1250SP-11 Isihlalo esingaphansi kwesisu esifushane (SP) 118,000–121,000 kg Ukukhumula okunomthamo omkhulu, ukumba ngobuningi, amandla aphezulu okumba
I-PC1250LC-11 Isihlalo esingaphansi kwesisu eside (LC) 122,500–123,500 kg Umsebenzi wepayipi, amaphrojekthi ezinsiza, ukufinyelela okukhuphukile kanye nokujula
I-PC1250LC-7 Isihlalo esingaphansi kwesisu eside ~120,000 kg Ukumba, ukumba, ukwakhiwa okunzima
I-PC1250LC-8 Isihlalo esingaphansi kwesisu eside ~124,000 kg Ukumba, ukususwa komthwalo ongaphezu kwamandla

2.2 Imininingwane Yenjini Nokusebenza

Ipharamitha Imininingwane
Imodeli Yenjini I-Komatsu SAA12V140E-3 noma i-SAA6D170E-6 VGT
Amandla Enjini 565–758 HP (528–565 kW)
Ukufuduka 23.15 L
Isivinini Sokuhamba Esiphezulu Ijubane eliyi-2 mph (3.3 km/h) nge-auto-shift 2-speed transmission
Umthamo Webhakede 4.1–11.9 m³ (kuye ngokuthi ulungiselwe kanjani)

2.3 Imininingwane Yesithuthuthu Esingaphansi Kwemoto

Ipharamitha Imininingwane
Ububanzi Bezicathulo Zethrekhi 600–1,000 mm (i-1,000 mm ejwayelekile yokulungiswa kokumba)
Igeyiji Yomkhondo 3,200 mm
Inani lama-Track Roller (ngohlangothi ngalunye) 8–9 (kuye ngokuthi ulungiselelwa kanjani)
Inani lama-Carrier Roller (ngohlangothi ngalunye) 3
Ukucindezela Komhlaba Kwenzelwe indawo yezimayini ngokucushwa kwe-LC

2.4 Izindawo Zokusebenzisa

Uchungechunge lweKomatsu PC1250 lwakhiwe ngenhloso yokwenza lokhu okulandelayo:

  • Ukumbiwa Kwendawo: Ukumba amatshe aqinile, ukususwa komthwalo osindayo, ukukhishwa kwensimbi
  • Imisebenzi Yokugoba: Ukukhiqizwa okuyinhloko, ukulayisha ibhentshi, ukukhipha ingqikithi
  • Ukwakhiwa Okukhulu: Ukwakhiwa kwamadamu, imisebenzi emikhulu yomhlaba, amaphrojekthi engqalasizinda
  • Ukuphathwa Kwezinto: Ukuphathwa Kwezinqwaba, Ukusebenza Kwechweba
  • Amaphrojekthi Okubhidliza Nokusebenza Kanzima: Ukusekelwa okuthembekile kwesihlalo sangaphansi kwezimo ezibucayi kakhulu

3. Incazelo Yokusebenza: Indima Ebalulekile Yomuntu Ongahambi Ngaphambili Emigodini Yekilasi Engamathani angu-120

3.1 Imisebenzi Eyinhloko

I-Track Front Idler Assembly isebenza imisebenzi emine exhumene ebalulekile ekusebenzeni kahle kokumba kanye nokuphila isikhathi eside ngaphansi kwesithuthi:

Umsebenzi Incazelo Umthelela Wokusebenza
Isiqondiso Sethrekhi Nokulawula Isiqondiso Isebenza njengomhlahlandlela ohamba phambili weketanga lomzila, iqinisekisa ukuhambisana okufanele kanye nokuqondisa okuqondile kokuhamba njengoba umzila ungena futhi uphuma ohlakeni oluyinhloko lwesitimela esingaphansi komhlaba Kuvimbela ukuphambuka komzila; kuqinisekisa ukuzinza komugqa oqondile ngesikhathi sokuhamba endaweni yezimayini; kunciphisa ukuphambuka komzila
Ukuphathwa Kwengcindezi Yethrekhi Ifakwe enqoleni ehambayo exhunywe kusilinda sokucindezela ithrekhi, okuvumela ukulungiswa okunembile kokugoba kwethrekhi ukuze kuhambisane nokunwebeka kweketanga ngesikhathi sempilo yesevisi. Ithuthukisa ukuthintana komzila kuya phansi; ivimbela ukuguguleka ngokweqile; ivumela ukususwa komzila ukuze kulungiswe
Ukusatshalaliswa Komthwalo Nokumuncwa Komthelela Isekela ingxenye enkulu yesisindo somshini (cishe amathani ayi-15-20 ngomuntu ongasebenzi) futhi imunca imithwalo yokuqala yomthelela evela ezithiyweni, emadwaleni, kanye nendawo engalingani. Ivikela uhlaka lokugcina lokushayela kanye nohlaka lwethrekhi ekulimaleni okubangelwa ukushaqeka; yandisa impilo yesithuthi esingaphansi kwenqola; inciphisa ukudlidliza
Ukuhlanganiswa Kwesixhumanisi Sethrekhi Ihlinzeka ngomphezulu ogobile lapho umzila uxhumanisa khona i-pivot, okuqinisekisa ukuhambisana okubushelelezi nokunciphisa ukumelana kokungqubuzana ngesikhathi sokujikeleza komzila Kunciphisa ukulahleka kwamandla; kwandisa impilo yeketanga lomzila; kuthuthukisa ukusebenza kahle kukaphethiloli

3.2 Ukuhlonza Ingxenye

Ukuqokwa Imininingwane
Izinombolo Zezingxenye ze-OEM I-KM2248, 21N3000110, 21N3000111, 21N3000112
Ezinye Izinkomba 21N-30-33110, 21N-30-00140
Inombolo Yengxenye Ye-Associated Sprocket KM2420, 21N2731191, 722-51-11120
Uhlobo Lwezinto I-Track Front Idler / Umhlangano Wesondo Lomhlahlandlela
Amamodeli Ahambisanayo I-Komatsu PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11
Ikilasi Lomshini Umgodi wokumba izimayini wezinga eliphezulu ongamathani ayi-120
Isikhundla ngomshini ngamunye 2 (eyodwa ngohlangothi ngalunye lomzila)

4. Ukuhlukaniswa Kwezingxenye Okunemininingwane kanye Nemininingwane Yobuchwepheshe

4.1 Ubunjiniyela Besondo Elingasebenzi (Rim)

Isondo elingasebenzi liyisici esijikelezayo esibonakalayo esithinta ngqo uchungechunge lwethrekhi. Ubunjiniyela balo bunquma impilo yokuguguleka kanye nokuthembeka kokusebenza kwezicelo zokumba.

Isigaba Sokucaciswa Imininingwane
Izinto Insimbi ye-alloy esezingeni eliphezulu eyakhiwe (50Mn, 40MnB, 35SiMn, 35Mnb)
Inqubo Yokukhiqiza Ukwakhiwa kwe-CNC finish machining
Ububanzi Bangaphandle Cishe 962 mm
Umklamo weFlange Ama-flange amabili ahlanganisiwe emaphethelweni angaphandle ukuze kugcinwe uchungechunge lwethrekhi oluhle
Ukuphakama kwe-Flange Yakhelwe ukuvimbela ukuqhekeka komzila ngesikhathi sokusebenza kwe-side-slope endaweni yezimayini
Ukuqina Komphezulu Ogijimayo Ukufakwa komoya kuqiniswe; HRC 53–58
Ukujula Kwekesi Eliqinisiwe 6–12 mm (ukuqina okujulile kokuphila isikhathi eside kokuguguleka ezimweni zokumba)
I-Central Groove Kwenziwe ngomshini oqondile ukuze kufakwe amabhlogo omhlahlandlela we-track chain ukuze kube nokuzinza okwengeziwe kwe-lateral

4.2 Imininingwane Yomgodi Ongasebenzi (I-Spindle)

I-shaft ye-idler isebenza njenge-axle ephakathi ephethe umthwalo, idlulisela yonke imithwalo yokusebenza kusukela esondweni le-idler iye kubakaki bokusekela kanye nohlaka oluyinhloko.

Isigaba Sokucaciswa Imininingwane
Izinto Insimbi ye-alloy enamandla amakhulu (42CrMo, QT450-10)
Ukwelashwa Kokushisa Kucinyiwe futhi kuqiniswe (Q&T) ukuze kube nokuqina kwenhliziyo; ubulukhuni benhliziyo obungu-280–350 HB (29–38 HRC)
Ukuqedwa Komphezulu Ukugaywa okunembile kuya ku-≤0.8 µm Ra ukuze kuthinteke kahle isivalo
Ukumelana Nokukhathala Yenzelwe imijikelezo engu-10⁷+ ngaphansi komthwalo olinganiselwe
Amandla Okugoba Yakhelwe ukumelana nemiphumela emibi kakhulu evela ekushayweni kwamadwala ngaphandle kokuguquka unomphela

4.3 Ukucushwa Kwesistimu Yokuthwala

Uhlelo lokuthwala luyinhliziyo yokuhlanganiswa kwe-idler, olunquma ukushelela kokujikeleza kanye nokuphila kwenkonzo emisebenzini yokumba eqhubekayo.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lokuthwala Ama-roller bearings anemigqa emibili noma ama-ball bearings aziqondisa wona
Umthamo Wokulayisha Yenzelwe imithwalo ehlanganisiwe ye-radial (isisindo somshini) kanye nemithwalo ye-axial (amandla aseceleni ngesikhathi sokujika)
Indawo Yokuhlala Engalingani Isici sokuzilungisa sivala ukungalingani okuncane kwe-shaft-to-bracket kusukela ekuphambukeni kohlaka lwethrekhi
Ukuthambisa Kugcwaliswe kusengaphambili ngamafutha e-lithium-complex EP asebenza kahle kakhulu; kuvaliwe impilo yonke
Ukuphila Okuthelayo Yakhelwe amahora okusebenza angu-5,000–8,000 ngaphansi kwezimo ezijwayelekile zokumba

4.4 Ubunjiniyela Besistimu Yokuvala

Uhlelo lokuvala lubaluleke kakhulu empilweni yokusebenza ezindaweni zokumba lapho uthuli, udaka kanye nezinhlayiya ezihuquzelayo zivame khona.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lophawu Uhlelo lwezithiyo eziningi: uphawu lobuso oluntantayo (uhlobo lwe-Duo-Cone) + izithiyo zangaphambi kwe-labyrinth
Izinto Zokuvala Eziyinhloko Izivikelo zobuso zensimbi zezinga eliphezulu ezinezindawo zokuvala ezenziwe ngomshini onembile
Ukukhishwa Kwezinto Ezingcolile Izivalo zangaphambi kwe-labyrinth zivimbela ukungena kwesihlabathi, udaka, kanye nezinhlayiya ezincane ezivamile emisebenzini yezimayini
Ukugcinwa Kwamafutha Umklamo ongenawo amanzi ugcina ukugcotshwa okunezimbobo ngezikhathi zesevisi ezinde
Impilo Yesevisi Impilo yonke ivaliwe ngaphansi kwezimo zokusebenza ezijwayelekile

4.5 Isixhumanisi Sokucindezela Ithrekhi

I-idler assembly ifaka isikhombimsebenzisi esiklanywe ngokunemba ukuze sixhumeke ohlelweni lokucindezela ithrekhi.

Isigaba Sokucaciswa Imininingwane
Uhlobo Lokuxhumana Ibhosi elinomucu noma isitsha esenziwe ngobumba sendlela yokulungisa
Uxhumano Ukuxhumanisa okuqondile ukuze kulandelelwe isilinda sokucindezela kanye nenduku yokucindezela
Ububanzi Bokulungisa Yakhelwe ukwamukela ukunwebeka kwe-track chain phakathi nesikhathi senkonzo
Indlela Yokucindezela Gcoba isilinda se-hydraulic (esilungisekayo ensimini ngesibhamu samafutha esijwayelekile)

5. Umkhiqizi Womthombo: CQC TRACK (HELI) – Imboni Yezingcezu Zezingcezu Ezinezinsika Ezisindayo EXC Tracked

5.1 Iphrofayili Yomkhiqizi

I-CQC TRACK (esebenza ngaphansi kobudlelwano be-HELI Group) ingumkhiqizi okhethekile kanye nomhlinzeki wezingxenye ze-chassis ezilandelwayo ezisindayo, eziseQuanzhou, eShayina—isikhungo somhlaba wonke sezingxenye zemishini yokwakha. Le nkampani igcina ukuhlanganiswa okugcwele okuqondile kuyo yonke inqubo yokukhiqiza, kusukela ekukhethweni kwezinto zokusetshenziswa kuya ekuhlanganisweni kokugcina kanye nokuhlolwa kwekhwalithi.

Amakhono Okukhiqiza Okuyinhloko Kwezingxenye Zezinga Lokumbiwa:

Ukwazi Incazelo
Ukwakha Okuvaliwe Imishini yokucindezela yokwakha engamathani angu-8,000–12,000 yokukhiqiza izingxenye zezinga eliphezulu
Ukwelashwa Kokushisa Ukuqina kokufakwa kwe-induction okulawulwa yikhompyutha kanye nezitofu zokufaka i-carburizing ngephrofayili yokushisa enembile
Ukuqina Okujulile Izinqubo ezikhethekile ezifinyelela ukujula kwekesi elingu-6-12 mm ukuze kuvinjwe ukuguguleka kwezinga lokumba
Umshini Wokuchwephesha Oqondile Izikhungo zokujika ze-CNC ezinkulu kanye nezikhungo zomshini ezinokunemba kwezinga le-micron
Ukuhlanganiswa Kwesivalo Indawo yokuhlangana ehlanzekile yegumbi lokufaka uphawu lobuso oluntantayo kanye nezinhlelo zokuthwala
Ukuhlolwa Kwekhwalithi Ilabhorethri ye-NDT yangaphakathi enekhono lokuhlola ubulukhuni le-MPI, UT, kanye

5.2 Izinqubo Zokuqinisekisa Ikhwalithi Zezicelo Zezimayini

Isilinganiso Sokulawula Ikhwalithi Izinga Lokusebenzisa Indlela Yokuqinisekisa
Isitifiketi Sezinto Ezibalulekile Ukulandelela okugcwele ngokuhlaziywa kokwakheka kwamakhemikhali Imibiko Yokuhlolwa Kwemishini (ama-MTR); ukuhlaziywa kwe-spectrographic
Ukuhlolwa Okungonakalisi Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) ezingxenyeni ezibunjiwe Ukutholwa kwemifantu ezindaweni ezibucayi zokucindezeleka
Ukuhlolwa kwe-Ultrasonic I-UT emiphongolweni engasebenzi kanye nemizimba eyenziwe ngobumba Ukutholwa kwamaphutha angaphakathi
Ukuqinisekiswa Kobukhulu Ukuhlolwa Komshini Wokulinganisa Ohlanganisiwe (i-CMM) Ukubekezelelana okungu-±0.02 mm kuma-bearing journal kanye nasezindlini zokuvala uphawu
Ukuhlolwa Kokuqina Ukuqinisekiswa kweRockwell (HRC) kuzo zonke izindawo eziphathwe ngokushisa Ukulinganiswa kobuso nokujula kwecala
Ukuhlolwa Kobuqotho Besivalo Ukuqinisekiswa kwengcindezi yemihlangano yesivalo esintantayo Ukuhlolwa kokuvuza ngaphambi kokuthunyelwa
Ukuthobela Izindinganiso Izinqubo zokukhiqiza eziqinisekiswe yi-ISO 9001:2015 Ukuqinisekiswa kokuhlolwa komuntu wesithathu

5.3 Ubunjiniyela Bensimbi Bezicelo Ezinzima

I-CQC TRACK isebenzisa ubunjiniyela be-metallurgical obuthuthukisiwe ukuze kufezwe ibhalansi efanele yokuqina, ukuqina, kanye nokumelana nokukhathala okudingekayo kubantu abasebenza ngokumba i-PC1250:

Ibanga le-alloy Isicelo Izakhiwo Eziyinhloko
Insimbi yeManganese engu-50Mn / 40MnB Abasebenzi abasebenza kanzima ekuvukuzini Ukuqina okuhle kakhulu; ukumelana nokuguguleka okuhle; ikhono lokuqina okujulile; HRC 53–58
Insimbi ye-Silicon-Manganese engu-35SiMn / 35Mnb Izinhlelo zokusebenza zamandla ezithuthukisiwe Ukuqina okuthuthukisiwe; amandla okukhathala athuthukisiwe; ukumelana nomphumela ophezulu
42CrMo Chromium-Molybdenum Izicelo zomgodi ezisebenza kakhulu Ukuqina okuphezulu; ukumelana nokukhathala okumangalisayo; amandla aphezulu okucindezela

Ubunjiniyela Bokwelapha Ukushisa Kwezakhiwo Ezimbili:

  1. Ukucima Nokuthambisa (Q&T): Umzimba wonke owenziwe nge-austenit uqiniswe ku-840–880°C, ucinywe, bese uqiniswe ku-500–650°C. Ubulukhuni be-core: 280–350 HB (29–38 HRC) — okunikeza ukuqina okuhle kakhulu kokumuncwa komthelela.
  2. Ukuqina Komphezulu Wokungenisa: Ngemva kokuqeda ukucutshungulwa, umphezulu wokuguga obalulekile uqiniswa ukwenziwa kwendawo. Ubulukhuni bomphezulu: HRC 53–58 kanye nokujula kwekesi okungu-6–12 mm — okunikeza ukumelana nokuguguleka okumangalisayo ngenkathi kugcinwa ukuqina kwengaphakathi.
  3. Ukuqinisekiswa Kwephrofayili Yokuqina: Ukudlula kokuqina okuncane kuqinisekisa ukuguquka okulawulwayo kusuka endaweni eqinile kuya engxenyeni eqinile, okuvimbela ukuqhekeka noma ukuhlukaniswa kwengxenye ephakathi ngaphansi komthwalo.

6. Izingxenye Ezihambisana Nesithuthuthu Esingaphansi Kwemoto Zochungechunge lweKomatsu PC1250

Ukuze kulungiswe ngokuphelele i-undercarriage—okubalulekile emisebenzini yezimayini lapho isikhathi sokungasebenzi sithinta ngqo imali engenayo yokukhiqiza—i-front idler kufanele ihlolwe kanye nezingxenye ezihambisanayo. I-CQC TRACK ikhiqiza iphothifoliyo ephelele yezingxenye ze-chassis ze-Komatsu PC1250 series excavators.

Ingxenye Ireferensi ye-OEM Umsebenzi Inothi Lokuhlanganisa
I-Drive Sprocket KM2420, 21N2731191, 722-51-11120 Ukubandakanyeka kokugcina kokushayela; amazinyo angu-21–23; insimbi eyenziwe nge-alloy Faka uchungechunge lwethrekhi esikhundleni salo njengohlelo oluhambisanayo
Umhlangano We-Track Chain Iphimbo elingu-260–280 mm Iketanga lethrekhi elivalwe futhi eligcotshwe ngamafutha (SLT) elinama-bushing aqinile Kubalulekile ekufanisweni kwephimbo okufanele
Izicathulo Zokugibela Ububanzi obungu-600–1,000 mm I-Trouser grouser (idwala) lokumba izimayini; i-double grouser yezinhlelo zokusebenza ezijwayelekile Fanisa nendawo yesicelo
Ama-Roller Angaphansi Kwethrekhi 8–9 ohlangothini ngalunye Isisindo somshini wokusekela emugqeni ophansi wethrekhi Kumelwe kushintshwe ngamasethi ukuze kusatshalaliswe ngokulinganayo ukuguguleka
Amarola Okuthwala Ithrekhi (Phezulu) 3 ohlangothini ngalunye Sekela umucu wokubuya kwethrekhi engenhla Uchungechunge lwethrekhi oluqondisayo ngaphezu kohlaka lwethrekhi
I-Track Adjuster kanye ne-Recoil Spring Kuhlotshaniswa nomuntu ongasebenzi Ukucindezela kwe-hydraulic kanye nokumuncwa komthelela Ixhumana ngqo nenhlangano ye-idler

6.1 Isimiso Sokufaniswa Kwe-Idler kanye ne-Track Chain

Kuma-excavator ochungechunge lwe-PC1250, i-idler yangaphambili kanye ne-track chain kumele kuhlolwe njengohlelo oluhambisanayo. Ukusebenzisa i-idler entsha ene-chain egugile kakhulu (noma okuphambene nalokho) kudala:

  • Ukugqokwa Kwezintende Okusheshisiwe: I-geometry yokuxhumana engalingani ibhubhisa indawo yokugijima ye-idler
  • Umonakalo Wezinsika: Ukwehluleka kwangaphambi kwesikhathi kwezinsika zezintambo
  • Ukususa ukulandelela Ingozi: Ukuzibandakanya okungalungile kwandisa amathuba okushelela ohlangothini
  • Impilo Yesevisi Encishisiwe: Ukwehla okungu-40–60% empilweni yengane engaphansi kwesisu iyonke

6.2 Imininingwane ye-Sprocket ye-PC1250 (Ireferensi)

Ukuze uhlele ngokuphelele i-undercarriage, imininingwane ye-drive sprocket yile:

Ipharamitha Imininingwane
Izinombolo Zezingxenye KM2420, 21N2731191, 722-51-11120
Inani Lamazinyo Amazinyo angu-21–23 (ahlukahluka ngonyaka wemodeli)
Izinto Insimbi ye-alloy eyenziwe ngobumba / i-ZG35SiMn casting
Ubulukhuni Bomphezulu I-HRC 50–60
Ukufaka Iboshwe kuhabhu lokugcina lokushayela
Isisindo ~150–200 kg

6.3 Izimpawu Zokwehluleka Kwezingxenye

Izinkinga ezivamile ezibonisa ukuthi kudingeka ukushintshwa kwe-idler assembly:

Isibonakaliso Imbangela Engenzeka Isenzo Esinconyiwe
Isondo Eligugile Lokungasebenzi Ukuguga okuvamile noma uchungechunge lwethrekhi olungalingani Kala ukuguguleka; shintsha uma ukunciphisa ububanzi kudlula incazelo
Umsindo Wokugaya Amabheringi alimele noma ukwehluleka kwesivalo Hlola isistimu yokuthwala; shintsha i-assembly
Ukuvuza Kwamafutha Ukwehluleka kwesivalo Ukushintshwa ngokushesha ukuze kuvinjelwe ukungcoliswa kwamabhere
Ithrekhi Ekhululekile Indlela yokulungisa ehlulekile Hlola uhlelo lokucindezela; qinisekisa isikhombikubona se-idler
Imifantu noma i-Bent Idler Umonakalo womthelela noma umthwalo oweqile Shintsha ngokushesha ukuze uvimbele ukwehluleka okubi kakhulu

7. Izicelo Zemakethe Yomhlaba Wonke kanye Nokuzivumelanisa Nezimo Zesifunda

Uchungechunge lweKomatsu PC1250 lusetshenziswa ezimayini nasemisebenzini yokwakha enzima emhlabeni jikelele. Izingxenye ze-CQC TRACK zakhiwe ngezimo ezithile zesifunda ukuze zihlangabezane nezimo zokusebenza zendawo kanye nezintandokazi zokuthengwa kwabanikazi bezimayini kanye nabasabalalisi bezingxenye.

7.1 INingizimu Melika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Izimayini zase-Andean eziphakeme kakhulu (3,000–4,500m), ukuguguleka kwensimbi, imisebenzi yethusi, izindawo ezisogwini ezinomswakama ophezulu
Ukuguqulwa Kwezingxenye Izembozo ezithuthukisiwe zokulwa nokugqwala; izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; ukuqinisekiswa kokusebenza okuphezulu
Okuthandwayo Kokuthengwa Ukuthola ngqo efektri; amakhithi aphelele okuhambisa ngaphansi kwemoto; izinhlelo zewaranti ende; imibhalo yobuchwepheshe yesiSpanishi/isiPutukezi

7.2 I-Afrika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Ukuguguleka okukhulu kwesihlabathi/igranite, amazinga okushisa aphezulu, izindawo zokumba ezikude, amabanga amade okuhamba
Ukuguqulwa Kwezingxenye Ukwakheka kwamafutha okushisa okuphezulu; Izivalo zeViton zokumelana namakhemikhali; izikhawu zesevisi ezinde; ukwakhiwa okuqinile kokusebenza kude
Okuthandwayo Kokuthengwa Ama-oda amaningi okusebenza kwezimayini; ukuthunyelwa okunamakhonteyina; imibhalo yobuchwepheshe ngesiNgisi nangesiFulentshi; izinketho zokuthutha ngendiza zokushintsha ngokushesha

7.3 IRussia ne-CIS

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Amazinga okushisa angaphansi kwezinga-zero (-40°C), i-permafrost, ukumbiwa komhlabathi oqandisiwe, izimo zokuncibilika kwesizini
Ukuguqulwa Kwezingxenye Igrisi yokuthwala enokushisa okuphansi; ukwakheka kwensimbi okunokuqina okuthuthukisiwe komthelela wokushisa okuphansi; izivalo ezilungiselelwe ukuqala okubandayo; ukwakheka kokuqhekeka okulwa nokuqhekeka
Okuthandwayo Kokuthengwa Amanani aqondile embonini; amaphakheji aphelele esitifiketi; ukwesekwa kwamadokhumenti entela; imininingwane yobuchwepheshe yolimi lwesiRashiya

7.4 i-Australia

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Ukumbiwa kwensimbi (Pilbara), ukuguguleka okukhulu, ukushisa okukhulu, ukusebenza kude, amazinga okuphepha aqinile
Ukuguqulwa Kwezingxenye Izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; umklamo wokuphila isikhathi eside; ukuhambisana nezindinganiso zokuphepha kwezimayini zase-Australia; isitifiketi se-AS/NZS
Okuthandwayo Kokuthengwa Ukulethwa ngesikhathi esifanele; ukutholakala okuphelele kwekhithi yokuthwala impahla engaphansi kwemoto; ukwesekwa kobuchwepheshe nabameleli bendawo; ukulethwa endaweni yezimayini

7.5 Korea kanye neNyakatho-mpumalanga ye-Asia

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Imisebenzi yemigodi, ukusetshenziswa kwezindawo zokuthutha imikhumbi, ukwakhiwa kwedolobha, izidingo ezinembile kakhulu
Ukuguqulwa Kwezingxenye Ukubekezelelana kobukhulu obunembile; iphrofayili yomsindo oncishisiwe; isitifiketi se-KCS; ukuqedwa kobuso obusezingeni eliphezulu
Okuthandwayo Kokuthengwa Ubuningi be-oda elincane kuya kweliphakathi; ukuthunyelwa okusheshayo; imibhalo yobuchwepheshe ngesiKorea/isiShayina; ukuthunyelwa kwe-LCL okufakwe ezitsheni

7.6 eNyakatho Melika

Ipharamitha Ukuzivumelanisa nezimo
Indawo Yokusebenza Isihlabathi sikawoyela (eCanada), ukumbiwa kwamatshe aqinile, imisebenzi yemigodi, izindinganiso zokuphepha eziqinile
Ukuguqulwa Kwezingxenye Izinhlelo zokuvala ezisindayo zokukhipha izinhlayiya ezincane; umklamo wokuphila isikhathi eside; ukuhambisana nezindinganiso ze-ANSI/SAE
Okuthandwayo Kokuthengwa Ukutholakala okuphelele kwekhithi yemoto engaphansi kwemoto; ukwesekwa kobuchwepheshe okunesimo sendawo; ukutholakala kwezingxenye ngokushesha

7.7 Imikhuba Emihle Kakhulu Yemboni Yezimayini

Emisebenzini yezimayini kuzo zonke izifunda, kunconywa izindlela zokuthenga ezilandelayo:

Prakthiza Inzuzo
Ukuthola Izinto Eziqondile Kwasefekthri Izindleko zeyunithi eziphansi kakhulu; ukwesekwa okuqondile kwezobuchwepheshe; intengo yomthamo; ukuphepha kweketanga lokuphakelwa
Amakhithi Aphelele Okuthwala Imithwalo Engaphansi Kwemoto Izingxenye zokuguguleka ezihambisanayo (ama-roller, ama-idlers, ama-sprocket, amaketanga); impilo yesevisi ende; ukuthengwa okulula
Ukuhlela Ukulungiswa Okuhleliwe Ukushintshaniswa okuhleliwe ngesikhathi sokuphumula okuhleliwe; kunciphisa ukuphazamiseka kokukhiqiza; isabelomali esibikezelwayo
Ukulandelela Izinto Imibiko Yokuhlolwa Kwemishini; amarekhodi okwelashwa kokushisa; isitifiketi sekhwalithi; Ukuhambisana ne-ISO 9001:2015
Isitoko se-Inventory Buffer Izingxenye ezibalulekile ezigcinwe endaweni yokusebenza kwezimayini; kunciphisa ingozi yesikhathi sokungasebenzi

8. Ukuqinisekiswa Kokuthengwa Nokuhambisana

8.1 Izinyathelo Zokuqinisekisa Ngaphambi Kokuthenga

  1. Ukuqinisekiswa Kwemodeli Yomshini: Qinisekisa ukuqokwa kwemodeli okuqondile (PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11) kanye nenombolo yochungechunge
  2. Ukuqinisekiswa kweNombolo Yengxenye ye-OEM: Qinisekisa inombolo yengxenye ye-idler ngokumelene nemibhalo yomshini:
    • I-KM2248 (ireferensi eyinhloko)
    • 21N3000110, 21N3000111, 21N3000112 (izinombolo ezithile ezihlukile)
    • 21N-30-33110, 21N-30-00140 (ezinye izinkomba)
  3. Ukucushwa Kwesitulo Esingaphansi Kwemoto: Qinisekisa inani lama-track rollers ohlangothini ngalunye (8-9) kanye nobubanzi besicathulo se-track (600-1,000 mm)
  4. Ukuqinisekiswa Kwephimbo Lethrekhi: Qinisekisa ukuthi iphimbo lethrekhi elikhona lihambisana nemininingwane ye-PC1250
  5. Ukuhambisana Kwesistimu Yokucindezela: Qinisekisa ukuhambisana kwesilinda sokulungisa ithrekhi nesibonisi se-idler

8.2 Iziteshi Zokuthola Izinto

Isiteshi Okuhle Kakhulu Kwaba Izinzuzo
I-Factory Direct (i-CQC TRACK) Izinkampani zezimayini, abanikazi bemikhumbi emikhulu, abasabalalisi bamazwe ngamazwe Izindleko zamayunithi eziphansi kakhulu; ukwesekwa okuqondile kwezobuchwepheshe; intengo yomthamo; ukukhiqizwa ngokwezifiso; ukulandelelwa okugcwele
Inethiwekhi Yokusabalalisa Egunyaziwe Ukuthengwa kweyunithi eyodwa; ukushintshwa kwensimu okuphuthumayo; imisebenzi yokumba emincane Isitokwe sendawo; ukuthunyelwa okusheshayo; ukwesekwa kobuchwepheshe ngolimi lwendawo

9. Izincomo Zokulungisa Nokuvimbela Ukwehluleka

9.1 Inqubo Yokuhlola Okuvamile Yemisebenzi Yezimayini

Indawo Yokuhlola Imvamisa Izinkomba Isenzo
Izingubo Zokunyathela Ezingasebenzi Masonto onke Ukunciphisa ububanzi >15 mm; iphethini yokuguguleka engalingani Kala ukuguguleka; hlela ukushintshwa
Isimo seFlange Masonto onke Ukuguga kwe-Flange >5 mm; ukuguqulwa; ukuqhekeka Hlola ingozi yokususa umkhondo
Ubuqotho Bophawu Nsuku zonke Ukuvuza kwamafutha; ukungcola okubonakalayo Ukushintsha uphawu ngokushesha uma kuphazamisekile
Isimo Sokuthwala Nyanga zonke Ukujikeleza okunamandla; umsindo; ukudlala ngokweqile Ukufakwa esikhundleni kwamabhere; hlola umgodi
Ukucindezeleka Kwethrekhi Nsuku zonke I-Sag iphelelwe yimininingwane Lungisa ngokwezincazelo zeKomatsu
Amabholthi Okufaka Masonto onke Ukuqinisekiswa kwe-torque; ukukhululeka Ukubuyela emuva ku-specification

9.2 Izindlela Zokwehluleka Ezivamile - Izinhlelo Zokumbiwa Kwezimayini

Imodi Yokwehluleka Imbangela Eyinhloko Ukuvimbela
Ukugqokwa Kwe-Flange Kwangaphambi Kwesikhathi Ukusebenza okunamandla okuthambekela eceleni; i-undercarriage engahlelekile kahle; ukucindezeleka okukhulu kwethrekhi Nciphisa ukusebenza kwe-side-slope; qinisekisa ukuhambisana; gcina ukucindezeleka okufanele
Ukuthwala Ukuthwala Ukwehluleka kokuvala okuholela ekungcoleni nasekulahlekelweni yizithambisi Ukuhlolwa okuvamile kwesivalo; ukushintshwa ngesikhathi esifanele
Umphetho we-Cracked Idler Imithwalo yemithwalo emikhulu; ukukhathala kwezinto ezibonakalayo; ukukhiqizwa okungaphansi kwezinga Gwema ukulayisha okushaqisayo; hlola ngemva kwezehlakalo zomthelela; umthombo ovela kumkhiqizi odumile
Umgodi Wokungasebenzi Ogobile Imithelela emibi eseceleni ngamatshe noma izithiyo Ukuqeqeshwa komqhubi; ukugwema izithiyo; ukucindezeleka okufanele kwendlela
Ukugqoka Okungalingani Kwezintambo Isihlalo sangaphansi esingaphansi kwemoto esingalungile; uchungechunge lwethrekhi olugugile Qinisekisa ukuqondanisa; shintsha uchungechunge kanye ne-idler njengoba kusethiwe okufanayo

9.3 Izincomo Zokufaka Esikhundleni

Isimo Isincomo Isizathu
Ukwehluleka Komuntu Oyedwa Ongasebenzi Shintsha i-idler ngayinye uma i-track chain ibonisa ukuguguleka okuncane Kusebenza kahle; isikhathi esincane sokuphumula
Ukugqokwa Kwama-Idler kanye Ne-Chain Shintsha i-idler kanye ne-track chain njengoba kusethiwe Kuvimbela ukungalingani kwephimbo; kwandisa impilo yesevisi
Ukulungiswa Okuphelele Kwezinqola Ezingaphansi Kwemoto Shintsha zonke izingxenye (ama-sprocket, ama-idlers, ama-rollers, amaketanga) ngasikhathi sinye Impilo yesevisi ephezulu; ukusebenza kahle kakhulu
Imisebenzi Yezimayini Hlela ukushintshwa ngesikhathi sokulungiswa okuhleliwe Kunciphisa isikhathi sokungasebenzi komkhiqizo

10. Ithebula Elifingqiwe Lemininingwane Yobuchwepheshe

Ipharamitha Imininingwane
Izinombolo Zezingxenye ze-OEM I-KM2248, 21N3000110, 21N3000111, 21N3000112
Ezinye Izinkomba 21N-30-33110, 21N-30-00140
Inombolo Yengxenye Ye-Associated Sprocket KM2420, 21N2731191, 722-51-11120
Amamodeli Ahambisanayo I-Komatsu PC1250, PC1250LC-7, PC1250LC-8, PC1250SP-11, PC1250LC-11
Uhlobo Lwezinto I-Track Front Idler / Umhlangano Wesondo Lomhlahlandlela
Izinto Insimbi ye-alloy engu-50Mn / 40MnB / 35SiMn eyakhiwe
Ububanzi Bangaphandle Cishe 962 mm
Ukuphakama kwe-Flange Yakhelwe indawo yezimayini
Ubulukhuni Bomphezulu I-HRC 53–58 (ukufakwa kokufakwa kuqiniswe)
Ukujula Kwekesi 6–12 mm
Izinto Zomgodi Insimbi ye-alloy eqine kakhulu engu-42CrMo
Uhlobo Lokuthwala Ama-roller anemigqa emibili noma ama-ball bearings azilungisayo
Uhlobo Lophawu Isembozo sobuso sensimbi esintantayo + izisembozo zangaphambi kwe-labyrinth
Ukuthambisa Igrisi ye-EP ye-lithium-complex egcwaliswe ngaphambilini
Isisindo Sokusebenza Komshini 118,000–136,000 kg
Amandla Enjini 565–758 HP (528–565 kW)
Ububanzi Bezicathulo Zethrekhi 600–1,000 mm
Impilo Yesevisi Amahora okusebenza angu-5,000–8,000 (izimo zezimayini)
Izinga Lokushisa Lokusebenza -40°C kuya ku-+85°C (-40°F kuya ku-+185°F)
Isitifiketi I-ISO 9001:2015

11. Isiphetho

Imishini yokumba iKomatsu PC1250 imele izinga eliphakeme kakhulu lobunjiniyela baseJapan esigabeni sokumba izimayini sezinga eliphezulu. Le mishini engamathani ayi-120 isetshenziswa emisebenzini yokumba edinga kakhulu emhlabeni—kusukela ekukhishweni kwensimbi e-Australia naseBrazil kuya ekumbiweni kwethusi eChile, kanye nasemisebenzini yesihlabathi samafutha eCanada kuya emisebenzini yokumba kulo lonke elase-Afrika, eRussia, naseNingizimu-mpumalanga ye-Asia—lapho ukuthembeka nokuqina kuthinta khona ngqo inzuzo yokukhiqiza.

I-Track Front Idler Assembly (KM2248 / 21N3000110 / 21N3000111 / 21N3000112) iyisici esibalulekile esiqondisa uchungechunge lwethrekhi, siphatha ukucindezeleka kwethrekhi, futhi simunce imithwalo yomthelela ngenkathi sisekela ingxenye enkulu yesisindo sokusebenza komshini. Ubunjiniyela be-idler—obuhlanganisa ukwakheka kwe-closed-die, ukuqina kwe-induction okujulile (i-HRC 53–58 enobubanzi bekesi obungu-6–12 mm), izinhlelo zokuvala izithiyo eziningi ngokunemba, kanye nokwakhiwa komgodi wensimbi we-alloy ongu-42CrMo onamandla aphezulu—bulungiselelwe ngokukhethekile izidingo ezinkulu zezicelo zokumba.

I-CQC TRACK (HELI) imele njengefektri yobuchwepheshe yomthombo wezingxenye ze-EXC ezilandelwa ngaphansi kwenqola kanye nomkhiqizi onokuhlanganiswa okugcwele okuqondile, ubunjiniyela bensimbi obuthuthukisiwe, izinqubo zokuqinisekisa ikhwalithi eziqinile, kanye nengqalasizinda ephelele yochungechunge lokuphakelwa komhlaba wonke. Izingxenye zethu zenzelwe ukuhlangabezana noma ukudlula imininingwane ye-Komatsu OEM, equkethe:

  • Ukwakhiwa kwe-closed-die ukuze kube nesakhiwo esihle kakhulu sokusanhlamvu kanye nokumelana nokukhathala
  • Ukwelashwa kokushisa kwezakhiwo ezimbili okuhlanganisa umongo oqinile (280–350 HB) nendawo egugile (HRC 53–58)
  • Ukuqina kokufakwa okujulile okunobubanzi bekesi obungu-6-12 mm ukuze kugcinwe isikhathi eside sokusebenza kwezimayini
  • Ukulungisa ngokunemba okunezimo eziqondile ezimbonweni ezibalulekile
  • Izinhlelo zokuvala izithiyo eziningi zokukhipha ukungcola ezindaweni ezibucayi
  • Ukulandeleka okugcwele kwezinto ezibonakalayo ngeMill Test Reports kanye nesitifiketi
  • Izinqubo zokukhiqiza eziqinisekiswe yi-ISO 9001:2015

Lokhu kutshalwa kwezimali kobunjiniyela kuqinisekisa ukusebenza okuthembekile kuzo zonke izindawo zokusebenza ezidinga kakhulu emhlabeni—kusukela ezimayini zensimbi zase-Australia naseNingizimu Melika kuya emisebenzini yedayimane negolide yase-Afrika, kusukela ezifundeni zase-permafrost zaseRussia kuya ezindaweni zokumba amatshe zaseKorea naseNingizimu-mpumalanga ye-Asia, kanye nasesihlabathini samafutha saseCanada kuya emisebenzini yokumba eNyakatho Melika.

Ukuze uthole imininingwane yobuchwepheshe, imibuzo yamanani, noma ukufaka ama-oda ezingxenye ze-Komatsu PC1250 series undercarriage, xhumana nomnyango wokuthengisa wamazwe ngamazwe we-CQC TRACK ngenombolo yakho yochungechunge lomshini kanye nezidingo ezithile.

Umbhali:
UMnyango Wezokuthengisa Wezizwe Zonke we-CQC – uJack
I-Heavy Duty EXC Tracked Undercarriage Part Source Factory kanye noMkhiqizi
Ochwepheshe ku-Komatsu, Caterpillar, Liebherr, SANY, HITACHI, KOBELCO, kanye ne-LIUGONG Excavator Solutions
Umkhiqizi Oqinisekisiwe: I-HELI (CQC TRACK)

*Isixwayiso: Zonke izinombolo zezingxenye namamodeli omshini okubhekiselwe kuwo ahloselwe ukuhlonza nokuhambisana kuphela. I-CQC TRACK ingumkhiqizi ozimele wezingxenye ze-aftermarket kanye ne-OEM-quality. Zonke izimpawu zokuhweba (kufaka phakathi i-KOMATSU, i-PC1250, kanye nezimpawu zamamodeli ahlobene) zihlala ziyimpahla yabanikazi bazo.*

  • Okwedlule:
  • Olandelayo:
    • Bhala umlayezo wakho lapha bese uwuthumela kithi

    Izigaba zemikhiqizo