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HITACHI 9245616 / 9145690 / 71401536 EX300-5 / ZX330 / ZX350 Track Front Idler Assembly – Tushen Masana'antu Kayayyaki Kai tsaye / cqctrack

Takaitaccen Bayani:

SASHE NA HITACHI NA ƘARƘASHITARON 
Samfuri EX300-5 / ZX330 / ZX350
Lambar sashi 9245616/9145690/71401536
Fasaha Jerin 'yan wasa
Taurin saman HRC50-58Zurfin 10-12mm
Launuka Baƙi
Lokacin Garanti Watanni 12 ko 2000 m/h, duk wanda ya zo da farko
Takardar shaida IS09001-2015
Nauyi 221KG
Farashin FOB FOB Xiamen tashar jiragen ruwa ta Amurka $ 25-100/yanki
Lokacin Isarwa Cikin kwanaki 20 bayan an kafa kwangilar
Lokacin Biyan Kuɗi T/T, L/C,WESTERN UNION
OEM/ODM Abin karɓa
Nau'i Sassan ƙarƙashin motar haƙa da aka bi diddiginsu
Nau'in Motsi Injin Haƙa Ƙasa Mai Bin Diddigi
An bayar da sabis bayan tallace-tallace Tallafin fasaha na bidiyo, Tallafin kan layi


Cikakken Bayani game da Samfurin

Alamun Samfura

Taro na Gaba na EX300 na Masu Rashin Nauyi

1. Gano Samfura: Haɗa HITACHI Track Front Idler Ma'aikatan Haƙa EX300-5, ZX330 da ZX350

Injinan haƙa ramin HITACHI EX300-5, ZX330 da ZX350 jerin suna wakiltar kashin bayan ayyukan haƙa ƙasa, haƙa rami da haƙar ma'adinai masu nauyi a duk duniya. Kamfanin Hitachi Construction Machinery Co., Ltd., wanda aka kafa a 1910 kuma hedikwatarsa ​​​​a Tokyo, Japan, yana ɗaya daga cikin manyan masana'antun kayan gini da haƙar ma'adinai a duniya, wanda aka sanya shi a cikin manyan masana'antun kayan haƙa ma'adinai 10 na duniya. A cikin kasuwar kayan haƙa ma'adinai na duniya, injinan haƙa ma'adinai kaɗai sun wakilci kusan kashi 32% na kason kasuwa a 2026, wanda ke nuna muhimmiyar rawar da waɗannan injinan ke takawa a manyan ayyukan haƙa ma'adinai.

Jerin EX300-5 (aji na tan 30-35) yana aiki a matsayin mai iya aiki mai yawa don ayyukan haƙa mai matsakaici zuwa mai nauyi, gami da haɓaka wurin, ayyukan haƙa ma'adinai da ayyukan ababen more rayuwa. Jerin ZX330 da ZX350 (aji na tan 32-35) an ƙera su ne don haƙa ma'adinai da yawa, ayyukan motsa ƙasa mai nauyi da tallafawa haƙar ma'adinai inda dorewa da lokacin aiki suka fi muhimmanci.

1.1 Bayanin Injin Mai masaukin baki

Injin haƙa ramin hydraulic na Hitachi EX300-5 yana da kimanin nauyin aiki na kilogiram 30,500, yana ba da kyakkyawan kwanciyar hankali da ƙarfin haƙa rami ga ajin sa. Tsarin ZX330LC-5G yana ɗauke da nauyin aiki na kilogiram 32,100–34,100, yayin da ZX350LCH-5G ya kai kimanin kilogiram 34,100 tare da ƙarfin injin 184 kW (246–250 hp). Nau'in ZX350H-5G yana da nauyin kilogiram 32,900 tare da ƙarfin bokitin baya na yau da kullun na 2.0 m³ (ISO ya cika). Jerin ZX350LC/LCN-7 yana wakiltar ƙarni na baya-bayan nan tare da nauyin aiki na kilogiram 35,200–37,500 da ƙarfin injin 210 kW.

Injin haƙa ZX330 yana aiki da kimanin kilogiram 33,000, kuma injin yana samar da kimanin HP 200, wanda ke ba da isasshen wutar lantarki don amfani da manyan haƙa.

Waɗannan nau'ikan nauyin suna buƙatar kayan da ke ƙarƙashin abin hawa - musamman kayan haɗin gaban abin hawa - waɗanda za su iya jure wa nauyin tasirin da ke zagaye, tsagewa mai tsanani, tafiyar hanya mai sauri, da kuma ci gaba da shan girgiza ba tare da lalacewa da wuri ko gazawar tsarin ba.

1.2 Muhimmancin Aiki na Taro na Gaban Waƙa

An sanya shi a gaban firam ɗin hanya da ke gaban sprocket ɗin tuƙi, Track Front Idler Assembly (wanda kuma aka sani da ƙungiyar jagora ko ƙungiyar masu aiki a gaba) yana ɗaya daga cikin abubuwan da suka fi muhimmanci a gaba a cikin tsarin ƙarƙashin abin hawan mahaka na kowane mai haƙa rami. Ba kamar na'urorin juyawa na ƙasa ko na'urorin juyawa na ɗaukar kaya ba, na'urar juyawa ta gaba tana da muhimman ayyuka guda uku:

Jagora da Daidaita Sarkar Layi. Flanges masu daidaita layi biyu na mai aiki da na'ura suna hana karkatar da layin layi, suna kiyaye sarkar layin daidai da sprocket da firam ɗin ƙarƙashin abin hawa yayin juyawa, aiki da gangaren gefe da tafiya a kan ƙasa mara daidaituwa.

Shakar Kaya Mai Girgiza da Watsewar Tasiri. A matsayin babban ɓangaren da ke fuskantar cikas, gutsuttsuran duwatsu da rashin daidaiton ƙasa da farko, mai riƙe da abin hawa na gaba dole ne ya sha kuma ya kawar da nauyin tasirin kai tsaye. Wannan kariyar tana tsawaita rayuwar sarkar hanya, na'urorin juyawa na ƙasa da kuma tsarin ƙarƙashin gaba gaba ɗaya.

Haɗawa da Tsarin Tashin Hankali na Hydraulic Tracking. Haɗawar na'urar ladler tana haɗuwa kai tsaye da silinda mai daidaita hanya ta hanyar yoke ko toshe jagora, wanda ke ba da damar daidaita tashin hankalin hanya daidai wanda ke rama tsayin sarkar hanya saboda lalacewa. Tashin hankali mai kyau yana tabbatar da tsagewar hanya mafi kyau kuma yana hana karkatar hanya.

A cikin aikace-aikacen da ake amfani da su kamar haƙa duwatsu, ɗora ma'adanai a ma'adinai ko cire kayan da suka wuce gona da iri, injin haƙa na gaba yana fuskantar ci gaba da ɗaukar nauyin tasiri, zaizayar ƙasa, nutsewa cikin ruwa da canje-canje na damuwa akai-akai. Saboda haka, injin haƙa mai inganci dole ne a ƙera shi da ƙarfe mai inganci, tsarin rufewa mai matakai da yawa da kuma saman lalacewa mai tauri. Injin haƙa na gaba na gaske yana rage damuwar ɗaukar kaya da kashi 50%, yana rage nauyin ɗaukar kaya kuma yana ƙara tsawon rayuwar sassan, yayin da masu tsaron dutse masu nauyi ke kare shi daga lalacewa daga datti da tarkace.

1.3 Cikakken Lambar Sashe Mai Ma'ana don Jerin Hitachi EX300-5, ZX330 da ZX350

Lambobin sassan OEM guda uku a cikin wannan jerin—9245616, 9145690kuma71401536—wakiltar haɗawar ƙafafun Hitachi na gaba na aiki don samfuran EX300-5, ZX330 da ZX350, tare da kowace lamba da ta dace da takamaiman bambance-bambancen injina, tsararrun samarwa da saitunan yanki.

Lambar Sashen OEM / Hitachi Daidaita Tsarin Hitachi(s) Nau'in Kayan Aiki Matakin Aikace-aikace
9245616 EX300-5, jerin ZX330, jerin ZX350 Haɗawar Gaban Waƙa (Cikakken Naúrar) Nauyin Ma'adinai Mai Girma (nau'in tan 30-35)
9145690 EX280-5, EX300-5, EX330-5, EX350-5, EX370-5; ZX270C‑LC, ZX270LC‑3, ZX350LC‑3, ZX350LC‑5, ZX330LC, ZX380LC‑5, ZX290LC‑5, ZX370; kuma ya dace da samfuran John Deere (270C‑LC, 330L, 330LC, 330C‑LC, 330LCR, 350D‑LC, 270D‑LC, 350G‑LC, 290G‑LC, 380G‑LC, 370, 370C) Haɗin Gaban Waƙa (Shirye-shiryen dandamali na giciye) Nauyin Ma'adinai Mai Girma
71401536 Jerin ZX330, jerin ZX350, mai jituwa da chassis na EX300-5 Haɗawar Gaban Waƙa (Bambancin da aka inganta) Nauyin Ma'adinai Mai Girma

Daga cikin waɗannan lambobin sassa, 9145690 yana da mafi girman jituwa tsakanin dandamali, ana ambatonsa ga injunan jerin EX da yawa daga EX280-5 zuwa EX370-5 da kuma na'urorin haƙa jeri na ZX waɗanda suka haɗa da ZX270LC‑3, ZX350LC‑3, ZX350LC‑5, ZX330LC da ZX380LC‑5. Hakanan ana ambatonsa zuwa HT656, wani nau'in gano bayan kasuwa na gama gari don wannan haɗuwar marasa aiki, kuma yana ɗauke da garanti na watanni 12.

Ƙungiyar SI829 Idler (LB 285 AB18) ita ce ƙungiyar da aka fi sani da haɗa kayan bayan kasuwa wadda ta yi daidai da waɗannan lambobin sassan Hitachi, waɗanda aka ƙera musamman don injin haƙa EX300-5 da EX330-5. An ƙera haɗa kayan SI829 daga ƙarfe 50Mn ta amfani da dabarun ƙera ko siminti, tare da zurfin da aka taurare na 4-10 mm da kuma taurin saman HRC52-58, wanda ke ba da juriya ga lalacewa ta musamman ga aikace-aikacen da ake ɗauka masu nauyi. Zaɓuɓɓukan launuka na yau da kullun sune rawaya ko baƙi, tare da launuka da aka ƙayyade wa abokin ciniki idan an buƙata, kuma lokacin garanti yana tsakanin watanni 12 zuwa 18.

Albarkatun masana'antu sun kuma tabbatar da cewa haɗakar injinan gaba na Hitachi ZAX350-5G da ZAX330-5A muhimmin sashi ne na ƙarƙashin motar, tare da zaɓuɓɓukan da ake samu daga masu samar da kayayyaki masu daraja kamar CQC. Haɗin injinan gaba na SI829, wanda aka yi amfani da shi don injinan haƙa EX300-5 da EX330-5, yana amfani da simintin ƙarfe na 50Mn kuma yana samuwa a launuka masu launin rawaya ko baƙi.

1.4 Bayanan Fasaha na Ma'adinai

Tsarin aiki na gaban hanya wanda aka ƙera don jerin Hitachi EX300-5, ZX330 da ZX350 dole ne ya cika ko ya wuce waɗannan ma'aunin ƙarfe da aiki:

Sigar Musamman Matsayin Masana'antu / Ma'aunin Masana'antu na CQC
Kayan Jikin Idler Karfe mai inganci—yawanci 50Mn, 45Mn, 40Mn ko 40Cr—yana ba da ƙarfi mai ƙarfi da juriyar lalacewa
Tsarin Masana'antu Yin ƙera ƙarfe daidai gwargwado (rufe-die) ko kuma yin siminti mai inganci, sannan a bi shi da cikakken injin aiki; yin ƙera ƙarfe yana daidaita kwararar hatsi tare da yanayin aiki, yana ƙara juriya ga gajiya da taurin tasiri sosai.
Taurin Sama (Tafiya/Fuska) HRC52–58 (58–60 mai yiwuwa ga aikace-aikace masu tsanani), yana samar da Layer mai zurfi, iri ɗaya mai ƙarfi tare da juriya ga lalacewa mai ƙarfi ga gogewa
Zurfin da aka Taurara a cikin akwati 4–10 mm a HRC45–HRC50; zuciyar tana riƙe da tsari mai ƙarfi da ƙarfi (kimanin HRC35–40) don ɗaukar nauyin girgiza
Tsarin Flange Flanges masu daidaito guda biyu a ɓangarorin biyu na na'urar kashe gobara don hana karkatar da hanya ta gefe; saman da aka taurare ta hanyar shigar da wutar lantarki a HRC52–58
Kayan Shaft / Axle Karfe mai kauri da kuma juriya ga lanƙwasa, tare da taurin zuciya na HB 248–293 da kuma taurin saman HRC52–58, wanda ke ba da juriya mai kyau ga lanƙwasa da yankewa.
Tsarin Bearing / Bushing Tubalan ɗaukar kaya masu nauyi tare da bushings; haɗin da aka haɗa tsakanin idler da shaft yana ba da ƙarin yanki na ɗaukar kaya da kuma ingantaccen canja wurin juyi, yana ƙara aminci da daidaita rayuwar mai aiki da na sauran ƙananan sassan aiki.
Tsarin Hatimi Tsarin hatimin labyrinth mai matakai da yawa tare da hatimin mai mai iyo; masu tsaron duwatsu masu nauyi suna kare abubuwan da ke cikinsa daga lalacewar datti da tarkace
Man shafawa Keɓe masu allurar man shafawa suna samar da man shafawa ga muhimman wuraren lalacewa; shaft mai juyawa a cikin bushings marasa tsayawa yana haifar da ƙarancin damuwa da lalacewa
Yanayin Zafin Aiki −45°C zuwa +130°C (−49°F zuwa 266°F), wanda ke rufe haƙar ma'adinai mai tsananin sanyi (Siberia, yashi mai na Kanada) zuwa haƙar ma'adinai mai zafi (Hamadar Atacama, Chile; Gabas ta Tsakiya)
Matsayin Load Mai Tsayi ga kowane Idler Yana da ikon sarrafa cikakken nauyin injin tan 30-35 da aka rarraba a kan na'urar da ke gaban motar da kuma tallafawa sassan da ke ƙarƙashin motar
Rayuwar Hidima a Fage Awanni 3,000–5,000 a cikin yanayin hakar ma'adinai na yau da kullun da kuma manyan haƙar ma'adinai (bisa ga bayanan aikin filin CQC)
Takaddun Shaida Mai Inganci An ƙera shi a ƙarƙashin tsarin kula da inganci na ISO 9001:2015 wanda aka amince da shi

An tabbatar da ingantaccen tsarin rufewa da kuma masu tsaron duwatsu masu nauyi musamman don aiki a yanayin danshi da kuma gurɓatawa, gami da ƙurar silica mai laushi (haƙar haƙori), slurry na yumbu (ayyukan wurare masu zafi), da gurɓatattun sinadarai. Na'urar haƙori ta gaba ta gaske tana rage damuwa da ɗaukar kaya da kashi 50%, tana rage nauyin ɗaukar kaya da ƙara tsawon rayuwar sassan, yayin da take taimakawa wajen rage farashin aikin haƙar ma'adinai ta hanyar tsawaita tsawon rayuwar tsarin mahaɗan da rage lokacin hutun da ba a shirya ba. Tsawon lokacin da tsarin mahaɗan ke ɗauka yana ƙara tsawon lokacin da za a canza wurin aiki, yana rage haɗarin aminci ga ma'aikata.

Waɗannan ƙa'idodin fasaha sun yi daidai da takaddun bayanai na masana'antu da aka rubuta don abubuwan da ke ƙarƙashin Hitachi, inda ma'aunin kayan kamar 40Mn, 45Mn da 50Mn daidai ne, dabarun sun haɗa da ƙirƙira da jefawa tare da maganin zafi na gaba, da kuma taurin saman HRC50–56 tare da zurfin akwati na 5–8 mm ya zama ruwan dare ga aikace-aikacen aiki na yau da kullun. Don aikace-aikacen matakin haƙar ma'adinai, zurfin akwati wanda ya kai 8–12 mm a HRC52–58 an ƙayyade shi don jure yanayin gogewa mai tsanani.

2. CQC TRACK (cqctrack): Ƙwararrun masana'antun OEM suna samar da sassan ƙarƙashin motar Hitachi kai tsaye

Kamfanin CQC TRACK (Quanzhou Heli Machinery Manufacturing Co., Ltd.), wanda hedikwatarsa ​​​​take a Quanzhou, Lardin Fujian, China, ƙwararren mai kera ne kuma mai samar da OEM (Asalin Kayan Aiki) da ODM (Asalin Zane Mai Masana'anta) kayan aikin ƙarƙashin motar don matsakaitan zuwa manyan injinan haƙa rami. Tare da sama da shekaru 20 na ƙwarewar kera kayan aiki na musamman a cikin sassan ƙarƙashin motar, CQC TRACK ta kafa kanta a matsayin mai ƙera kayan aikin ƙarƙashin motar da ke hidima ga masana'antar gini da haƙar ma'adinai ta duniya.

CQC Track yana samar da mafita masu ɗorewa da rahusa ga masu haƙa rami, bulldozers, da injin haƙa rami da ke aiki a cikin mawuyacin yanayi. Kamfanin yana aiki tare da kayan aikin masana'antu waɗanda aka haɗa a tsaye, wanda ya ƙunshi cikakken nau'ikan abubuwan da ke ƙarƙashin abin hawa - gami da sarƙoƙin hanya, masu aiki, sprockets, rollers, da takalman waƙa - don Komatsu, Caterpillar, Hitachi, Liebherr da sauran manyan samfuran.

Jerin kayayyakin da kamfanin ya fitar ya tabbatar da cewa CQC tana ƙera ƙafafun haƙa mai nauyi ga masu aikin haƙa rami na EX300, kayan haƙa rami na ZAX330 da ZAX350 a matsayin wani ɓangare na cikakken tsarin sassan haƙa rami na ƙarƙashin motar. Jerin dacewa da injin ya haɗa da samfuran Hitachi daga EX30 zuwa EX800, waɗanda suka ƙunshi cikakken tsarin layin haƙa rami na Hitachi—gami da EX/ZX300 da ZX350—wanda ke nuna ƙwarewar CQC a aikace-aikacen haƙa rami na ƙarƙashin motar Hitachi.

Ga masu haƙa rami na Hitachi, an san CQC Track a matsayin tushen masana'antar sassan haƙa rami da aka bi diddiginsu, suna ba da cikakken kewayon da suka haɗa da sprockets da gears, rollers na ɗaukar hanya, ƙananan masu haƙa rami na gaba, da kuma haɗar masu haƙa rami.

2.1 Masana'antar OEM — Daidai Ya dace da Bayanan Hitachi

A matsayinta na mai kera kayan OEM, CQC TRACK tana samar da Hitachi 9245616, 9145690 da 71401536 Track Front Idler Assemblies zuwa takamaiman girma, ƙarfe da kuma ƙayyadaddun aiki - kowane ma'auni mai mahimmanci (diamita na waje na idler, tazara tsakanin flange, diamita na bore, yanayin haɗin shaft, haɗin haɗin da bayanin kula da zafi) an tabbatar da shi bisa ga ƙa'idodin ɓangaren Hitachi na asali don tabbatar da musayar kashi 100% ba tare da wani gyara na firam ba, sake walda ko sake haƙa.

Ana ƙera kayan haɗin gwiwar Hitachi masu jituwa da CQC ta amfani da dabarun yin ƙira daidai ko kuma amfani da ƙarfe mai girman gaske, ta amfani da ƙarfe mai nauyin 50Mn/45Mn/40Cr, tare da taurarewar induction wanda ke haifar da taurin saman HRC52-58 da zurfin akwati na 4-10 mm a HRC45. An yi amfani da flanges biyu daidai kuma an taurare su don samar da jagora mai aminci, kuma tsarin hatimin labyrinth na Duo-Cone ko na matakai da yawa yana tabbatar da juriya ga gurɓatawa da ingancin man shafawa.

Don aikace-aikacen musamman da na ODM, CQC Track yana karɓar zane ko samfura kuma injiniyoyi sun tsara sassan ƙarƙashin abin hawa bisa ga takamaiman buƙatun abokin ciniki. Wannan ya haɗa da madadin kayan hatimin Duo-Cone don yanayin zafin jiki mai tsanani, ingantaccen zurfin akwati don yanayin iska mai ƙarfi, yanayin flange da aka gyara don buƙatun jagorar hanya na musamman, da tsarin ɗaukar kaya na musamman don aikace-aikacen girgiza mai ƙarfi.

2.2 Takaddun Shaida Mai Inganci — ISO 9001:2015

CQC TRACK tana aiki a ƙarƙashin tsarin gudanar da inganci na yau da kullun kuma tana riƙe da takardar shaidar ISO 9001: 2015, wanda ke buƙatar takaddun hanyoyin kula da inganci ga kowane rukunin samarwa. Wannan takardar shaidar tana tabbatar da:

  • Ana iya gano kayan da aka yi amfani da su wajen samar da kayan aikin Hitachi 9245616, 9145690 da 71401536 na gaba, ana yin nazari a kansu ta hanyar sinadarai don tabbatar da cewa an haɗa kayan aikin ƙarfe (50Mn, 45Mn, 40Cr) daidai da ƙa'idodin kayan Hitachi na asali.
  • Ana gudanar da gwajin tauri a cikin tsari - gwajin tauri (ma'aunin Rockwell C) akan jikin marasa aiki, saman flange, mujallun bearing da hanyoyin haɗin shaft a matakai daban-daban na samarwa, yana tabbatar da tauri na saman HRC52–58 tare da zurfin akwati na 4–10 mm a HRC45.
  • Gwaji mara lalatawa (NDT) - Ana yin binciken lahani na ultrasonic da duba barbashi na maganadisu akan duk jikin da aka ƙirƙira ko aka yi amfani da su don gano lahani a ƙarƙashin ƙasa.
  • Tabbatar da samfurin ƙarshe - kowace haɗuwar marasa aiki da aka gama tana fuskantar tabbatar da juyi na juyawa, gwajin zubar hatimi a ƙarƙashin matsin lamba na aiki (sanduna 50-80), duba girman bayanin martaba na flange (juriyar ± 0.05 mm), da kuma duba gani na ƙarshe don kammala saman da ingancin murfin.
  • Bin diddigin abubuwa - kowace haɗuwa ta gaban da aka kammala ana yi mata alama da lambar batch ta musamman wacce ke haɗa ta da lambar zafi ta ƙarfe ta asali, wurin yin ƙira/siminti, zagayowar maganin zafi da kuma canjin taro na ƙarshe.

An tallafa wa haɗin gwiwar marasa aiki na CQC Track da garantin watanni 12 zuwa 18, daidai da ƙa'idodin masana'antu don kayan aikin ɗaukar kaya masu nauyi a ƙarƙashin kaya.

2.3 Injiniyan Ma'adinai: Babban Fasaha don Tsawon Rayuwar Aiki

Haɗaɗɗun hanyoyin Hitachi na CQC sun haɗa da fasahohin injiniya da dama da aka haɓaka musamman don hakar ma'adinai da aikace-aikacen gini masu nauyi:

Tsarin Haɗin Splined. Haɗin splined tsakanin mai aiki da shaft yana ba da ƙarin yanki na ɗaukar kaya da ingantaccen canja wurin juyi, yana ƙara aminci da daidaita rayuwar mai aiki da na sauran ƙananan sassan aiki. Shaft mai juyawa a cikin bushings marasa tsayawa yana haifar da ƙarancin damuwa da lalacewa ta hanyar hulɗa.

Rage Damuwar Bearing 50%. Na'urar da ke aiki a gaba tana rage damuwar bearing da kashi 50%, tana rage nauyin bearing da kuma ƙara tsawon rayuwar kayan aiki. Masu tsaron dutse masu nauyi suna kare sassan daga lalacewar datti da tarkace, suna taimakawa wajen rage farashin aikin haƙar ma'adinai ta hanyar tsawaita tsawon rayuwar tsarin crawler da kuma rage lokacin hutun da ba a shirya ba.

Tsarin Man Shafawa na Musamman. Masu allurar man shafawa na musamman suna samar da man shafawa ga wuraren lalacewa masu mahimmanci, suna tabbatar da cewa man shafawa yana aiki daidai a tsawon rayuwar mai aiki da kuma rage yawan kulawa.

Ingantaccen Fasaloli na Tsaro. Tsawon rayuwar tsarin rarrafe yana ƙara tazara tsakanin canje-canje, yana rage haɗarin kamuwa da ma'aikata daga canjin tsarin da maye gurbin sassan.

Fasaha ta Ƙirƙirar Rufe-Die. Don aikace-aikacen da ke buƙatar ƙarfin gaske, CQC tana amfani da ƙera ƙura mai rufewa wanda ke daidaita kwararar ƙwayar ƙarfe tare da yanayin jikin mai aiki, wanda ke ƙara juriya ga gajiya da taurin tasiri sosai idan aka kwatanta da madadin ƙera ƙura. Ƙirƙirar ƙura tana kawar da ramuka da ramuka na ciki waɗanda ka iya haifar da gazawar da wuri a cikin abubuwan ƙera ƙura a ƙarƙashin matsin lamba mai yawa.

Fasaha Mai Zurfi Taurarewa. Tsarin taurarewa na CQC yana ƙirƙirar wani Layer mai zurfi, mai tsari ɗaya akan saman tanderun ladle, fuskokin flange da hanyoyin haɗin shaft. Don aikace-aikacen matakin haƙar ma'adinai, zurfin akwati na 4-10 mm a HRC45-HRC50 daidaitacce ne, yana tabbatar da cewa ko da bayan lalacewa mai yawa na layin saman waje, ɓangaren yana ci gaba da nuna juriya mai yawa, yana tsawaita rayuwar sabis har zuwa 30% idan aka kwatanta da kayan bayan kasuwa na yau da kullun.

3. Kayayyakin Masana'antu Masu Haɗaka a Tsaye — Samar da Kayayyakin Kai Tsaye na Masana'antu

Ikon CQC TRACK na isar da kayan haɗin Hitachi 9245616, 9145690 da 71401536 na ma'adinai akai-akai ya dogara ne akan tsarin masana'antu mai cikakken haɗin kai wanda ke kawar da bambancin sarkar samar da kayayyaki, rashin daidaiton inganci da jinkirin samarwa da ke da alaƙa da kwangilar ƙasa. Ikon samar da kayayyaki ya kai raka'a 10,000 a kowane wata, tare da lokutan isarwa na yau da kullun na kwanaki 7-30 ya danganta da girman oda da inda za a je. Lokacin isarwa na yau da kullun shine kwanaki 15-20 na aiki.

Gina Gine-gine na Siminti. Yana samar da guraben da ba a iya amfani da su ba don haɗa kayan aiki da kuma wasu sassan ƙarƙashin motar ta amfani da yashi mai kore da kuma tsarin simintin kumfa da aka rasa. Kowace rukunin simintin ana yin binciken lahani ta hanyar amfani da na'urar ultrasonic da kuma nazarin sinadarai don tabbatar da daidaiton haɗin ƙarfe da kuma tsarin ginin.

Masana'antar Ƙirƙira. Babban wurin samar da jikkunan marasa ƙarfi. Ana dumama billets na ƙarfe masu ƙarfi (50Mn, 45Mn, 40Cr) zuwa yanayin zafi mai ƙarfi (1,100–1,200°C) kuma ana siffanta su ta amfani da injin hydraulic press forging. Ƙirƙira mai rufewa yana daidaita kwararar hatsin ƙarfe tare da tsarin jikin marasa ƙarfi, yana ƙara juriya ga gajiya sosai.

Aikin Injin CNC. An sanye shi da lathes na tsaye na CNC, injinan niƙa masu kwance da kuma cibiyoyin niƙa daidai. Ayyukan kammalawa masu mahimmanci sun haɗa da juyawa daidai na diamita na waje na idler zuwa ainihin girma (± 0.05 mm haƙuri), kammala geometry na flange biyu, daidaiton gundura na ramuka masu ɗaukar kaya da hanyoyin haɗin shaft, niƙa saman hawa, da kuma duba laser na ƙarshe don tabbatar da inganci.

Kamfanin Haɗawa na Ƙarshe. Ana haɗa haɗin gwiwar gaban Hitachi a kan layuka na musamman ta amfani da kayan aikin matsewa na hydraulic waɗanda aka daidaita don cimma daidaiton bearing da daidaita shaft. Ana shigar da hatimin labyrinth na zamani Duo-Cone ko matakai da yawa tare da adadin mai da aka auna (yawanci 200-300 ml a kowace haɗin labyrinth), suna ƙirƙirar rami mai ƙarfi da aka rufe. Kowane haɗin yana fuskantar tabbatar da juyi na juyawa, gwajin zubewa a ƙarƙashin matsin lamba na sanduna 50-80, taurin flange da duba bayanan martaba, da kuma duba gani na ƙarshe.

Wurin Gyaran Zafi. Tanderun dumama mai sarrafawa don taurare jikin marasa aiki, shafts da bushings, sannan a ci gaba da taurare saman lalacewa don cimma takamaiman bayanan tauri da ake buƙata don aikace-aikacen haƙar ma'adinai.

Marufi da Jigilar Kaya. Marufi na fitarwa yana tabbatar da kariya yayin jigilar kaya. Marufi na yau da kullun ya haɗa da fale-falen katako, tare da tsarin jigilar kaya wanda sashen jigilar kaya na CQC ke kula da shi don jigilar kaya ta teku (FCL/LCL), jigilar kaya ta jirgin ƙasa da jigilar iska ta gaggawa.

Ta hanyar kiyaye dukkan hanyoyin masana'antu a ƙarƙashin gudanarwa mai haɗin kai, CQC ta cimma nasarar sarrafa tsari daga karɓar ƙarfe mai sauƙi zuwa jigilar kayan aiki mara aiki, wanda ke ba da damar saurin lokacin jagora, daidaito mai kyau da sassauci don daidaita gyare-gyaren ODM ba tare da dogaro da waje ba.

4. Ƙungiyar Kasuwanci da Kayayyakin Sadarwa ta Duniya ta CQC

Desk na Kasuwanci na Ƙasa da Ƙasa na CQC TRACK yana da ma'aikata ƙwararru a fannin kasuwanci waɗanda ke kula da harkokin jigilar kayayyaki masu sarkakiya, takardu, tallafin fasaha da buƙatun abokan ciniki na samar da sassan haƙa rami na duniya.

  • Jack — Babban Manajan Asusu na Turai, Rasha da Amurka. Jack yana da takardar shaidar sanin alamar CE (Tarayyar Turai), takardar shaidar GOST-R (Rasha) da takardun kwastam na shigo da kaya daga Arewacin Amurka (Amurka, Kanada, Mexico). Yana aiki tare da sashen jigilar kaya na cikin gida na CQC don jigilar kaya daga teku (FCL/LCL), jigilar kaya daga jirgin ƙasa da jigilar jiragen sama zuwa tashoshin jiragen ruwa da wuraren aiki a faɗin Turai, Tarayyar Rasha, Amurka, Kanada da Latin Amurka.
  • Haily — Jami'ar Fitar da Kaya ta Tsakiyar Asiya, Koriya ta Kudu da Ostiraliya. Haily ƙwararriya ce a fannin kwastam da buƙatun takaddun shaida na jamhuriyoyin Tsakiyar Asiya (Kazakhstan, Uzbekistan, Mongolia), Koriya ta Kudu (Incheon, Busan, Ulsan) da Ostiraliya (Brisbane, Melbourne, Fremantle). Tana kula da takardun kuɗi na kasuwanci, jerin kayan tattarawa, takaddun shaida na asali, rahotannin gwaji da takaddun shaida na ISO 9001:2015 ga kamfanonin haƙar ma'adinai na Ostiraliya.
  • Mista Zhou — Daraktan Yankin Gabas ta Tsakiya, Yammacin Asiya, Afirka da Kudu maso Gabashin Asiya. Mista Zhou yana da fiye da shekaru 15 na gogewa a fannin samar da kayan aiki masu nauyi kuma yana jin harsuna da yawa (Turanci, Mandarin da Larabci na Levantine). Yana jagorantar hulɗar CQC da kamfanonin hakar ma'adinai, hukumomin samar da ababen more rayuwa na gwamnati da dillalan kayan aiki a faɗin Saudiyya (NEOM da ayyukan hakar ma'adinai na phosphate), Hadaddiyar Daular Larabawa, Jordan, Turkiyya, Najeriya, Ghana, Jamhuriyar Demokradiyyar Kongo, Zambia, Kenya, Indonesia, Thailand da Philippines.

Cibiyar samar da kayayyaki ta CQC Track ta duniya tana ba da damar jigilar kayayyaki cikin sauri zuwa Arewacin Amurka, Turai, Afirka da Kudu maso Gabashin Asiya ta hanyar abokan hulɗa masu aminci. Kamfanin yana neman dillalai, masu rarrabawa da masu samar da kayan aikin gini don faɗaɗa isa ga duniya. Ana samar da kayayyaki zuwa ko'ina cikin duniya, ciki har da Turai, Amurka, Ostiraliya, Amurka, Jamus, Zimbabwe da Hadaddiyar Daular Larabawa.

5. Rufe Kasuwa ta Duniya - Ayyukan Haƙar Ma'adinai da Gine-gine a Duk Duniya

A halin yanzu ana jigilar kayayyakin Hitachi 9245616, 9145690 da 71401536 na CQC zuwa manyan kasuwannin hakar ma'adinai da gine-gine a duk duniya:

  • Turai — Jamus, Poland, Finland, Sweden, Norway, Netherlands, Belgium, Faransa, Spain, Italiya, Girka, da Birtaniya.
  • Yammacin Asiya da Gabas ta Tsakiya — Saudiyya (aikin NEOM, hakar phosphate), Hadaddiyar Daular Larabawa (kayayyakin more rayuwa na Dubai da Abu Dhabi), Qatar, Jordan (ma'adinan potassium da phosphate), Turkiyya (ma'adinan haƙar ma'adinai da ayyukan samar da wutar lantarki), Kuwait (aikin filin mai).
  • Asiya ta Tsakiya - Kazakhstan (yankunan Karaganda da Pavlodar), Uzbekistan (ma'adinan zinare da jan ƙarfe), Mongolia (ma'adinan zinare na jan ƙarfe na Oyu Tolgoi), Tajikistan ta hanyar hanyar jirgin ƙasa ta Dostyk-Alashankou.
  • Kudancin Amurka — Chile (ma'adinan jan ƙarfe na Atacama), Peru (ma'adinan jan ƙarfe da zinc), Brazil (ma'adinan ƙarfe da zinariya—Carajás da Minas Gerais), Argentina, Colombia, Bolivia.
  • Rasha - Ma'adinan lu'u-lu'u da kwal na Siberia (Yakutia, Kemerovo), hakar ma'adinai na yankin Urals da tashoshin jiragen ruwa na Gabas ta Tsakiya (Vladivostok, Vostochny), an rarraba su a cikin ƙasa ta hanyar Jirgin Ƙasa na Trans-Siberian.
  • Koriya ta Kudu - Seoul, Incheon, Busan, dillalan kayan aiki na Ulsan, sake gina shaguna da kuma asusun jiragen ruwa kai tsaye.
  • Arewacin Amurka — Amurka da Kanada, suna samar da masu rarrabawa bayan kasuwa, cibiyoyin sake gina kayan aiki da manyan 'yan kwangilar kayayyakin more rayuwa.
  • Ostiraliya — Yammacin Ostiraliya (ma'adinan ƙarfe na Pilbara), Queensland (ma'adinan kwal da ayyukan jan ƙarfe na Bowen Basin), New South Wales, Victoria (kayayyakin more rayuwa da gini).
  • Afirka — Afirka ta Kudu (Bushveld Igneous Complex platinum, zinariya, manganese da chrome ma'adanai), Zambia (yankin Copperbelt), Jamhuriyar Dimokuradiyyar Kongo (bel ɗin jan ƙarfe da cobalt na Katanga), Ghana (bel ɗin zinare na Ashanti), Najeriya, Kenya, Tanzania, Angola.

6. Kammalawa — Zaɓi CQC TRACK don Hitachi 9245616 / 9145690 / 71401536 Gaban Idler Assemblies

Ga manajojin jiragen ruwa, ƙungiyoyin siyan ma'adinai, dillalan kayan aiki da 'yan kwangilar kayayyakin more rayuwa waɗanda ke buƙatar tushen ingantaccen tushen Hitachi EX300-5, ZX330 da ZX350 na layin dogo masu aiki da suka dace da lambobin sassan 9245616, 9145690 da 71401536 (da kuma SI829 Idler Group LB 285 AB18), CQC TRACK (cqctrack, Heli Machinery Manufacturing Co., Ltd.) yana ba da cikakkiyar mafita ta masana'antu mai haɗawa a tsaye wanda ke da goyon bayan sama da shekaru 20 na ƙwarewar ƙwararru a ƙarƙashin motar.

Haɗin CQC TRACK:

  • Kayayyakin masana'antu da aka haɗa a tsaye - masana'antar yin siminti, masana'antar yin ƙera, taron injinan CNC, masana'antar haɗa kayan aiki ta ƙarshe, da kuma wurin sarrafa zafi.
  • Ƙwarewar kera kayayyaki na OEM da ODM — suna tallafawa Hitachi EX300-5, EX280-5, EX330-5, EX350-5, EX370-5, ZX330LC, ZX330, ZX350, ZX350LC‑3/5, ZX380LC‑5, ZX270C‑LC, ZX270LC‑3, ZX290LC‑5, ZX370 da samfuran dandamali na giciye na John Deere (270C‑LC, 330L, 330LC, 330C‑LC, 350D‑LC, 270D‑LC, 350G‑LC, 290G‑LC, 380G‑LC, 370, 370C).
  • Takaddun shaida na inganci na duniya - ISO 9001: 2015, tare da cikakken bin diddigin kayan da aka samo da kuma hanyoyin sarrafa inganci da aka rubuta.
  • Aikin haƙar ƙarfe na matakin haƙar ma'adinai — jikin ƙarfe 50Mn/45Mn/40Cr da aka ƙera daidai ko aka ƙera, saman taurare/flange mai tauri (HRC52-58), zurfin akwati na 4-10 mm, tsarin hatimin Duo-Cone/matakai da yawa.
  • An tabbatar da ingancin aikin filin — dubban sa'o'i na tsawon rai a yanayin hakar ma'adinai a faɗin Chile, Ostiraliya, Afirka ta Kudu, Rasha, Kanada, Saudiyya da Indonesia, tare da tsawaita tsawon rai har zuwa 30% idan aka kwatanta da abubuwan da aka samar a kasuwa.
  • Ƙungiyar kasuwanci ta ƙasa da ƙasa da aka keɓe — Jack, Haily da Mr. Zhou don tallace-tallace na duniya, dabaru da tallafin fasaha.
  • Jigilar kaya a duk duniya - Fitar da kaya zuwa Turai, Yammacin Asiya, Tsakiyar Asiya, Kudancin Amurka, Rasha, Koriya ta Kudu, Arewacin Amurka, Ostiraliya da Afirka, wanda ya shafi dukkan manyan kasuwannin hakar ma'adinai da gine-gine.

Tuntuɓi CQC TRACK kai tsaye don:

  • Samar da Hitachi 9245616, 9145690 da 71401536 Track Front Idler Assemblies (SI829 Idler Group) kai tsaye ga EX300-5, ZX330, ZX350 da aikace-aikacen dandamali daban-daban.
  • ƙera jiragen ruwa na OEM da ODM a ƙarƙashin motoci gauraye (Hitachi, Caterpillar, Komatsu, Volvo, Doosan, Hyundai, SANY da sauran manyan kamfanoni).
  • Tallafin fasaha, nunin lamba da jagorar shigarwa - gami da nunin lamba 9145690 (HT656) zuwa takamaiman lambobin serial na na'ura.
  • Manufofin jigilar kaya na duniya waɗanda aka tsara su don dacewa da wurin ma'adinan ku ko wurin aikin ku.

CQC TRACK — Injiniyan Haƙar Ma'adinai - Inganci ga kowane Haɗakar Hitachi Front Idler.


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