CATERPILLAR 1028153 7Y1805 1358903 E350 Track Front Idler Assy ko Guide Track Rukunin Taya / Nauyin da aka bibiyi EXC Chassis Components Tushen Masana'anta da Masana'anta / CQC TRACK
CATERPILLAR 1028153 7Y1805 1358903 E350 Track Front Idler Assembly /Ƙungiyar Tayalan Jagorar Waƙa
Maƙerin Masana'anta da Masana'anta Masu Nauyi Masu Bin Diddigin EXC Chassis Components
Haɗin Tayoyin Gaba na Inganci na OEM / Jagora
Mai ƙera Tushe:WAƘAR CQC
1. Bayani Kan Fasaha: Ingantaccen Injiniyanci ga Masu Haƙa Katako na Jerin Caterpillar 350
Jerin Caterpillar 350—ciki har da E350, 350L, da sauran nau'ikan da suka shafi hakan—suna wakiltar ginshiƙin injiniyan manyan injina na Amurka a ɓangaren haƙa rami mai nauyin tan 50-55. Waɗannan injunan masu ƙarfi ana amfani da su a duk duniya a ayyukan haƙa rami, ayyukan gine-gine masu nauyi, aikace-aikacen haƙar ma'adinai, da haɓaka ababen more rayuwa a Kudancin Amurka, Afirka, Rasha, Ostiraliya, Koriya, da sauransu. Jerin Caterpillar 350 ya shahara saboda dorewarsa, iya aiki, da kuma iya jure wa yanayi mai wahala na aiki.
Taron 'Yan Wasa na Gaban Wasa (Track Front Idler Assembly)Ƙungiyar Tayalan Jagorar Waƙa) , wanda aka gano ta hanyar lambobin sassan Caterpillar OEM 1028153, 7Y1805, da 1358903, wani ɓangare ne mai mahimmanci na ƙarƙashin abin hawa wanda ke aiki a matsayin jagora na gaba da tsarin sarrafa tashin hankali na sarkar hanya ta mai haƙa rami. Wannan ɓangaren yana aiki tare da sprocket na baya don kula da daidaiton hanya, ɗaukar nauyin tasiri, da kuma tallafawa wani muhimmin ɓangare na nauyin aikin injin.
Wannan takarda ta ba da cikakkun bayanai na fasaha don Caterpillar 1028153/7Y1805/1358903 Track Front Idler Assembly, wanda ya dace da samfuran E350, 350L, da samfuran Caterpillar masu hakar ma'adinai masu alaƙa. A matsayinta na ƙwararren masana'anta da masana'anta na EXC chassis, CQC TRACK (HELI) tana ba da kayan aikin OEM masu inganci waɗanda aka ƙera don cika ko wuce ƙayyadaddun kayan aiki na asali don haƙar ma'adinai, haƙa ma'adinai, da aikace-aikacen gini masu nauyi a duk duniya.
2. Ma'anar Aiki: Muhimmin Matsayin Mai Rashin Nauyi na Gaba
2.1 Babban Ayyuka
Tsarin Track Front Idler yana aiki da ayyuka guda huɗu masu alaƙa waɗanda ke da mahimmanci ga aikin injin haƙa rami da tsawon rai na ƙarƙashin abin hawa:
| aiki | Bayani | Tasirin Aiki |
|---|---|---|
| Jagorar Bin-sawu & Sarrafa Alƙawari | Yana aiki a matsayin jagora mafi ci gaba ga sarkar hanya, yana tabbatar da daidaito mai kyau da kuma alkiblar tafiya mai layi | Yana hana bin diddigin abubuwa; yana tabbatar da kwanciyar hankali a layi madaidaiciya yayin tafiya a wurare daban-daban |
| Gudanar da Tashin Hankali | An ɗora shi a kan karusar da aka haɗa da tsarin tada hankali a kan hanya, wanda ke ba da damar daidaita sagwar hanya daidai | Yana inganta hulɗa tsakanin hanya zuwa ƙasa; yana hana lalacewa da yawa; yana ba da damar cire hanyar don gyarawa |
| Rarraba Loads & Shakar Tasiri | Yana tallafawa wani ɓangare na nauyin injin kuma yana ɗaukar nauyin farko na tasirin daga cikas, duwatsu, da ƙasa mara daidaituwa | Yana kare tuƙi na ƙarshe da firam ɗin hanya daga lalacewa da girgiza ta haifar; yana tsawaita rayuwar ƙarƙashin abin hawa |
| Saƙon Haɗin Hanya | Yana samar da saman lanƙwasa wanda hanyoyin haɗin hanya ke juyawa, yana tabbatar da sassaucin magana da rage juriyar gogayya | Yana rage asarar wutar lantarki; yana tsawaita tsawon rayuwar sarkar hanya; yana inganta ingancin mai |
2.2 Gano Sassan
| Naɗi | Cikakkun bayanai |
|---|---|
| Lambobin Sashen OEM | 1028153, 7Y1805, 1358903 |
| Nau'in Kayan Aiki | Haɗa Tayoyin Gaba / Jagora |
| Samfuran da suka dace | Caterpillar E350, 350, 350L, 3508, da sauran injinan haƙa rami na Jerin 350 masu alaƙa |
| Ajin Inji | Injin haƙa mai nauyi mai nauyin tan 50–55 |
| Matsayi ga kowace Na'ura | 2 (ɗaya a kowane gefen hanya) |
| Madadin Nassoshi | 6055861, 4304193, 4737850 (wanda ke da alaƙa da nau'ikan LD350/E6015) |
3. Cikakken Bayani Game da Tsarin Sashe da Bayanan Fasaha
3.1 Injiniyan Tayar Idler (Rim)
Tayar Idler ita ce abin da ake iya gani wanda ke haɗuwa kai tsaye da sarkar hanya. Injiniyancinta yana ƙayyade tsawon lokacin lalacewa da amincin aiki a cikin aikace-aikacen da ke buƙatar aiki.
| Nau'in Ƙayyadewa | Cikakkun bayanai |
|---|---|
| Kayan Aiki | ƙarfe mai inganci na boron ko ƙarfe mai ƙarfe (50Mn, 55Mn2, 35MnB) |
| Tsarin Masana'antu | Rufe-dimu forging tare da CNC gama ƙera |
| Diamita na waje | An ƙera shi don daidaita filin wasan Caterpillar 350 Series |
| Tsarin Flange | Flanges masu haɗaka guda biyu a gefuna na waje don riƙe sarkar hanya mai kyau |
| Tsawon Flange | An ƙera shi don hana karkatar da bin diddigi yayin aikin gangara a gefe |
| Taurin Surface na Gudun | Taurarewar da aka yi amfani da ita; HRC 52–58 |
| Zurfin Lakabi Mai Tauri | 8-12 mm (ƙarfafawa mai zurfi don tsawaita lokacin lalacewa) |
| Babban Titin | An tsara shi daidai don dacewa da tubalan jagorar sarkar hanya don ƙarin kwanciyar hankali a gefe |
3.2 Bayanan Shaft (Spindle) na Idler
Shaft ɗin idler yana aiki a matsayin babban axle mai ɗaukar nauyi, yana aika duk kayan aiki daga ƙafafun idler zuwa maƙallan tallafi da babban firam.
| Nau'in Ƙayyadewa | Cikakkun bayanai |
|---|---|
| Kayan Aiki | Karfe mai ƙarfi mai ƙarfi (41CrMo4 ko makamancin haka) |
| Maganin Zafi | An kashe kuma an daidaita shi (Q&T) don tauri na tsakiya; tauri na tsakiya 280–350 HB (29–38 HRC) |
| Ƙarshen Fuskar | Daidaitaccen ƙasa don mafi kyawun hulɗar hatimi |
| Juriyar Gajiya | An ƙera shi don tsawaita rayuwar sabis a ƙarƙashin nauyin da aka ƙima |
| Ƙarfin Lanƙwasawa | An ƙera shi don jure wa mummunan tasirin sakamako ba tare da nakasa ta dindindin ba |
3.3 Tsarin Tsarin Bearing
Tsarin ɗaukar kaya shine zuciyar haɗuwar marasa aiki, yana ƙayyade santsi na juyawa da tsawon lokacin sabis.
| Nau'in Ƙayyadewa | Cikakkun bayanai |
|---|---|
| Nau'in ɗabi'a | Bearings masu girman diamita ko kuma bushings na mujallu |
| Ƙarfin Lodawa | An ƙera shi don haɗakar nauyin radial (nauyin injin) da nauyin axial (ƙarfin gefe yayin juyawa) |
| Ba daidai ba wurin zama | Tsarin daidaitawa kai tsaye yana rama ƙananan kuskuren daidaitawar shaft-zuwa-bracket |
| Man shafawa | An riga an cika shi da man EP mai ƙarfi mai lithium-complex; an rufe shi tsawon rai |
| Rayuwa Mai Ɗauke da Ita | An tsara shi don sa'o'in aiki 5,000–8,000 a ƙarƙashin yanayi na yau da kullun |
3.4 Injiniyan Tsarin Hatimi
Tsarin rufewa yana da matuƙar muhimmanci ga rayuwar aiki a wuraren haƙar ma'adinai da gine-gine inda ƙura, laka, da ƙwayoyin cuta masu lalata suke yawaita.
| Nau'in Ƙayyadewa | Cikakkun bayanai |
|---|---|
| Nau'in Hatimi | Tsarin shinge mai yawa: hatimin fuska na ƙarfe mai iyo (nau'in Duo-Cone) + hatimin labyrinth pre-hatimi |
| Babban Kayan Hatimi | Hatimin fuska na ƙarfe mai inganci tare da saman hatimin da aka yi daidai da injin |
| Warewar Gurɓata | Hatimin labyrinth yana hana shigar yashi, laka, da ƙananan ƙwayoyin cuta |
| Rike Man Shafawa | Tsarin da ba ya zubar ruwa yana kula da man shafawa mai ɗauke da kaya a tsawon lokacin sabis |
| Rayuwar Sabis | An rufe tsawon rai a ƙarƙashin yanayin aiki na yau da kullun |
3.5 Tsarin Tashin Hankali na Waƙoƙi
Haɗin idler ya haɗa da hanyar sadarwa mai inganci don haɗawa da tsarin tazara tsakanin hanyoyin.
| Nau'in Ƙayyadewa | Cikakkun bayanai |
|---|---|
| Nau'in Fuskar Sadarwa | Shugaban da aka zana ko kuma ma'ajiyar da aka ƙirƙira don tsarin daidaitawa |
| Haɗi | Haɗin kai tsaye zuwa silinda mai taurin kai (mai ko sukurori) |
| Tsarin Daidaitawa | An ƙera shi don daidaita tsawon sarkar hanya a tsawon rayuwar sabis |
| Hanyar Tashin Hankali | Silinda mai shafawa ta hydraulic (wanda za'a iya daidaita shi ta hanyar bindigar mai ta yau da kullun) |
4. Jerin Caterpillar 350 - Bayanin Tsarin Na'ura
4.1 Tsarin Samfuri Mai Dacewa
Tsarin 1028153/7Y1805/1358903 Front Idler Assembly ya dace da waɗannan samfuran Caterpillar:
| Samfuri | Bayani |
|---|---|
| Caterpillar E350 | Injin haƙa na'ura mai aiki da ruwa na Standard 350 Series |
| Caterpillar 350 | Tsarin samfurin tushe |
| Caterpillar 350L | Bambancin dogon abin hawa don inganta kwanciyar hankali |
| Caterpillar 3508 | Bambance-bambancen da ke da takamaiman tsarin injin |
| Samfura Masu Alaƙa | E365, E375, E385, E450 (wasu bambance-bambancen suna da kayan haɗin ƙarƙashin motar da suka dace) |
4.2 Bayanin Nau'in Inji
| Sigogi | Matsakaicin Bayani |
|---|---|
| Nauyin Aiki | Tan metric 50–55 (110,000–121,000 lbs) |
| Ƙarfin Inji | Kimanin 250–300 kW (335–400 HP) |
| Faɗin Takalmin Waƙa | Zaɓuɓɓukan 600–800 mm |
| Filin Sarkar Waƙa | Takaddun bayanai na Tsarin Caterpillar 350 na yau da kullun |
4.3 Muhalli na Aikace-aikace
An gina Caterpillar 350 Series ne don:
- Ayyukan Ma'adanai: Haƙa duwatsu, samar da su da farko, ɗaukar benci
- Gine-gine Mai Girma: Manyan ayyukan motsa ƙasa, ayyukan ababen more rayuwa
- Tallafin Ma'adinai: Cire kaya masu yawa, sarrafa kayan aiki
- Rushewa: Rushewar gini da gine-gine tare da haɗe-haɗe na musamman
- Gudanar da Kayayyaki: Gudanar da tarin kaya, ayyukan tashar jiragen ruwa
5. Mai Kera Tushen: CQC TRACK (HELI) – Masana'antar Tushen Kayan Chassis Mai Nauyi Mai Bin Diddigi
5.1 Bayanin Masana'anta
CQC TRACK (wanda ke aiki a ƙarƙashin haɗin gwiwar HELI Group) ƙwararren mai kera kuma mai samar da kayan aikin chassis masu nauyi, wanda ke zaune a Quanzhou, China - cibiyar duniya don kayan aikin gini. Kamfanin yana kula da cikakken haɗin kai tsaye a cikin tsarin masana'antu, tun daga zaɓin kayan aiki har zuwa haɗuwa ta ƙarshe da gwajin inganci.
Ƙarfin Masana'antu na Musamman don Abubuwan Aiki Masu Nauyi:
| Ƙarfi | Bayani |
|---|---|
| Ƙirƙirar Rufe-Die | Matse-matse masu ƙarfi don ingantaccen kwararar hatsi da yawan kayan aiki |
| Maganin Zafi | Tanderun da ke sarrafa kwamfuta da kuma murhun carburising tare da daidaitaccen bayanin zafin jiki |
| Taurare Mai Zurfi | Tsarin aiki na musamman wanda ke kaiwa zurfin akwati na 8-12 mm don tsawaita rayuwar lalacewa |
| Daidaitaccen Injin | Cibiyoyin juyawa na CNC masu girma da cibiyoyin injina masu girman girma tare da daidaiton matakin micron |
| Haɗa Hatimi | Yanayin haɗa ɗaki mai tsafta don hatimin fuska mai iyo da tsarin ɗaukar kaya |
| Gwajin Inganci | Dakin gwaje-gwaje na NDT na cikin gida tare da ƙarfin gwajin MPI, UT, da ƙarfin gwaji mai ƙarfi |
5.2 Yarjejeniyoyi Kan Tabbatar da Inganci
| Ma'aunin Kula da Inganci | Tsarin Aiwatarwa | Hanyar Tabbatarwa |
|---|---|---|
| Takaddun Shaidar Kayan Aiki | Cikakken bin diddigin bayanai tare da nazarin abubuwan da ke cikin sinadarai | Rahoton Gwajin Masana'antu (MTRs); nazarin siffofi |
| Gwaji Mara Lalacewa | Binciken Magnetic Barbashi (MPI) akan abubuwan da aka ƙirƙira | Gano tsagewa a wurare masu mahimmanci na damuwa |
| Tabbatar da Girma | Duba Injin Auna Daidaito (CMM) | Tabbatar da daidaiton haƙuri akan mujallu masu ɗaukar kaya da gidajen hatimi |
| Gwajin Tauri | Tabbatar da Rockwell (HRC) akan duk saman da aka yi wa zafi | Ma'aunin zurfin saman da akwati |
| Gwajin Ingancin Hatimi | Tabbatar da matsin lamba na tarukan hatimin iyo | Gwajin zubewa kafin jigilar kaya |
| Yarda da Ka'idoji | ISO 9001: Tsarin masana'antu na 2015 wanda aka amince da shi | Tabbatar da binciken kuɗi na ɓangare na uku |
5.3 Injiniyan Ƙarfe don Aikace-aikacen Aiki Mai Kyau
CQC TRACK tana amfani da injiniyan ƙarfe mai zurfi don cimma daidaito mafi kyau na tauri, tauri, da juriya ga gajiya da ake buƙata ga masu aikin haƙa rami na Caterpillar 350 Series:
| Darasin Alloy | Aikace-aikace | Maɓallan Kadarorin |
|---|---|---|
| 50Mn/55Mn2 Manganese Karfe | Masu aikin banza masu nauyi | Kyakkyawan tauri; kyakkyawan juriya ga lalacewa; ƙarfin tauri mai zurfi |
| 35MnB Boron Karfe | Ingantaccen aikace-aikacen ƙarfi | Inganta ƙarfin taurarewa; ƙarfafa ƙarfin gajiya |
| 41CrMo4 Chromium-Molybdenum | Aikace-aikace masu matuƙar aiki | Ƙarfin tauri; juriyar gajiya ta musamman |
Injiniyan Kula da Zafi Mai Haɗaka Biyu:
- Kashewa da Juyawa (Q&T): Duk jikin da aka ƙera an ƙarfafa shi, an kashe shi, sannan aka rage masa zafi. Taurin zuciyar: 280–350 HB (29–38 HRC) — yana samar da mafi kyawun tauri don shaƙar tasirin.
- Taurarewar Saman Induction: Bayan kammala aikin, saman lalacewa mai mahimmanci yana fuskantar taurarewar induction na gida. Taurarewar saman: HRC 52–58 tare da zurfin akwati 8–12 mm — yana ba da juriya ta musamman yayin da yake riƙe da tauri na tsakiya.
- Tabbatar da Bayanin Tauri: Microhardness traverses yana tabbatar da sauyawar sarrafawa daga saman tauri zuwa tsakiyar tauri, yana hana splashing ko rabuwar case-core a ƙarƙashin nauyin tasiri.
6. Abubuwan da ke ƙarƙashin motar Caterpillar 350 da aka haɗa
Don cikakken gyaran ƙarƙashin motar - wanda yake da mahimmanci ga ayyukan da lokacin hutu ke shafar yawan aiki kai tsaye - ya kamata a kimanta na'urar tsayawa ta gaba tare da kayan haɗin gwiwa. CQC TRACK tana ƙera cikakken fayil ɗin sassan chassis don injin haƙa Caterpillar 350 Series.
| Bangaren | Bayani na OEM | aiki | Bayanin Haɗaka |
|---|---|---|---|
| Tuƙi Mai Rarraba | Daban-daban | Hulɗar tuƙi ta ƙarshe; ta dace da filin sarkar hanya | Sauya da sarkar hanya kamar tsarin da aka daidaita |
| Taro na Sarkar Waƙa | Caterpillar-spec | Sarkar hanya mai rufewa da mai mai (SLT) tare da bushings masu tauri | Yana da mahimmanci don daidaita daidaiton siginar ... |
| Takalma na Waƙa | Faɗi daban-daban | Sau uku grouser (dutse) don quarry; guda grouser don aikace-aikacen gabaɗaya | Daidaita da yanayin aikace-aikace |
| Bibiyar Masu Taɓawa a Ƙasa | Daban-daban | Nauyin injin tallafi a kan ƙananan igiya; yawanci 7-8 a kowane gefe | Dole ne a maye gurbinsu a cikin saiti don rarraba lalacewa daidai gwargwado |
| Masu Taya Motoci (Sama) | 8E-4623 | Tallafa wa layin dawowa na sama; 2 a kowane gefe | Sarkar hanya mai jagora a saman firam ɗin hanya |
| Mai Daidaita Waƙa & Maɓuɓɓugar Ruwa | An danganta shi da rashin aiki | Tashin hankali na hydraulic da kuma shaƙar tasirin | Haɗi kai tsaye tare da 1028153/7Y1805/1358903 idler |
6.1 Ka'idar Daidaita Sarkar Idler da Track
Ga masu haƙa rami na Caterpillar 350 Series, dole ne a tantance mai haƙa rami na gaba da kuma sarkar hanya a matsayin tsarin da ya dace. Yin amfani da sabon mai haƙa rami tare da sarkar da ta lalace sosai (ko akasin haka) yana haifar da:
- Saurin Lalacewar Tafiya: Tsarin hulɗa mara daidai yana lalata saman aiki na idler
- Lalacewar Bushing: Rashin nasarar da aka samu kafin a fara aiki da sarkar hanya
- Hadarin Rage Bin Diddigi: Haɗakar da ba ta dace ba na ƙara yuwuwar zamewa a gefe
- Rage Rayuwar Sabis: Ragewar kashi 40-60% a cikin jimlar rayuwar ɗaukar kaya a ƙarƙashin jiki
6.2 Alamomin Rashin Tsarin Aiki
Matsalolin da aka saba fuskanta waɗanda ke nuna cewa ana buƙatar maye gurbin haɗawar idler:
| Alamar | Dalili Mai Yiwuwa | Aikin da aka ba da shawarar |
|---|---|---|
| Tayar Idler da aka Sata | Satar da ta dace ko kuma rashin daidaiton sarkar hanya | Auna lalacewa; maye gurbin idan raguwar diamita ta wuce ƙayyadadden ƙayyadaddun bayanai |
| Hayaniyar niƙa | Lalacewar bearings ko gazawar hatimi | Duba tsarin bearing; maye gurbin haɗuwa |
| Ɓoyewar Mai | Rashin hatimi | Sauyawa nan take don hana gurɓatar ɗabi'a |
| Waƙar Saƙo | Tsarin daidaitawa da ya gaza | Duba tsarin damuwa; tabbatar da hanyar haɗin idler |
| Fashewa ko Bent Idler | Lalacewar tasiri ko nauyin da ya wuce kima | Sauya nan take don hana mummunan gazawa |
7. Aikace-aikacen Kasuwa na Duniya & Daidaita Yankuna
Ana amfani da Caterpillar 350 Series a manyan gine-gine da ayyukan hakar ma'adinai a duk faɗin duniya. An ƙera sassan CQC TRACK da takamaiman gyare-gyare na yanki don biyan buƙatun aiki na gida da fifikon siye.
7.1 Kudancin Amurka
| Sigogi | Daidaitawa |
|---|---|
| Muhalli na Aiki | Ayyukan Andean masu tsayi, yankunan ma'adinan ƙarfe, yankunan bakin teku masu zafi |
| Daidaitawar Sassan | Ingantaccen rufin hana tsatsa; tsarin hatimi mai nauyi don cire ƙananan ƙwayoyin cuta |
| Zaɓin Siyayya | Samun kayan aiki kai tsaye daga masana'anta; cikakkun kayan aikin ƙarƙashin motar; Takardun fasaha na Sifaniyanci/Portuguese |
7.2 Afirka
| Sigogi | Daidaitawa |
|---|---|
| Muhalli na Aiki | Matsanancin gogewar yashi/granite, yanayin zafi mai yawa, wurare masu nisa |
| Daidaitawar Sassan | Tsarin mai mai zafi mai yawa; Hatimin Viton; tsawaita lokacin aiki |
| Zaɓin Siyayya | Umarnin da aka yi amfani da su wajen haƙar ma'adinai/ma'adinai; jigilar kaya cikin kwantena; Takardun Turanci/Faransa |
7.3 Rasha da CIS
| Sigogi | Daidaitawa |
|---|---|
| Muhalli na Aiki | Yanayin zafi ƙasa da sifili (-40°C), sanyin perma, ƙasa mai sanyi |
| Daidaitawar Sassan | Man shafawa mai ƙarancin zafin jiki; ƙarfe mai ƙarfi da ƙarancin zafin jiki; ƙirar hana karyewar karyewa |
| Zaɓin Siyayya | Farashin kai tsaye daga masana'anta; cikakken takardar shaida; ƙayyadaddun bayanai na yaren Rashanci |
7.4 Ostiraliya
| Sigogi | Daidaitawa |
|---|---|
| Muhalli na Aiki | Ayyukan hakar ma'adinai, hakar ma'adinai, yawan gogewa, wurare masu nisa |
| Daidaitawar Sassan | Tsarin hatimi mai nauyi; ƙirar tsawon lokacin sawa; bin ƙa'idodin Ostiraliya |
| Zaɓin Siyayya | Cikakken kayan aikin ƙarƙashin jirgin ruwa; isar da wurin hakar ma'adinai; tallafin fasaha |
7.5 Koriya da Arewa maso Gabashin Asiya
| Sigogi | Daidaitawa |
|---|---|
| Muhalli na Aiki | Ayyukan haƙar ma'adinai, gine-ginen birane, aikace-aikacen wuraren haƙa ma'adinai |
| Daidaitawar Sassan | Juriyar girman daidaici; kammala saman inganci; takardar shaidar KCS |
| Zaɓin Siyayya | Ƙarami zuwa matsakaici; jigilar kaya cikin sauri; Takardun Koriya/Sinanci |
7.6 Mafi kyawun Ayyuka a Masana'antu
| Aiki | fa'ida |
|---|---|
| Samar da Kayayyakin Kai Tsaye ga Masana'antu | Mafi ƙarancin farashin na'urar; tallafin fasaha kai tsaye; farashin girma |
| Cikakken Kayan Jirgin Ƙasa | Abubuwan da suka dace da lalacewa; tsawon rai na aiki |
| Tsarin Kulawa da Tsare-tsare | Yana rage katsewar samarwa; kasafin kuɗi da ake iya faɗi |
| Bin diddigin sassan | Rahoton Gwajin Injin; bayanan maganin zafi; bin ka'idojin ISO 9001: 2015 |
8. Tabbatar da Sayayya da Daidaituwa
8.1 Matakan Tabbatarwa Kafin Siyayya
- Tabbatar da Samfurin Inji: Tabbatar da ainihin ƙirar samfurin (E350, 350, 350L, 3508) da lambar serial
- Tabbatar da Lambar Sashi na OEM: Tabbatar da lambar sashin idler akan takaddun injin:
- 1028153 (babban taron masu aiki)
- 7Y1805 (madadin bayanin)
- 1358903 (ƙarin bayani)
- Tsarin Ƙarƙashin Mota: Tabbatar da adadin na'urorin juyawa na ƙasa a kowane gefe da faɗin takalmin da aka yi amfani da shi
- Kimanta Yanayin Sarkar Waƙa: Tabbatar da lalacewar sarkar waƙa don tabbatar da dacewa da ta dace
- Yarjejeniyar Tsarin Tensioning: Tabbatar da daidaiton silinda mai daidaita waƙa tare da hanyar sadarwa ta idler
8.2 Tashoshin Samun Bayanai
| Tashar | Mafi Kyau Ga | Fa'idodi |
|---|---|---|
| Kai tsaye daga Masana'anta (CQC TRACK) | Kamfanonin hakar ma'adinai/ma'adinai, masu jiragen ruwa, masu rarrabawa | Mafi ƙarancin farashin na'urar; tallafin fasaha kai tsaye; farashin girma; cikakken bin diddigin bayanai |
| Cibiyar Rarrabawa Mai Izini | Sayen na'ura ɗaya; maye gurbin filin gaggawa | Kayayyakin gida; aika da sauri |
9. Shawarwari kan Kulawa & Rigakafin Kasawa
9.1 Yarjejeniyar Dubawa ta Kullum
| Wurin Dubawa | Mita | Manufofi | Aiki |
|---|---|---|---|
| Tufafin Tafiya na Idler | mako-mako | Rage diamita; tsarin lalacewa mara daidaito | Auna lalacewa; tsara lokacin maye gurbin |
| Yanayin Flange | mako-mako | Lalacewar flange; nakasa; fashewa | Duba don rage haɗarin bin diddigin |
| Ingancin Hatimi | Kowace rana | Zubar da mai; gurɓataccen abu da ake iya gani | Sauya hatimin nan take idan an sami matsala |
| Yanayin Ɗabi'a | Kowane wata | Juyawa mai tsauri; hayaniya; wasa mai yawa | Sauya bearing; duba shaft |
| Tashin Hankali a Waƙa | Kowace rana | Tashin hankali ya ƙare daga ƙayyadaddun bayanai | Daidaita ga ƙayyadaddun bayanai na CAT |
9.2 Yanayin Rashin Nasara Na Kullum
| Yanayin Rashin Nasara | Babban Dalili | Rigakafi |
|---|---|---|
| Tufafin Flange da Aka Yi Kafin A Yanke | Babban aikin gangara a gefen hanya; ba daidai ba a ƙarƙashin abin hawa | Rage gangara ta gefe; tabbatar da daidaito |
| Kamawar Ɗabi'a | Lalacewar hatimi wanda ke haifar da gurɓatawa | Duba hatimi akai-akai; maye gurbinsa akan lokaci |
| Fashewar Rimin Idler | Matsanancin nauyi; ƙarancin masana'antu | Tushe daga masana'anta mai suna |
| Tufafin Tafiya Mara Daidai | ƙarƙashin motar da ba ta dace ba; sarkar hanya da ta lalace | Tabbatar da daidaito; maye gurbin a matsayin saitin da aka daidaita |
9.3 Shawarwari Kan Sauya Magani
| Yanayi | Shawarwari | Dalili |
|---|---|---|
| Rashin Nakasa Guda Ɗaya | Sauya mutum ɗaya idan sarkar waƙa ta nuna ƙarancin lalacewa | Mai sauƙin amfani; ƙarancin lokacin hutu |
| Satar Sarka da Idler | Sauya idler da kuma bin diddigin sarkar kamar yadda aka daidaita | Yana hana rashin daidaiton filin wasa; yana ƙara tsawon rayuwar aiki |
| Cikakken Gyaran Jirgin Ƙasa | Sauya duk abubuwan da aka gyara (sprockets, idlers, rollers, chains) a lokaci guda | Matsakaicin tsawon sabis; mafi kyawun aiki |
10. Jadawalin Takaitaccen Bayani Kan Fasaha
| Sigogi | Ƙayyadewa |
|---|---|
| Lambobin Sashen OEM | 1028153, 7Y1805, 1358903 |
| Madadin Nassoshi | 6055861, 4304193, 4737850 |
| Samfuran da suka dace | Caterpillar E350, 350, 350L, 3508 |
| Nau'in Kayan Aiki | Haɗa Tayoyin Gaba / Jagora |
| Kayan Aiki | Karfe mai ƙarfe 50Mn / 55Mn2 / 35MnB da aka ƙera |
| Taurin saman | HRC 52–58 (ƙarfafawa) |
| Zurfin Shari'a | 8–12 mm |
| Nau'in ɗabi'a | Bearings masu taurare ko kuma bushings na mujallu |
| Nau'in Hatimi | Hatimin fuska na ƙarfe mai iyo + hatimin labyrinth pre-hatimi |
| Man shafawa | Man shafawa na EP mai ɗauke da lithium mai rikitarwa |
| Rayuwar Sabis | Sa'o'in aiki 5,000–8,000 (yanayi na yau da kullun) |
| Zafin Aiki | -40°C zuwa +85°C (-40°F zuwa +185°F) |
| Takardar shaida | ISO 9001: 2015 |
11. Kammalawa
Injinan haƙa na Caterpillar 350 Series—ciki har da samfuran E350, 350, da 350L—suna wakiltar ma'aunin injiniyan manyan injina na Amurka a cikin ajin tan 50-55. Ana amfani da waɗannan injunan a ayyukan haƙa ma'adinai, gine-gine masu nauyi, da tallafin haƙar ma'adinai a duk duniya, inda aminci da dorewa ke shafar yawan aiki da riba kai tsaye.
Ƙungiyar Wutar Lantarki ta Gaban Waƙa (1028153 / 7Y1805 / 1358903) wani muhimmin sashi ne na aiki wanda ke jagorantar sarkar hanya, yana sarrafa tashin hankali na hanya, kuma yana ɗaukar nauyin tasiri yayin da yake tallafawa wani muhimmin ɓangare na nauyin aikin injin. Injiniyan mai aiki—wanda ke ɗauke da ƙera ƙugiya mai rufewa, taurare mai zurfi na induction (zurfin akwati 8-12 mm, HRC 52-58), tsarin rufe shinge masu shinge da yawa, da kuma ginin ƙarfe mai ƙarfi—an inganta shi musamman don yanayin da ake fuskanta a wuraren hakar ma'adinai da aikace-aikacen gini masu nauyi.
CQC TRACK (HELI) yana tsaye a matsayin ƙwararren masana'anta mai kera kayan haɗin chassis na EXC mai aiki da ƙarfi tare da cikakken haɗin kai tsaye, injiniyan ƙarfe mai ci gaba, ƙa'idodin tabbatar da inganci masu tsauri, da kuma cikakkun kayan aikin samar da kayayyaki na duniya. An ƙera kayan aikinmu don cika ko wuce ƙayyadaddun bayanai na Caterpillar OEM, tare da:
- Ƙirƙirar ƙura mai rufewa don ingantaccen tsarin hatsi da juriya ga gajiya
- Maganin zafi mai ƙarfi da ke haɗa harsashi mai ƙarfi da saman lalacewa mai ƙarfi (HRC 52–58)
- Taurare mai zurfi tare da zurfin akwati na 8-12 mm don tsawaita rayuwar lalacewa
- Injin gyara daidai tare da daidaiton haƙuri akan mahimman hanyoyin sadarwa
- Tsarin rufewa mai shinge da yawa don cire gurɓatattun abubuwa a cikin mawuyacin yanayi
- Cikakken bin diddigin kayan aiki tare da Rahoton Gwajin Mill da takaddun shaida
- ISO 9001: Tsarin masana'antu na 2015 wanda aka amince da shi
Waɗannan jarin injiniya suna tabbatar da ingantaccen aiki a duk faɗin yanayin aiki mafi wahala a duniya - tun daga ayyukan hakar ma'adinai na Kudancin Amurka da Ostiraliya zuwa wuraren gini na Afirka da Rasha, da kuma daga ayyukan ababen more rayuwa na Koriya zuwa manyan wuraren gini na Arewacin Amurka da Turai.
Don takamaiman bayanai na fasaha, tambayoyin farashi, ko don yin oda don kayan aikin Caterpillar 350 Series, tuntuɓi sashen tallace-tallace na ƙasashen waje na CQC TRACK tare da lambar serial na injin ku da takamaiman buƙatu.
Marubuci:
Sashen Tallace-tallace na Ƙasa da Ƙasa na CQC – Jack
Maƙerin Masana'anta da Masana'anta Masu Nauyi Masu Bin Diddigin EXC Chassis Components
Kwarewa a fannin Caterpillar, Komatsu, Liebherr, SANY, HITACHI, KOBELCO, da kuma LIUGONG Excavator Solutions
Mai ƙera Takardar Shaida: HELI (CQC TRACK)
*Bayani: Duk lambobin sassa da samfuran injin da aka ambata don ganowa da dacewa ne kawai. CQC TRACK kamfani ne mai zaman kansa na kayan haɗin OEM masu inganci da na baya. Duk alamun kasuwanci (gami da CATERPILLAR, CAT, E350, da samfuran da ke da alaƙa) sun kasance mallakar masu su.*








