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Liebherr 5601879 5601510 9389372 R974B R974C R974 Track Sprocket Wheel Assembly / Professional Manufacturing Mining EXC Crawler Chassis Compoents / Source Manufacturer CQC TRACK

Short Description:

LIEBHERR TRACK SPROCKET ASSEMBLY 
Model R974
Part number 5601879 5601510 9389372
Technique Casting
Surface Hardness HRC50-58Depth10-12mm
Colors Black
Warranty Time 12 months or 2000 m/h, whichever comes first
Certification IS09001-2015
Weight 225KG
FOB Price FOB Xiamen port US$ 25-100/Piece
Delivery Time Within 20 days after contract established
Payment Term T/T,L/C,WESTERN UNION
OEM/ODM Acceptable
Type Tracked Excavator undercarriage parts
Moving Type Tracked Excavator
After-sales Service Provided Video technical support, Online support


Product Detail

Product Tags

LIEBHERR R974B/R974C/R974 Mining Excavator Undercarriage Components

OEM-Quality Track Sprocket Wheel Assembly

Part Numbers: 5601879, 5601510, 9389372

Compatible Models: R974B, R974C, R974 Series

Professional Mining EXC Crawler Chassis Components

Source Manufacturer: CQC TRACK (HELI)


1. Technical Overview: Precision Engineering for Ultra-Class Mining Excavators

The Liebherr R974 series represents the pinnacle of German engineering in the ultra-class hydraulic excavator segment. These machines—specifically the R974B, R974C, and base R974 models—are deployed in the world’s most demanding mining and heavy construction environments, from the iron ore mines of Western Australia and Brazil to the copper operations of Chile, and from the oil sands of Canada to the quarry operations of Europe and Africa.

With an operating weight ranging from 81.5 to 90 metric tons and engine power output up to 360 kW (483 HP) , the R974 series requires undercarriage components engineered to withstand extreme loads, continuous operation, and the harshest terrain conditions .

This document provides comprehensive technical specifications for the Track Sprocket Wheel Assembly, identified by OEM part numbers 5601879, 5601510, and 9389372, compatible with Liebherr R974B, R974C, and R974 excavator models. As a professional manufacturer of mining EXC crawler chassis components, CQC TRACK (HELI) delivers precision-engineered components designed to meet or exceed original equipment specifications.


2. Track Sprocket Wheel Assembly – Functional Definition

2.1 Component Identification

 R974 Final Drive Sprocket Wheel Gp.
Designation Detail
OEM Part Numbers 5601879, 5601510, 9389372
Alternative References 9353383, LH727, VR497400 (cross-reference)
Component Type Track Sprocket / Drive Sprocket Wheel Assembly
Compatible Models Liebherr R974, R974B, R974B Litronic HD, R974C
Series Coverage R974 series (1990s–2007 production era); R974C (mining specification)
Machine Class 80–90 metric ton ultra-class excavator

2.2 Primary Functions

The Track Sprocket Wheel Assembly serves as the critical power transmission interface between the excavator’s hydraulic travel motor and the track chain. Its operational responsibilities include:

  • Torque Transmission: Transfers rotational torque from the final drive gearbox to the track chain through precision-machined teeth that engage with track bushings
  • Propulsion Generation: Converts hydraulic motor power into linear motion, enabling the 90-ton machine to traverse mining sites, quarry faces, and construction terrain
  • Load Distribution: Distributes the immense tractive forces evenly across the track chain, preventing localized stress concentrations that could lead to premature component failure
  • Wear Management: Designed as a sacrificial wear component that protects the more expensive final drive assembly from direct wear and impact damage

3. Liebherr R974 Series – Machine Platform Overview

3.1 Model Specifications

Model Operating Weight Engine Power Engine Type Production Period
R974 ~85,200 kg 400 PS (294 kW) Liebherr D9408 1990s
R974B 81,500 kg 360 kW (483 HP) Liebherr D 9408 TIE 2003–2007
R974B Litronic HD 81,500 kg 360 kW Liebherr D 9408 TIE 2003–2007
R974C ~90,000 kg 400–435 kW Liebherr 2007–2015

3.2 Key Machine Specifications (R974B)

Parameter Value
Transport Length 13.55 m
Transport Width 4.76 m
Transport Height 3.65 m
Bucket Capacity 5.2 m³ (standard)
Track Width 600 mm
Max. Horizontal Reach 12.25 m
Dredging Depth 7.5 m
Tear-out Force 335 kN

3.3 Application Environments

The R974 series is purpose-built for:

  • Surface Mining: Hard rock excavation, overburden removal
  • Quarry Operations: Primary production, bench loading
  • Heavy Construction: Large-scale earthmoving, infrastructure projects
  • Material Handling: Stockpile management, port operations

4. Detailed Technical Specifications – Track Sprocket Assembly

4.1 Sprocket Wheel Engineering

Specification Category Detail
Material Forged high-grade alloy steel (SCMn3A or equivalent)
Manufacturing Process Closed-die forging or precision casting with CNC machining
Tooth Profile Precision-engineered for 260 mm pitch track chain
Number of Teeth 11 teeth (typical for R974 series)
Surface Hardness Induction hardened; 50–55 HRC (Rockwell C)
Case Depth 8–12 mm deep hardening for extended wear life
Core Toughness Retained ductility for impact resistance in mining applications

4.2 Design Features

Feature Engineering Specification
Reversibility Sprocket can be reversed or swapped to opposite sides to extend service life
Mounting Type Bolted interface to final drive hub with precision-machined mounting surface
Bushing Compatibility Designed to engage with sealed and lubricated track (SLT) bushings
Wear Indicators Progressive tooth profile wear pattern for maintenance scheduling

4.3 Sprocket Pitch and Chain Compatibility

The R974 series utilizes a 260 mm pitch track chain system, which is standard for this machine class. The sprocket with 11 teeth provides optimal engagement characteristics for 80–90 ton excavators operating in mining conditions .

Parameter Specification
Track Chain Pitch 260 mm
Sprocket Teeth 11
Bushing Diameter Matched to R974 undercarriage specification
Compatible Track Shoes 600–800 mm width options

5. Source Factory & Manufacturer: CQC TRACK (HELI)

5.1 Manufacturer Profile

HELI (CQC TRACK) is a globally recognized professional manufacturer specializing in EXC (Excavator) tracked undercarriage components for heavy machinery. The company operates with full vertical integration, controlling the entire production process from raw material selection through final assembly and quality testing.

Core Manufacturing Capabilities for Mining Components:

Capability Description
Large-Scale Forging High-tonnage forging presses (8,000–12,000 tons) for ultra-class component production
Heat Treatment Computer-controlled induction hardening and carburizing furnaces with precise temperature profiling
Deep Hardening Specialized processes achieving 8–12 mm case depth for mining-grade wear resistance
Precision Machining Large-capacity CNC turning and machining centers with micron-level accuracy
Quality Testing In-house NDT laboratory with MPI, UT, and hardness testing capabilities

5.2 Mining-Grade Quality Assurance

Quality Control Measure Implementation Standard
Material Certification Full traceability with chemical composition and mechanical test reports
Non-Destructive Testing Magnetic Particle Inspection (MPI) on all forged components; Ultrasonic Testing (UT) on critical stress areas
Dimensional Verification Coordinate Measuring Machine (CMM) inspection of tooth profile and mounting interfaces
Hardness Testing Rockwell (HRC) verification on all heat-treated surfaces; case depth measurement
Surface Finish Inspection Profilometer verification of tooth contact surfaces
Standards Compliance ISO 9001:2015 certified manufacturing processes

5.3 Mining Component Specialization

As a dedicated manufacturer of mining EXC crawler chassis components, CQC TRACK specializes in:

  • Ultra-Class Undercarriage: Components for 80–120 ton excavators including R974, R984, R994 series
  • Extended Service Life: Mining-grade components with 5,000–10,000 hour service intervals
  • Severe Condition Engineering: Components optimized for high-abrasion, high-impact mining environments
  • Global Supply Chain: Factory-direct sourcing for mining operations worldwide

6. Associated Undercarriage Components for Liebherr R974 Series

For comprehensive undercarriage maintenance—critical for mining operations where downtime directly impacts production revenue—the sprocket should be evaluated alongside complementary components. CQC TRACK manufactures the complete chassis component portfolio for Liebherr R974 series excavators.

Component OEM Reference Function
Track Chain Assembly 260 mm pitch Sealed and lubricated track (SLT) chain with hardened bushings
Track Shoes 600–800 mm widths Triple grouser (rock), double grouser (general), or specialized mining patterns
Track Front Idler Various Forward track guidance and tension management
Track Bottom Rollers Various Support machine weight on lower track strand; typically 8–9 per side
Track Carrier Rollers (Top) Various Support upper track return strand
Track Adjuster & Recoil Spring Various Hydraulic tensioning and impact absorption
Final Drive Components Various Travel motor and planetary gearbox assemblies

6.1 Sprocket and Track Chain Matching Principle

For R974 series mining excavators, the sprocket and track chain must be replaced as a matched system when significant wear is present. Operating a new sprocket with a worn chain (or vice versa) creates pitch mismatch, leading to:

  • Accelerated Tooth Wear: Incorrect engagement pattern destroys sprocket teeth
  • Bushing Damage: Premature failure of track chain bushings
  • Increased Vibration: Rough operation stresses final drive components
  • Reduced Service Life: 50–70% reduction in overall undercarriage life

7. Global Market Applications & Regional Adaptations

CQC TRACK components are engineered for diverse operational environments across major global markets. The Liebherr R974 series is deployed in mining and heavy construction operations worldwide, with specific regional considerations:

Region Operational Environment Component Considerations
South America High-altitude Andean mines (3,000–4,500m), iron ore abrasion, copper operations Enhanced anti-corrosion coatings; high-altitude performance validation; heavy-duty seal systems
Africa Extreme sand/granite abrasion, high temperatures, remote mining locations High-temperature grease formulations; extended service intervals; robust seal systems
Russia / CIS Sub-zero temperatures (-40°C), permafrost, frozen ground mining Low-temperature bearing grease; special steel formulations with enhanced low-temperature impact toughness
Middle East Sand abrasion, extreme heat (50°C+), desert mining Sand exclusion seals; hardened sprocket teeth for erosion resistance; high-temperature seal materials
Europe Quarry operations, urban construction, environmental regulations CE marking compliance; reduced noise profile designs; eco-compatible lubricants
North America Oil sands (Canada), hard rock mining, quarry operations ANSI/SAE standards compliance; extreme condition engineering; complete undercarriage kit availability
Australia Iron ore mining, high abrasion, remote operations Heavy-duty seal systems; extended wear life; rapid parts availability

8. Technical Features & Engineering Excellence

8.1 Deep Induction Hardening

The R974 sprocket teeth undergo specialized induction hardening to achieve:

Parameter Specification Mining Application Benefit
Surface Hardness 50–55 HRC Exceptional wear resistance against track bushings
Case Depth 8–12 mm Extended wear life in high-abrasion mining conditions
Core Toughness Retained ductility Impact resistance for rock terrain and shock loads
Wear Life 5,000–8,000 hours Reduced replacement frequency; lower total cost of ownership

8.2 Precision Tooth Profile

The sprocket tooth profile is engineered for optimal engagement with the 260 mm pitch track chain:

  • Pressure Angle: Optimized for torque transmission efficiency
  • Root Radius: Designed to minimize stress concentrations
  • Tooth Tip Profile: Ensures smooth entry and exit from track bushings

8.3 Mounting Interface Precision

The sprocket-to-final-drive interface is critical for reliability:

  • Bolt Pattern: Precision-machined to match R974 final drive specifications
  • Pilot Diameter: Ensures concentric mounting to prevent runout
  • Surface Finish: Specified to maintain proper clamping force

9. Procurement & Compatibility Verification

9.1 Pre-Purchase Verification Steps

  1. Machine Model Confirmation: Verify exact model designation (R974, R974B, R974B Litronic HD, R974C)
  2. Serial Number Verification: Confirm machine serial number and production year for proper part matching
  3. OEM Part Number Verification: Confirm sprocket part number against machine documentation:
    • 5601879 (primary sprocket assembly)
    • 5601510 (alternative or sub-component)
    • 9389372 (additional reference)
  4. Track Chain Pitch Verification: Confirm existing track chain pitch (standard 260 mm for R974 series)
  5. Bolt Pattern Verification: Confirm mounting bolt pattern matches final drive hub

9.2 Sourcing Channels

Channel Best For Advantages
Factory Direct (CQC TRACK – HELI) Mining companies, large fleet owners, international distributors Lowest unit cost, direct technical support, volume pricing, custom manufacturing options
Authorized Distribution Network Single-unit purchases, urgent field replacements Local inventory, rapid dispatch, technical support in local language

10. Maintenance Recommendations & Failure Prevention

10.1 Regular Inspection Protocol for Mining Operations

Inspection Point Frequency Indicators
Tooth Wear Pattern Daily visual; weekly measurement “Hooked” or sharply pointed teeth indicate replacement needed
Tooth Cracking Weekly Visible cracks, especially at tooth root
Mounting Bolts Weekly Torque verification, loosening
Track Chain Condition Weekly Bushing wear, pitch elongation
Final Drive Seal Daily Oil leakage around sprocket hub

10.2 Common Failure Modes – Mining Applications

Failure Mode Primary Cause Prevention
Accelerated Tooth Wear Mismatched track chain, improper tension, high-abrasion conditions Maintain matched wear; verify tension daily; replace chain and sprocket as matched set
Tooth Chipping/Fracture Extreme impact loads, rock strikes, material fatigue Avoid shock loading; inspect after impact events
Mounting Bolt Failure Improper torque, vibration loosening Torque verification at scheduled intervals; use locking compounds
Hub Fatigue Excessive runout, misalignment Verify concentric mounting; inspect pilot fit

10.3 Replacement Recommendations

Condition Recommendation
Single Sprocket Failure Replace individual sprocket if track chain shows minimal wear
Sprocket and Chain Wear Replace sprocket and track chain as matched set
Complete Undercarriage Overhaul Replace all components (sprockets, idlers, rollers, chains) simultaneously for maximum service life
Mining Operations Schedule replacement during planned maintenance to minimize production downtime

11. Conclusion

The Liebherr R974B, R974C, and R974 series excavators represent the highest standard of German engineering in the ultra-class mining excavator segment. These 80–90 ton machines are deployed in the world’s most demanding mining operations, where reliability and durability directly impact production profitability.

The Track Sprocket Wheel Assembly (5601879 / 5601510 / 9389372) is a mission-critical component that transmits over 360 kW of power to the ground while withstanding extreme loads, high abrasion, and continuous operation. The 260 mm pitch, 11-tooth sprocket configuration is specifically engineered for the demands of mining applications, requiring precise metallurgy, deep induction hardening, and rigorous quality control.

CQC TRACK (HELI) stands as a professional manufacturer specializing in mining EXC crawler chassis components, with full vertical integration, advanced heat treatment capabilities achieving 8–12 mm case depth, rigorous quality assurance protocols, and a comprehensive global supply chain infrastructure. Our components are engineered to meet or exceed Liebherr OEM specifications, ensuring reliable performance across the world’s most demanding mining environments—from the iron ore mines of South America and Australia to the oil sands of North America, and from the permafrost regions of Russia to the desert mining operations of Africa and the Middle East.

For technical specifications, pricing inquiries, or to place orders for Liebherr R974 series undercarriage components, contact CQC TRACK’s international sales department with your machine serial number and specific requirements.


Author:
CQC International Sales Department – Jack
Professional Manufacturer of Mining EXC Crawler Chassis Components
Specializing in Liebherr Excavator Undercarriage Solutions
Certified Manufacturer: HELI (CQC TRACK)


*Disclaimer: All part numbers and machine models referenced are for identification and compatibility purposes only. CQC TRACK is an independent manufacturer of aftermarket and OEM-quality components. All trademarks (including LIEBHERR, R974, and associated model designations) remain the property of their respective owners.*


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