I-ATLAS- COPCO DRILLING RIG DM30 / 2310035251 Track Lower Roller Assembly – cqctrack: Inikezelwe kwi-R&D kunye nokuveliswa kweeCrawler Undercarriage Components

Kwisixhobo sokugrumba esinomngxuma oqhumayo njenge-Atlas Copco DM30, isixhobo esingaphantsi kwemoto sisebenza ngendlela eyahlukileyo kunesomgubungeli. Kufuneka sinike iqonga eliqinileyo eliqinileyo ngexesha lokugrumba ixesha elide ngelixa sinyamezela ukungcangcazela okungapheliyo okusasazeka ukusuka kwi-mast. Indibano yerola esezantsi yomzila, inombolo yenxalenye2310035251, lujongano olusisiseko oluthwala umthwalo olugcina umatshini uzinzile, ulungelelene, kwaye uhambahamba xa uhamba phakathi kweepateni zebhentshi. I-CQCTrack, umenzi ozinikele ngokupheleleyo kuphando, uphuhliso, kunye nokuveliswa kwezinto ezingaphantsi kwesithuthi esikhasa, iyenza le roller ibe yinkcazo evuma zombini iimfuno ezingaguqukiyo zokubhola kunye nemithwalo eguquguqukayo yokuhamba kwindawo yemigodi. Ngesakhiwo sokuvelisa esisebenza ngaxeshanye njengesiseko semveliso yesithuthi esingaphantsi kwesithuthi se-OEM seHitachi, Kobelco, LiuGong, XCMG, kunye ne-SDLG,2310035251i-roller ivela kwinkcubeko esemgangathweni eyenzelwe ukusetyenziswa kakhulu kwiiklasi zemigodi.

1. Ukuvelisa Amandla Angundoqo kunye neNyaniso yeMveliso ye-OEM
Igunya le-CQCTrack ekuveliseni i-DM30 lower roller assembly alikho njongo—liyasebenza. Umgangatho wefektri yethu usebenzisa iinkqubo ze-OEM ngaxeshanye, ii-track rollers zokwenza, ii-idlers, ii-sprockets, kunye nee-chains ze-Hitachi, iKobelco, iLiuGong, i-XCMG, kunye ne-SDLG. Oku kuthetha ukuba lonke ulawulo lwenkqubo, umgangatho we-metallurgical, kunye nokunyamezelana okufunekayo ziinkokheli zezixhobo ezinzima zaseJapan naseTshayina kuxhomekeke kwindlela esakha ngayo i-Atlas Copco drill rig roller. Isoftware efanayo yokulinganisa ukwenziwa, ii-furnaces ezifanayo zonyango lobushushu ezinolawulo lobushushu beendawo ezininzi, kunye namagumbi acocekileyo e-seal assembly akwabelwana ngawo kuyo yonke i-OEM kunye nemveliso ethengiswa ngokuthe ngqo. Kumntu ogrumbayo ofuna ukuba i-track roller ingaphumeleli kakhulu kwibhentshi ekude, olu lwakhiwo lwe-OEM olukwabelwana ngalo luqinisekiso lokugqibela lomgangatho ophindaphindwayo nolinganiswayo.

2. Inkcazo yeMveliso yoBugcisa: I-Roller ye-2310035251 Eyenzelwe Ukugrumba Uzinzo
I-CQCTrack track lower roller assembly ye-Atlas Copco DM30 yakhiwe njengekhatriji evaliweyo, egcotyiweyo ubomi bonke. Zonke izinto kunye neenkqubo zikhethiwe ukulwa neendlela ezithile zokungaphumeleli ezichaphazela ii-roller assembly kwiirig zokubhola ezijikelezayo:

• I-Roller Shell: Yenziwe nge-hot-rolled alloy round steel bar stock. Inkqubo ye-hot forging ivala imingxuma yangaphakathi kwaye ilungelelanise ukuhamba kweenkozo ngokuqhubekayo kwiprofayili ye-tread, inika i-monolithic shell echasayo ukuqhekeka okuncinci kunye nokuqhekeka okunokuqala ngokungcangcazela okukhulu nokuqhubekayo kokubhola okujikelezayo. I-forged shell ikwabonelela ngokuqina okuphezulu kwesakhiwo, inceda ukugcina ulungelelwaniso oluchanekileyo lwe-roller-to-rail phantsi kobunzima be-DM30.
• Izigqubuthelo Ezisecaleni (Ii-End Caps): Zenziwe nge-spheroidal graphite cast iron (ductile iron). Imo ye-nodular graphite efakwe kwi-matrix eqinileyo ye-ferritic-pearlitic inika ezi zigqubuthelo izinga eliphezulu lokuqina kwempembelelo kunye nokumelana nokutyhalwa ecaleni. Oku kubaluleke kakhulu xa i-drill rig igxobhozwa kwilitye elingalinganiyo, nto leyo eyenza i-roller ithwale imithwalo esecaleni enokwaphula isigqubuthelo sesinyithi esiqhekekileyo esiqhelekileyo.
• Ishaft: Yenziwe ngentsimbi ye-alloy yodidi oluphezulu enoyilo lwe-dual-seal-groove. I-groove nganye igqityiwe ngokweenkcukacha ezichanekileyo zoburhabaxa bomphezulu, nto leyo enika i-counterface efanelekileyo yeeringi zesitywino ezidadayo. Iziphelo ze-shaft ezicinezelwa kwiikhava ezisecaleni zibambeke kwiingxaki zokuphazamiseka okuqinileyo, nto leyo edala indibano eqinileyo, ehlala ihleli engayi kukhululeka nokuba ingena ngokungcangcazela okuqhubekayo.
• Inkqubo Yokuvala kunye Nokuthambisa: Sifaka kuphela izitywina ezidadayo ezineekhowuni ezimbini eziphezulu, eziphuma kubavelisi bezivali abaphambili kwihlabathi liphela. Ezi zitywina zenza ubuso obuvela kwisinyithi ukuya kwisinyithi obuzizalisa ngokwabo kwaye bungabi namanzi kuthuli olucolekileyo oluvela ngexesha lokugrumba. Umngxuma wangaphakathi uzaliswe yigrisi ekhethekileyo yokulwa nokuqandisa uxinzelelo olugqithisileyo. Le lubricant yenzelwe ukuba ihlale endaweni yayo kwaye ingahambi ngexesha elide lokugrumba okungashukumiyo, ngelixa ikwabonelela ngokuthambisa ngokukhawuleza xa umatshini uqala ukuthambisa phantsi kweemeko zasekuseni ezingaphantsi kwe-zero.
• Iprotokholi Yonyango Lobushushu — Isiseko Sokumelana Nokunxitywa:
  1. UkuCima kunye nokuTshisa ngokubanzi: Iqokobhe lerola elenziwe ngomatshini lidlula kwi-quench yomzimba wonke kunye nobushushu obuphezulu. Le nkqubo iguqula isakhiwo se-microstructure sibe yi-matrix ecocekileyo neqinileyo eyaziwa ngokuba yi-tempered sorbite okanye i-bainite, kuxhomekeke kwinqanaba lentsimbi. Isusa uxinzelelo olushiyekileyo lwe-forging kwaye idala isiseko esomeleleyo, esingakhathaliyo esinokufunxa izigidi zemijikelo yomthwalo ngaphandle kokuguquka.
  2. Ukugqiba ngoMatshini Oqatha kunye Nokuchaneka: Emva kokuba umjikelo wokucima nokushisa uzinzise izinto, iqokobhe liyajikwa libe yimo ephantse ibe yinethi, emva koko lidluliselwe kwi-CNC lathes ukuze kugqitywe umatshini wokulungisa umphezulu we-tread kunye neebhore zangaphakathi. Olu landelelwano luqinisekisa ukuba ubukhulu bokugqibela abujikwanga kunyango lobushushu olulandelayo, nto leyo ephumela kwi-roller esebenza ngokuchanekileyo nangokuqinileyo.
  3. Ukuqina Kokufakelwa Komhlaba (Ityala Lokugqibela): Iqokobhe elifakwe ngokupheleleyo emva koko lifakwa kwinkqubo yokuqina kokungeniswa kombane elawulwayo. Yonke imiphezulu ye-tread kunye ne-flange iyafudunyezwa ngokukhawuleza kwaye icinywe, okwenza i-case enzulu, eqinileyo efanayo. Ubunzima bomphezulu bugcinwa buqinile phakathi kwe-55 kunye ne-62 HRC. Olu bunzulu be-case enzulu bubonelela ngokumelana okungaqhelekanga nokuguguleka okubangelwa ziingceba ze-drill kunye nelitye elibukhali eliqhekekileyo, ngelixa umbindi oqinileyo, oxineneyo uthintela ukwaphuka kwe-brittle shell. Isiphumo yi-roller egcina ububanzi bayo kunye neprofayili yayo ixesha elide lenkonzo, igcina i-pitch ye-track chain kunye ne-geometry ye-undercarriage.

3. Uguquko lweNkqubo lweMinyaka engamashumi amabini, oluQinisekisiweyo kwiMigodi yeHlabathi
Ukuveliswa kwale DM30 roller assembly sisiphelo seminyaka engama-20 yokuphuculwa kwenkqubo okuqhubekayo eCQCTrack. Isiseko sethu sedatha yobunjineli sibamba amashumi eminyaka edatha yasentsimini, nto leyo ekhokelele ekuphuculweni okungapheliyo okufana nokongezwa kwe-alloy micro-additions ukuze kube lula ukuqina, amaqondo obushushu acwengileyo okwandisa ukucocwa kweenkozo, kunye nee-induction coils ezichanekileyo eziqinisekisa ubunzulu becala elifanayo kulo lonke ujikelezo lwe-roller.
Ukuthembeka kwale nxalenye kuye kwaqinisekiswa ngokuphindaphindiweyo kwiimeko ezinzima kakhulu zokwemba nokumba. Iindibano zeerola ze-CQCTrack okwangoku zisebenza kwiirigi zokumba ezisebenza kwimigodi ye-copper negolide etyebileyo ye-silica yase-Ecuador nasePeru; kwiindawo eziphakamileyo zamatye aqinileyo eMzantsi Afrika; kwiindawo ezibandayo, ezigqunywe ngumkhenkce kwimigodi evulekileyo yaseRashiya naseKazakhstan; nakwiindawo ezinamanzi amaninzi, ezirhabaxa kwimigodi yeziqithi zaseMzantsi Pacific. Kuzo zonke iindawo, i-roller ye-2310035251 ibonakalise amandla ayo okumelana nokukhululeka okubangelwa kukungcangcazela, ukusilela kokutywina, kunye nokuqhekeka kweenyawo, okuvumela ucwangciso lolondolozo olunokuqikelelwa kwaye kuncitshiswe ixesha lokungasebenzi kwizixhobo ezibalulekileyo zokumba.

4. Imveliso yeenxalenye ze-Undercarriage ezinxulumene noko
I-CQCTrack ayivelisi i-roller esezantsi yodwa. Njengomvelisi weenkqubo eziphantsi kwesithuthi esingaphantsi komhlaba, ngaxeshanye sivelisa uluhlu olupheleleyo lwezinto zokuqaqa ezihambelanayo zeqonga le-Atlas Copco DM30, kuquka ii-front idler assemblies(), ii-top carrier rollers()2310035269) yakhiwe ngetekhnoloji efanayo yokutywina edadayo, ii-drive sprockets ezineeprofayili zamazinyo eziqiniswe yi-induction (), kunye neetsheyini zethrekhi ezidityaniswe ngokupheleleyo ezineepini kunye nee-bushings eziphathwe ngobushushu (2310035277). Olu buchule bokuvelisa oludibeneyo luvumela abakhi bemigodi ukuba bafumane inkqubo yokuthutha elungeleleneyo nehambelana nesinyithi kumthombo omnye, olawulwa ngumgangatho, nto leyo ephelisa ukuguguleka okukhawulezileyo okubangelwa ziinxalenye ze-aftermarket ezingahambelaniyo.

5. Ukusasazwa ngokuthe ngqo kwe-Wholesale Global
Inethiwekhi yokuthumela ngaphandle yeCQCTrack inika i-DM30 roller assembly kunye neekiti ezipheleleyo ze-undercarriage ngqo kubathengi abathengisa ngobuninzi, amaqela emigodi, kunye nabakhi bemigodi kumazwekazi:

• UMzantsi Melika: Ukunikezelwa rhoqo kwemigodi e-Ecuador, ePeru, nakwingingqi yase-Andean ngokubanzi.
• IAfrika: Izinto eziqinileyo zemigodi yaseMzantsi Afrika enamatye aqinileyo kunye nemigodi evulekileyo.
• IRashiya kunye neAsia Ephakathi: Iindawo ezilungele imozulu ebandayo zaseRashiya, eKazakhstan, nakwezinye iindawo zemigodi zeCIS.
• IiMarike zaseAsia-Pacific eziPhambili: Ukuthunyelwa kwempahla engaphantsi kwesithuthi esisemgangathweni ophezulu eMzantsi Korea, kwicandelo lezemigodi laseIndiya elikumgangatho ophezulu, eVietnam, nakwiintlanga zeziqithi zaseMzantsi Pacific.
• UMntla Melika kunye ne-EMEA: Ukuthunyelwa ngqo kwabasasazi eMntla Melika nakubakhi bemigodi kunye nemigodi eTurkey nakwamanye amazwe.
  Iqela lethu lezoshishino lamazwe ngamazwe lenzelwe ukujongana neemfuno zezothutho kunye namaxwebhu eendawo zombhobho ezibalulekileyo kwindawo, ukuqinisekisa ukuba i-roller yokutshintsha ifikelela kwindawo ekude ngaphandle kokulibaziseka okukhulu.

Iqela leShishini laMazwe ngaMazwe le-CQC: uPhilip | uJack | uHaily
Olu xwebhu lwemveliso lubhalwe ngumntu ngokwakhe kwaye luqinisekiswe ngobuchwephesha nguJack ovela kwiCandelo leShishini leHlabathi le-CQCTrack, lusebenzisa ngokuthe ngqo iinkcukacha zangoku ze-R&D kunye nedatha yokusebenza kwentsimi eqinisekisiweyo ye-Atlas Copco DM30 /Indibano ye-roller esezantsi ye-2310035251.