JCB 8056 234/14800 331/12269 332/U1381 Sassan Karkashin Mota – Ƙaramin Na'urar Rage Mota Mai Hakowa Ta Ƙasa (Na'urar Rage Mota Ta Ƙasa)

Kamfanin Masana'anta na Asali – CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) – Masana'antar Tushen Haɗaka Tsaye – Wanda ke Quanzhou, China

Bayanin Fasaha

Wannan wallafe-wallafen fasaha ya samar da cikakkun takardu na injiniya don haɗakar na'urar jujjuyawar ƙasa ta JCB 8056—lambobin sassan OEM masu alaƙa da juna 234/14800, 331/12269, 332/U1381, da JCB8056—wanda aka ƙera musamman don na'urar jujjuyawar ƙaramin injin haƙa na JCB 8056 da nau'ikansa masu jituwa a cikin dandamalin 8050-8065. Waɗannan na'urorin jujjuyawar ƙasa, waɗanda aka sanya su azaman na'urori masu juyawa na ƙasa, na'urorin jujjuyawar hanya, ko ƙafafun ƙasa, suna wakiltar manyan abubuwan da ke ɗauke da kaya a cikin tsarin na'urar jujjuyawar ƙasa na ajin na'urar jujjuyawar ƙasa mai nauyin tan 5.5-6.

A cikin ƙaramin tsarin ƙarƙashin motar JCB 8056, na'urar juyawa ta ƙasa tana yin ayyuka guda huɗu masu mahimmanci: tallafawa cikakken nauyin aiki mai tsauri da ƙarfi na na'urar haƙa rami yayin tafiya da haƙa rami, rarraba nauyin jikin injin daidai gwargwado a kan faranti don tabbatar da aiki mai dorewa, iyakance motsi na gefen hanyoyin don hana karkacewa, da kuma ɗaukar nauyin girgiza da aka fuskanta lokacin ratsa ƙasa mara daidaituwa, duwatsu, ko ƙasa mai wahala. Ga na'urorin haƙa rami na JCB 8056 - injunan da aka yi amfani da su sosai a wuraren gine-gine na birane, ramin amfani, shimfidar wuri, haɓaka gidaje, ayyukan noma, da ayyukan samar da ababen more rayuwa masu sauƙi a Kudancin Amurka, Ostiraliya, Turai, Rasha, da Tsakiyar Asiya - ingancin injiniyan na'urar juyawa ta ƙasa yana da mahimmanci ga amincin tsarin ƙarƙashin motar, motsi na injin, amincin mai aiki, da jimillar farashin mallaka.

Wannan bincike ya binciki haɗin na'urar JCB 8056 ta ƙasa ta hanyar ruwan tabarau da yawa na fasaha: ƙa'idodin injiniyan aiki na tallafin nauyin cikakken injin da rarraba kaya, ingantaccen tsarin ƙarfe tare da cikakkun bayanai na matakin kayan aiki ciki har da ƙarfe mai ductile 40Mn2, 50Mn, 65SiMnB, da QT450-10, injiniyan tsarin masana'antu mai inganci wanda ke nuna ƙirƙirar zafi mai rufewa, fasahar walda mai gogayya, da injin CNC daidai, cikakkun ka'idojin maganin zafi ciki har da kashewa gaba ɗaya da daidaitawa tare da taurarewar mitar matsakaici don cimma taurin saman Rockwell C 52-56 da zurfin akwati 4-10 mm, fasahar rufewa mai siffar mazugi biyu tare da ƙirar man shafawa na tsawon rai, ƙa'idodin tabbatar da inganci masu tsauri gami da takardar shaidar ISO 9001:2015, cikakkun bayanai na girma da sigogin dacewa da ƙarƙashin abin hawa don JCB 8056 (nauyin aiki 5,760 kg, faɗin hanya 400 mm), cikakkun hanyoyin shigarwa da kulawa na rigakafi, ganewar sawa da maye gurbin sharuɗɗan aikace-aikacen gini, nazarin kasuwar yanki don manyan kasuwannin duniya, da la'akari da dabarun samowa ga ƙwararrun masu siye waɗanda ke kula da ƙaramin JCB. jiragen ruwa na haƙa rami a duk faɗin duniya.

JCB 8056 ƙaramin injin haƙa na hydraulic ne mai nauyin tan 5.76 wanda aka sanye shi da injin Isuzu 4JG1 mai ƙarfin 41 kW (55 hp), faɗin layin dogo na mm 400, ƙarfin bokiti 0.22 m³, da matsin ƙasa na 33.3 kPa, wanda aka ƙera don sauƙin amfani da inganci a cikin yanayin aiki mai iyaka. Na'urar naɗa ƙasa - wacce aka fi sani da na'urar naɗa ƙasa ko na'urar naɗa ƙasa - muhimmin sashi ne na tsarin ƙarƙashin abin hawa. Babban aikinsa shine tallafawa dukkan nauyin mai haƙa ƙasa da kuma rarraba nauyin jikin injin daidai gwargwado akan farantin layin dogo, ta haka ne tabbatar da ingantaccen aikin mai haƙa ƙasa yayin aiki. A lokaci guda, ƙafafun tallafi kuma na iya iyakance motsi na gefen layin dogo, hana layin zamewa, da kuma taimaka wa layin dogo su zame ƙasa cikin sauƙi lokacin da injin ke juyawa. Yawanci yana ƙunshe da jikin tayoyi, gatari, bearings da hatimi da aka yi da ƙarfe mai ƙarfi, tare da tauri da juriyar lalacewa don daidaitawa da yanayin aiki mai tsauri na mai haƙa ƙasa.

Kamfanin CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) yana aiki a matsayin kamfanin kera OEM da ODM wanda aka haɗa a tsaye tare da sama da shekaru ashirin na ƙwarewa a fannin kayan haƙa ramin ƙarƙashin karusa. Kamfanin ya kafa kansa a matsayin babban kamfanin kera sassan ƙarƙashin karusa a yankin Quanzhou, babban rukunin masana'antu don kera kayan aikin hawa ƙasa na duniya wanda ke lardin Fujian, China. Matsayin kamfanin a Quanzhou yana ba da damar shiga manyan tashoshin jiragen ruwa na duniya ciki har da Xiamen da Fuzhou, wanda ke ba da damar fitar da kayayyaki masu inganci zuwa kasuwannin kayan aikin gini na duniya. Tare da wuraren filaye da masana'antu mallakar gwamnati, da layukan samarwa da aka haɗa gaba ɗaya waɗanda suka haɗa da ƙirƙira, jefawa, da kuma samar da kayan aikin ƙarƙashin karusa, CQC TRACK yana wakiltar kamfanin kera sassan ƙananan karusa masu nauyi na OEM masu inganci.

CQC TRACK tana maraba da ku sosai don gina haɗin gwiwa da kuma samar da haɗin gwiwa mai kyau na dogon lokaci tare. Kamfanin yana ƙera cikakkun sassan ƙarƙashin abin hawa masu jituwa da JCB waɗanda suka mamaye dukkan fannoni, tun daga ƙananan injinan haƙa rami zuwa na'urori masu matuƙar daraja, gami da na'urorin juyawa na ƙasa (na'urorin juyawa na ƙasa), na'urorin juyawa na sama (na'urorin juyawa masu ɗaukar kaya), masu gudu, sprockets, sarƙoƙin waƙa, da takalman waƙa—duk an ƙera su ne don cika ƙa'idodin maye gurbin OEM wanda ke tabbatar da dacewa mai kyau, dorewa, da aiki mai ɗorewa.

1. Gano Samfura da Rufe Aikace-aikacen

1.1 Tsarin Sunaye da Bayani Kan Ayyuka

Haɗa na'urar jujjuya ƙasan hanya—wanda aka sanya ta a matsayin na'urar jujjuya ƙasa, na'urar jujjuya ƙasa, ko kuma ƙafafun tuƙi na ƙasa—ita ce babbar ɓangaren ƙarƙashin tuƙi mai ɗauke da kaya da aka ɗora a kan layin ƙasan firam ɗin tuƙi. Ba kamar na'urorin jujjuya kaya ba waɗanda ke tallafawa ɓangaren dawowar sama na sarkar tuƙi kawai, na'urorin jujjuya ƙasa suna ɗauke da cikakken nauyin mai haƙa rami a duk lokacin aiki: tafiya, haƙa ƙasa, juyawa, rarrabawa, da sarrafa kayan aiki. Ba za a iya faɗi da yawa game da mahimmancin aikin na'urar jujjuya ƙasa ba:

• Cikakken Tallafin Nauyin Inji: Na'urar naɗa ƙasa tana tallafawa dukkan nauyin na'urar haƙa rami kuma tana rarraba nauyin jikin injin a kan farantin hanya, tana tabbatar da ingantaccen aikin na'urar haƙa rami yayin aiki. Lokacin da na'urar haƙa ramin ta tsaya cak, na'urorin haƙa ƙasa suna ɗaukar dukkan nauyin na'urar; a lokacin ayyukan da ke motsawa kamar haƙa rami, ɗagawa, da tafiya, na'urorin haƙa ƙasa dole ne su ɗauki ƙarin tasiri da lodin da ba su da amfani.
• Rarraba Nauyi a Tsarin Layi: Na'urorin juyawa na ƙasa suna tabbatar da motsi mai santsi na layin dogo kuma suna tallafawa nauyin injin yayin da yake ratsa ƙasa mara daidaituwa da wahala. An gina shi don samar da juriya mai ban mamaki, ƙarfin ɗaukar kaya, da juriyar lalacewa, yana taka muhimmiyar rawa wajen daidaita injin da kuma kiyaye haɗin ƙasa mafi kyau.
• Iyakance Layin Layi: Tayar da ke tallafawa na iya iyakance motsi na gefen hanyoyin, hana zamewar hanyoyin, da kuma taimaka wa hanyoyin su zame cikin sauƙi a ƙasa lokacin da injin ke juyawa. Wannan aikin jagora na gefe yana da matuƙar muhimmanci musamman lokacin da mai haƙa rami ke aiki a kan gangara ko kuma yana yin juyawar juyawa ta akasin juyawa.
• Shakar Kaya Mai Tasowa: Lokacin da mai haƙa rami ya ratsa ƙasa mara daidaituwa, saman duwatsu, ko tarkacen gini, masu birgima na ƙasa suna shan manyan abubuwan girgiza ta hanyar tsarin tsakiyar su mai laushi. Tsarin maganin zafi yana samar da tauri a wuraren da ke da yawan lalacewa yayin da yake kula da tsakiyar roba don tsayayya da girgiza da nauyin buguwa, yana hana gazawa mai tsanani a ƙarƙashin zagayowar aiki mai tsanani.
• Gudanar da Matsi a Ƙasa: Ta hanyar rarraba nauyin injin a wurare da yawa na hulɗa, na'urorin juyawa na ƙasa suna taimakawa wajen sarrafa matsin ƙasa. JCB 8056 yana cimma matsin ƙasa na 33.3 kPa (4.8 psi), yana rage matsalar ƙasa yayin da yake riƙe da jan hankali.

Na'urar jujjuyawar hanya ta JCB8056 muhimmin sashi ne na tsarin ƙarƙashin abin hawa na injin haƙa rami na JCB8056. Babban aikinsa shine tallafawa dukkan nauyin injin haƙa rami da kuma rarraba nauyin jikin injin daidai gwargwado akan farantin hanya, don tabbatar da ingantaccen aikin injin haƙa rami yayin aiki. A lokaci guda, ƙafafun tallafi na iya iyakance motsi na gefen hanyoyin, hana layukan zamewa, da kuma taimaka wa layukan su zame cikin sauƙi a ƙasa lokacin da injin ke juyawa. Yawanci yana ƙunshe da jikin ƙafafun, gatari, bearings da hatimin da aka yi da ƙarfe mai ƙarfi, tare da tauri mai yawa da juriya don daidaitawa da yanayin aiki mai tsauri na injin haƙa rami.

Lambobin Sassan OEM 1.2 da Samfuran Kayan Aiki Masu Dacewa

Haɗaɗɗun na'urori masu naɗewa na ƙasa da aka rubuta a cikin wannan binciken sun yi daidai da takamaiman ƙayyadaddun bayanai na injiniyan JCB OEM, suna ba da damar musanya kai tsaye a cikin nau'ikan samfuran ƙananan na'urorin haƙa JCB da kuma dacewa da sauran masana'antun. Teburin da ke ƙasa yana ba da cikakkun bayanai game da ma'auni:

Daidaituwa da 234/14800 da 332/U1381: Waɗannan lambobin sassa biyu suna iya canzawa kai tsaye kuma suna aiki iri ɗaya a cikin kayan aikin jerin JCB 8056. Majiyoyin masana'antu sun tabbatar da cewa maye gurbin na'urar juyawa ta ƙasa don JCB 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, da 8055 ZTS an gano su ta lambobin OEM 332/U1381 da 234/14800.

Daidaituwa ta 331/12269: An ambaci wannan lambar sashi a cikin Littafin Gyaran Sabis na Injinan JCB JS, musamman a cikin Sashe na 9 - Na'urorin Bin Diddigi (Ƙasa), yana tabbatar da rawar da yake takawa a matsayin ƙayyadaddun OEM don tsarin JCB 8056 na ƙarƙashin motar.

Yarjejeniyar Alaƙa Tsakanin Alamu: Jadawalin ma'aunin lambar sashi na 234/14800 da 332/U1381 ya wuce JCB don haɗawa da:

Samfuran kayan aiki masu jituwa sun haɗa da:

• Bobcat: 805, 8052, 8055RTS, 8060, 8065
• Volvo: EC45
• Terex: TC50
• Liebherr: 150S, 254, 254S

Wannan jituwa mai yawa tsakanin nau'ikan samfura daban-daban ya sa waɗannan kayan haɗin ƙasa masu mahimmanci ga masu sarrafa jiragen ruwa waɗanda ke kula da jiragen ruwa masu gauraye a cikin ajin injin haƙa ƙananan tan 5-6.

1.3 Bayanin Masu Hakowa na JCB 8056 da Sigogi na Ƙarƙashin Mota

JCB 8056 ƙaramin injin haƙa na hydraulic ne mai iya aiki da yawa kuma abin dogaro wanda aka ƙera don ayyuka iri-iri na gini, shimfidar wuri, da kuma amfani, wanda aka san shi da dorewa da inganci. JCB 8056 ƙaramin injin haƙa na hydraulic ne mai nauyin tan 5.76 wanda aka sanye shi da injin Isuzu 4JG1 mai ƙarfin 41 kW (55 hp), faɗin hanya mai tsawon mm 400, da kuma bokiti mai ƙarfin 0.22 m³, wanda aka ƙera don sauƙin amfani da inganci a cikin yanayin aiki mai iyaka.

Teburin da ke ƙasa yana ba da cikakkun bayanai na fasaha don jerin JCB 8056 bisa ga majiyoyi masu iko:

Tushen bayanai:

Sigogi na Ƙarƙashin Mota:

Tushen bayanai:

JCB 8056 yana da faɗin layin dogo mai tsawon mm 400, wanda ke ba da kyakkyawan kwanciyar hankali ga nauyin aiki na tan 5.76 a cikin yanayi daban-daban na ƙasa. Jimillar faɗin layin dogo shine mm 2,000, kuma jimlar tsawon layin dogo shine mm 2,531, tare da tsawon haɗin ƙasa shine mm 2,006. Matsin lamba na haɗin ƙasa na 33.3 kPa yana ba da kyakkyawan iyo a kan yanayin ƙasa mai laushi yayin da yake kiyaye isasshen jan hankali don ayyukan haƙa.

1.4 Tsarin Kayan Karkashin Jirgin Ƙasa

An ƙera na'urar JCB 8056 don dorewa da kwanciyar hankali. Manyan sigogin da ke ƙarƙashin motar sun haɗa da:

• Faɗin Takalmin Waƙa: 400 mm (daidaitacce)
• Filin Waƙoƙi: Girman filin wasa na masana'antu na injinan haƙa rami masu nauyin tan 5.5–6 yawanci suna tsakanin mm 100 zuwa 135 dangane da tsari.
• Nau'in Waƙa: Waƙar roba (daidaitacce) / Waƙar ƙarfe (zaɓi ne)
• Adadin Na'urorin Naɗewa na Ƙasa a kowane Gefe: Yawanci 5 a kowane gefe ga JCB 8056 a ƙarƙashin abin hawa
• Adadin Na'urorin Bugawa a kowane Gefe: Yawanci 1-2 a kowane gefe
• Haɗawa da Na'urar Naɗa Ƙasa: Haɗin da aka haɗa da ƙulli zuwa layin ƙasa na firam ɗin hanya

An ƙera JCB 8056 don samun daidaito mai kyau tare da takalmansa masu faɗin mm 400. Tsarin layin ƙarƙashin abin hawa tsari ne mai kama da akwati wanda ke inganta ƙarfi da tauri, yana ƙara tsawon rai na sabis.

1.5 Tsarin Sashe da Tsarin Haɗawa

Cikakken tsarin nadawa na ƙasa na JCB 8056 ya ƙunshi ƙananan sassa da aka ƙera daidai gwargwado, kowannensu an ƙera shi bisa ga juriyar ƙaramin tsarin nadawa a ƙarƙashin motar:

• Jikin Na'urar Bugawa (Basket): Bangaren silinda na waje mai flange(s) masu haɗa sarkar hanya wanda ke hulɗa da layukan haɗin sarkar hanya da bushings. An ƙera shi daga ƙarfe mai zafi da aka ƙera mai zafi (40Mn2, 50Mn, ko 65SiMnB) tare da saman birgima mai tauri. Ana yin harsashin ta hanyar maganin ƙera zafi, wanda ke samun ingantaccen tsarin kayan ciki da kuma yanayin zare.
• Shaft (Axle): Babban ɓangaren tsakiya wanda ke tsaye wanda ke hawa zuwa firam ɗin hanya ta hanyar maƙallin naɗa na ƙasa. An ƙera shi da ƙarfe mai ƙarfi mai ƙarfi 45# tare da mujallu masu ɗaukar nauyi daidai gwargwado da saman rufewa. Shaft mai ɗaukar nauyi mai inganci da sarrafawa yana da kyawawan halaye na injiniya daga lalacewa, babban kaya, da kuma tauri mai yawa, wanda ke tsawaita rayuwar aikin haɗuwa sosai.
• Tsarin Bearing: Bearings na ƙarfe masu tauri ko bearing masu hana gogayya waɗanda ke ba da damar jujjuya jikin bimetal a kusa da shaft ɗin da ba ya tsayawa. Ana amfani da bearing na tagulla masu inganci don tabbatar da ingancin bimetal na ƙasa da tsawon rai. Don aikace-aikacen nauyi, ana fifita bearing masu tauri saboda suna ba da ingantaccen rarraba kaya da rage lalacewa.
• Tsarin Rufewa: Hatimin ruwa mai ƙarfi wanda ya haɗa da zoben roba O da abubuwan rufewa masu fuska da ƙarfe waɗanda ke hana zubewar mai da gurɓatawa. Hatimin ruwa mai jure wa lalacewa mai ƙarfi, wanda aka haɗa da zoben roba mai jure wa lalacewa mai ƙarfi, tare da zoben roba mai jure wa lalacewa, suna tabbatar da ingantaccen aikin rufewa. Hatimin mazugi biyu da ƙirar man shafawa na tsawon rai yana ba wa na'urar birgima damar samun tsawon rai da cikakken aiki a kowane yanayi.
• Cajin Man Shafawa: An sanya na'urar da ke ƙasa da hatimin inganci da man shafawa na ciki don hana datti, laka, da danshi shiga—yana rage gogayya da tsawaita tsawon lokacin aiki.
• Haɗin Haɗawa: Haɗin da aka haɗa da bel zuwa layin ƙasa na firam ɗin hanya.
• Kayan Maƙala: An ƙera maƙalar naɗaɗɗen ƙasa daga ƙarfe mai ƙarfi na QT450-10, wanda ke nuna juriya ta musamman ga abubuwan girgiza da kuma samar da kyakkyawan tsari a ƙarƙashin aiki mai ci gaba.
• Tsarin Flange: Ana samun na'urorin juyawa na ƙasa a cikin tsarin flange guda ɗaya da na flange biyu dangane da takamaiman aikace-aikacen samfurin JCB. Na'urorin juyawa na flange guda ɗaya suna ba da jagorar hanya ta asali, yayin da na'urorin juyawa na flange biyu suna ba da ingantaccen kwanciyar hankali na gefe don aikace-aikacen da suka haɗa da juyawa akai-akai ko aiki akan gangara. Don aikace-aikacen JCB 8056, daidaitaccen tsarin flange guda ɗaya ne.

2. Tsarin Karafa da Injiniyan Ƙirƙira

2.1 Bayanin Ma'aunin Kayan Aiki

CQC TRACK tana ƙera na'urorin juyawa na ƙasa na JCB ta amfani da ƙarfe mai inganci da aka zaɓa don takamaiman kayan aikin injiniyarsu a cikin aikace-aikacen ƙananan injinan haƙa rami na tan 5-6. Babban ma'aunin kayan da ake amfani da su sun haɗa da:

Karfe Mai Alloy na 40Mn2: Karamin ƙarfe mai kama da chromium-manganese wanda ke ba da daidaito mafi kyau na taurarewar saman, ƙarfin tsakiya, da kuma inganci mai kyau ga ƙananan aikace-aikacen haƙa rami. Majiyoyin masana'antu sun tabbatar da cewa ana ƙera jikin na'urorin hawa da kayan 40Mn2 ta hanyar amfani da hanyoyin ƙirƙira, wanda ke cimma maganin zafi na saman HRC 48–55 tare da zurfin har zuwa 5–8 mm. Karfe mai kama da 40Mn2 ƙarfe ne mai matsakaicin carbon manganese wanda ke da ƙarfi mai yawa, laushi, da juriya ga lalacewa, kuma iyawarsa da aikin sarrafa zafi suma suna da kyau. Kayan da aka yi amfani da su shine ƙarfe na ƙasa na 40Mn2. Karfe yana fuskantar ƙwanƙwasawa da dumama gaba ɗaya, da kuma maganin zafi na matsakaicin mita.

Karfe Mai Kauri 50Mn: Karfe mai inganci na manganese wanda ke ba da juriya ga lalacewa da kuma taurin saman. Ana amfani da ƙarfe mai girman 50Mn sosai wajen kera sassan injin crawler waɗanda ke aiki a ƙarƙashin nauyi mai yawa, suna ba da juriya ga lalacewa da kuma taurin tasiri. Bayan an yi maganin zafi, 50Mn ya sami taurin saman HRC 48-58 tare da zurfin tauri na 4-6 mm (yana kaiwa HRC 45 a wannan zurfin), wanda hakan ke ba shi damar samar da juriya ga tasiri da kuma juriya ga lalacewa ko da a cikin mawuyacin yanayi na aiki. Majiyoyin masana'antu sun lissafa 50Mn a matsayin babban zaɓi na kayan aiki don ƙananan na'urori masu haƙa ƙasa.

Karfe Mai Alloy na SiMnB 65: Karfe mai alli na silicon-manganese-boron wanda ke ba da ƙarfin tauri da juriya ga lalacewa. An ƙera na'urar haƙa ƙaramin ramin JCB805 da kayan 65SiMnB, wanda ke ba da ƙarfin ɗaukar kaya da juriya ga tasiri.

45# Karfe na Shaft: An ƙera shaft ɗin tsakiyar ƙasan abin birgima daga ƙarfe 45#, ƙarfe mai inganci mai matsakaicin tsarin carbon tare da kyawawan halayen injiniya. Shaft ɗin yana fuskantar kashewa da dumama gaba ɗaya da kuma maganin zafi na matsakaicin mita. Shaft ɗin mai ɗaukar kaya mai inganci da sarrafawa yana da kyawawan halaye na injiniya daga lalacewa, babban kaya, da kuma juriya mai yawa, wanda ke tsawaita rayuwar kayan haɗin sosai.

QT450-10 Ductile Iron: Abin wuyan tushe da abin ɗaurewa shine ƙarfe mai ɗaurewa na QT450-10, yana nuna juriya ta musamman ga abubuwan girgiza kuma yana ba da kyakkyawan daidaiton tsari. QT450-10 ƙarfe ne mai siffar graphite mai siffar spheroidal tare da ƙaramin ƙarfin tauri na 450 MPa da ƙaramin tsayi na 10%, wanda ke ba da ƙarfi da juriya don aikace-aikacen hawa ƙarƙashin abin hawa.

Zaɓin matakin kayan kai tsaye yana ƙayyade tsawon lokacin aikin na'urar birgima ta ƙasa a cikin mahalli masu gogewa. Ga sassan ƙarfe kamar na'urorin birgima na ƙasa, bambancin inganci tsakanin OEM da na'urorin birgima na baya-bayan nan galibi yana da alaƙa da matakin kayan da kuma maganin zafi. Ana iya auna su kuma a tabbatar da su ta hanyar gwaje-gwajen tauri da nazarin ƙarfe.

2.2 Fasahar Ƙirƙira: Gidauniyar Masana'antu

Ana ƙera na'urorin ƙera ƙasa na JCB ta amfani da dabarun ƙera zafi na zamani. Ƙirƙira tsari ne na ƙera ƙarfe ta amfani da ƙarfin matsewa na gida, wanda galibi ana isarwa ta hanyar guduma ko matsi. Tsarin ƙera yana ba da fa'idodi masu mahimmanci da yawa fiye da madadin ƙera:

Daidaita Guduwar Hatsi: Tsarin ƙirƙira yana daidaita tsarin hatsi na abu tare da tsarin naɗaɗɗen ƙasa, tare da iyakokin hatsi waɗanda aka tsara don tsayayya da babban matsin lamba da matsin lamba da aka fuskanta yayin aiki. Wannan yanayin kwararar hatsi yana da mahimmanci musamman a yankin sauyawa na jikin flange-to-roller inda yawan damuwa ya fi yawa. Tsarin ƙirƙira yana ƙirƙirar tsarin hatsi mafi kyau wanda ke da mahimmanci don magance nauyin girgiza. Harsashin da aka yi ta hanyar maganin ƙera mai zafi yana samun ingantaccen tsarin kayan ciki da kuma yanayin zare.

Kawar da Porosity: Ƙarfin matsewa na ƙirƙira yana kawar da gurɓatattun abubuwa na ciki da porosity waɗanda in ba haka ba za su zama wuraren fara fashe-fashe a ƙarƙashin lodawa na zagaye. Abubuwan da aka yi amfani da su wajen yin siminti na iya ƙunsar porosity na ciki ko abubuwan da za su iya zama wuraren fara fashe-fashe a ƙarƙashin maimaita zagayowar lodawa.

Haɗakar Kayan Aiki: Tsarin ƙera kayan yana ƙara yawan kayan aiki, wanda ke haifar da ingantattun halayen injiniya idan aka kwatanta da sassan simintin da aka yi da kayan ƙarfe iri ɗaya. Tsarin ƙarfe mai yawa da daidaito yana samar da aiki mai daidaito a duk faɗin ɓangaren haɗin kayan.

Ingancin Fuskar: Fuskar da aka ƙera tana nuna juriyar gajiya sosai saboda rashin lahani na siminti da kuma matsin lamba da ke tattare da tsarin ƙera ta.

Tsarin Ƙirƙirar Zafi Mai Rufewa: Na'urar da ke ƙasa tana gudanar da tsarin ƙirƙirar zafi mai matakai da yawa wanda ya haɗa da ƙirƙirar zafi na farko don rarrabawa da farko, ƙirƙirar zafi na biyu don kafa tsarin tsari na asali, ƙirƙirar zafi na uku don cimma daidaiton girma na ƙarshe, da kuma yanke-huda don kawar da walƙiya da ƙirƙirar duk wani rami da ya zama dole.

2.3 Fasahar Walda Mai Karya don Haɗa Jikin Shaft-to-Roller

CQC TRACK tana amfani da fasahar walda mai gogayya don haɗa shaft zuwa jikin naɗin ƙasa. Wannan tsarin walda mai ƙarfi yana samar da haɗin gwiwa tare da inganci da kwanciyar hankali mai daidaito yayin da yake ba da fa'idodi masu yawa fiye da walda ta gargajiya:

• Babu Bukatar Kayan Cika: Tsarin walda mai gogayya yana haɗa abubuwan haɗin ta hanyar gogayya ta injina da ƙarfin matsewa, yana kawar da buƙatar ƙarfe mai cikewa wanda zai iya haifar da gurɓatawa ko rashin daidaiton ƙarfe.
• Yankin da Zafi Bai Shafi Ƙarancinsa Ba: Dumama da aka yi a wurin walda yana haifar da wani yanki mai ƙunci da zafi ke shafa tare da ƙarancin lalacewar ƙananan gine-gine idan aka kwatanta da walda mai baka.
• Ƙarfin Haɗin Haɗi Mafi Kyau: Tsarin walda mai gogayya yana samar da haɗin gwiwa tare da halayen injiniya waɗanda suka yi daidai da kayan tushe, yana kawar da raunin da ke tattare da walda mai haɗuwa.
• Dacewa da Muhalli: Walda mai kauri ba ta haifar da hayaki, babu iskar gas mai cutarwa, babu tsatsa, babu walƙiyar arc, kuma babu radiation yayin aiki, wanda hakan ya sa ta zama fasahar kera da ba ta da illa ga muhalli. An san ta a matsayin fasahar walda mai kore a nan gaba.
• Inganci Mai Daidaituwa: Tsarin walda mai gogayya da kwamfuta ke sarrafawa yana tabbatar da ingancin haɗin gwiwa mai maimaitawa a cikin yawan samarwa, yana kawar da bambancin da ke tattare da ayyukan walda da hannu.

2.4 Injinan CNC Masu Daidaito

Ana yin amfani da dukkan muhimman saman na'urorin juyawa na ƙasa na JCB ta amfani da na'urorin juyawa na CNC na zamani, injunan niƙa, da cibiyoyin haƙa rami waɗanda ke yin ayyukan injina masu ƙarfi da ƙarewa bisa ga ƙa'idodin daidaiton girma na ISO 2768-mK. Manyan ayyukan injina sun haɗa da:

• Injin Na'urar Bugawa ta Waje: Juya daidai diamita na na'urar bugawa ta waje don cimma takamaiman ƙayyadaddun girma da kammala saman don mafi kyawun hulɗa da sarkar hanya.
• Injin Bayanin Flange: Daidaita bayanin flanges na jagorar haɗin gwiwa don tabbatar da daidaiton sarkar layin gefe. Dole ne a kiyaye tsayin flange daidai don jagorar hanya mai kyau.
• Huda Machining: Daidaito gundura na nadi huda don cimma ainihin hayar hayar.
• Injin Mujallar Shaft: Juya da niƙa saman shaft ɗin daidai don cimma daidaiton jurewa da kuma kammala saman. Ana goge saman shaft ɗin tsakiya na ƙasa ta amfani da kayan aikin injin CNC don samun santsi mai kyau, wanda ke sa shaft ɗin ya fi gogewa da rage gogayya.
• Injin Hatimin Gidaje: Injin gyaran ramukan hatimin daidai gwargwado don tabbatar da matsewa da daidaita hatimin yadda ya kamata.
• Injin Haɗawa: Daidaita aikin ramukan ƙulli ko saman hawa don haɗawa da kyau ga firam ɗin hanya.

Injin CNC mai daidaito yana tabbatar da daidaiton sassa, yana tabbatar da daidaito mai kyau da kuma sanya su cikin santsi a kan firam ɗin ƙarƙashin abin hawa. Shaft ɗin samarwa da sarrafawa mai inganci yana da kyawawan halaye na injiniya daga lalacewa, ɗaukar kaya mai yawa, da kuma juriya mai yawa, wanda ke tsawaita rayuwar aikin haɗin.

2.5 Tsarin Aiki Mai Haɗaka

Kwarewar masana'antu ta CQC TRACK ta ginu ne akan cikakken haɗin kai tsaye da kuma hanyoyin da aka tsara a jere:

• Samun Kayayyaki: Amfani da kayan da suka kai 40Mn2, 50Mn, 65SiMnB, 45#, da QT450-10 masu inganci ta hanyar haɗin gwiwar samar da kayayyaki na dabaru, tare da cikakken takardar shaida da kuma bin diddigin kayan.
• Ƙarfin Ƙirƙira: Ci gaba da tsare-tsaren ƙirƙirar zafi mai zafi wanda ke tabbatar da ingantaccen kwararar hatsi da yawan kayan abu; tsarin ƙirƙira yana ƙirƙirar ingantaccen tsarin hatsi wanda ke da mahimmanci don magance nauyin girgiza; ana yin harsashi ta hanyar maganin ƙera zafi don samun ingantaccen tsarin kayan ciki da daidaitawar zare
• Walda Mai Haɗawa: Kayan aikin walda mai haɗawa da kwamfuta don haɗa shafts zuwa jikin birgima; fasahar walda mai kyau ga muhalli tana samar da hayaki, babu iskar gas mai cutarwa, babu tsatsa, babu walƙiyar baka, kuma babu radiation
• Cibiyoyin Injin CNC: Daidaita dukkan muhimman wurare masu mahimmanci bisa ga jurewar ISO 2768-mK, gami da bayanan flange da aka yi da injin daidai da saman hawa
• Layukan Gyaran Zafi Na Ci Gaba: Tanderun dumama mai ƙarfi da na dumama da kwamfuta ke sarrafawa suna samun cikakkun bayanai na tauri iri ɗaya; kashewa da dumama gaba ɗaya da kuma maganin zafi na mitar matsakaici
• Kashewar Bambanci: Kashewar bambanci ko kashewar zafi ta hanyar ciyarwa yana da tasiri wajen jure tsagewa
• Maƙallan ƙarfe na Ductile: Maƙallan naɗawa na ƙasa da aka ƙera daga ƙarfe mai ƙarfi na QT450-10 wanda ke nuna juriya ta musamman ga girgiza
• Hatimin Mazugi Biyu: Hatimin da ke iyo mai ɗorewa tare da hatimin mazugi biyu da ƙirar man shafawa ta tsawon rai wanda ke ba da damar yin aiki na tsawon lokaci da kuma cikakken aiki a kowane yanayi.
• Haɗawa da Gwaji: Yanayin haɗuwa mara ƙura tare da gwajin juyawa mai ƙarfi da tabbatar da ingancin hatimin nutsewa cikin ruwa akan kowane abin nadi na ƙasa da aka gama
• Rufin Hana Tsatsa: Tsarin fenti na masana'antu wanda ke ba da kariya ta tsatsa na dogon lokaci, ana samunsa a cikin baƙi, rawaya, ko launuka na musamman don biyan buƙatun abokin ciniki.

3. Injiniyan Kula da Zafi

3.1 Ka'idojin Ƙarfe don Aikace-aikacen Na'urar Naɗa Ƙasa

Maganin zafi shine mafi mahimmancin aikin masana'antu wanda ke ƙayyade tsawon lokacin aikin na'urar birgima ta ƙasa a aikace-aikacen gini. Tsarin maganin zafi - wanda galibi yake kashewa da kuma rage zafi - yana canza ƙarfe a matakin kwayoyin halitta, yana cimma daidaito tsakanin tauri da tauri. Ga abubuwan da ke ƙarƙashin abin hawa, wannan daidaito yana ƙayyade tsawon lokacin da wani ɓangare zai iya jurewa kafin gajiya ko lalacewa ta faru.

Tsarin kashe ƙarfe shine inda ainihin ƙarfin ƙarfe ke farawa. Ana dumama ɓangaren zuwa yanayin zafi mai mahimmanci (yawanci kusan 850–900°C), inda tsarin kristal ɗinsa ke canzawa zuwa austenite. Sannan ana sanyaya shi da sauri - yawanci ta hanyar nutsewa cikin ruwa ko mai. Wannan faɗuwar zafin jiki kwatsam yana kulle ƙwayoyin carbon a wurinsa, yana samar da wani ƙaramin tsari mai tauri amma mai rauni wanda aka sani da martensite. Wannan yana haifar da farfajiya mai tauri, mai jure lalacewa wanda ke da mahimmanci ga tayoyin ƙasa da flanges.

Duk da cewa kashewa yana ba da tauri, yana kuma haifar da karyewa. Tsaftacewa shine muhimmin matakin bin diddigi wanda ke rage damuwa a ciki da kuma dawo da danshi. Ana sake dumama bangaren zuwa ƙaramin zafin jiki mai sarrafawa (yawanci tsakanin 150-500°C) kuma a riƙe shi na wani lokaci kafin a rage sanyaya shi a hankali. Wannan tsari yana rage tauri sosai amma yana inganta tauri, juriyar tasiri, da sassauci sosai. Sakamakon shine haɗuwa mai kyau - saman da ya taurare, mai jure lalacewa da kuma ƙwanƙolin ƙarfi, mai sassauƙa - cikakke ga na'urorin juyawa na ƙasa waɗanda dole ne su jure wa lodi da girgiza daga duwatsu, tarkace, da ƙasa mara daidaituwa.

3.2 Bayanin Taurari na Induction

Na'urorin JCB na ƙasa suna amfani da maganin zafi mai tauri don cimma yanayin tauri da ake buƙata akan jikin na'urar birgima da saman shaft. Kayan da ake amfani da su shine ƙarfe na ƙasa na 40Mn2, wanda ke fuskantar ƙwanƙwasawa da dumama gaba ɗaya, da kuma maganin zafi na matsakaicin mita.

Takamaiman sigogin maganin zafi na JCB 8056 na ƙasa sune kamar haka:

Majiyoyin masana'antu sun tabbatar da cewa na'urorin da aka ƙera da kayan 50Mn/40MnB suna samun taurin saman HRC 48–54 tare da zurfin akwatin na 4–10 mm. Ana samun launuka baƙi ko rawaya.

Dukansu na'urorin juyawa na JSB da na'urorin juyawa na ɗaukar kaya suna da taurin saman Rockwell C 52–56 da kuma taurin saman ciki na Rockwell C 35–38. Don aikace-aikacen da suka dace, na'urorin juyawa na ƙasa suna samun saman da ya taurare tare da taurin saman HRC 55–60.

Maganin kashe zafi daban-daban ko kuma maganin kashe zafi ta hanyar ciyarwa yana da tasiri wajen jure tsagewa, yana tabbatar da cewa saman da ya taurare ya kasance ba tare da wata matsala ba ko da bayan an yi amfani da shi sosai.

3.3 Tsarin Taurarewa da Tsanani

Na'urar JCB 8056 mai amfani da ƙasa tana amfana daga taurarewa da kuma maganin zafi. Kayan da ake amfani da su a ƙasa sune ƙarfe 40Mn2 na ƙasa. Ana iya kashe ƙarfe gaba ɗaya da kuma rage zafi, da kuma maganin zafi na matsakaicin mita. Wannan tsari yana tabbatar da rarraba tauri iri ɗaya a duk sassan sassan, yana kawar da tabo masu laushi waɗanda zasu iya haifar da gazawar da wuri.

3.4 Kula da Inganci da Daidaito

Ingancin maganin zafi yana buƙatar ingantaccen kula da inganci. Dole ne masana'antun su ci gaba da sa ido kan daidaiton zafin jiki, lokacin jiƙawa, saurin sanyaya, da tsarin ƙarfe don tabbatar da cewa tsarin ya cika buƙatun aiki. Yin watsi da waɗannan sigogi - ko dogaro da maganin zafi mara daidaituwa - na iya rage tsawon rayuwar kayan aiki sosai. Ko da ƙananan bambance-bambancen zafin jiki yayin kashewa ko dumamawa na iya haifar da tauri mara daidaituwa, yana haifar da lalacewa da wuri, fashewa, ko rashin kwanciyar hankali na girma.

An yi gwaje-gwaje masu tsauri da aka samar da kayan ƙarfe masu ƙarfi da kuma maganin zafi don tabbatar da tauri iri ɗaya, juriya ga tasiri, da ƙarfin gajiya. Bayan haɗawa, akwai tsarin gwaji a ƙarƙashin ruwa don tabbatar da haƙƙin rufewa na na'urorin juyawa na ƙasa. Gwajin juyi yana da mahimmanci don tabbatar da cewa na'urorin juyawa na ƙasa sun shirya don aiki. Wannan matakin inganci yana rage yiwuwar gazawar da ba a zata ba kuma yana tabbatar da cewa injuna suna aiki a mafi girman aiki na tsawon lokaci.

4. Tsarin Rufewa da Fasahar Bearing

4.1 Tsarin Hatimin Shawagi tare da Fasaha Mai Lanƙwasa Biyu

Na'urorin jujjuyawar ƙasa don ƙananan aikace-aikacen haƙa rami suna da hatimin iyo mai ɗorewa waɗanda ke hana gurɓatawa shiga yayin da suke riƙe mai a tsawon rayuwar sabis. Tsarin rufewa ya haɗa da zoben roba masu inganci da hatimin ƙarfe waɗanda aka tsara don jure matsakaicin tasiri da gurɓatawa da aka fuskanta a aikace-aikacen gini da amfani:

• Zoben Hatimin Karfe: Zoben hatimin ƙarfe mai tauri tare da fuskokin da aka yi daidai da juna waɗanda ke ba da babban haɗin hatimin, yana hana zubewar mai da gurɓataccen abu. Hatimin da ke shawagi ya ƙunshi sassa biyu: zoben hatimi da aka yi da ƙarfe na musamman da kuma wani ɓangaren roba (O-ring/gasket). A cikin amfani, hatimi biyu iri ɗaya suna yin biyu.
• Zoben O-roba: Zoben O-elastomeri masu ƙarfi waɗanda ke ba da ƙarfin matsi don kiyaye hatimin da ke fuskantar ƙarfe, yayin da kuma ke ɗaukar ƙananan kurakurai na shaft zuwa-bore.
• Haɗaɗɗen Hatimi: Ramin da aka yi da injin da aka daidaita wanda ke sanya abubuwan hatimin daidai gwargwado dangane da jikin shaft da na'urar birgima ta ƙasa, wanda ke tabbatar da matse hatimin da daidaitawa mafi kyau.
• Hatimin Mazugi Biyu: Hatimin mazugi biyu da kuma zanen man shafawa na tsawon rai yana ba wa na'urar bibiya damar samun tsawon rai da kuma cikakken aiki a kowane yanayi.

Tsarin rufewa dole ne ya yi tsayayya da shigar kayan gogewa da aka saba gani a wuraren gini—ciki har da ƙasa, yashi, ƙura, laka, da danshi—wanda in ba haka ba zai hanzarta lalacewa ta bearing kuma ya haifar da gazawar da wuri. An sanya na'urar birgima ta ƙasa da hatimi mai inganci da mai a ciki don hana datti, laka, da danshi—wanda ke rage gogayya da tsawaita tsawon lokacin aiki.

4.2 Tsarin Tsarin Bearing

Kowane na'urar naɗawa ta ƙasa ta ƙunshi tsarin bearing wanda aka tsara don juyawa mai ƙarancin karyewa da tsawaita tsawon rai a ƙarƙashin aiki mai ci gaba. Ana amfani da manyan tsare-tsare guda biyu:

Tsarin Busar da Karfe Mai Tauri Tare da Fasahar Bimetal: Na'urar busar da ƙasa tana juyawa akan busar da ƙarfe mai tauri da ke gudana akan saman shaft ɗin da aka yi wa zafi. Busar da Bimetal na na'urar busar da ƙasa an gina ta ne akan farantin ƙarfe tare da sintepon na musamman da aka haɗa a kai, wanda ke ba da kyakkyawan juriya ga lalacewa da ƙarancin halayen gogayya. Wannan tsari yana ba da ƙarfin ɗaukar kaya mai yawa, juriya ga ɗaukar kaya mai ƙarfi, da kuma jure wa yanayin man shafawa na gefe.

Tsarin Bearing na Na'urar Tapered Roller Bearing (Premium): Ga bearing na ƙasa masu inganci, ana amfani da bearing na na'urar Tapered don rage gogayya ta juyawa da kuma tsawaita tazara na aiki. Ana fifita bearing na na'urar Tapered don aikace-aikacen nauyi saboda suna samar da ingantaccen rarraba kaya da rage lalacewa.

Na'urar naɗa ƙasa yawanci tana ƙunshe da jikin ƙafafun, gatari, bearings da hatimin da aka yi da ƙarfe mai ƙarfi, tare da tauri mai yawa da juriyar lalacewa don daidaitawa da yanayin aiki mai tsauri na mai haƙa rami.

4.3 Tsarin Man Shafawa Na Tsawon Rai

Ana shafa man shafawa a ƙasan na'urorin a lokacin ƙera su da ingantaccen cajin mai wanda ke kula da tsarin ɗaukar man a ƙarƙashin yanayin man shafawa mai kyau a tsawon rayuwar sabis. Hatimin mazugi mai siffar ƙwallo biyu da kuma ƙirar man shafawa na tsawon rai yana ba wa na'urar birgima damar samun tsawon rai da cikakken aiki a kowane yanayi. Tsarin da aka rufe ba ya buƙatar man shafawa a filin, wanda ke kawar da buƙatar man shafawa akai-akai da kuma rage buƙatun kulawa ga masu aiki da jiragen ruwa.

Babban mahimman bayanai game da lubrication sun haɗa da:

• Nau'in Man Shafawa: Man shafawa mai inganci mai tushen lithium tare da ƙarin ƙarin matsi mai tsanani (EP)
• Ƙarar Man shafawa: An inganta shi don takamaiman tsarin ɗaukar kaya da ƙirar hatimi
• Rike Man Shafawa: Tsarin hatimin da ke iyo yana kiyaye riƙe man shafawa koda a ƙarƙashin canjin matsin lamba da zagayowar zafi
• Aiki Ba Tare Da Gyara Ba: Tsarin shafa man shafawa na tsawon rai yana kawar da buƙatun shafa man shafawa a fili.
• Gwajin Ingancin Hatimi: Bayan haɗawa, akwai tsarin gwaji a ƙarƙashin ruwa don tabbatar da haƙƙin hatimin na ƙananan na'urori

4.4 Kayan abin ɗaurewa da abin wuya na tushe

An ƙera maƙallin naɗa ƙasa da abin wuya na tushe daga ƙarfe mai ƙarfi na QT450-10, wanda ke nuna juriya ta musamman ga abubuwan girgiza kuma yana ba da kyakkyawan ingancin tsari yayin aiki akai-akai. QT450-10 ƙarfe ne mai siffar spheroidal graphite wanda ke da ƙarfin juriya na 450 MPa da mafi ƙarancin tsayi na 10%, wanda ke ba da ƙarfi da juriya ga aikace-aikacen hawa ƙarƙashin abin hawa. Wannan zaɓin kayan yana tabbatar da cewa tsarin hawa zai iya jure matsakaicin tasirin da aka fuskanta lokacin da mai haƙa rami ya ratsa ƙasa mara daidaituwa.

5. Tsarin Tabbatar da Inganci da Gwaji

5.1 ISO 9001: 2015 An Tabbatar da Masana'antu

CQC TRACK tana aiki ne a ƙarƙashin tsarin kula da inganci wanda aka amince da shi na ISO 9001:2015, tare da abubuwan da aka gano daga rasitin kayan da aka karɓa har zuwa gama haɗa su. Tsarin kula da inganci ya ƙunshi dukkan matakan samarwa:

• Takaddun Shaida na Kayan Aiki: Takaddun shaida na kayan aiki masu shigowa wanda ke tabbatar da tsarin ƙarfe da kaddarorin injiniya bisa ga ƙa'idodin masana'antu, gami da takaddun gwajin injina na kayan 40Mn2, 50Mn, 65SiMnB, 45#, da QT450-10
• Tabbatar da Girma: Duba dukkan ma'auni masu mahimmanci ta amfani da kayan aikin aunawa masu daidaitawa, gami da CMM (Injin aunawa mai daidaitawa) da ma'aunin daidaito
• Tabbatar da Maganin Zafi: Tabbatar da bayanan tauri da zurfin akwati ta amfani da na'urorin gwajin tauri na Rockwell da aka daidaita da kuma gwajin ƙarfe.
• Tabbatar da Tsarin Hatimi: Tabbatar da shigar da hatimi yadda ya kamata, share fage, da kuma cajin mai
• Gwaji na Ƙarshe: Gwajin juyawa mai ƙarfi da kuma tabbatar da ingancin hatimin nutsewa cikin ruwa

5.2 Gwajin Juyawa Mai Sauƙi

Kowace na'urar da aka gama a ƙasa tana fuskantar gwajin juyawa mai ƙarfi wanda ke tabbatar da:

• Daidaito: Na'urar juyawa ta ƙasa tana juyawa ba tare da kwararar radial ba wanda zai haifar da haɗuwa mara daidaituwa tsakanin sarkar hanya ko girgiza
• Santsi: Tsarin ɗaukar bearing yana juyawa cikin 'yanci ba tare da ɗaurewa, hayaniya, ko juriya ba
• Ingancin Hatimi: Tsarin rufewa yana kula da riƙe mai yadda ya kamata ba tare da yaɗuwa ba a ƙarƙashin nauyin juyawa
• Daidaito: Tarin na'urar da ke ƙasa yana nuna daidaiton juyawa ba tare da girgiza a saurin aiki ba

Ana gano duk wani hayaniya, juriya, ko ɓullar mai kuma ana gyara shi kafin a amince da jigilar kaya. Gwajin na'urar .... Haka kuma ana buƙatar gwajin na'urar na'urar na'urar na'urar don tabbatar da cewa na'urar na'urar tana shirye don aiki.

5.3 Gwajin Ingancin Hatimi (Gwajin Nutsewa a Ruwa)

Bayan haɗawa, akwai tsarin gwaji a ƙarƙashin ruwa don tabbatar da haƙƙin rufewa na na'urorin birgima na ƙasa. Wannan gwajin nutsewa cikin ruwa yana tabbatar da cewa tsarin hatimin da ke iyo yana kiyaye riƙe mai mai yadda ya kamata kuma yana hana shigar ruwa cikin yanayi mai tsauri da tsauri - muhimmin matakin tabbatar da inganci ga abubuwan da aka tsara don ayyukan gini a cikin yanayin danshi.

5.4 Ka'idojin Ingancin Sassan Jirgin Ƙasa na JCB

An ƙera sassan haƙa ramin JCB don yin aiki mai ƙarfi a cikin injunan gini. An ƙera waɗannan sassan don haɓaka dorewa da ingancin aiki, don cika ƙa'idodin maye gurbin OEM. Manyan fasaloli masu inganci sun haɗa da:

• Fasaha Mai Ƙarfi: Abubuwan da aka gyara suna amfani da ƙarfe mai ƙarfi mai ƙarfi tare da kayan 40Mn2, 50Mn, da 65SiMnB masu inganci
• Tsarin Injiniyan Daidaito: Bayanan na'urori masu daidaita na'urori suna tabbatar da sahihancin haɗin kan hanya
• Aiki Mai Nauyi: Ƙarfin ɗaukar kaya mai ƙarfi yana iya ɗaukar har zuwa tan 6 na aiki akai-akai a cikin ƙasa mai tsauri
• Ingantaccen Maganin Zafi: Gabaɗaya, rage zafi da kuma rage zafi yana tabbatar da kyawawan kaddarorin injiniya, ƙarfi mai yawa, da juriya mai kyau tare da juriya mai kyau na karyewa
• Rufe Mai Mai Sau Biyu: Babu zubar mai da kuma shafa mai na tsawon rai yana tabbatar da ingantaccen aiki a kowane yanayi

Garanti na 5.5 da kuma tsammanin rayuwar sabis

Garantin masana'antu na garanti na ƙasan bayan kasuwa ya bambanta dangane da masana'anta da aikace-aikacen:

Majiyoyin masana'antu sun nuna cewa na'urorin da aka ƙera da kayan 50Mn/40MnB suna ba da garantin awanni 2,000 tare da tsawon lokacin sabis na yau da kullun na awanni 4,000.

Ga na'urorin juyawa na ƙasa na JCB 8056 da CQC TRACK ta ƙera, lokutan garanti sun dace da buƙatun abokin ciniki da kuma tsananin amfani. Tsawon lokacin sabis na na'urorin juyawa na ƙasa na JCB 8056 a aikace-aikacen gini yawanci yana tsakanin sa'o'in aiki 3,000 zuwa 5,000 ya danganta da yanayin ƙasa, ayyukan masu aiki, da jadawalin kulawa.

5.6 Kariya da Marufi daga Tsatsa

An shafa saman naɗin ƙasa da fenti na masana'antu masu hana tsatsa, ana samunsa a launuka baƙi, rawaya, ko na musamman don dacewa da ƙa'idodin abokin ciniki. Rufin yana kare naɗin ƙasa daga tsatsa da kuma mummunan tasirin muhalli yayin ajiya da ayyukan filin. Launuka da ake da su sun haɗa da baƙi ko rawaya.

Ana naɗe na'urorin da aka gama a ƙasa da fim ɗin hana tsatsa kuma a saka su a cikin fakiti ko akwatunan katako masu feshi waɗanda suka dace da jigilar kaya a teku na duniya. Kowace fakitin an yi mata lakabi da lambar sashi, girma, da adadi don sauƙin sarrafawa da ganowa a tashoshin jiragen ruwa da rumbunan ajiya. Marufi ya cika ƙa'idodin jigilar kaya na ƙasashen duniya don fitar da kaya daga tashoshin jiragen ruwa na China (Xiamen, Fuzhou) zuwa wurare daban-daban a duk duniya, tare da akwatunan katako masu feshi waɗanda suka bi ƙa'idodin tsabtace jiki na ISPM 15. Ana samun isarwa cikin sauri cikin kwanaki 7-30 ya danganta da girman oda da inda za a je.

6. Tsarin Shigarwa da Kula da Rigakafi

6.1 Shiri Kafin Shigarwa

Shigar da kayan haɗin ƙasa na birgima mai kyau a kan injin haƙa rami na JCB 8056 yana da matuƙar muhimmanci don cimma tsawon lokacin da ake tsammani na aiki. Ya kamata a bi waɗannan hanyoyin:

1. Shiri a Wurin: Ajiye injin a wuri mai kyau da ƙarfi. Sanya birkin ajiye motoci. Toshe hanyoyin a wuri mai kyau don hana motsi ba tare da an yi niyya ba. Sassauta tsarin daidaita hanyar don rage tashin hankali a hanya.
2. Duba Kayan Aiki: Kafin a saka, a duba maƙallin naɗa na ƙasa da kuma layin ƙasa na firam don ganin ko sun lalace, sun lalace, ko sun lalace. A tsaftace dukkan saman da aka ɗora sosai, a cire duk tarkace, tsofaffin kayan gasket, da kuma tsatsa.
3. Duba Haɗaɗɗen Na'urar Tace Ƙasa: Duba sabon haɗaɗɗen na'urar tace ƙasa don ganin duk wani lahani da aka samu a jigilar kaya. Tabbatar cewa na'urar tace ƙasa tana juyawa cikin 'yanci da hannu. Duba ingancin hatimin.
4. Duba Kayan Aiki: Duba duk kusoshin da ke haɗewa don ganin ko zare ya lalace ko kuma ya shimfiɗa. Don amfani da su masu nauyi, yi amfani da sabbin kusoshi da wandunan wanki waɗanda suka kai matsayi na 10.9 ko sama da haka.
5. Tsarin Haɗawa: Tabbatar cewa haɗin haɗin na'urar na ƙasa ya dace da maƙallin firam ɗin hanya. Sanya kayan haɗin haɗin na'urar ƙasa zuwa ƙayyadadden ƙimar ƙarfin juyi ta amfani da makunnin juyawa mai daidaitawa.
6. Haɗin Sarkar Waƙa: Bayan shigar da na'urar da ke ƙasa, tabbatar da cewa sarkar hanya ta dace da saman na'urar kafin a yi amfani da na'urar.

6.2 Bayanan Ƙarfin Ƙarfin Bolt

Ga injin cire kaya na JCB 8056, waɗannan ƙayyadaddun ƙarfin juyi suna aiki:

• Matsayin Kayan Aiki: Aji 10.9 ko sama da haka don aikace-aikacen nauyi
• Range na Bolt Torque: 100–200 Nm ya danganta da girman bolt da tsari (duba littafin sabis na JCB don takamaiman ƙayyadaddun samfuri)
• Tsarin Juyawa: Tsarin da aka yi amfani da shi a matakai uku masu ci gaba
• Maganin Kariya: A shafa sinadarin hana kamawa mai inganci a kan zaren kafin a saka shi don hana ƙonewa da kuma tabbatar da ingantaccen karatun karfin juyi.
• Bukatar Sake Juyawa: Bayan sa'o'i 2-4 na aiki, sake juyar da ƙusoshin hawa na ƙasa zuwa ƙimar da aka ƙayyade don la'akari da wurin zama na farko da faɗaɗa zafi.

6.3 Tsarin Daidaita Tashin Hankali a Hanya

Bayan an shigar da na'urar juyawa ta ƙasa, dole ne a tabbatar da daidaiton ƙarfin hanya bisa ga ƙa'idodin JCB 8056. Tsarin gabaɗaya na injinan haƙa rami masu nauyin tan 5-6 shine kamar haka:

Mataki na 1: Shiri - A duba da daidaita shi a kan matakin ƙasa mai ƙarfi. A kunna injin a ƙasa mai rauni, sannan a motsa injin gaba zuwa nisan da ya yi daidai da tsawon layin da ke ƙasa, sannan a dakatar da injin a hankali.

Mataki na 2: Aunawa - A auna rawar da ke takawa a matsayin tazara a tsaye tsakanin saman sarkar hanya da saman firam ɗin hanya a tsakiyar wurin tsakanin mai riƙewa na gaba da na'urar juyawa ta ƙasa ta farko.

Mataki na 3: Tabbatar da Matsakaicin Nisa - Ga masu haƙa rami na aji 5-6, madaidaicin layin dogo yawanci shine 10-25 mm (inci 0.4-1.0). Idan karkacewar ta wuce matsakaicin nisan, daidaita ta daidai gwargwado.

Mataki na 4: Daidaita Tashin Hankali a Layin Hanya - Don ƙara tashin Hankali a Layin Hanya, a zuba mai ta hanyar mai daidaita layin ta amfani da famfon mai da hannu.

Mataki na 5: Tabbatarwa - Bayan an gyara, a kunna injin a lokacin da babu aiki sosai, a motsa injin a hankali gaba da adadin da ya yi daidai da tsawon layin da ke ƙasa, sannan a sake duba matsin lambar layin. Idan matsin lambar bai yi daidai ba, a sake daidaita shi.

6.4 Muhimman Abubuwan da Za Su Faru da Tashin Hankali

Waɗannan sharuɗɗan aiki suna da mahimmanci don haɓaka rayuwar sassan ƙarƙashin kaya:

• Yanayin Ƙarƙashin Kafa: Daidaita matsin lamba bisa ga yanayin ƙasan ƙafa da injin ke aiki. Ƙarin matsin lamba yana ƙara nauyin da lalacewa ga duk abubuwan haɗin gwiwa na ƙarƙashin abin hawa.
• Sakamakon Sakawa: Tsarin da ba daidai ba na iya haifar da matsaloli da lalacewa a wasu sassan. Tsarin da ke da tsauri yana ƙara nauyi, wanda ke haifar da lalacewa a kan na'urorin juyawa na ƙasa, masu aiki, sprockets, da kuma sarƙoƙi.
• Kulawa akai-akai: Sacewar fil da bushings na ƙarƙashin abin hawa ya dogara da yanayin aiki da yanayin ƙasa. Duba ƙarfin hanyar lokaci-lokaci kuma a ajiye shi a cikin kewayon da aka saba.
• Tabbatarwa Bayan Shigarwa: Bayan sa'o'i 2-4 na aiki, sake duba matsin lamba na hanyar kuma sake kunna duk wani kayan aikin hawa kamar yadda aka ƙayyade a cikin littafin sabis na JCB don la'akari da wurin zama na farko da faɗaɗa zafi.

6.5 Mafi kyawun Ayyukan Kulawa da Rigakafi

Don tsawaita rayuwar ƙananan na'urori, mafi kyawun hanyoyin masana'antu suna ba da shawarar:

Matse Bolt na Kullum: Bayan aiki na dogon lokaci, kusoshin da ke kan abin nadi na ƙasa suna iya sassautawa saboda girgiza. Idan kusoshin farantin hanya suka saki kuma injin ya ci gaba da aiki, yana iya haifar da gibi tsakanin farantin hanya da kusoshin, wanda ke haifar da tsagewa a farantin hanya. Saboda haka, ya kamata a riƙa duba kusoshin hanya da goro akai-akai don rage farashin kulawa da ba dole ba.

Duba Na'urar Na'urar Na'urar Ƙasa a Kullum: Na'urar na'urar na'urar tana ɗaukar nauyin injin yayin tafiya da haƙa rami, tana tallafawa da kuma jagorantar injin a kan hanyoyin. A kai a kai ana duba na'urorin don tabbatar da cewa duk suna aiki yadda ya kamata, don hana mummunan lalacewa ga hanyar da sauran tsarin ƙarƙashin abin hawa.

A Guji Dogon Aiki a Kan Tsalle-tsalle: A guji yin tafiya mai tsawo da kuma juyawa ba zato ba tsammani a kan ƙasa mai gangara. Idan ƙaramin injin haƙa rami ya yi ta tafiya akai-akai kuma ya juya ba zato ba tsammani a kan ƙasa mai gangara, gefen hanyar haɗin zai taɓa gefen abin naɗin ƙasa da kuma ƙafafun jagora, wanda hakan zai ƙara yawan lalacewa. Saboda haka, ya kamata a guji tafiya a kan wuraren da ke gangara da kuma yin juyawa mai kaifi gwargwadon iko. Tafiya madaidaiciya da juyawa mai faɗi na iya hana lalacewa yadda ya kamata.

A guji Aiki da Na'urorin Bijirowa Marasa Aiki: Idan aka ci gaba da amfani da su lokacin da na'urar bijirowa ta ƙasa ba za ta iya aiki ba, yana iya haifar da lalacewa a kan ƙafafun tallafi kuma yana iya haifar da lalacewa a kan hanyar haɗin sarka. Idan aka sami na'urar bijirowa da ba za ta iya aiki ba, dole ne a gyara ta nan da nan don guje wa wasu matsaloli.

Duba Man Shafawa Kullum: Duk da cewa ana shafa man shafawa a ƙasa har tsawon rayuwa, ana ba da shawarar a duba ingancin hatimin akai-akai da yanayin ɗaukar kaya. A duba ko man shafawa yana zubewa a kusa da gidan hatimin.

Tsafta: A kiyaye ƙasan motar daga laka, tarkace, da kayan gogewa waɗanda ke hanzarta lalacewa ta hatimi da bearing.

Sauyawar Lokaci: Magance lalacewar kayan da suka lalace ko suka lalace cikin gaggawa don hana lalacewar kayan. Ana sayar da sabbin kayan ƙarƙashin motar daban, amma muna ba da shawarar maye gurbin duk kayan da suka lalace a lokaci guda.

7. Ka'idojin Ganewar Lalacewa da Sauyawar Lalacewa

7.1 Manyan Alamomin Sakawa

Ga dillalan kayan aiki, masu aikin hayar jiragen ruwa, da kuma masu amfani da ƙarshen da ke kula da injin haƙa rami na JCB 8056, gano lalacewar na'urar juyawa ta ƙasa da wuri yana da mahimmanci don hana lalacewa ta biyu ga sarƙoƙin hanya, masu aiki a layi, masu sprockets, da kuma haɗa na'urorin daidaita hanya. Ya kamata a sa ido kan waɗannan alamun lalacewa:

Lalacewar saman takalmi: saman takalmi na ƙasa (yankin da ke taɓa birgima) yana lalacewa a hankali akan lokaci. Ya kamata a riƙa duba naɗin ƙasa akai-akai. Idan saman takalmi ya nuna manyan wurare masu faɗi ko lalacewa sama da kusan mm 2-3 ƙasa da diamita na asali, ana ba da shawarar maye gurbinsa.

Lalacewar Flange: Flange-din jagora masu haɗaka suna fuskantar lalacewa daga taɓawar sarkar hanya. Rage kauri na flange fiye da kashi 30% na asali yana nuna cewa ana buƙatar maye gurbin nan take. Ya kamata a tabbatar da tsayin flange (tsawo na yau da kullun ga na'urori masu juyawa na tan 5-6) don guje wa lalacewa da wuri.

Zubar da Hatimi: Zubar da man shafawa a bayyane a kusa da gidan hatimin yana nuna gazawar hatimi. Ci gaba da aiki tare da hatimin da ya gaza zai haifar da gazawar bearing saboda gurɓataccen abu da ke shigowa.

Hayaniya Mara Dacewa: Sautin niƙa, ƙara, ko dannawa yayin juyawar hanya na iya nuna gazawar bearing, gazawar hatimi, ko lalacewar wani abu na waje.

Tsarin Sawa Mara Daidai: Idan gefe ɗaya na abin naɗin ƙasa ya nuna lalacewa sosai fiye da ɗayan, wannan na iya nuna rashin daidaito tsakanin abin naɗin ƙasa da sarkar waƙa ko kuma matsala da daidaita firam ɗin waƙa.

Taurin Naɗi: Idan naɗin ƙasa bai juya da hannu ba, lalacewar bearing ko asarar man shafawa na iya faruwa.

7.2 Tsarin Tazarar Sauyawa

Na'urar naɗa ƙasa mai kyau tana rage farashin aiki na dogon lokaci. Lokacin maye gurbin sarkar hanya, koyaushe duba kuma wataƙila maye gurbin na'urorin naɗa ƙasa don daidaiton lalacewa. Dalilin tattalin arziki abu ne mai sauƙi: shigar da sabon sarkar hanya akan na'urorin naɗa ƙasa da suka lalace zai hanzarta lalacewa akan layukan haɗin sabuwar sarkar da bushings, wanda hakan ke rage rayuwar tsarin gaba ɗaya.

Ga masu aiki da jiragen ruwa, dabarun maye gurbin da aka ba da shawarar shine a maye gurbin na'urorin da ke ƙasa a matsayin wani ɓangare na cikakken kimantawa na ƙarƙashin kaya duk lokacin da aka maye gurbin sarkar hanya. Mafi kyawun hanyoyin masana'antu suna ba da shawarar maye gurbin sassan lalacewa a cikin saitin don tabbatar da daidaiton lalacewa da hana lalacewa da wuri.

Ga ƙananan injin haƙa rami na JCB 8056 a aikace-aikacen gini, tsara lokutan maye gurbin ƙarƙashin motar ɗaukar kaya yawanci suna farawa daga sa'o'i 3,000 zuwa 5,000 dangane da yanayin ƙasa da ayyukan kulawa.

7.3 Nassoshi Kan Littafin Sabis

Littafin Jagorar Sabis na Masu Hakowa na JCB 8056 ya ƙunshi muhimman bayanai game da gyare-gyare da sabis na fasaha don aminci, aiki, da kuma gyaran da aka tsara na Samfurin Masu Hakowa na JCB 8056, gami da sassan da ke kan:

• Sashe na J - Kayan Gudun Waƙa da Gudu
• Bayanan Fasaha - Waƙar Karfe da Waƙar Roba
• Jagororin Waƙoƙi
• Masu Tafiya a Motoci (Ƙasa)
• Masu Tafiya a Mota (Sama)
• Sprocket mai motsawa

Littafin Gyaran Sabis na Injinan PPT – JCB JS ya ƙunshi takamaiman sassa kan Masu Motsa Jiki, Masu Motsa Jiki, Masu Rage Hawa, da Masu Tsaro, tare da cikakkun jagororin auna sawa. Waɗannan littattafan sabis suna ba da mahimman bayanai na ma'auni don ma'aunin sawa da maye gurbin.

7.4 La'akari da Masu Daidaita Hanya

Haɗakar Mai Daidaita Layi na injin haƙa rami na JCB 8056 babban tsari ne na ƙarƙashin abin hawa wanda ke kula da daidaiton sarkar hanya yayin aiki. Duk da cewa ƙira ce mai ƙanƙanta, mai gyara dole ne ya ci gaba da canje-canjen matsi akai-akai, ya tsayayya da gurɓataccen waje, kuma ya daidaita motsin mai aiki yayin da injin ke tafiya a ƙasa mara daidaituwa. Daidaitawar mai daidaita layi kai tsaye yana shafar rayuwar aikin na'urar birgima ta ƙasa. Rashin daidaiton matsin lamba na layin dogo - ko dai ya yi matsewa sosai ko kuma ya yi sako-sako - zai hanzarta lalacewa ga duk abubuwan da ke ƙarƙashin abin hawa, gami da na'urorin birgima na ƙasa, masu aiki, sprockets, da bushings na sarka.

8. Aikace-aikacen Kasuwar Yanki: Mai da hankali kan Gine-gine da Kayayyakin more rayuwa

8.1 Kudancin Amurka: Kayayyakin more rayuwa na Brazil, Gine-ginen Chile, da Ci gaban Argentina

Kasuwar gine-gine ta Kudancin Amurka tana da matuƙar buƙatar kayan haƙa rami mai nauyin tan 5-6, inda ayyukan suka mayar da hankali kan ayyukan ababen more rayuwa na Brazil (São Paulo, Rio de Janeiro, Belo Horizonte), ci gaban birane na Chile (Santiago, Valparaíso, Concepción), kasuwannin gine-gine na Peru (Lima, Arequipa), da kuma ci gaban kayayyakin more rayuwa na Argentina (Buenos Aires, Córdoba). Ana amfani da injin haƙa rami na JCB 8056 a duk faɗin waɗannan ayyukan don ayyukan samar da wutar lantarki, gina gidaje, shirya wurin aiki, da ayyukan samar da ababen more rayuwa masu sauƙi. Na'urar da ke ƙasa tana tabbatar da motsi mai santsi a kan hanya kuma tana tallafawa nauyin injin yayin da yake ratsa ƙasa mara daidaituwa da buƙata. An gina ta don samar da juriya mai kyau, ƙarfin ɗaukar kaya, da juriyar lalacewa, tana taka muhimmiyar rawa wajen daidaita injin da kuma kula da mafi kyawun hulɗar ƙasa.

Ga abokan cinikin Kudancin Amurka, na'urorin JCB na CQC TRACK suna ba da ingancin OEM mai kyau a farashi mai kyau, tare da ingantattun kayan aiki zuwa wurare na Latin Amurka ciki har da Brazil (tashoshin jiragen ruwa na Santos, Rio de Janeiro), Chile (tashoshin jiragen ruwa na Valparaíso, San Antonio), Peru (tashar jiragen ruwa ta Callao), Colombia (tashoshin jiragen ruwa na Buenaventura, Cartagena), da Mexico (tashoshin jiragen ruwa na Veracruz, Manzanillo).

8.2 Ostiraliya: Gine-ginen Gidaje, Jiragen Hayar Jiragen Ruwa, da Kayayyakin more rayuwa

Kasuwar kayan aikin gini da haya ta Ostiraliya tana buƙatar kayan aikin bayan kasuwa waɗanda suka cika ko suka wuce ƙa'idodin aikin OEM, tare da wadatar wadata mai ɗorewa. Masu gudanar da ayyukan Ostiraliya suna neman sassan da suka dace da manufa, waɗanda suka yi daidai da ingancin OEM ko sama da haka, tare da ingantattun hanyoyin samar da kayayyaki da takaddun shaida masu inganci. Kasuwar Ostiraliya - gami da aikace-aikacen a Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, da cibiyoyin yanki - tana amfani da injin haƙa rami na JCB 8056 don gina gidaje, haƙa ramin amfani, shimfidar wuri, da shirya wurin.

Ƙananan injinan haƙa rami na JCB 8056 an san su da ƙarfin gininsu, injinsu mai ƙarfi, da kuma injinan hydraulic na zamani, wanda hakan ya sa suka dace da ayyuka daban-daban, ciki har da haƙa rami, ƙididdigewa, da sarrafa kayan aiki. Ana samun sassan ƙarƙashin waɗannan injina, gami da na'urorin juyawa na ƙasa, ta hanyar masu samar da kayan aiki na Ostiraliya cikin sauƙi.

Tsarin masana'antu na CQC TRACK ya yi daidai da buƙatun Australiya ta hanyar takardar shaidar ISO 9001: 2015, cikakkun ka'idojin gwaji, da kuma cikakken bin diddigin sassan.

8.3 Turai: Gine-gine na Jamus, Kayayyakin more rayuwa na Faransa, da Ci gaban Burtaniya

Kasuwar Turai tana buƙatar sassan ƙarƙashin kaya don bin umarnin EU da ƙa'idodin aminci. EN 474-12:2006/A1:2008 ya shafi masu haƙa kebul da tsarin ƙarƙashinsu, yana kafa muhimman buƙatun lafiya da aminci waɗanda alamar CE ta tabbatar. Wannan Ma'aunin Turai ya shafi masu haƙa kebul, ƙarƙashin su da kuma saman su, idan an yi nufin amfani da su tare da wasu kayan aiki ko haɗe-haɗe, kamar injin haƙa rami, kayan tuƙi da cirewa da kayan aikin motsi.

Masana'antar gine-gine ta Jamus (Berlin, Munich, Hamburg, Rhineland), fannin kayayyakin more rayuwa na Faransa (Paris, Lyon, Marseille, Lille), kasuwannin gine-gine na gidaje da na wutar lantarki na Burtaniya (London, Manchester, Birmingham, Glasgow), da kuma masana'antar gine-gine ta Scandinavia (Stockholm, Oslo, Copenhagen, Helsinki) suna wakiltar manyan yankunan aikace-aikacen injinan haƙa rami na JCB 8056.

Jerin 8056 yana ba da kyakkyawan rabon ƙarfi-da-nauyi da kuma babban taksi mai daɗi tare da ƙarancin hayaniya da matakan girgiza, wanda ya cika ƙa'idodin jin daɗin mai aiki na Turai da aminci. CQC TRACK tana kula da takaddun fasaha da bayanan inganci waɗanda ke goyan bayan sanarwar bin ƙa'idodin CE ga abokan cinikin Turai.

8.4 Rasha da Tsakiyar Asiya: Ci gaban Kasuwar Kayan Aiki Masu Ƙaranci

Bayan sake daidaita hanyoyin samar da kayayyaki na duniya, masu aikin gine-gine na Rasha da Tsakiyar Asiya suna ƙara samun kayan aiki masu nauyi daga masana'antun China. Ayyukan ci gaban birane na Rasha (Moscow, St. Petersburg, Kazan, Yekaterinburg, Novosibirsk), ci gaban ababen more rayuwa na Kazakhstan (Astana, Almaty, Shymkent, Karaganda), ɓangaren gine-gine na Uzbekistan (Tashkent, Samarkand, Bukhara), da ayyukan tallafawa gine-gine da haƙar ma'adinai na Mongolia (Ulaanbaatar, Darkhan, Erdenet) suna wakiltar kasuwannin da ke ƙaruwa don ƙananan sassan haƙa rami na JCB.

Ga abokan ciniki a Rasha, Kazakhstan, Uzbekistan, da Mongolia, CQC TRACK tana samar da ingantaccen wadata ta hanyar hanyoyin fitar da kaya, tare da marufi da ya dace da jigilar jiragen ƙasa da na ƙasa a cikin hanyoyin Tsakiyar Asiya. Ƙarfin masana'antar kamfanin yana tallafawa odar yawan aiki don ayyukan jiragen ruwa da ke buƙatar jadawalin maye gurbin jiragen ƙasa na yau da kullun.

8.5 Tsarin Kasuwar Sassan Bayan Kasuwa

Sauyawar OEM zuwa sassan jigilar kaya na bayan kasuwa yana canza ayyukan kulawa a duk duniya. Masu samar da kayayyaki na bayan kasuwa suna cimma takardar shaidar ISO 9001 da ƙa'idodin SAE, suna daidaita ingancin OEM don abubuwan haƙa ƙasa yayin da suke rage farashi da kashi 40% a matsakaici. Abubuwan da ke bayan kasuwa masu inganci - kamar sarƙoƙin waƙa, rollers, sprockets, da idlers - suna ba da dorewa da aminci yayin da galibi suna da ƙarancin farashi fiye da takwarorinsu na OEM.

Masana'antun yanzu suna amfani da hanyoyin ƙirƙira na zamani, injinan CNC, da kuma hanyoyin sarrafa zafi don samar da abubuwan da suka dace da ƙayyadaddun ƙayyadaddun OEM. Karfe mai ƙarfi, kayan da aka haɗa daidai, da hatimi masu layuka da yawa suna tabbatar da tsawon rai da aiki mai inganci a ƙarƙashin yanayi mai tsauri.

8.6 Tsarin Cibiyar Sabis

Manufar CQC TRACK ita ce ta kafa, kai tsaye ko ta hanyar masu rarrabawa da aka ba izini, cibiyar sadarwa mai kyau ta cibiyoyin hidima a manyan kasuwannin kayan aikin gini a duk duniya waɗanda ke ba da cikakken sabis na kula da ƙananan motoci na musamman. Waɗannan cibiyoyin sabis suna ɗaukar ƙwararrun ƙwararru masu ƙwarewa da kayan aiki masu dacewa, waɗanda ke da goyon bayan mafi kyawun kayan aiki don ba da damar injina su yi aiki da sauri da aminci.

Kamfanin yana maraba da ku sosai don gina haɗin gwiwa da kuma samar da haɗin gwiwa mai kyau na dogon lokaci tare. Tare da cikakken kewayon kayan aikin haƙa rami masu jituwa da JCB, gami da na'urorin juyawa na ƙasa (na'urorin juyawa na ƙasa), na'urorin juyawa na sama (na'urorin juyawa masu ɗaukar kaya), na'urori masu gudu, na'urorin sprockets, sarƙoƙi na waƙa, da takalman waƙa, duk an ƙera su ne don cika ƙa'idodin maye gurbin OEM don tabbatar da ingantaccen dacewa, dorewa, da aiki mai dorewa, CQC TRACK tana hidimar abokan ciniki a duk faɗin Kudancin Amurka, Ostiraliya, Turai, Rasha, da Tsakiyar Asiya.

9. La'akari da Neman Ƙwararrun Masu Sayayya

9.1 Tabbatar da Ma'ana

Kafin siyan kayan da aka yi amfani da su a ƙarƙashin kaya bayan kasuwa, ƙwararrun masu siye ya kamata su tabbatar da dacewarsu ta amfani da lambar serial na injin da takamaiman lambar sassan OEM daga kundin sassan JCB. Lambobin sassan da aka rubuta a cikin wannan binciken—234/14800, 331/12269, 332/U1381, da JCB8056—suna aiki azaman manyan nassoshi na OEM don yin odar kai tsaye ta hanyar amfani da na'urar aunawa.

Jadawalin tunani na lambar sassan ya tabbatar da:

• JCB: 234/14800, 332/U1381
• Volvo: 1180-6139, VOE11806139
• Berco: MU5003, MU5003A, MU5112, MU5178
• ITR: A2605000N00, A2605001N00
• Norson: 5102334

Samfurin JCB masu jituwa sun haɗa da:

• 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, 8055 ZTS

Samfuran da suka dace da alamar kasuwanci sun haɗa da:

• Bobcat: 805, 8052, 8055RTS, 8060, 8065
• Volvo: EC45
• Terex: TC50
• Liebherr: 150S, 254, 254S

9.2 Bukatun Takardun Inganci

Lokacin neman ƙananan na'urori masu juyawa don aikace-aikacen gini, nemi takaddun ingancin mai kaya, gami da:

• Takaddun shaida na ISO 9001: 2015
• Rahotannin dubawa na girma
• Takaddun shaida na gwajin ƙarfe (tabbatar da matakin kayan aiki: 40Mn2, 50Mn, 65SiMnB, 45#, QT450-10)
• Bayanan maganin zafi (bayanan tauri: HRC 48–54 ko HRC 52–58, zurfin akwati: 4–10 mm)
• Takaddun shaida na gwajin injin don kayan masarufi
• Bayanin tsarin hatimi da nau'in (tsarin hatimi mai siffar mazugi biyu)
• Nau'in bearing da cikakkun bayanai na tsari (bimetal bushing ko tempered nadi bearing)
• Takardar shaidar kayan maƙala (ƙarfe mai ƙarfi na QT450-10)
• Takaddun shaida na tsarin walda na gogayya (idan ya dace)
• Takardar garanti (watanni 12-24 ko sa'o'i 2,000 na yau da kullun)
• Takardar bin ƙa'idodin CE (ga abokan cinikin Turai)

Masana'antun da aka san su suna da cikakken damar ganowa daga kayan da aka ƙera zuwa kayan da aka gama, wanda ke ba da damar tabbatar da ingancin kayan, sigogin maganin zafi, da kuma bin ƙa'idodin girma.

9.3 Tsarin Samar da Kayayyaki da Lokacin Jagoranci

CQC TRACK tana kula da kayan da aka gama don lambobin sassan da ake buƙata masu yawa, gami da haɗakar na'urorin juye-juye na ƙasa na JCB 8056, tare da lokutan jagora na kwanaki 7-30 dangane da girman oda da inda za a je. Ana iya yin shawarwari kan mafi ƙarancin adadin oda, tare da samfuran adadin da ake da su don gwajin cancanta. Sharuɗɗan biyan kuɗi sun haɗa da T/T da L/C. Ana samun isarwa cikin sauri cikin kwanaki 7-30 bayan tabbatar da kwangila.

Majiyoyin masana'antu sun nuna cewa ana samun na'urorin maye gurbin ƙananan na'urori na JCB 8050, 8052, 8060, 48z-1, 6003RD, da 8055 ZTS tare da lambobin sassa 332/U1381 da 234/14800.

9.4 Inganta Farashi Ta Hanyar Samun Kasuwa Bayan Kasuwa

Abubuwan da ke ƙarƙashin motar ɗaukar kaya na iya ɗaukar har zuwa kashi 50% na kuɗin aiki na injin a tsawon lokacin aikinsa. Ga kamfanonin gine-gine, masu aikin haya, da dillalan kayan aiki waɗanda ke kula da jiragen haƙa na JCB 8056, suna samun na'urorin juyawa na ƙasa masu dacewa da OEM daga masana'antun ƙwararru kamar CQC TRACK suna ba da babban tanadin kuɗi ba tare da yin illa ga inganci ko aminci ba.

Sauyawar zuwa ga sassan bayan kasuwa yana faruwa ne sakamakon dalilai da dama: hauhawar farashin injina da matsin lamba na kasafin kuɗi sun sanya sassan bayan kasuwa su zama jari mai kyau; dorewa da aiki sun inganta sosai a ɓangaren bayan kasuwa; masana'antun yanzu suna amfani da hanyoyin ƙirƙira na zamani, injinan CNC, da hanyoyin sarrafa zafi don samar da abubuwan da suka dace da ƙayyadaddun ƙayyadaddun OEM; ƙarfe mai ƙarfi, abubuwan da aka haɗa ƙasa daidai, da hatimi masu layuka da yawa suna tabbatar da tsawon rai da aiki mai inganci a ƙarƙashin yanayi mai tsauri.

Samfuran Sabis na OEM da ODM 9.5

CQC TRACK tana gudanar da manyan samfuran sabis guda biyu ga abokan cinikin ƙasashen waje:

Masana'antar OEM: Kamfanin yana samar da kayan aiki don daidaita takamaiman buƙatun abokin ciniki, zane-zane, da ƙa'idodin inganci. Masana'antar ta ƙware wajen haɗa kai cikin sarƙoƙin samar da kayayyaki na duniya ba tare da wata matsala ba, tana samar da ingantaccen samar da na'urori masu juyawa na ƙasa, na'urorin juyawa na ɗaukar kaya, na'urori masu aiki da kansu, na'urori masu ɗaukar kaya, na'urori masu ɗaukar kaya, hanyoyin haɗin hanya, da kuma cikakkun tsarin jigilar kaya na samfuran da suka haɗa da JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, da sauransu.

Injiniyan ODM: Ta hanyar amfani da ƙwarewar filin, CQC TRACK tana haɗin gwiwa da abokan ciniki don haɓakawa, tsara, da kuma tabbatar da ingantattun hanyoyin magance matsalolin ƙarƙashin kaya. Ƙungiyar injiniya tana magance matsalolin da aka saba fuskanta, tana ba da ƙira mai kyau wanda ke haɓaka aiki da rage jimlar farashin mallaka. Idan abokan ciniki ba su da zane, za su iya bayar da manyan ma'auni don kwatantawa da samfuran da aka shirya da ƙirƙirar zane don duba abokin ciniki.

9.6 Bayanin Kasuwar Sassan JCB

Sassan injin haƙa na JCB suna da matuƙar buƙata a duk duniya saboda yawan ginin da aka sanya a wannan kamfani. Kasuwar tana da halaye kamar haka:

• Bukatar da ake da ita ga samfuran haƙa rami na JCB da aka yi amfani da su da kuma kayayyakin gyara su
• Sashen kasuwa mai tasowa ga sassan jigilar kaya na ƙarƙashin ƙasa
• Sabbin fasahohi a fannin kimiyyar kayan aiki da tsarin masana'antu
• Karuwar karbuwar kayayyakin da aka kera a kasuwannin bayan fage na kasar Sin a kasuwannin duniya
• Manyan kayan da aka ajiye na sabbin sassa na gaske, sabbin sassan da aka maye gurbinsu, da aka yi amfani da su, da kuma kayan da aka gyara da aka gyara

Kayayyakin da ke samar da kayayyaki na kasar Sin sun mamaye kasuwar kayayyakin JCB bayan kasuwa, inda suka mai da hankali kan kayan aikin da ke ƙarƙashin kaya, na'urar ruwa, da injina. Manyan yankunan kasuwanci sun hada da Arewacin Amurka, Turai, Asiya-Pacific, Kudancin Amurka, da Gabas ta Tsakiya da Afirka.

10. Tambayoyin da ake yawan yi wa Dillalan Kayan Aiki da Masu Gudanar da Jiragen Ruwa

T1: Menene aikin na'urar jujjuya ƙasa a kan injin haƙa rami na JCB 8056?

Na'urar juyawa ta ƙasa (wanda kuma ake kira da na'urar juyawa ta ƙasa ko ta hanyar waƙa) muhimmin sashi ne na tsarin ƙarƙashin abin hawa na na'urar haƙa rami ta JCB8056. Babban aikinsa shine tallafawa dukkan nauyin na'urar haƙa rami da kuma rarraba nauyin jikin na'urar a kan farantin hanya, don tabbatar da ingantaccen aikin na'urar haƙa rami yayin aiki. A lokaci guda, ƙafafun tallafi na iya iyakance motsi na gefen hanyoyin, hana zamewar hanyoyin, da kuma taimaka wa hanyoyin su zame ƙasa cikin sauƙi lokacin da na'urar ke juyawa.

T2: Ta yaya zan tabbatar da lambar ɓangaren na'urar haƙa ramin JCB 8056 da nake buƙata?

Tabbatar ta amfani da lambar serial na na'urar da takamaiman lambar sassan OEM daga kundin sassan JCB. Lambobin sassan da aka rufe a cikin wannan binciken—234/14800, 331/12269, 332/U1381, da JCB8056—ana iya musanya su kai tsaye kuma suna rufe jerin JCB 8056. Jadawalin nunin lambar sassan ya tabbatar da cewa JCB 234/14800 da 332/U1381 sune manyan lambobin OEM.

T3: Waɗanne kayan aiki ake amfani da su a cikin na'urorin jujjuyawar ƙasa na CQC TRACK don injin haƙa JCB?

CQC TRACK yana amfani da ƙarfe mai ƙarfe 40Mn2, 50Mn, da 65SiMnB don jikin abin naɗawa, ƙarfe 45# don shaft, da ƙarfe mai ƙarfi na QT450-10 don abin wuya na tushe da maƙallin. Jikin abin naɗawa an yi masa tauri zuwa HRC 48–54 ko HRC 52–58 tare da zurfin akwati na 4–10 mm don juriyar lalacewa mafi kyau. Kayan da aka yi amfani da su shine ƙarfe na ƙasa na 40Mn2, wanda ke fuskantar kashewa gaba ɗaya da dumamawa da kuma maganin zafi na matsakaicin mita.

T4: Shin waɗannan ƙananan rollers ɗin ne ke maye gurbin sassan JCB OEM kai tsaye?

Eh, duk na'urorin da ke ƙasa da CQC TRACK ke ƙera su ne waɗanda za a maye gurbinsu kai tsaye da na OEM, waɗanda aka ƙera bisa ga ƙa'idodin injiniya na JCB na asali don daidaiton girma da kaddarorin injina. Lambobin kayan gyara na asali don dalilai na kwatantawa ne kawai.

T5: Waɗanne takaddun shaida masu inganci ne CQC TRACK ke riƙe da su?

CQC TRACK tana aiki a ƙarƙashin tsarin kula da inganci mai inganci na ISO 9001:2015 tare da cikakken bin diddigin kayan daga kayan aiki har zuwa gama haɗuwa. Masu samar da kayayyaki na zamani suna cimma takardar shaidar ISO 9001 da ƙa'idodin SAE, suna daidaita ingancin OEM don abubuwan da ke ƙarƙashin jigilar haƙa.

T6: Menene tsawon rayuwar sabis na na'urar busar da ƙasa a aikace-aikacen JCB 8056?

Tsawon lokacin aiki a cikin aikace-aikacen JCB 8056 yawanci yana tsakanin awanni 3,000 zuwa 5,000, ya danganta da yanayin ƙasa, ayyukan masu aiki, da jadawalin kulawa. Tsawon lokacin aiki na yau da kullun shine awanni 4,000 a ƙarƙashin yanayin aiki na yau da kullun.

Q7: Menene ƙayyadaddun taurin kai na na'urar JCB 8056 ta ƙasa?

Na'urar juyawa ta ƙasa tana samun taurin saman HRC 48–54 ko HRC 52–58 ta hanyar maganin zafi mai tauri, tare da zurfin akwati na 4–10 mm. Na'urar juyawa ta JSB da na'urar juyawa ta ɗauka suna da taurin saman Rockwell C 52–56 da kuma taurin saman ciki na Rockwell C 35–38. Kayan jikin na'urar juyawa ta ƙasa shine 40Mn2/50Mn tare da taurin saman HRC 48–54.

T8: Menene madaidaicin ƙayyadadden sag na hanya ga injin haƙa JCB 8056?

Matsakaicin nisa tsakanin saman sarkar hanya da saman firam ɗin hanya a tsakiyar tsakanin na'urar haƙa rami ta gaba da ta farko a ƙasa. Koyaushe duba littafin sabis na JCB don takamaiman takamaiman samfuri.

Q9: Ta yaya zan auna lalacewar na'urar jujjuya ƙasa?

Ya kamata a riƙa duba na'urar juyawa ta ƙasa akai-akai. Na'urar juyawa ta ƙasa tana ɗauke da nauyin injin yayin tafiya da haƙa rami, tana tallafawa da kuma jagorantar injin a kan hanyoyin. Ya kamata a maye gurbin na'urar juyawa idan saman tafin ya nuna manyan wurare masu faɗi ko lalacewa sama da kusan 2-3 mm ƙasa da diamita na asali. A kai a kai a duba na'urorin juyawa don tabbatar da cewa duk suna aiki yadda ya kamata, don hana mummunan lalacewa ga hanyar da sauran tsarin ƙarƙashin abin hawa.

Q10: Menene lokacin jagorancin umarnin ƙara na rollers na ƙasa na JCB?

Lokacin da ake ɗauka don yin odar ƙarar na'urorin JCB na ƙasa yawanci yana farawa daga kwanaki 7-30 dangane da girman oda da inda za a je, tare da isar da sauri cikin kwanaki 30 bayan tabbatar da kwangilar. Lokacin isarwa shine kwanaki 15-30 na aiki.

Q11: Wane garanti ne aka bayar da waɗannan na'urorin rollers na ƙasa?

Majiyoyin masana'antu sun nuna cewa na'urorin rollers na ƙasa da aka ƙera da kayan 50Mn/40MnB suna ba da garantin awanni 2,000 tare da tsawon lokacin sabis na yau da kullun na awanni 4,000. Garanti na masana'antu na na'urorin rollers na ƙasa na bayan kasuwa yawanci yana farawa daga watanni 12 zuwa 24 ya danganta da masana'anta da aikace-aikacen.

T12: Za a iya amfani da waɗannan na'urorin juyawa na ƙasa a kan wasu samfuran JCB banda 8056?

Haka ne, waɗannan na'urorin juyawa na ƙasa sun dace da nau'ikan samfuran injinan haƙa ƙasa na JCB masu yawa, gami da 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, da 8055 ZTS.

Q13: Waɗanne alamomi ne ke nuna cewa na'urar juyawa ta ƙasa tana buƙatar maye gurbinta?

Alamomin sun haɗa da lalacewar da ake gani a kan takalmi fiye da mm 2-3 ƙasa da diamita na asali, raguwar kauri na flange fiye da kashi 30% na asali, ɓullar hatimi, hayaniya mara kyau yayin juyawar hanya, da kuma taurin na'urar (ba ya juyawa cikin sauƙi). Idan aka sami na'urar na'urar da ba za ta iya aiki ba, dole ne a gyara ta nan da nan don guje wa wasu matsaloli.

T14: Waɗanne hanyoyin kulawa ne ke ƙara tsawon rayuwar na'urar birgima ta ƙasa?

Matse ƙugiya akai-akai, guje wa tsawaita aiki a kan gangara, guje wa aiki da na'urori masu juyawa marasa aiki, duba man shafawa akai-akai, kiyaye tsabta daga tarkace a ƙarƙashin abin hawa, da kuma maye gurbin abubuwan da suka lalace akan lokaci. Ana sayar da sabbin abubuwan da ke ƙarƙashin abin hawa daban-daban, amma muna ba da shawarar maye gurbin duk abubuwan da suka lalace a lokaci guda.

Q15: Menene nauyin abin naɗin ƙasa na JCB 8056?

Majiyoyin masana'antu sun nuna cewa na'urar juyawa ta ƙasa ta JCB 8050, 8052, 8060, da samfuran da suka shafi suna da nauyin kimanin kilogiram 5 a kowace yanki. Wasu majiyoyi sun nuna nauyin kilogiram 12.4 a kowace yanki don na'urar juyawa ta ƙasa ta JCB805. Kullum a tabbatar da lambar takamaiman kayan aikin tare da mai samar da kayayyaki.

Q16: Ta yaya ingancin bayan kasuwa yake kwatanta da sassan OEM?

Masu samar da kayayyaki na zamani sun cimma takardar shaidar ISO 9001 da ka'idojin SAE, suna daidaita ingancin OEM don abubuwan da ke ƙarƙashin motar haƙa rami yayin da suke rage farashi da kashi 40% a matsakaici. Yanzu masana'antun suna amfani da hanyoyin ƙirƙira na zamani, injinan CNC, da kuma hanyoyin sarrafa zafi don samar da abubuwan da suka dace da ƙayyadaddun ƙayyadaddun OEM.

11. Bayani Kan Ƙarfin Masana'antu: CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.)

11.1 Bayanin Kamfanoni

Kamfanin CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) ya kafa kansa a matsayin babban kamfanin kera kayan aikin ƙarƙashin motoci a yankin Quanzhou, wani babban rukunin samar da kayayyaki ga kayan aikin motsa ƙasa na duniya. Yana cikin cibiyar masana'antu ta Quanzhou, Lardin Fujian - yanki da aka san shi da yawan ƙwarewar kera injina da kuma damar shiga manyan tashoshin jiragen ruwa na duniya ciki har da Xiamen da Fuzhou - kamfanin yana hidimar kasuwar duniya a matsayin ƙwararren OEM (Original Equipment Manufacturer) da kuma ODM (Original Design Manufacturer).

Kamfanin yana aiki a matsayin mai ƙera sassan ƙarƙashin motar hawa a tsaye don injinan haƙa da injin bulldozers, tare da injiniyoyi suna da ƙwarewa sosai wajen samar da sassan ƙarƙashin motar hawa. Tare da samfura masu inganci da farashi mai ma'ana, kamfanin ya sami babban suna daga abokan ciniki a duk duniya.

Kamfanin CQC TRACK yana ƙera nau'ikan kayan aikin ƙarƙashin motar da ke ɗauke da dukkan nau'ikan aikace-aikacen haƙa ramin crawler, daga ƙananan injinan haƙa rami masu nauyin tan 5 zuwa injinan da ke da nauyin tan 300. Jerin samfuran sun haɗa da na'urorin haƙa rami na ƙasa (na'urorin haƙa rami na ƙasa), na'urorin haƙa rami na sama (na'urorin haƙa rami), na'urori masu aiki da kansu, na'urori masu aiki da kansu, sarƙoƙi na waƙa, da takalman waƙa ga dukkan manyan kamfanoni, gami da JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, da sauransu.

11.2 Samfuran Sabis na OEM da ODM

CQC TRACK tana gudanar da manyan samfuran sabis guda biyu ga abokan cinikin ƙasashen waje:

Masana'antar OEM: Kamfanin yana samar da kayan aiki don daidaita takamaiman buƙatun abokin ciniki, zane-zane, da ƙa'idodin inganci. Masana'antar ta ƙware wajen haɗa kai cikin sarƙoƙin samar da kayayyaki na duniya ba tare da wata matsala ba, tana samar da ingantaccen samar da na'urori masu juyawa na ƙasa, na'urorin juyawa na ɗaukar kaya, na'urori masu aiki da kansu, na'urori masu ɗaukar kaya, na'urori masu ɗaukar kaya, hanyoyin haɗin hanya, da kuma cikakkun tsarin jigilar kaya na samfuran da suka haɗa da JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, da sauransu.

Injiniyan ODM: Ta hanyar amfani da ƙwarewar filin, CQC TRACK tana haɗin gwiwa da abokan ciniki don haɓakawa, tsara, da kuma tabbatar da ingantattun hanyoyin magance matsalolin ƙarƙashin kaya. Ƙungiyar injiniya tana magance matsalolin da aka saba fuskanta, tana ba da ƙira mai kyau wanda ke haɓaka aiki da rage jimlar farashin mallaka. Idan abokan ciniki ba su da zane, za su iya bayar da manyan ma'auni don kwatantawa da samfuran da aka shirya da ƙirƙirar zane don duba abokin ciniki.

11.3 Tsarin Haɗakar Samarwa

Kwarewar masana'antar kamfanin ta ginu ne akan cikakken haɗin kai tsaye da kuma tsarin sarrafawa mai tsari:

• Samun Kayayyaki: Amfani da kayan da suka kai 40Mn2, 50Mn, 65SiMnB, 45#, da QT450-10 masu inganci ta hanyar haɗin gwiwar samar da kayayyaki na dabaru, tare da cikakken takardar shaida da kuma bin diddigin kayan.
• Ƙarfin Ƙirƙira: Ci gaba da tsare-tsaren ƙera ƙwai masu zafi waɗanda ke tabbatar da ingantaccen kwararar hatsi da yawan kayan abu; ana yin harsashin ta hanyar amfani da ƙwai mai zafi don samun ingantaccen tsari na kayan ciki da kuma daidaita zare.
• Fasahar Walda Mai Haɗawa: Kayan aikin walda mai haɗawa da kwamfuta don haɗa shafts zuwa jikin birgima; fasahar walda mai kyau ga muhalli tana samar da hayaki, babu iskar gas mai cutarwa, babu tsatsa, babu walƙiyar baka, kuma babu radiation
• Cibiyoyin Injin CNC: Daidaita dukkan muhimman wurare masu mahimmanci bisa ga jurewar ISO 2768-mK, gami da bayanan flange da aka yi da injin daidai da saman hawa
• Layukan Maganin Zafi Masu Ci Gaba: Tanderu masu taurarewa da dumamawa waɗanda kwamfuta ke sarrafawa waɗanda ke samun cikakkun bayanai na taurin akwati iri ɗaya; kashewa da dumama gaba ɗaya da kuma maganin zafi mai matsakaicin mita; maganin kashewa daban-daban ko kashewa ta hanyar ciyarwa yana da tasiri a cikin juriyar tsagewa.
• Maƙallan ƙarfe na Ductile: Maƙallan naɗawa na ƙasa da aka ƙera daga ƙarfe mai ƙarfi na QT450-10 wanda ke nuna juriya ta musamman ga girgiza
• Hatimin Mazugi Biyu: Hatimin da ke iyo mai ɗorewa tare da hatimin mazugi biyu da ƙirar man shafawa ta tsawon rai wanda ke ba da damar yin aiki na tsawon lokaci da kuma cikakken aiki a kowane yanayi.
• Haɗawa da Gwaji: Yanayin haɗuwa mara ƙura tare da gwajin juyawa mai ƙarfi, gwajin rufe ruwa, da gwajin juzu'i mai kyau akan kowane na'urar naɗa ƙasa da aka gama
• Rufin Hana Tsatsa: Tsarin fenti na masana'antu wanda ke ba da kariya ta tsatsa na dogon lokaci, ana samunsa a cikin baƙi, rawaya, ko launuka na musamman don biyan buƙatun abokin ciniki.
• Marufi da Kayan Aiki: Naɗe fim ɗin hana tsatsa tare da fale-falen katako ko akwatin katako mai feshi don jigilar kaya zuwa teku na duniya, bin ƙa'idodin tsabtace jiki na ISPM 15

11.4 Shawarar Inganci da Ƙimar da Aka Ba da

Inganci mai kyau na duniya tare da farashin kai tsaye na masana'anta, ƙwarewa mai zurfi a fannin kera sassan haƙa ƙasa na injin haƙa ƙasa, sharuɗɗan biyan kuɗi masu sassauƙa waɗanda suka haɗa da T/T da L/C, da kuma isar da sauri cikin kwanaki 7-30 bayan tabbatar da kwangila. Kamfanin yana maraba da ku da ku gina haɗin gwiwa da kuma samar da haɗin gwiwa mai kyau na dogon lokaci tare.

Ƙwarewar da kamfanin ya mayar da hankali a kai tana ba wa CQC TRACK damar isar da kayan da ba wai kawai suka cika ƙa'idodin aikin OEM ba, har ma da suka wuce ƙa'idodin. Tare da cikakken kewayon kayan aikin haƙa rami masu jituwa da JCB, gami da na'urorin juyawa na ƙasa (na'urorin juyawa na ƙasa), na'urorin juyawa na sama (na'urorin juyawa masu ɗaukar kaya), na'urori masu gudu, na'urori masu tsalle-tsalle, sarƙoƙi na waƙa, da takalman waƙa, duk an ƙera su ne don cika ƙa'idodin maye gurbin OEM don tabbatar da ingantaccen dacewa, dorewa, da aiki mai ɗorewa, CQC TRACK tana hidimar abokan ciniki a duk faɗin Kudancin Amurka, Ostiraliya, Turai, Rasha, da Tsakiyar Asiya.

CQC TRACK tana maraba da ku da ku gina haɗin gwiwa da kuma samar da kyakkyawar haɗin gwiwa ta dogon lokaci tare.

12. Kammalawa

Jerin na'urorin juyawa na ƙasa na JCB OEM da aka rubuta a cikin wannan binciken—234/14800, 331/12269, 332/U1381, da JCB8056—suna wakiltar muhimman abubuwan hawa na ƙarƙashin motar JCB 8056 waɗanda aka tura a wuraren gini, aikin samar da wutar lantarki, gyaran lambu, haɓaka gidaje, ayyukan noma, da ayyukan samar da ababen more rayuwa masu sauƙi a duk duniya. A matsayin manyan abubuwan hawa masu ɗaukar nauyi waɗanda ke tallafawa cikakken nauyin injin, waɗannan na'urorin juyawa na ƙasa suna taka muhimmiyar rawa a rarraba nauyi, jagorar hanya, shan girgiza, sarrafa matsin lamba a ƙasa, da kuma tsawon lokacin da tsarin ƙarƙashin motar ke ɗauka.

JCB 8056 ƙaramin injin haƙa na hydraulic ne mai nauyin tan 5.76 wanda aka sanye shi da injin Isuzu 4JG1 mai ƙarfin kW 41 (55 hp), faɗin layin dogo na mm 400, da kuma bokiti 0.22 m³, wanda aka ƙera don sauƙin amfani da inganci a cikin yanayin aiki mai iyaka. Ga waɗannan injunan, na'urar da ke ƙasa dole ne ta samar da ingantaccen tallafi na nauyi a ƙarƙashin yanayi mai wahala - gami da manyan kaya masu tsauri, tasirin haƙa da tafiya, da kuma ci gaba da hulɗa da sarƙoƙin layin dogo - yayin da suke riƙe da juyawa mai santsi da kuma amincin hatimi.

Na'urar jujjuyawar hanya ta JCB8056 muhimmin sashi ne na tsarin ƙarƙashin abin hawa na injin haƙa rami na JCB8056. Babban aikinsa shine tallafawa dukkan nauyin injin haƙa rami da kuma rarraba nauyin jikin injin daidai gwargwado akan farantin hanya, don tabbatar da ingantaccen aikin injin haƙa rami yayin aiki. A lokaci guda, ƙafafun tallafi na iya iyakance motsi na gefen hanyoyin, hana layukan zamewa, da kuma taimaka wa layukan su zame cikin sauƙi a ƙasa lokacin da injin ke juyawa. Yawanci yana ƙunshe da jikin ƙafafun, gatari, bearings da hatimin da aka yi da ƙarfe mai ƙarfi, tare da tauri mai yawa da juriya don daidaitawa da yanayin aiki mai tsauri na injin haƙa rami.

Lambobin sassan 234/14800 da 332/U1381 suna iya canzawa kai tsaye kuma suna aiki iri ɗaya a cikin kayan aikin jerin JCB 8056. Jadawalin nunin lambar sassan ya tabbatar da cewa JCB 234/14800 da 332/U1381 sune manyan lambobin OEM, tare da ma'anar haɗin gwiwa ga sassan Volvo, Berco, ITR, da Norson. Samfuran JCB masu jituwa sun haɗa da nau'ikan ƙananan injinan haƙa: 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, da 8055 ZTS. Samfura masu jituwa da juna sun haɗa da Bobcat 805/8052/8055RTS/8060/8065, Volvo EC45, Terex TC50, da Liebherr 150S/254/254S.

Na'urar da ke ƙasa tana tabbatar da motsi mai santsi a kan hanya kuma tana tallafawa nauyin injin yayin da yake ratsa ƙasa mara daidaituwa da wahala. An gina ta don samar da juriya mai kyau, ƙarfin ɗaukar kaya, da juriyar lalacewa, tana taka muhimmiyar rawa wajen daidaita injin da kuma kiyaye haɗin ƙasa mafi kyau.

Kamfanin CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) yana kera waɗannan na'urorin naɗa ƙasa don cika ko wuce ƙayyadaddun bayanai na OEM ta hanyar fasahar ƙirƙira mai zafi mai rufewa, fasahar walda mai gogayya don haɗa jikin shaft-to-roller, injin CNC mai daidaito, maganin zafi mai induction mai sarrafa kwamfuta wanda ya kai ga taurin saman HRC 48-54 ko HRC 52-58 tare da zurfin akwati na 4-10 mm, fasahar rufewa mai siffar mazugi mai siffar mazugi mai siffar mazugi mai tsawon rai, maganin zafi daban-daban don juriyar fashewa, da kuma ingantattun ka'idojin tabbatar da inganci gami da gwaje-gwajen rufewa a cikin ruwa da gwajin daidaiton birgima. Tsarin masana'antu na ISO 9001:2015 na kamfanin, cikakkun ka'idojin gwaji, da matsayi na dabarun a matsayin babban mai kera kayan ƙarƙashin ƙasa a cikin ƙungiyar masana'antar injina masu nauyi na Quanzhou yana ba da damar samar da kayayyaki ga kasuwannin gine-gine na duniya cikin daidaito.

Ga dillalan kayan aiki, masu aikin haya, da masu amfani da ƙarshen a duk faɗin Kudancin Amurka (Brazil, Chile, Peru, Argentina, Colombia), Ostiraliya (Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra), Turai (Jamus, Faransa, Burtaniya, Scandinavia), da Rasha/Tsakiya ta Asiya (Moscow, St. Petersburg, Astana, Almaty, Tashkent, Ulaanbaatar), waɗannan na'urorin da ke ƙasa suna ba da madadin kayan OEM mai inganci, mai araha ba tare da yin illa ga ingancin kayan ba, daidaiton masana'antu, ko tsawon lokacin sabis.

Ga manajojin jiragen ruwa da masu kula da gyare-gyare, aiwatar da tsarin duba na'urar da ke ƙasa da kuma jadawali na maye gurbin - gami da auna lalacewar taka-tsantsan akai-akai, tabbatar da yanayin flange, duba ingancin hatimi, ƙara ƙarfin ƙwanƙwasa na yau da kullun, kula da ƙarfin hanya mai kyau (sag 10-25 mm), da kuma kimantawa na ƙarƙashin abin hawa - yana wakiltar mafi kyawun dabarar haɓaka tsawon rayuwar tsarin ƙarƙashin abin hawa da rage lokacin hutun da ba a shirya ba a cikin ƙananan ayyukan haƙa.

Ana sayar da sabbin kayan ƙarƙashin motar daban, amma muna ba da shawarar maye gurbin duk kayan da aka sata a lokaci guda. Na'urar naɗa ta ƙasa tana ɗauke da nauyin injin yayin tafiya da haƙa rami, tana tallafawa da kuma jagorantar injin a kan hanyoyin. A kai a kai ana duba na'urorin don tabbatar da cewa duk suna aiki yadda ya kamata, don hana mummunan lalacewa ga hanyar da sauran tsarin ƙarƙashin motar.

CQC TRACK tana maraba da ku da ku gina haɗin gwiwa da kuma samar da kyakkyawar haɗin gwiwa ta dogon lokaci tare.

An yi wannan wallafe-wallafen fasaha ne don ƙwararrun injiniya da sayayya a masana'antar gine-gine, haya, da kayayyakin more rayuwa masu sauƙi. Duk bayanan da aka bayar suna ƙarƙashin tabbatarwa bisa ga takardun OEM na yanzu. Lambobin kayan gyara na asali don dalilai na kwatantawa ne kawai. Don farashin yanzu, lokacin jagora, da tallafin fasaha, tuntuɓi CQC TRACK kai tsaye.