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JCB8056 234/14800 331/12269 332/U1381 Zvikamu zvepasi pemotokari Mini excavator Track Chain Roller Track Bottom Roller Assembly / Original Manufacturer / CQC TRACK

Tsananguro pfupi:

JCB TRACK Pasi GUNGANO 
Muenzaniso JCB8056
Nhamba yechikamu 234/14800 ,331/12269, 332/U1381
Maitiro ekugadzira Kugadzira
Kuoma Kwepamusoro HRC50-58Kudzika10-12mm
Mavara Nhema
Nguva yeWaranti Mwedzi gumi nemiviri kana 2000 m/awa, chero chipi zvacho chinotanga
Chitupa IS09001-2015
Huremu 12KG
Mutengo weFOB FOB Xiamen port US$ 25-100/Chidimbu
Nguva Yokutumira Mukati memazuva makumi maviri mushure mekunge chibvumirano chagadzwa
Nguva Yekubhadhara T/T,L/C,WESTERN UNION
OEM/ODM Zvinogamuchirwa
Rudzi Zvikamu zvepasi pemotokari yemuchina wekuchera wakateverwa
Rudzi rweKufamba Mucheri Anoteverwa
Basa rekutengesa mushure mekutengesa rinopihwa Rutsigiro rwehunyanzvi hwevhidhiyo, Rutsigiro rwepamhepo


Ruzivo rweChigadzirwa

Matagi eChigadzirwa

JCB 8056 234/14800 331/12269 332/U1381 Zvikamu zvepasi pemotokari – Mini Excavator Track Chain Bottom Roller (Lower Roller) Assembly

Mugadziri wekutanga - CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) - Fekitori Yakabatanidzwa Nesimba - Yakavakirwa kuQuanzhou, China

Pfupiso yehunyanzvi

Bhuku iri rehunyanzvi rinopa magwaro akazara einjiniya eJCB 8056 track chain bottom roller assembly—OEM cross-reference parts numbers 234/14800, 331/12269, 332/U1381, uye JCB8056—yakagadzirwa zvakananga yeJCB 8056 series hydraulic mini excavator uye mavari anoenderana nayo papuratifomu ye8050–8065. Aya ma lower roller assembly, neimwe nzira anonzi bottom roller, track rollers, kana lower track wheels, anomiririra zvikamu zvikuru zvinotakura mutoro mukati me undercarriage track system ye5.5–6 ton mini excavator class.

Mukati mehurongwa hwepasi pemotokari hudiki hweJCB 8056, roller yepasi inoita mabasa mana akakosha: kutsigira huremu hwese hwekushanda hwemuchina wekuchera panguva yekufamba nekuchera, kugovera zvakaenzana huremu hwemuchina pamaplate enzira kuti ive nechokwadi chekuti mashandiro akasimba, kuderedza kufamba kwenzira dzenzira kudzivirira kubuda kwegwara, uye kubvisa zvinhu zvinokatyamadza zvinosangana nazvo kana uchifamba munzvimbo dzisina kuenzana, dzine matombo, kana dzinoda kutorwa. Kune vanochera JCB 8056—michina inoshandiswa zvakanyanya munzvimbo dzekuvaka mumaguta, kugadzira migero yemagetsi, kugadzira magadheni, kuvaka dzimba, mabasa ekurima, uye mapurojekiti ezvivakwa zvidiki muSouth America, Australia, Europe, Russia, neCentral Asia—kusimba kweinjiniya kweroller pasi pemotokari kwakakosha pakuvimbika kwesystem yemotokari, kufamba kwemuchina, kuchengetedzeka kwemushandisi, uye mutengo wese wekuva muridzi.

Ongororo iyi inoongorora JCB 8056 bottom roller assembly kuburikidza nemalenzi akawanda ehunyanzvi: misimboti yeinjiniya inoshanda yekutsigira huremu hwemuchina wakazara uye kugoverwa kwemutoro, kuumbwa kwesimbi yepamusoro ine hunyanzvi hwakadzama hwemhando yezvinhu zvinosanganisira 40Mn2, 50Mn, 65SiMnB, uye QT450-10 ductile iron, hunyanzvi hwekugadzira process engineering hune closed-die hot forging, friction welding technology, uye precision CNC machining, processes dzakakwana dzekupisa dzinosanganisira kudzima uye tempering ne intermediate frequency induction hardening achiwana Rockwell C 52-56 surface hardness uye 4-10 mm case depth, double conical sealing technology ine lifetime lubrication design, striguous quality assurance protocols dzinosanganisira ISO 9001:2015 certification, detailed dimensional specifications uye undercarriage fitment parameters yeJCB 8056 (operating huremu 5,760 kg, track width 400 mm), comprehensive installation and preventive maintenance procedure procedures, wear diagnosis and replacement criteria for the construction applications, regional market analysis for key markets, and strategic sourcing considerations for the professionals managing JCB mini excavator mini. zvikepe zvepasi rose.

JCB 8056 imhando ye5.76-ton compact hydraulic excavator ine injini ye41 kW (55 hp) Isuzu 4JG1, 400 mm track width, 0.22 m³ bucket capacity, uye ground pressure ye33.3 kPa, yakagadzirirwa kushandiswa kwakasiyana-siyana uye kushanda zvakanaka munzvimbo dzakamanikana dzebasa. Roller yepasi—inozivikanwawo seroller yepasi kana kuti roller track—chinhu chakakosha che undercarriage system. Basa rayo guru nderekutsigira huremu hwese hwe excavator uye kuparadzira zvakaenzana huremu hwemuchina pa track plate, nokudaro ichivimbisa kushanda kwakagadzikana kwe excavator panguva yekushanda. Panguva imwe chete, vhiri rinotsigira rinogonawo kudzikamisa kufamba kwe lateral kwe tracks, kudzivirira tracks kuti dzisatsvedze, uye kubatsira tracks kuti dzitsvedzere zvakanaka pasi kana muchina uchitenderera. Kazhinji ine wheel body, axle, bearingers uye seals zvakagadzirwa ne high-strength alloy steel, ine kuoma kukuru uye kusakara kuti ienderane nemamiriro ekushanda akaoma e excavator.

CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) inoshanda semugadziri weOEM neODM akabatana nepamusoro uye ine makore anopfuura makumi maviri ehunyanzvi muzvikamu zvemuchina wekukambaira pasi pemotokari. Kambani iyi yakazvigadzira semugadziri wezvikamu zvemuchina wekukambaira pasi pemotokari mudunhu reQuanzhou, boka guru remaindasitiri ekugadzira michina yepasi rose yekufambisa ivhu riri muFujian Province, China. Nzvimbo yekambani iyi muQuanzhou inopa mukana wakakura wekuenda kunzvimbo huru dzepasi rose dzinosanganisira Xiamen neFuzhou, zvichiita kuti zvinhu zviendeswe kunze kwenyika zvinobudirira kumisika yepasi rose yemidziyo yekuvaka. Iine nzvimbo dzepasi nefekitori dzehurumende, uye mitsetse yekugadzira yakazara inosanganisira kugadzira, kukanda, uye kugadzira zvikamu zvemuchina wekukambaira pasi pemotokari, CQC TRACK inomiririra mugadziri wezvikamu zvemuchina wekukambaira pasi pemotokari wemhando yeOEM.

CQC TRACK inokugamuchirai nemufaro kuti muvake kushandira pamwe uye mugadzire kushandira pamwe kwenguva refu kwakanaka pamwe chete. Kambani iyi inogadzira zvikamu zvepasi pemotokari zvinoenderana neJCB zvinosanganisa zvese kubva kuma mini excavators kusvika kumichina yemhando yepamusoro, kusanganisira ma track bottom rollers (lower rollers), ma track upper rollers (carrier rollers), ma idlers, ma sprockets, ma track chains, uye shangu dze track - zvese zvakagadzirwa kuti zvisangane nezvinodiwa neOEM zvinovimbisa kukwana kwakavimbika, kugara kwenguva refu, uye kushanda kwakasimba.

1. Kuzivikanwa Kwechigadzirwa uye Kufukidzwa Kwemashandisirwo

JC8056 Track Lower Roller Grp.

1.1 Mazita eZvikamu uye Pfupiso yeMabasa

Kuungana kweroller pasi petrack—zvichinzi roller yepasi, roller yetrack, kana vhiri repasi petrack—ndicho chinhu chikuru chinotakura mutoro chakaiswa panzira yepasi petrack frame. Kusiyana nemaroller ekutakura anotsigira chikamu chepamusoro chekudzoka chete chechain yetrack, maroller epasi anotakura huremu hwakazara hwemuchina wekuchekerera panguva dzese dzekushanda: kufamba, kuchera, kutenderedza, kuyera, uye kubata zvinhu. Kukosha kwebasa reroller yepasi hakugone kutaurwa zvakanyanya:

  • Rutsigiro Rwakazara rweHuremu hweMuchina: Roller yepasi inotsigira huremu hwese hwemuchina wekuchera uye inogovera zvakaenzana huremu hwemuviri wemuchina uri patrack plate, zvichiita kuti chichera chishande zvakanaka panguva yekushanda. Kana chichera chakamira, maroller epasi anotakura huremu hwese hwemuchina; panguva yekushanda kwakasimba kwakadai sekuchera, kusimudza, uye kufamba, maroller epasi anofanira kugamuchira mamwe maroller ane simba uye ane simba.
  • Kugoverwa Kwemutoro Munzira Yose: Maroller epasi anoita kuti muchina ufambiswe zvakanaka uye anotsigira huremu hwemuchina paanenge achifamba munzvimbo isina kuenzana uye inoda simba. Yakagadzirwa kuti igare kwenguva refu, ikwanise kusimba, uye inodzivirira kupfekwa, inoita basa rakakosha mukudzikamisa muchina uye kuchengetedza kubatana kwakakodzera pasi.
  • Kuganhurirwa kweTrack Lateral: Vhiri rinotsigira rinogonawo kudzikamisa kufamba kwetracks, kudzivirira kuti tracks dzisatsvedze, uye kubatsira tracks kuti dzitsvedzere zvakanaka pasi kana muchina uchitenderera. Basa iri rekutungamira divi rinokosha zvikuru kana muchina wekuchera uchishanda pamawere kana kuti uchitenderera.
  • Kunyudzwa Kwemutoro Wekuvhunduka: Kana muchina wekuchera uchipfuura nemunzvimbo isina kuenzana, pamusoro pematombo, kana marara ekuvaka, maroller epasi anonyudzwa mitoro yakakura yekuvhunduka kuburikidza nechimiro chawo chepakati che elastic. Maitiro ekurapa kupisa anopa kuoma munzvimbo dzinopfekwa zvakanyanya uku uchichengetedza core ye elastic kuti isavhunduke uye iite shock, zvichidzivirira kutadza kukuru pasi pemabasa akaomarara.
  • Kutarisira Kumanikidzwa Kwepasi: Nekugovera huremu hwemuchina munzvimbo dzakawanda dzekubata, maroller epasi anobatsira kudzora kumanikidzwa kwepasi. JCB 8056 inowana kumanikidzwa kwepasi kwe33.3 kPa (4.8 psi), ichideredza kukanganiswa kwepasi uku ichiramba ichibata.

JCB8056 track roller chinhu chakakosha musystem yepasi pemuchina weJCB8056 excavator. Basa rayo guru nderekutsigira huremu hwese hwemuchina uye kugovera huremu hwemuviri wemuchina uri patrack plate zvakaenzana, kuitira kuti chigadziriso chishande zvakanaka panguva yekushanda. Panguva imwe chete, vhiri rinotsigira rinogonawo kudzikamisa kufamba kwenzira dzemuchina, kudzivirira nzira kuti dzisatsvedze, uye kubatsira nzira kuti dzitsvedzere zvakanaka pasi kana muchina uchitenderera. Kazhinji ine muviri wevhiri, axle, mabheringi uye zvisimbiso zvakagadzirwa nesimbi yakasimba, ine kuomarara kwakanyanya uye kuramba kupfeka kuti ienderane nemamiriro ekushanda akaoma emuchina we excavator.

1.2 Nhamba dzeZvikamu zveOEM uye Mhando dzeMidziyo Inoenderana

Magadzirirwo epasi eroller akanyorwa muongororo iyi anoenderana nezvinodiwa zveinjiniya zveJCB OEM, zvichipa mukana wekuchinjana zvakananga pakati pemhando dzakasiyana dzemamodheru eJCB mini excavator uye kunyange kubatanidzwa kwemhando dzakasiyana nedzimwe vagadziri. Tafura iri pazasi inopa ruzivo rwakakwana rwe cross-reference:

Nhamba yeChikamu cheOEM MaModheru eJCB Anoenderana Nekutanga Kirasi yeMidziyo Tsananguro
234/14800 8056, 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, 8055 ZTS Chicherwa chidiki chematani 5.5–6 Chikamu che roller yepasi (roller yepasi); chikamu chepasi chekutakura mutoro
331/12269 8056, 8052, 8055 RTS, 8060, 8065; inotaurwa mumabhuku ebasa reJCB pasi pechikamu cheTrack Rollers (Lower) Chicherwa chidiki chematani 5.5–6 Kuungana kwe roller pasi; imwe nzira yeOEM
332/U1381 8056, 8050, 8052, 8055 RTS, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, 8055 ZTS Chicherwa chidiki chematani 5.5–6 Kuungana kwe roller pasi; kuchinjana zvakananga ne 234/14800

Kuenderana kwe234/14800 uye 332/U1381: Nhamba mbiri idzi dzinochinjika zvakananga uye dzinoshanda mabasa akafanana mumidziyo yeJCB 8056 series. Masosi eindasitiri anosimbisa kuti roller yekutsiva pasi yeJCB 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, uye 8055 ZTS inozivikanwa nenhamba dzeOEM 332/U1381 uye 234/14800.

331/12269 Kuenderana: Nhamba yechikamu ichi inotaurwa muJCB JS Machines Service Repair Manual, kunyanya mukati meChikamu 9 - Track Rollers (Lower), ichisimbisa basa rayo seOEM specification yeJCB 8056 series undercarriage system.

Kuenderana kweCross-Brand: Chati yekutarisa nhamba dzezvikamu zve234/14800 ne332/U1381 inoenderera mberi kupfuura JCB kusvika kune:

Rudzi Nhamba dzeZvikamu zveOEM Cross-Reference
JCB 234/14800, 332/U1381
Volvo 1180-6139, VOE11806139
Berco MU5003, MU5003A, MU5112, MU5178
ITR A2605000N00, A2605001N00
Norson 5102334

Mhando dzemidziyo inoenderana uye mhando dzinosanganisira:

  • Bobcat: 805, 8052, 8055RTS, 8060, 8065
  • Volvo: EC45
  • Terex: TC50
  • Liebherr: 150S, 254, 254S

Kuenderana kukuru uku kunoita kuti ma "bottom roller assemblies" aya ave akakosha kune vanofambisa ngarava vanotarisira ngarava dzemidziyo yakasiyana-siyana mukirasi diki yekuchera matongo inorema matani mashanu kusvika matanhatu.

1.3 JCB 8056 Magadzirirwo emuchina wekuchera zvinhu uye maParameter emuchina wepasi pemotokari

JCB 8056 imhando ye hydraulic excavator ine simba uye yakavimbika, yakagadzirirwa mabasa akasiyana-siyana ekuvaka, kugadzira gadheni, uye mabasa ekushandisa, inozivikanwa nekusimba kwayo uye kushanda kwayo zvakanaka. JCB 8056 imhando ye hydraulic excavator ine simba rematani 5.76 ine injini ye 41 kW (55 hp) Isuzu 4JG1, 400 mm track width, uye 0.22 m³ bucket capacity, yakagadzirirwa kushandiswa kwakasiyana-siyana uye kushanda zvakanaka munzvimbo dzakamanikana dzebasa.

Tafura iri pazasi inopa ruzivo rwakakwana rwehunyanzvi hweJCB 8056 series zvichibva pane zvinyorwa zvine hunyanzvi:

Paramita Tsanangudzo
Kurema kwekushanda 5,760 kg (12,700 lb)
Muenzaniso weInjini Isuzu 4JG1
Simba reInjini 41 kW (55 hp) @ 2,200 rpm
Kutamiswa kweInjini 3.059 L
Kukwanisa kweBhaketi 0.22 m³ (yakajairika)
Kumhanya Kwakanyanya Kwekufamba 2.5 km/awa (yakaderera) / 4.4 km/awa (yakakwirira)
Kumhanya Kwekusvetuka 9 rpm
Kukwanisa Kukwira 35°
Simba Rekuchera Bhaketi (ISO) 41.6 kN
Simba reVashandi Vane Maoko Akawanda (ISO) 27.3 kN
Kudzika Kwekuchera Kwakanyanya 3,960 mm (13.0 ft)
Kusvika Padanho Repamusoro reKuchera (Pasi) 6,085 mm (20.0 ft)
Kureba Kwakanyanya Kwemarara 4,059 mm (13.3 ft)
Kureba Kwekutakura 5,499 mm (18.0 ft)
Upamhi hwekutakura 2,000 mm (6.56 ft)
Kureba Kwekutakura 2,704 mm (8.87 ft)
Nharaunda yeSwing yeMuswe 1,300 mm (4.27 ft)
Kukwanisa kweTangi reMafuta 70 L (18.5 gal)
Kugona kweTangi reHydraulic 67 L (17.7 gal)
Rudzi Rukuru rwePombi Rexroth
Pombi Huru Yepamusoro Yekuyerera 150 L/miniti
Kumanikidzwa kweVharuvhu Yekuchengetedza 20 MPa (2,900 psi)

Manyuko edata:

Zviyero zvepasi pemotokari:

Paramita Tsanangudzo
Upamhi hweShangu dzeTrack 400 mm (yakajairika)
Gauge yeNzira 1,600 mm
Upamhi Hwese Hwenzira 2,000 mm
Hurefu Hwese Hwenzira 2,531 mm
Kureba kwekubatana kwenzvimbo 2,006 mm
Kumanikidzwa kwepasi 33.3 kPa (4.8 psi)
Rudzi rweNziyo Njanji yerabha (yakajairika) / Njanji yesimbi (sarudzo)

Manyuko edata:

JCB 8056 ine upamhi hwenzira ye400 mm, iyo inopa kugadzikana kwakanaka kwehuremu hwekushanda hwematani 5.76 mumamiriro akasiyana-siyana epasi. Upamhi hwenzira yese ndeye 2,000 mm, uye hurefu hwenzira yese ndeye 2,531 mm, nehurefu hwekubatana pasi hwe2,006 mm. Kumanikidzwa kwekubatana pasi kwe33.3 kPa kunoita kuti ifambe zvakanaka mumamiriro epasi akapfava uku ichichengetedza kubata kwakakwana kwemabasa ekuchera.

1.4 Kurongeka kweChikamu Chepasi Pemotokari

Chigadziko chepasi pemotokari cheJCB 8056 chakagadzirwa kuti chigare kwenguva refu uye chigadzikane. Zvinhu zvikuru zvechigadziko chepasi pemotokari zvinosanganisira:

  • Upamhi hweshangu dzeTrack: 400 mm (yakajairika)
  • Kureba kweTrack Chain Pitch: Hukuru hwepitch hwakajairwa neindasitiri hwema excavator emhando ye5.5–6 ton hunowanzova pakati pe100 mm kusvika 135 mm zvichienderana nechimiro chayo.
  • Rudzi rweNzira: Nzira yerabha (yakajairwa) / Nzira yesimbi (sarudzo)
  • Huwandu hwemaRoller ePazasi padivi rega rega: Kazhinji mashanu padivi rega rega reJCB 8056 undercarriage
  • Huwandu hwemaRoller ekutakura padivi rega rega: Kazhinji 1–2 padivi rega rega
  • Kuisa Roller Pazasi: Kubatanidza mabhaudhi kune njanji yefuremu yepasi

JCB 8056 yakagadzirirwa kugadzikana zvakanyanya neshangu dzayo dzetrack dzakafara 400 mm. Furemu yetrack yepasi pemotokari imhando yebhokisi yakabatana inovandudza kusimba uye kuomarara, zvichiita kuti hupenyu hwekushanda huwedzere.

1.5 Kugadzirwa kweZvikamu uye Kuumbwa kweGungano

Musanganiswa wakakwana weJCB 8056 pasi peroller une zvikamu zvakawanda zvakagadzirwa nemazvo, chimwe nechimwe chakagadzirwa zvichienderana nehukuru hwemuchina wekugadzira undercarriage:

  • Muviri weRoller (Shell): Chikamu chekunze checylindrical chine flange(s) integral iyo inobata njanji dze track chain link uye bushings. Yakagadzirwa kubva ku closed-die hot forged alloy steel (40Mn2, 50Mn, kana 65SiMnB) ine induction-harded rolling surfaces. Goko iri rinogadzirwa ne hot forging treatment, iyo inowana chimiro chepamusoro chezvinhu zvemukati uye fiber orientation.
  • Mugodhi (Axle): Chikamu chepakati chisingachinji chinosungirirwa pafuremu yenzira kuburikidza nebhuraketi repasi rinotenderera. Chakagadzirwa nesimbi yakasimba ye45# ine majenari ekutakura zvinhu akanyatsogadzirwa uye nzvimbo dzinovhara. Mugodhi wepamusoro wekugadzira nekugadzira une hunhu hwakanaka hwemakanika hunodzivirira kusakara, mutoro wakanyanya, uye kuomarara kwakanyanya, zvichiita kuti nguva yekushanda kwemugodhi iwedzere.
  • Sisitimu yeBearing: Mabheseni esimbi akaomarara kana mabhesani anodzivirira kukweshana anoita kuti muviri weroller utenderere zvakanaka. Mabheseni ebronze emhando yepamusoro anoshandiswa kuona kuti roller yepasi ine hunhu hwakanaka uye inogara kwenguva refu. Pakushandisa zvinhu zvinorema, mabhesani eroller ane tapered anonyanya kufarirwa nekuti anopa kugoverwa kuri nani kwemutoro uye anoderedza kupera.
  • Sisitimu Yokuvhara: Zvisimbiso zvinoyangarara zvinogara kwenguva refu zvinosanganisira maO-rings erabha uye zvinhu zvinovhara simbi zvinodzivirira kubuda kwemafuta uye kupinda kwetsvina. Zvisimbiso zvinoyangarara zvechrome nemolybdenum zvinoramba kuonda, pamwe chete neO-rings dzerabha dzinoshanda zvakanaka, zvinoita kuti zvisimbiso zvive zvakanaka. Kuvhara madziro kaviri uye kugadzira mafuta ehupenyu hwese kunoita kuti track roller igare kwenguva refu uye ichishanda zvakanaka chero nguva.
  • Kuchaja Kwekunyorovesa: Roller yepasi ine zvisimbiso zvepamusoro uye mafuta emukati kuti isapinde tsvina, matope, uye hunyoro—zvichideredza kukweshana uye zvichiwedzera hupenyu hwebasa.
  • Nzvimbo Yokugadzika: Kubatanidza mabhaudhi kune njanji yepasi pefuremu yenzira.
  • Zvinhu zveBracket: Bracket yepasi inotenderera yakagadzirwa neQT450-10 ductile iron, inoratidza kuramba kwakanyanya kubatwa neshock loads uye inopa chimiro chakasimba kwazvo pasi pekushanda nguva dzose.
  • Kugadzika kweFlange: Maroller epasi anowanikwa muchimiro che single-flange uye double-flange zvichienderana nekushandiswa kweJCB model chaiyo. Maroller e single-flange anopa gwara rekutanga, nepo maroller e double-flange achipa kugadzikana kwakawedzerwa kwemativi ekushandisa kunosanganisira kutenderera kana kushanda kakawanda pamawere. Kune maapplication eJCB 8056, gadziriro yakajairika ndeye single-flange.

2. Kuumbwa kwesimbi uye Uinjiniya hwekugadzira

2.1 Magadzirirwo eGiredhi reZvinhu

CQC TRACK inogadzira maroller epasi eJCB cross-reference ichishandisa magiredhi esimbi emhando yepamusoro akasarudzwa zvichienderana nehunyanzvi hwawo hwemakanika mumashandisirwo e5–6 ton mini excavator undercarriage. Magiredhi ekutanga anoshandiswa anosanganisira:

Simbi ye40Mn2 Alloy: Simbi yechromium-manganese inopa kuenzana kwakakwana kwekuomarara kwenzvimbo, kusimba kwepakati, uye kushanda zvakanaka kwemari yekushandisa mini excavator. Makambani anosimbisa kuti ma carrier roller bodies anogadzirwa nezvinhu zve40Mn2 kuburikidza ne forging processes, zvichiita kuti pave nekupisa kwepamusoro HRC 48–55 ine kudzika kusvika 5–8 mm. Simbi ye40Mn2 isimbi yepakati nepakati ine carbon manganese ine simba rakawanda, plasticity, uye inodzivirira kupera, uye mashandiro ayo ekugadzirisa kupisa uye kupisa zvakanakawo. Zvinhu zvinoshandiswa isimbi yenyika ye40Mn2. Simbi iyi inodzimwa uye inopiswa, pamwe nekupisa kwepakati nepakati.

Simbi yeAlloy ye50Mn: Simbi yemhando yepamusoro yemanganese ine hunhu hwepamusoro hwekudzivirira kupfekwa uye kuomarara pamusoro. Simbi ye50Mn inoshandiswa zvakanyanya mukugadzira zvikamu zvemuchina wecrawler zvinoshanda pasi pemitoro inorema, zvichipa simba rakanaka rekudzivirira kupfekwa uye kusimbaradza. Mushure mekupiswa, 50Mn inowana simba repamusoro reHRC 48–58 nehupamhi hwakasimba hwe4–6 mm (inosvika HRC 45 pahupamhi uhwu), zvichiita kuti ikwanise kudzivirira kupfekwa zvakanyanya uye kusakara kunyangwe mumamiriro ekushanda akaoma. Masosi eindasitiri anonyora 50Mn sesarudzo huru yezvinhu zvema mini excavator bottom rollers.

65SiMnB Alloy Steel: Simbi yesimbi yesilicon-manganese-boron ine simba rekugadzirisa zvinhu uye inogona kuramba kuomesesa. Roller yepasi peJCB805 mini excavator yakagadzirwa nezvinhu zve65SiMnB, zvichipa simba rakanaka rekutakura zvinhu uye kudzivirira kukuvadzwa.

45# Simbi Yemugodhi: Mugodhi wepakati wepasi weroller unogadzirwa nesimbi ye45#, simbi yemhando yepamusoro ine kabhoni yepakati ine hunhu hwakanaka hwemakanika. Mugodhi unodzimwa uye unopiswa pamwe nekupisa kwepakati nepakati. Mugodhi wepamusoro wekugadzira nekugadzira une hunhu hwakanaka hwemakanika hunodzivirira kusakara, mutoro wakakwira, uye kuomarara kwakanyanya, zvichiita kuti nguva yekushanda iwedzere.

QT450-10 Ductile Iron: Chigadziko chekora nebhuraketi isimbi yeQT450-10 ductile, inoratidza kuramba zvakanyanya kubatwa neshock loads uye inopa chimiro chakasimba. QT450-10 isimbi yakagadzirwa ne spheroidal graphite ine simba rekudhonza re450 MPa uye kureba kwe10%, zvichipa simba uye kugona kwekushandisa pakugadzika pasi pechingoro.

Kusarudzwa kwemhando yezvinhu kunosarudza zvakananga hupenyu hwebasa re roller yepasi munzvimbo dzinokwesha. Kune zvikamu zvesimbi zvakaita se roller pasi, musiyano wemhando pakati peOEM ne aftermarket unonyanya kuenderana nemhando yezvinhu uye kurapwa kwekupisa. Izvi zvinogona kuyerwa uye kusimbiswa nekuyedzwa kwekuoma uye ongororo yesimbi.

2.2 Tekinoroji Yekugadzira: Nheyo Yekugadzira

Maroller epasi eJCB anogadzirwa achishandisa matekiniki epamusoro ekugadzira akavharwa-die hot forging. Forging inzira yekugadzira inoumba simbi uchishandisa masimba ekumanikidza emuno, anowanzo shandiswa nenyundo kana kudzvanya. Maitiro ekugadzira anopa mabhenefiti akakosha pane dzimwe nzira dzekugadzira:

Kurongeka Kwekuyerera Kwezviyo: Maitiro ekugadzira anoenderana nechimiro chezviyo zvemukati ne geometry yepasi pe roller, nemiganhu yezviyo yakatarisana nekudzivirira kumanikidzwa kukuru uye kumanikidzwa kunosangana nako panguva yekushanda. Kurongeka uku kwekufamba kwezviyo kwakakosha zvikuru panzvimbo yekuchinja kwemuviri we flange-to-roller uko huwandu hwekumanikidzwa hwakanyanya. Maitiro ekugadzira anogadzira chimiro chezviyo chepamusoro chakakosha pakubata mitoro yekuvhunduka. Goko rinogadzirwa nekupisa rinowana chimiro chepamusoro chezvinhu zvemukati uye kurongeka kwefiber.

Kubvisa Kuboorwa Kwemaburi: Simba guru rekumanikidza rekugadzira rinobvisa maburi emukati nemaburi ayo aizoshanda senzvimbo dzekutanga kutsemuka pasi pekuiswa kwemhepo. Zvikamu zvesimbi zvinogona kunge zvine maburi emukati kana zvinhu zvinosanganisirwa zvinogona kushanda senzvimbo dzekutanga kutsemuka pasi pekuiswa kwemhepo kakawanda.

Kubatanidzwa Kwezvinhu: Maitiro ekugadzira anowedzera huwandu hwezvinhu, zvichikonzera hunhu hwemakanika hwakanaka zvichienzaniswa nezvikamu zvakaumbwa zvemusanganiswa wakaenzana we alloy. Hunhu hwakakora, hwakafanana hwesimbi yakaumbwa hunoita kuti ishande zvakanaka muchikamu chose chezvikamu.

Kusimba Kwepamusoro: Nzvimbo yakagadzirwa inoratidza kutsungirira kuneta kwakanyanya nekuda kwekusavapo kwezvikanganiso zvekugadzira uye kumanikidzwa kwakasara kunokonzerwa nemaitiro ekugadzira.

Maitiro Ekugadzira Zvinopisa Zvakavharika: Roller yepasi inoitwa maitiro ekugadzira zvinopisa ane matanho akawanda anosanganisira kugadzira zvinopisa zvekutanga zvekugovera volume yekutanga, kugadzira zvinopisa zvechipiri zvekusimbisa chimiro chemukati, kugadzira zvinopisa zvechitatu zvekuwana kururama kwekupedzisira, uye kugadzira nekuboora kubvisa flash uye kugadzira maburi anodiwa.

2.3 Tekinoroji yeKukwesha Kwemuchina weKukweshana Kwemuchina weKubatanidza Muviri weShaft-to-Roller

CQC TRACK inoshandisa tekinoroji yekubatanidza shaft ne roller body yepasi. Maitiro aya ekubatanidza solid-state anogadzira majoini ane mhando uye kugadzikana kwakafanana uku achipa mabhenefiti makuru pane ekare e arc welding:

  • Hapana Zvinodiwa paFiller Material: Maitiro ekubatanidza friction welding anobatanidza zvikamu kuburikidza ne mechanical friction uye compressive force, zvichibvisa kudiwa kwe filler metals dzinogona kukonzera kusvibiswa kana kusawirirana kwe metallurgical.
  • Nzvimbo Isina Kukanganiswa Nekupisa: Kupisa kwakaitwa panzvimbo yacho panzvimbo ye weld kunoita kuti nzvimbo yakamanikana isakanganiswe nekupisa ive shoma uye zvidimbu zve microstructure hazvina kusimba kana tichienzanisa ne arc welding.
  • Simba Repamusoro reMajoini: Maitiro ekukwesha majoini anoburitsa majoini ane hunhu hwemakanika hwakafanana nehwepasi, zvichibvisa mativi asina kusimba anowanzobatanidzwa nekukwesha majoini.
  • Kuenderana Nezvakatipoteredza: Kubatanidza friction hakuburitse utsi, hapana magasi anokuvadza, hapana kusviba, hapana arc flash, uye hapana mwaranzi panguva yekushanda, zvichiita kuti ive tekinoroji yekugadzira isingakuvadzi nharaunda. Inozivikanwa se tekinoroji yekubatanidza green mune ramangwana.
  • Hunhu Hwakafanana: Maitiro ekubatanidza majoini anodzorwa nekombiyuta anoita kuti majoini arambe akanaka pahuwandu hwekugadzira, zvichibvisa kusiyana kunokonzerwa nekushanda kwekubatanidza nemaoko.

2.4 Kugadzira CNC nemazvo

Nzvimbo dzese dzakakosha dzeJCB cross-reference bottom rollers dzinogadzirwa nemashini uchishandisa maCNC lathes emazuva ano, michina yekugaya, nenzvimbo dzekuboorera dzinoita mabasa ekugadzira akaomeswa uye anopera zvichienderana neISO 2768-mK dimensional accuracy standards. Mabasa makuru ekugadzira anosanganisira:

  • Kugadzira dhayamita rekunze reRoller Body: Kutendeudza dhayamita rekunze reroller nemazvo kuti uwane mativi chaiwo uye kupedzisa pamusoro kuti cheni yemuchina ibatane zvakanaka.
  • Kugadzira Flange Profile: Kugadzira flanges dzinotungamira nemazvo kuti zvive nechokwadi chekuti chain ye lateral track inoenderana zvakanaka. Kureba kweflange kunofanirwa kuchengetedzwa zvakanaka kuti nzira itungamirirwe nemazvo.
  • Kugadzira Bore Machining: Kuboora kwakanyatsoitwa roller bore kuti uwane zvinodiwa chaizvo pakuboora bearing.
  • Kugadzira Shaft Journal: Kutendeudza nekukuya nzvimbo dzine shaft bearing kuti pave nekukwanisa kushivirirana kwakaringana uye kupedzisa pamusoro. Nzvimbo yepasi peshaft inokwenenzverwa uchishandisa maturusi eCNC kuti pave nekutsetseka kwakanyanya, zvichiita kuti shaft ikwenenzverwe zvakanyanya uye kuderedza kukweshana.
  • Kugadzira Zvisimbiso: Kugadzira nemazvo maburi ezvisimbiso kuitira kuti chisimbiso chisimbiswe zvakanaka uye chienderane zvakanaka.
  • Kugadzira Michina Yekubatanidza: Kugadzira maburi emabhoti nemazvo kana nzvimbo dzekuisa kuti zvibatanidzwe zvakanaka pafuremu yenzira.

Kugadzira CNC nemazvo kunoita kuti zvikamu zvive zvakarurama, zvichiita kuti zvive zvakakwana uye zvigadzirwe zvakanaka pafuremu yepasi pemotokari. Mugodhi wepamusoro-soro wekugadzira nekugadzira une hunhu hwakanaka hwemakanika hunodzivirira kubva pakusakara, kurema kwakanyanya, uye kuomarara kwakanyanya, zvichiita kuti nguva yekushanda kwemuchina iwedzere.

2.5 Mafambiro Ekugadzira Akabatanidzwa

Hunyanzvi hweCQC TRACK mukugadzira hwakavakirwa pakubatanidzwa kwakazara kwe vertical uye maitiro anodzorwa ekutevedzana:

  • Kutsvaga Zvinhu: Kushandiswa kwezvinhu zvepamusoro zve40Mn2, 50Mn, 65SiMnB, 45#, uye QT450-10 kuburikidza nekubatana kwekupa zvinhu, nekusimbisa zvizere uye kurongeka kwekutevera zvinhu.
  • Kugona Kugadzira: Maitiro epamusoro ekugadzira anodzivirira kuyerera kwezviyo uye huwandu hwezvinhu; maitiro ekugadzira anogadzira chimiro chepamusoro chezviyo chakakosha pakubata zvinhu zvinokatyamadza; goko rinogadzirwa nekupisa rinopa chimiro chepamusoro chezvinhu zvemukati uye kurongeka kwefiber.
  • Kukweshana kweFriction: Midziyo yekukweshana inodzorwa nekombiyuta yekubatanidza mashafts kune ma roller bodies; tekinoroji yekukweshana isingakuvadzi nharaunda inogadzira utsi, magasi anokuvadza, madonhwe emvura, arc flash, uye radiation.
  • Nzvimbo dzeMichina dzeCNC: Kugadzira nemazvo nzvimbo dzese dzakakosha zvichienderana neISO 2768-mK tolerances, kusanganisira ma profiles eflange akagadzirwa nemazvo uye nzvimbo dzekuisa
  • Nzira Dzepamusoro Dzekurapa Kupisa: Kuomesa nekudzikamisa maovheni anodzorwa nekombiyuta zvinoita kuti pave nekuomarara kwakadzika, kwakafanana; kudzima nekudzikamisa pamwe nekurapa kupisa kwepakati nepakati
  • Kudzima Kusiyana: Kudzima kwakasiyana kana kurapa kupisa kunopedza simba kunoshanda mukudzivirira kuputika kwematombo
  • Mabhureki esimbi dzakapfava: Mabhureki esimbi dzakapfava akagadzirwa nesimbi dzakapfava dzeQT450-10 dzinodzivirira zvakanyanya kuvhunduka
  • Kuvhara Makone maviri: Zvisimbiso zvinoyangarara zvinogara kwenguva refu zvine kuvharwa kwemakone maviri uye dhizaini yekuzora kwehupenyu hwese zvinoita kuti hupenyu huve hurefu uye hushande zvakanaka chero mumamiriro ezvinhu api zvawo.
  • Kuungana uye Kuedzwa: Nzvimbo dzekuungana dzisina guruva dzine bvunzo yekutenderera inochinja-chinja uye kusimbiswa kwekuvimbika kwechisimbiso chekunyudzwa mumvura pane yega yega roller yepasi yakapedzwa
  • Kupenda Kunodzivirira Kuora: Masisitimu ekupenda emhando yepamusoro eindasitiri anopa dziviriro yenguva refu yengura, anowanikwa mumavara matema, eyero, kana akagadziriswa kuti aenderane nezvinodiwa nevatengi

3. Unyanzvi hwekurapa kupisa

3.1 Nheyo dzeMetallurgical dzekushandisa Bottom Roller

Kurapa kupisa ndiyo nzira inonyanya kukosha yekugadzira inosarudza hupenyu hwebasa re roller pasi mukuvaka. Maitiro ekurapa kupisa—kunyanya kudzima nekudzikamisa—anoshandura simbi padanho remamorekuru, zvichiita kuti pave nekuenzana kwakaringana pakati pekuomarara nekusimba. Kune zvikamu zvepasi pechitunha, chiyero ichi chinoratidza kuti chikamu chinogona kugara kwenguva yakareba sei chisati chaneta kana kushanduka.

Kudzima ndipo panotangira simba resimbi chairo. Chikamu chacho chinopiswa kusvika pakupisa kwakakosha (kazhinji kunenge 850–900°C), uko chimiro chayo chekristaro chinoshanduka kuita austenite. Chinobva chatonhodzwa nekukurumidza—kazhinji nekunyudzwa mumvura kana mumafuta. Kudonha uku kwekupisa kamwe kamwe kunovhara maatomu ekabhoni panzvimbo, zvichiita chimiro chakaoma asi chisina kusimba chinozivikanwa semartensite. Izvi zvinogadzira nzvimbo yakaoma, isingapfeki yakakosha pamaroller treads nemaflanges epasi.

Kunyange zvazvo kudzima kuchiita kuti zvinhu zviome, kunounzawo kuputsika. Kudziisa ndiyo danho rakakosha rekutevera rinobvisa kushushikana kwemukati uye rinodzoreredza kupfava. Chikamu ichi chinodziiswazve kusvika patembiricha yakaderera, inodzorwa (kazhinji iri pakati pe150–500°C) uye chinochengetwa kwenguva yakati isati yatonhora zvishoma nezvishoma. Maitiro aya anoderedza kuomarara kwakanyanya asi anovandudza zvakanyanya kuomarara, kuramba kukanganiswa, uye kuchinjika. Mugumisiro wacho musanganiswa wakakodzera—nzvimbo yakaoma, inodzivirira kupera uye core yakasimba, inochinjika—yakakodzera maroller epasi anofanira kutsungirira mitoro inochinja-chinja uye kuvhunduka kubva kumatombo, marara, uye nzvimbo isina kuenzana.

3.2 Magadzirirwo eInduction Hardening

Maroller epasi eJCB anoshandisa induction hardening heat treatment kuti awane hunhu hwekuomarara hunodiwa pa roller body ne shaft surfaces. Chinoshandiswa isimbi yenyika ye40Mn2 standard, iyo inodzimwa nekupiswa, pamwe ne intermediate frequency heat treatment.

Maparamita chaiwo ekurapa kupisa eJCB 8056 bottom rollers ndeaya anotevera:

Paramita Zvakajairika Tsanangudzo Yepamusoro
Kuomarara kwemuviri weRoller HRC 48–54 HRC 52–58
Kuoma kweMusoro weMugodhi HRC 48–54 HRC 48–54
Kudzika kweKesi 4–8 mm 6–10 mm
Kuomarara kwepakati HRC 28+ HRC 30+
Kupisa Kunodziya 180°C 180°C
Nzira yekurapa kupisa Kuomesa kweinduction ne tempering Kudzima kwakasiyana

Makambani anosimbisa kuti maroller epasi akagadzirwa nezvinhu zve50Mn/40MnB ane kuomarara kweHRC 48–54 pamusoro nehukuru hwekesi hwe4–10 mm. Mavara anowanikwa mutema kana yero.

Maroller eJSB track necarrier rollers ese ane kuomarara kwemusoro kweRockwell C 52–56 uye kuomarara kwemukati kwemusoro kweRockwell C 35–38. Pamashandisirwo epamusoro, maroller epasi anowana kuomarara kwenzvimbo dzakagadzirwa ne induction ne 55–60 HRC kuomarara kwemusoro.

Kudzimisa kana kudzimisa kupisa kwemhando dzakasiyana kunoshanda mukudzivirira kuputika, zvichiita kuti jira repamusoro rakasimba rirambe rakasimba kunyangwe mushure mekusakara kukuru.

3.3 Maitiro Ekuomesa Nekudzikamisa Hunhu

Roller yepasi yeJCB 8056 inobatsira kubva mukuomarara uye kugadziriswa kwekupisa. Chinhu chinoshandiswa isimbi yenyika ye40Mn2. Simbi iyi inodzimwa uye inopiswa, pamwe nekupisa kwepakati. Maitiro aya anovimbisa kupararira kwakafanana kwehukukutu hwese, zvichibvisa nzvimbo dzakapfava dzinogona kukonzera kutadza kushanda zvakanaka.

3.4 Kudzora Hunhu uye Kuenderana

Kurapa kupisa zvinobudirira kunoda kudzorwa kwakasimba kwemhando. Vagadziri vanofanira kugara vachitarisa kufanana kwetembiricha, nguva yekunyorova, mwero wekutonhodza, uye chimiro chesimbi kuti vave nechokwadi chekuti maitiro acho anosangana nezvinodiwa zvekushanda. Kusateerera mitemo iyi—kana kuvimba nekurapwa kwekupisa kusingachinji—kunogona kupfupisa hupenyu hwechikamu. Kunyangwe kutsauka kudiki kwetembiricha panguva yekudzima kana kudziya kunogona kutungamira mukuoma kusina kuenzana, zvichikonzera kupera nguva isati yakwana, kutsemuka, kana kusagadzikana kwehukuru.

Zvinhu zvakagadzirwa ne alloys yepamusoro uye kurapwa kwekupisa zvinoedzwa zvakasimba kuti zvive nechokwadi chekuti kuomarara kwakafanana, kuramba kukanganiswa, uye simba rekuneta. Mushure mekuungana, pane nzira yekuedza pasi pemvura kuratidza hunhu hwekuvhara ma roller epasi. Kuedzwa kwekutenderera kwakakoshawo kuti pakupedzisira kuratidze kuti ma roller epasi agadzirira kushanda. Hunhu uhwu hunoderedza mukana wekukundikana kusingatarisirwi uye hunoita kuti michina ishande zvakanaka kwenguva yakareba.

4. Sisitimu yekuvhara uye Tekinoroji yeBheari

4.1 Kugadziriswa kweChisimbiso Chinoyangarara neTekinoroji Yemakona Maviri

Maroller epasi ekushandisa madiki ekuchekerera ane zvisimbiso zvinoyangarara zvakasimba zvinodzivirira kusvibiswa uku zvichichengetedza mafuta muhupenyu hwese hwekushanda. Sisitimu yekuchekerera inosanganisira maO-rings erabha emhando yepamusoro uye zvisimbiso zvesimbi zvakagadzirwa kuti zvikwanise kutsungirira kukanganiswa kuri pakati nepakati uye kusvibiswa kunowanikwa mukuvaka uye kushandiswa kwemagetsi:

  • Mhete dzeSimbiso Dzine Runako rweSimbi: Mhete dzesimbi dzakaomarara dzine mativi akanyatsokochekedzwa dzinopa mukana wekutanga wekusunga, dzichidzivirira kubuda kwemafuta uye kupinda kwetsvina. Mhete dzinoyangarara dzine zvikamu zviviri: mhete yesimbiso yakagadzirwa nesimbi yakasarudzika uye chikamu cherabha (O-ring/gasket). Pakushandiswa, mhete mbiri dzakafanana dzinogadzira peya.
  • MaO-Rings eRabha: MaO-rings eElastomeric anopa simba rekumanikidza rinochengetedza kubatana kwesimbi, ukuwo achigadzirisa kusarongeka kudiki kweshaft-to-bore.
  • Dzimba dzeSimbiso: Nzvimbo yakagadzirwa nemazvo inoisa zvinhu zveSimbiso nemazvo zvichienderana nemuviri wemugodhi nepasi pechitenderedzo, zvichiita kuti chisimbiso chisimbiswe zvakanaka uye chienderane zvakanaka.
  • Kuvhara Double Conical: Kuvhara double conical uye kugadzira mafuta ekufambisa kwehupenyu hwese kunoita kuti track roller ive nehupenyu hwakareba uye ishande zvakanaka chero mumamiriro ezvinhu.

Sisitimu yekuvharira inofanira kudzivirira kupinda kwezvinhu zvinokwenya zvinowanikwa munzvimbo dzekuvaka—kusanganisira ivhu, jecha, guruva, matope, uye hunyoro—izvo zvaizokurumidzisa kupera kwemabheyaringi uye kukonzera kutadza kushanda zvakanaka nguva isati yakwana. Roller yepasi ine zvisimbiso zvepamusoro uye mafuta emukati kudzivirira tsvina, matope, uye hunyoro—zvichideredza kukweshana uye kuwedzera hupenyu hwebasa.

4.2 Dhizaini yeSisitimu yeBheari

Roller yega yega yepasi ine sisitimu yekutakura zvinhu yakagadzirirwa kutenderera kusingatsvedzereki uye hupenyu hwebasa hwakareba pasi pekushanda nguva dzose. Magadzirirwo maviri ekutanga ekutakura zvinhu anoshandiswa:

Kugadzika Kwesimbi Yakaomeswa Nehunyanzvi hweBimetal: Roller yepasi inotenderera pamatanda esimbi akaomarara ari pamusoro penzvimbo dzejenari dzeshaft dzakagadziriswa nekupisa. Matanda eBimetal eroller yepasi akavakirwa paplate yesimbi ine alloy yakakosha yakanyungudutswa pairi, ichipa kudzivirira kupfeka kwakanaka uye hunhu hwakaderera hwekukweshana. Kugadzika uku kunopa kugona kwakanyanya kutakura mutoro, kuramba kurodha kweshock, uye kushivirira mamiriro ekunyorovesa marginal.

Kugadziriswa kweTapered Roller Bearing (Premium): Kune maroller epasi emhando yepamusoro, mabheyaringi etapered roller anoshandiswa kuderedza kukweshana kwekutenderera uye kuwedzera nguva dzebasa. Mabheyaringi etapered roller anonyanya kufarirwa pakushandisa zvinhu zvinorema sezvo achipa kugoverwa kuri nani kwemutoro uye anoderedza kupera.

Roller yepasi inowanzo kuve nemuviri wemavhiri, axle, mabheringi uye zvisimbiso zvakagadzirwa nesimbi yakasimba ye alloy, ine kuomarara kwakanyanya uye kuramba kupfeka kuti ienderane nemamiriro ekushanda akaomarara emuchina wekuchera.

4.3 Dhizaini yemafuta ehupenyu hwese

Maroller epasi anozorwa mafuta panguva yekugadzira nemafuta chaiwo anochengetedza sisitimu yekutakura mafuta pasi pemamiriro akakodzera ekuzora mafuta muhupenyu hwese hwese hwebasa. Kuvhara kaviri uye kugadzira mafuta ehupenyu hwese kunoita kuti roller yekutevera ive nehupenyu hwakareba hwebasa uye ishande zvakanaka chero mumamiriro ezvinhu. Sisitimu yakavharwa haidi mafuta emumunda, zvichibvisa kudiwa kwekuzora mafuta nguva dzose uye kuderedza zvinodiwa zvekuchengetedza kune vanofambisa ngarava.

Zvinodiwa zvekuzora mafuta zvinosanganisira:

  • Rudzi rweMafuta: Girisi remhando yepamusoro re lithium rine zvinowedzerwa zvekumanikidzwa kwakanyanya (EP)
  • Mafuta ekuwedzera: Akagadzirirwa magadzirirwo chaiwo ebheyaringi uye dhizaini yechisimbiso
  • Kuchengetedza Mafuta: Sisitimu yechisimbiso chinoyangarara inochengetedza mafuta kunyangwe paine kuchinja-chinja kwekumanikidzwa uye kupisa kunoenderana nezvinodiwa.
  • Kushanda Pasina Kugadzirisa: Dhizaini yekuzora kwehupenyu hwese inobvisa zvinodiwa zvekuzora mafuta mumunda
  • Kuedzwa kweKusimba kweChisimbiso: Mushure mekuungana, pane nzira yekuedza pasi pemvura kuratidza hunhu hwechisimbiso chemaroller epasi

4.4 Chifukidziro neChinhu cheKora Yepasi

Chivharo chepasi cheroller ne base collar zvakagadzirwa neQT450-10 ductile iron, inoratidza kuramba kwakanyanya kubatwa neshock loads uye inopa chimiro chakasimba kwazvo kana ichishanda nguva dzose. QT450-10 isimbi yakagadzirwa ne spheroidal graphite cast ine simba rekudhonza re450 MPa uye kureba kwe10%, zvichipa simba uye kugona kwekushandisa pakukwidza pasi pechifambiso. Sarudzo iyi yezvinhu inoita kuti chimiro chekukwidza chigone kumira simba rekurovera riri pakati nepakati rinosangana ne excavator painopfuura nzvimbo isina kuenzana.

5. Maitiro Ekusimbisa Hunhu Hwemhando Yepamusoro uye Ekuyedza

5.1 ISO 9001:2015 Yakasimbiswa Kugadzira

CQC TRACK inoshanda pasi pe ISO 9001:2015 certified quality management systems, ine zvikamu zvinoteverwa kubva parisiti yezvinhu zvisina kugadzirwa kusvika pakubatanidzwa kwapera. Sisitimu yekutarisira mhando inosanganisira matanho ese ekugadzira:

  • Chitupa Chezvinhu: Chitupa chezvinhu zvisina kugadzirwa chinosimbisa kuumbwa kwe alloy uye hunhu hwemakanika zvichienzaniswa nezvinodiwa neindasitiri, kusanganisira zvitupa zvekuedza zvechigayo zvezvinhu zve 40Mn2, 50Mn, 65SiMnB, 45#, uye QT450-10.
  • Kusimbiswa kweDimensional: Kuongororwa kwezviyero zvese zvakakosha uchishandisa michina yekuyera yakaganhurirwa, kusanganisira CMM (Coordinate Measuring Machine) uye kuyera nemazvo
  • Kusimbiswa kweKurapa Kupisa: Kusimbiswa kwehuwandu hwekuomarara uye kudzika kwekesi uchishandisa Rockwell hardness testers dzakagadziriswa uye kuongororwa kwemetallographic
  • Kusimbiswa kweSisitimu yeZvisimbiso: Kusimbiswa kwekuiswa kwechisimbiso kwakakodzera, kubviswa kwebheyaringi, uye muripo wemafuta
  • Kuedzwa Kwekupedzisira: Kuedzwa kwekutenderera kwesimba uye kusimbiswa kwekuvimbika kwechisimbiso chekunyudzwa mumvura

5.2 Kuedzwa kweDynamic Rotation

Roller yega yega yepasi yakapedzwa inoedzwa ne dynamic rotation test iyo inosimbisa:

  • Kutenderera: Roller yepasi inotenderera pasina kutenderera kwe radial izvo zvinogona kukonzera kusawirirana kwe track chain kana kudedera
  • Kutsvedzerera: Sisitimu yekutakura inotenderera zvakasununguka pasina kusunga, ruzha, kana kuramba
  • Kusimba Kwechisimbiso: Sisitimu yekuvhara inochengetedza mafuta akakodzera pasina kudonha kwemvura pasi pemutoro unotenderera
  • Kuenzana: Chigadziko chepasi che roller chinoratidza kutenderera kwakaringana pasina kudedera nekumhanya kwekushanda

Ruzha rupi zvarwo, kuramba, kana kubuda kwemafuta zvinoonekwa uye zvinogadziriswa zvisati zvatenderwa kuti zvitumirwe. Kuongororwa kwekutenderera kwakakoshawo kuti zviratidze kuti maroller epasi agadzirira kushanda.

5.3 Kuedzwa kweKusimba kweZvisimbiso (Kuedzwa kwekunyudzwa mumvura)

Mushure mekusangana, pane nzira yekuedza pasi pemvura kuratidza hunhu hwekuvhara maroller epasi. Iyi bvunzo yekunyudzwa mumvura inosimbisa kuti sisitimu yechisimbiso inoyangarara inochengetedza mafuta zvakanaka uye inodzivirira kupinda kwemvura mumamiriro ezvinhu asingachinji uye anochinja-chinja—danho rakakosha rekusimbisa hunhu hwezvinhu zvinofanirwa kushandiswa pakuvaka munzvimbo dzine mvura.

5.4 Maitiro Emhando Yezvinhu Zvine Chekugadzikwa Kwepasi pemotokari yeJCB

Zvikamu zvepasi pemotokari yeJCB excavator zvakagadzirwa kuti zvishande zvakanaka mumichina yekuvaka. Zvakagadzirirwa kusimbisa kugara kwenguva refu uye kushanda zvakanaka, zvikamu izvi zvinogadzirwa kuti zvisangane nezvinodiwa neOEM. Zvinhu zvikuru zvemhando yepamusoro zvinosanganisira:

  • Tekinoroji Yezvinhu Zvine Simba Rakawanda: Zvikamu zvinoshandisa simbi yakasimba kwazvo yakagadzirwa nesimbi ine 40Mn2, 50Mn, uye 65SiMnB yepamusoro.
  • Dhizaini Yakagadzirwa Neunyanzvi Hwakanaka: Mapurofayiri eroller akagadzirwa nehunyanzvi hwekugadzira anovimbisa kubatana kwakanaka kwenzira
  • Kushanda Kwakasimba: Kukwanisa kwayo kutakura mutoro kwakasimba kunobata kusvika matani matanhatu ekushanda nguva dzose munzvimbo dzakaomarara
  • Kurapa Kupisa Kwakanaka: Kurapa kwekudzima nekudzikamisa muviri kunovimbisa hunhu hwakanaka hwemakanika, simba rakawanda, uye kuramba kupfeka zvakanaka uye kuramba kupwanyika zvakanaka
  • Kuvhara Double Conical: Kusabuda kwemafuta uye kunyorovesa kwehupenyu hwese kunoita kuti ishande zvakanaka chero nguva.

5.5 Waranti uye Tarisiro Yehupenyu Hwese

Waranti yemhando yepamusoro ye indasitiri ye aftermarket bottom rollers inosiyana zvichienderana nemugadziri uye mashandisirwo:

Rudzi rweChikamu Nguva yeWaranti Hupenyu Hwebasa Rinotarisirwa
Roller Yakajairika Yepazasi mwedzi gumi nemiviri Maawa ekushanda 3,000–4,000
Roller Yepamusoro Yepazasi Mwedzi makumi maviri nemana / maawa zviuru zviviri Maawa ekushanda 4,000–6,000

Masosi eindasitiri anoratidza kuti maroller epasi akagadzirwa nezvinhu zve50Mn/40MnB anopa garandi yemaawa 2,000 uye hupenyu hwebasa hwenguva dzose hwemaawa 4,000.

Kune maroller epasi eJCB 8056 akagadzirwa neCQC TRACK, nguva yewarandi inoenderana nezvinodiwa nevatengi uye kuoma kwekushandiswa. Hupenyu hwebasa hunotarisirwa hwemaroller epasi eJCB 8056 mumaapplication ekuvaka hunowanzova pakati pemaawa ekushanda e3,000 kusvika 5,000 zvichienderana nemamiriro epasi, maitiro emushandisi, uye nguva yekugadzirisa.

5.6 Dziviriro uye Kurongedza Kunodzivirira Kuora

Pamusoro pechitenderedzwa chepasi chakaputirwa nependi yemuindasitiri inodzivirira ngura, inowanikwa mumavara matema, eyero, kana akagadzirwa kuti ienderane nezvinodiwa nevatengi. Chitenderedzwa ichi chinodzivirira chitenderedzwa chepasi kubva kungura uye kusvibiswa zvakanyanya nezvakatipoteredza panguva yekuchengetera uye kushanda mumunda. Mavara aripo anosanganisira dema kana yero.

Maroller epasi akapedzwa anoputirwa nefirimu rekudzivirira ngura uye anoiswa mumapallet kana mumabhokisi emapuranga akaputirwa akakodzera kutakurwa kwepasi rose mugungwa. Pakeji yega yega yakanyorwa nhamba yezvikamu, saizi, uye huwandu kuti zvive nyore kubata uye kuzivikanwa pamachiteshi ekuenda nekuchengetera zvinhu. Kurongedza kunosangana nezvinodiwa zvepasi rose zvekutumira zvinhu kubva kumachiteshi eChina (Xiamen, Fuzhou) kuenda kunzvimbo dzepasi rose, nemabhokisi emapuranga akaputirwa anoenderana nemitemo yeISPM 15 yekuchenesa. Kutumirwa nekukurumidza kunowanikwa mukati memazuva 7-30 zvichienderana nehuwandu hweodha uye kwainoenda.

6. Maitiro Ekuisa uye Ekudzivirira Kugadzirisa

6.1 Kugadzirira Kuisa Pamberi

Kuiswa kwechikamu chepasi che roller assembly pa excavator yeJCB 8056 kwakakosha kuti pave nehupenyu hunotarisirwa hwekushanda. Maitiro anotevera anofanira kutevedzerwa:

  1. Kugadzirira Nzvimbo: Paka muchina panzvimbo yakati sandara uye yakasimba. Bata bhureki rekupaka. Vhara nzira dzakachengeteka kudzivirira kufamba kusingatarisirwi. Sunungura nzira yekugadzirisa nzira kuti uderedze kushushikana kwenzira.
  2. Kuongorora Zvikamu: Usati waisa, tarisa pasi pechinotenderera chinotenderera uye pasi pechinotenderera kuti uone kana chakasakara, chakaora, kana kuti chakakuvara. Chenesa nzvimbo dzese dzakasungirirwa zvakanaka, uchibvisa marara ese, zvinhu zvekare zvegasket, uye chakaora.
  3. Kuongorora Roller Assembly Bottom: Tarisa roller assembly itsva bottom roller assembly kuti uone kana paine kukuvara kwekutumira. Iva nechokwadi chekuti roller inotenderera zvakasununguka nemaoko. Tarisa kuvimbika kwechisimbiso.
  4. Kuongorora Hardware: Ongorora mabhaudhi ese ekuisa kuti shinda yacho haina kukuvara here kana kuti haina kutatamuka. Pakushandisa zvinhu zvinorema, shandisa mabhaudhi matsva nemawashers ane giredhi 10.9 kana kupfuura.
  5. Nzvimbo Yokuisa: Iva nechokwadi chekuti nzvimbo yekuisira roller yepasi yakanyatsoenderana nebhuraketi refuremu retrack. Isa hardware yekuisira roller pasi zvichienderana ne torque yakatarwa uchishandisa chipanera che torque chakagadziriswa.
  6. Kubatanidzwa kweTrack Chain: Mushure mekuiswa kweroller yepasi, iva nechokwadi chekuti cheni yeroller yakabatana zvakanaka usati washandisa muchina.

6.2 Magadzirirwo eTorque yeBolt

Kune JCB 8056 class excavator, zvinotevera zvinoshanda maererano ne torque specifications:

  • Giredhi reHardware reKuisa: Kirasi 10.9 kana kupfuura yekushandiswa kwakasimba
  • Bolt Torque Range: 100–200 Nm zvichienderana nehukuru hwebolt uye magadzirirwo aro (tarisa bhuku rebasa reJCB kuti uwane matsanangudzo anoenderana nemodheru)
  • Torque Pattern: Staggered (criss-cross) pattern inoshandiswa muzvikamu zvitatu zvinofambira mberi
  • Mushonga Unodzivirira Kubatwa: Isa mushonga wemhando yepamusoro unodzivirira kubata kutambo dzemabhoti usati waisa kuti udzivise kupwanyika uye uve nechokwadi chekuti torque yacho inoverengwa nemazvo.
  • Zvinodiwa paKudzoreredza Torque: Mushure memaawa maviri kusvika mana ekushanda, dzoreredza mabhoti ekukwirisa roller pasi kusvika pamutengo wakatarwa kuti uverenge nzvimbo yekutanga uye kuwedzera kwekupisa.

6.3 Maitiro Ekugadzirisa Kushushikana Kwenzira

Mushure mekuiswa kweroller pasi, kumanikidzwa kwakakodzera kwetrack kunofanirwa kusimbiswa zvichienderana neJCB 8056 specifications. Maitiro akajairika ekugadzira ma excavator ematani mashanu kusvika matanhatu ndeekuti:

Danho 1: Kugadzirira - Ita ongororo uye gadzirisa panzvimbo yakaenzana uye yakasimba. Mhanya injini pakaderera, wobva wafambisa muchina mberi kwedaro rakaenzana nehurefu hwenzira pasi, womisa muchina zvishoma nezvishoma.

Danho rechipiri: Kuyera - Yera kudzika kwenzira sedaro rakamira pakati pecheni yenzira nechepamusoro pefuremu yenzira pakati pechinhu chinofambisa tambo yepamberi nechinotenderera chekutanga chepazasi.

Danho rechitatu: Kuongororwa kweStandard Range – Kune ma excavator emhando ye5–6 ton, nzira chaiyo yekudonha kwetrack inowanzova 10–25 mm (0.4–1.0 in). Kana kutsauka kuri kunze kwestandard range, gadzirisa zvinoenderana.

Danho rechina: Kugadzirisa Kushushikana Kwenzira - Kuti uwedzere kushushikana kwenzira, pomba mafuta nepamuchina wekugadzirisa grisi uchishandisa pombi yemafuta yemaoko.

Danho rechishanu: Kusimbisa - Mushure mekugadzirisa, mhanyisa injini painenge isina kumira zvakanaka, fambisa muchina zvishoma nezvishoma mberi nehuwandu hwakaenzana nehurefu hwenzira iri pasi, wobva watarisa kusimba kwenzira zvakare. Kana kusimba kusina kunaka, gadzirisa zvakare.

6.4 Zvinhu Zvinofanira Kufungwa Nezvekukonzera Kushushikana Kwakanyanya

Zvinhu zvinotevera zvinokosha pakushanda zvakanaka kuti chikamu chemuchina wekutakura zvinhu chiwedzere kushanda:

  • Mamiriro Ekufamba Netsoka: Gadzirisa kusimba kwenzira zvichienderana nemamiriro ekufamba netsoka apo muchina uri kushanda. Kusimba kwenzira kunowedzera mutoro uye kusakara kwezvikamu zvese zvemuchina uri kufamba netsoka.
  • Migumisiro Yekupfeka: Nzira isina kugadziriswa zvakanaka inogona kukonzera matambudziko uye kupera kwezvimwe zvikamu. Nzira yakasimba inowedzera mutoro, izvo zvinoita kuti iwedzere kupera kwezvinofamba pasi, zvidzitiro, ma sprockets, uye ma chain bushings.
  • Kugara uchitarisa: Kupera kwemapini nemabhurashi epasi pechingoro zvinoenderana nemamiriro ekushanda uye mamiriro evhu. Tarisa kusimba kwenzira nguva nenguva uye chengeta iri munzvimbo yakatarwa.
  • Kusimbiswa Kwekuiswa: Mushure memaawa maviri kusvika mana ekushanda, tarisazve kusimba kwenzira uye dzokorora torque chero hardware yekumisikidza sezvakatsanangurwa mubhuku rebasa reJCB kuti uverenge nezvezvigaro zvekutanga uye kuwedzera kwekupisa.

6.5 Maitiro Akanakisisa Ekuchengetedza Ekudzivirira

Kuti uwedzere hupenyu hwema "bottom rollers", nzira dzakanakisisa dzekushanda dzinokurudzira:

Kusimbisa Mabhoti Nguva Dzose: Mushure mekushanda kwenguva refu, mabhoti ekumisikidza eroller yepasi anowanzo sununguka nekuda kwekuzunguzika. Kana mabhoti eroteri akasununguka uye muchina ukaramba uchishanda, zvinogona kukonzera mipata pakati peroteri nemabhoti, zvichikonzera kutsemuka kweroteri. Nokudaro, mabhoti eroteri nenzungu zvinofanirwa kuongororwa nguva dzose uye kusimbiswa kuti zvideredze mari yekugadzirisa isingakoshi.

Kuongorora Roller Yepasi Nguva Dzose: Roller yepasi inotakura huremu hwemuchina panguva yekufamba nekuchera, ichitsigira uye ichitungamira muchina panjanji. Tarisa maroller nguva nenguva kuti uve nechokwadi chekuti ese ari kushanda zvakanaka, kudzivirira kukuvara kwakanyanya panjanji uye pasi penzira.

Dzivisa Kushanda Nguva Yakareba Pamateru: Dzivisa kufamba kwenguva refu uchidzokorora uye kutenderera kamwe kamwe panzvimbo yakatenuka. Kana diki excavator ikafamba kakawanda uye ikatenderera kamwe kamwe panzvimbo yakatenuka, rutivi rwenzira ruchabata divi repasi pechitenderedzo nevhiri rinotungamira, zvichiwedzera mwero wekupenga. Nokudaro, kufamba munzvimbo dzakatenuka uye kuita matenderu akapinza kunofanira kudzivirirwa zvakanyanya sezvinobvira. Kufamba kwakatwasuka uye kutenderera kwakafara kunogona kudzivirira kupera.

Dzivisa Kushanda NemaRoller Asingashande: Kana ukaramba uchishandisa kana roller yepasi isingashande, inogona kukonzera kupera kwevhiri rekutsigira uye inogonawo kukonzera kupera kwecheni. Kana roller isingashande ikawanikwa, inofanira kugadziriswa nekukasika kudzivirira zvimwe zvikanganiso.

Kuongororwa Kwemafuta Nguva Dzose: Kunyange hazvo maroller epasi achizorwa mafuta kweupenyu hwese, kutarisirwa nguva dzose kwekuchengetedza chisimbiso uye mamiriro ebheyaringi kunokurudzirwa. Tarisa kana mafuta ari kuyerera achionekwa akakomberedza chisimbiso.

Kuchena: Chengeta pasi pechingoro pakachena kubva kumatope, marara, nezvinhu zvinokwesha zvinoita kuti chisimbiso nebearing zvikurumidze kupera.

Kutsiva Nenguva: Gadzirisa zvinhu zvakasakara kana zvakakuvara nekukurumidza kudzivirira kutadza kushanda zvakanaka kwemuchina. Zvikamu zvitsva zvemuchina wepasi pemotokari zvinotengeswa zvakasiyana, asi tinokurudzira kutsiva zvinhu zvese zvakasakara panguva imwe chete.

7. Kuongorora Kupfeka Uye Maitiro Ekutsiva

7.1 Zviratidzo Zvekupfeka Kwepakutanga

Kune vatengesi vemidziyo, vashandi vezvikepe zvekurenda, uye vashandisi vekupedzisira vanotarisira ma excavator eJCB 8056, kuziva nekukurumidza kusakara kwepasi pe roller kwakakosha kudzivirira kukuvara kunotevera kune cheni dze track, idlers, sprockets, uye ma assemblies e track adjuster. Zviratidzo zvekusakara zvinotevera zvinofanirwa kutariswa:

Kushandiswa Kwenzvimbo Yakatakurwa: Nzvimbo yakatakurwa yepasi (nzvimbo inogumburwa) inopera zvishoma nezvishoma nekufamba kwenguva. Roller yepasi inofanira kuongororwa nguva nenguva. Kana nzvimbo yakatakurwa iine nzvimbo dzakati sandara kana kuti yakasakara kupfuura 2–3 mm pasi pedhayamita yekutanga, zvinokurudzirwa kuitsiva.

Kupfeka Flange: Maflange ekutungamira anobatanidzwa anogona kukuvadzwa zvakanyanya nekugumburwa nekubatana kwecheni yetrack. Kuderedzwa kweukobvu hweflange kupfuura 30% yepakutanga kunoratidza kuti panoda kutsiviwa nekukurumidza. Kureba kweflange kunofanirwa kuongororwa (kureba kwakajairwa kwema 5–6 ton class rollers) kudzivirira kusakara nguva isati yakwana.

Kubuda Kwechisimbiso: Kubuda kwemafuta anooneka akakomberedza chisimbiso kunoratidza kutadza kushanda kwechisimbiso. Kuramba uchishanda nezvisimbiso zvakakundikana kuchaita kuti mabheya asashande zvakanaka nekuda kwekupinda kwetsvina.

Ruzha Rusina Kunaka: Kukwesha, kurira, kana kudzvanya ruzha panguva yekutenderera kwenzira zvinogona kuratidza kutadza kushanda kwebearing, kutadza kushanda kwechisimbiso, kana kukuvara kwechinhu chekunze.

Patani Yekupfeka Isina Kuenzana: Kana rumwe rutivi rwechitenderero chepazasi ruchiratidza kusakara kwakanyanya kupfuura rumwe, izvi zvinogona kuratidza kusarongeka pakati pechitenderero chepazasi necheni yenzira kana matambudziko nehurongwa hwenzira.

Kuomarara kweRoller: Kana roller yepasi isingatenderere zvakasununguka nemaoko, kutadza kwemabheya kana kurasikirwa nekuzora kungave kwakaitika.

7.2 Kuronga Nguva Yekutsiva

Roller yepasi inochengetwa zvakanaka inoderedza mari yekushanda kwenguva refu. Paunenge uchitsiva cheni yemujaho, gara uchiongorora uye pamwe unotsiva maroller pasi kuti uone kusakara kwakaringana. Chikonzero chehupfumi chiri pachena: kuisa cheni itsva yemujaho pamaroller pasi akasakara kuchakurumidzisa kusakara pama link rails nema bushings echeni itsva, zvichideredza zvakanyanya hupenyu hwesystem yese.

Kune vanofambisa ngarava, nzira inokurudzirwa yekutsiva maroller epasi sechikamu chekuongorora kwakazara kwepasi pese painotsiviwa cheni yenzira. Nzira dzakanakisisa dzeindasitiri dzinokurudzira kutsiva zvikamu zvekusakara mumaseti kuti ive nechokwadi chekusakara kwakaenzana uye kudzivirira kutadza kushanda zvakanaka nguva isati yakwana.

Kune ma mini excavator eJCB 8056 ari mumabasa ekuvaka, nguva dzakarongwa dzekutsiva pasi pechingoro dzinowanzova pakati pemaawa ekushanda e3,000 kusvika ku5,000 zvichienderana nemamiriro epasi uye maitiro ekugadzirisa.

7.3 Mareferensi eBhuku Rebasa

Bhuku reJCB 8056 Excavators Service rine ruzivo rwakakosha rwekugadzirisa nekugadzirisa mabasa ehunyanzvi hwekuchengetedza, kushanda, uye kugadziriswa kwakarongwa kweJCB Excavators 8056 Model, kusanganisira zvikamu pamusoro pe:

  • Chikamu J - Zvishandiso zveKumhanya neKumhanya
  • Ruzivo rwehunyanzvi - Nziyo yesimbi neNziyo yerabha
  • Nhungamiro dzeNzira
  • Maroller eTrack (Akaderera)
  • Maroller eTrack (Ekumusoro)
  • Sprocket Inotyairwa

Bhuku rePPT – JCB JS Machines Service Repair rine zvikamu zvakanangana neCarrier Rollers, Track Rollers, Idlers, uye Guards, pamwe nemagwaro akadzama ekuyera kupfeka. Aya mabhuku ebasa anopa ruzivo rwakakosha rwekuyera kupfeka uye zvinodiwa zvekutsiva.

7.4 Kufunga Nezvekugadzirisa Track

Kugadzika Kwemuchina wekugadzirisa mafambiro emuchina weJCB 8056 inzira huru yekuchengetedza mafambiro emuchina wekugadzirisa ...

8. Mashandisirwo eMusika weDunhu: Kuvaka neKuisa Zvivakwa

8.1 South America: Zvivakwa zveBrazil, Kuvaka muChile, uye Kubudirira kweArgentina

Musika wekuvaka wekuSouth America une kudiwa kukuru kwezvikamu zvekugadzira zvemhando ye5–6 ton, nemabasa akanyanya kuitirwa mumapurojekiti ezvivakwa zveBrazil (São Paulo, Rio de Janeiro, Belo Horizonte), budiriro yemaguta ekuChile (Santiago, Valparaíso, Concepción), misika yekuvaka yePeru (Lima, Arequipa), uye budiriro yezvivakwa zveArgentina (Buenos Aires, Córdoba). Magedhi ekugadzira eJCB 8056 anoshandiswa zvakanyanya mumabasa aya ekushandira vanhu, kuvaka dzimba, kugadzirira nzvimbo, uye mapurojekiti ezvivakwa zvakareruka. Roller yepasi inoita kuti muchina ufambiswe zvakanaka uye inotsigira huremu hwemuchina painofamba munzvimbo isina kuenzana uye inoda simba. Yakavakwa kuti igare kwenguva refu, ikwanise kutakura mutoro, uye inodzivirira kupfekwa, inoita basa rakakosha mukudzikamisa muchina uye kuchengetedza kubatana kwakakodzera pasi.

Kune vatengi vekuSouth America, maCQC TRACK's JCB cross-reference bottom rollers anopa mhando yakafanana neOEM pamitengo inokwikwidzana, nekufambisa zvinhu zvakanaka kunzvimbo dzekuLatin America dzinosanganisira Brazil (Santos, Rio de Janeiro ports), Chile (Valparaíso, San Antonio ports), Peru (Callao port), Colombia (Buenaventura, Cartagena ports), uye Mexico (Veracruz, Manzanillo ports).

8.2 Australia: Kuvaka Dzimba, Kurenda Mabhazi, uye Zvivakwa

Musika wemidziyo yekuvaka neyekurenda muAustralia unoda zvinhu zvekuwedzera zvinosangana kana kudarika zvinodiwa neOEM, uye zviripo nguva dzose. Vashandi vemuAustralia vanotsvaga zvikamu zvinoenderana nebasa ravo, zvemhando yeOEM kana yepamusoro, zvine cheni dzekutengesa dzakavimbika uye zvitupa zvemhando yepamusoro zvakanyorwa. Musika weAustralia—kusanganisira mashandisirwo ari muSydney, Melbourne, Brisbane, Perth, Adelaide, Canberra, nenzvimbo dzemudunhu—unoshandisa michina yekuchera JCB 8056 pakuvaka dzimba, kugadzira migero yemagetsi, kugadzira gadheni, uye kugadzira nzvimbo.

Ma mini excavator eJCB 8056 anozivikanwa nekugadzirwa kwawo kwakasimba, injini ine simba, uye hydraulics yepamusoro, zvichiita kuti akwanise mabasa akasiyana-siyana anosanganisira kuchera, kuisa magiredhi, uye kubata zvinhu. Zvinhu zviri pasi pechifambiso chemichina iyi, kusanganisira ma bottom rollers, zvinowanikwa nyore nyore kuburikidza nevatengesi vezvikamu vekuAustralia.

Maitiro ekugadzira eCQC TRACK anoenderana nezvinodiwa neAustralia kuburikidza neISO 9001:2015 certification, processes dzakakwana dzekuyedza, uye kutevedza zvizere zvikamu.

8.3 Europe: Kuvaka muGermany, Zvivakwa zveFrance, uye Kubudirira kweUK

Musika weEurope unoda kuti zvikamu zvemuchina wekutakura zvinhu zvienderane nemirairo yeEU uye mitemo yekuchengetedza. EN 474-12:2006/A1:2008 inoshanda kune vanochera tambo uye masisitimu avo emuchina wekutakura zvinhu, zvichisimbisa zvinodiwa zvehutano nekuchengetedza zvinosimbiswa neCE marking. Iyi European Standard inoshandawo kune vanochera tambo, muchina wavo wekutakura zvinhu uye chimiro chepamusoro, kana chakagadzirirwa kushandiswa pamwe chete nezvimwe zvishandiso kana zvinonamirwa, zvakaita sema drill rigs, midziyo yekufambisa nekubvisa zvinhu pamwe nemidziyo yekufambisa.

Indasitiri yekuvaka yeGermany (Berlin, Munich, Hamburg, Rhineland), chikamu chezvivakwa zveFrance (Paris, Lyon, Marseille, Lille), misika yezvivakwa zvemagetsi nezvivakwa zvekugara yeUnited Kingdom (London, Manchester, Birmingham, Glasgow), uye indasitiri yekuvaka yeScandinavia (Stockholm, Oslo, Copenhagen, Helsinki) ndiyo inonyanya kushandiswa pakugadzira JCB 8056.

Iyi 8056 series inopa chiyero chakanaka chesimba-kuhuremu uye cab yakakura, yakasununguka ine ruzha rwakaderera uye mazinga ekudedera, ichisangana nezvinodiwa zvekuchengetedza uye kunyaradzwa kwemushandi weEurope. CQC TRACK inochengetedza magwaro ehunyanzvi uye zvinyorwa zvemhando yepamusoro zvinotsigira zvirevo zvekutevedzera CE kune vatengi vekuEurope.

8.4 Russia neCentral Asia: Kukura kweMusika weZvishandiso Zvidiki

Mushure mekugadziriswazve kwecheni dzezvekugovera pasi rose, vashandi vekuvaka vekuRussia nevekuCentral Asia vari kuwedzera kutsvaga michina mikuru kubva kuvagadziri vekuChina. Mapurojekiti ekuvandudza maguta eRussia (Moscow, St. Petersburg, Kazan, Yekaterinburg, Novosibirsk), kukura kwezvivakwa zveKazakhstan (Astana, Almaty, Shymkent, Karaganda), chikamu chekuvaka cheUzbekistan (Tashkent, Samarkand, Bukhara), uye mabasa ekutsigira kuvaka nekuchera muMongolia (Ulaanbaatar, Darkhan, Erdenet) anomiririra misika iri kukura yezvikamu zveJCB compact excavator.

Kune vatengi vari muRussia, Kazakhstan, Uzbekistan, neMongolia, CQC TRACK inopa zvinhu zvakavimbika kuburikidza nenzira dzakagara dzichishandiswa kutumira kunze kwenyika, nekurongedza kwakakodzera kutakurwa kwechitima nepanyika munzira dzeCentral Asia. Kugona kwekambani kugadzira kunotsigira maodha ehuwandu hwezvikepe zvinoda nguva dzose kutsiva ngarava dziri pasi pemotokari.

8.5 Kushanduka kweMusika weZvikamu zveAftermarket

Kuchinja kubva kuOEM kuenda kuzvinhu zvemotokari dzinotakura zvinhu mushure mekutengesa kuri kushandura maitiro ekugadzirisa pasi rose. Vatengesi vemotokari dzinotakura zvinhu vanowana chitupa cheISO 9001 uye zviyero zveSAE, vachienzanisa mhando yeOEM yezvinhu zvinotakura zvinhu zvinotakura zvinhu zvichitengesa zvinhu zvichitengesa zvinhu zvichitengesa zvinhu zvichitengesa zvinhu zvichitengesa zvinhu zvichitengesa zvinhu zvichitengesa zvinhu izvi ukuwo vachideredza mitengo ne40% paavhareji. Zvinhu zvemotokari dzinotakura zvinhu mushure mekutengesa zvinhu zvemhando yepamusoro—zvakadai semacheni emujaho, maroller, masprocket, uye ma idlers—zvinopa kugara kwenguva refu uye kuvimbika asi kazhinji zvichidhura zvishoma pane zveOEM.

Vagadziri vava kushandisa nzira dzekugadzira zvinhu zvemhando yepamusoro, CNC machining, uye kupisa kuti vagadzire zvinhu zvinoenderana nezvinodiwa neOEM. Simbi yakasimbiswa, zvinhu zvakagadzirwa neunyanzvi, uye zvisimbiso zvine jira rakawanda zvinovimbisa kugara kwenguva refu uye kushanda kwakavimbika mumamiriro ezvinhu akaoma.

8.6 Nzira yeNetwork yeNzvimbo dzeBasa

Chinangwa cheCQC TRACK ndechekugadzira, zvakananga kana kuburikidza nevagovanisi vane mvumo, network yenzvimbo dzebasa dzakabatana zvakanaka mumisika mikuru yemidziyo yekuvaka pasi rese inopa basa rakakwana rekugadzirisa zvigaro zvepasi pemotokari. Nzvimbo idzi dzebasa dzinoshandisa nyanzvi dzakadzidziswa zvakanaka dzine hunyanzvi nematurusi akakodzera, dzichitsigirwa nekuwanikwa kwezvikamu zvakanakisisa kuti michina ishande nekukurumidza uye zvakavimbika.

Kambani inokugamuchirai nemufaro kuti muvake kushandira pamwe uye mugadzire kushandira pamwe kwenguva refu kwakanaka pamwe chete. Nezvikamu zvakasiyana-siyana zvema excavator zvinoenderana neJCB zvinosanganisira ma track bottom rollers (lower rollers), ma track upper rollers (carrier rollers), ma idlers, ma sprockets, ma track chains, uye shangu dze track, zvese zvakagadzirwa kuti zvisvike pazvinodiwa neOEM zvinovimbisa kukwana kwakavimbika, kugara kwenguva refu, uye kushanda kwakasimba, CQC TRACK inoshandira vatengi muSouth America, Australia, Europe, Russia, neCentral Asia.

9. Zvinofungwa Nevamwe Vane Nyanzvi Dzekutenga Zvinhu

9.1 Kusimbiswa kweZviratidzo Zvakasiyana

Vasati vatenga zvikamu zvemotokari mushure memusika, nyanzvi dzekutenga dzinofanira kuona kuti zvinoenderana here vachishandisa nhamba yemuchina uye nhamba chaiyo yezvikamu zveOEM kubva kuJCB parts catalog. Nhamba dzezvikamu dzakanyorwa muongororo iyi—234/14800, 331/12269, 332/U1381, uye JCB8056—dzinoshanda semareferensi makuru eOEM ekuraira zvakananga mareferensi.

Chati yenhamba yezvikamu inosimbisa kuti:

  • JCB: 234/14800, 332/U1381
  • Volvo: 1180-6139, VOE11806139
  • Bhuku: MU5003, MU5003A, MU5112, MU5178
  • ITR: A2605000N00, A2605001N00
  • Norson: 5102334

Mhando dzeJCB dzinoenderana dzinosanganisira:

  • 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, 8055 ZTS

Mhando dzinoenderana nemhando dzakasiyana dzinosanganisira:

  • Bobcat: 805, 8052, 8055RTS, 8060, 8065
  • Volvo: EC45
  • Terex: TC50
  • Liebherr: 150S, 254, 254S

9.2 Zvinodiwa pakunyora magwaro emhando yepamusoro

Paunenge uchitsvaga maroller epasi ekushandisa pakuvaka, kumbira magwaro emhando yepamusoro emutengesi anosanganisira:

  • Chitupa cheISO 9001:2015
  • Mishumo yekuongorora mativi
  • Zvitupa zvebvunzo zvesimbi (kusimbisa giredhi rezvinhu: 40Mn2, 50Mn, 65SiMnB, 45#, QT450-10)
  • Zvinyorwa zvekurapa kupisa (maprofiles ekuomarara: HRC 48–54 kana HRC 52–58, kudzika kwekesi: 4–10 mm)
  • Zvitupa zvekuyedza chigayo chezvinhu zvakagadziriswa
  • Zvimiro zvehurongwa hwechisimbiso uye mhando (kurongeka kwechisimbiso chinoyangarara chakapetwa kaviri)
  • Rudzi rwebheyaringi uye ruzivo rwekugadzirisa (bimetal bushing kana tapered roller bearing)
  • Chitupa chebracket material (QT450-10 ductile iron)
  • Chitupa chekugadzirisa friction welding (kana zvichibvira)
  • Magwaro ewarandi (mwedzi 12-24 kana maawa 2,000 akajairika)
  • Magwaro ekutevedzera CE (evatengi vekuEurope)

Vagadziri vane mukurumbira vanochengetedza kuteverwa kwakazara kubva pazvinhu zvakagadzirwa kusvika pakugadzirwa kwapera, zvichiita kuti zviongororwe kuti zvinhu zvakagadzirwa zvakanaka sei, kuti zvinopa magwaro ekurapa kupisa, uye kuti zvinoenderana nehukuru hwazvo.

9.3 Kutengeswa Kwezvinhu Nenguva Dzebasa

CQC TRACK inochengetedza zvinhu zvakapedzwa zvenhamba dzezvikamu zvinodiwa zvakanyanya kusanganisira maroller assemblies eJCB 8056 bottom roller, nenguva dzekutungamira dzemazuva 7-30 zvichienderana nehuwandu hweodha uye kwainoenda. Huwandu hushoma hweodha hunogona kutaurirana, nehuwandu hwemuenzaniso huripo kuti zviongororwe. Mitemo yekubhadhara inosanganisira T/T uye L/C. Kutumirwa nekukurumidza kunowanikwa mukati memazuva 7-30 mushure mekusimbiswa kwechibvumirano.

Makambani anotaura kuti ma "bottom rollers" anotsiva JCB 8050, 8052, 8060, 48z-1, 6003RD, uye 8055 ZTS anowanikwa nenhamba dzezvikamu 332/U1381 uye 234/14800.

9.4 Kugadzirisa Mutengo Kuburikidza Nekutsvaga Mari Mushure meKutengeswa Kwezvinhu

Zvikamu zvemuchina uri pasi pemotokari zvinogona kubhadhara kusvika ku50% yemari yekushanda kwemuchina panguva yekushanda kwawo. Kune makambani ekuvaka, vanorenda zvikepe, uye vatengesi vemidziyo vanotarisira zvikepe zveJCB 8056, kutsvaga maroller epasi emhando yeOEM-equivalent aftermarket kubva kuvagadziri vane hunyanzvi vakaita seCQC TRACK kunochengetedza mari yakawanda pasina kukanganisa hunhu kana kuvimbika.

Kuchinja kwezvikamu zvemuchina we aftermarket kunokonzerwa nezvinhu zvakati wandei: kukwira kwemitengo yemichina uye kumanikidzwa kwemari kwakaita kuti zvikamu zvemuchina we aftermarket zvive mari yakanaka; kugara kwenguva refu uye mashandiro azvo zvave nani zvikuru muchikamu che aftermarket; vagadziri vava kushandisa nzira dzekugadzira zvinhu dzakagadzirwa kare, CNC machining, uye kupisa kuti vagadzire zvikamu zvinoenderana nezvinodiwa neOEM; simbi yakasimbiswa, zvikamu zvevhu zvakagadzirwa nemazvo, uye zvisimbiso zvakawanda zvinovimbisa kugara kwenguva refu uye kushanda kwakavimbika mumamiriro ezvinhu akaoma.

9.5 OEM neODM Sevhisi Models

CQC TRACK inoshandisa nzira mbiri huru dzebasa kune vatengi vekunze kwenyika:

Kugadzira neOEM: Kambani iyi inogadzira zvinhu zvinoenderana nezvinodiwa nevatengi, madhirowa, uye mwero wemhando. Fekitori iyi ine hunyanzvi mukubatanidzwa zvakanaka mumaketani epasi rose ekutengesa, ichipa kugadzirwa kwakavimbika kwema "bottom rollers", "carrier rollers", "idlers", "sprockets", "track links", uye masisitimu akazara e "undercarriage" emhando dzinosanganisira JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, nedzimwe.

ODM Engineering: Ichishandisa ruzivo rwakakura mumunda, CQC TRACK inoshanda pamwe chete nevatengi kugadzira, kugadzira, uye kusimbisa mhinduro dzakavandudzwa kana dzakagadzirirwa zvizere dzezvifambiso zvepasi pemotokari. Chikwata chemainjiniya chinotarisa nzira dzakajairika dzekukundikana, chichipa magadzirirwo akagadziridzwa anovandudza mashandiro uye anoderedza mari yese yekuva muridzi. Kana vatengi vasina madhirowa, vanogona kupa zviyero zvikuru zvekuenzanisa nezvigadzirwa zvakagadzirira uye kugadzira madhirowa ekutarisa vatengi.

9.6 JCB Zvikamu Musika Pfupiso

Zvikamu zveJCB zvekuchera zviri kudiwa zvakanyanya pasi rose nekuda kwenzvimbo yakakura yakaiswa nekambani iyi. Musika wacho une zvinotevera:

  • Kudiwa kukuru kwemamodheru eJCB akamboshandiswa pamwe chete nezvikamu zvawo zvekuchengetedza
  • Chikamu chiri kukura chezvikamu zvemudumbu zviri pasi pemusuwo
  • Kuvandudzwa kwetekinoroji mune zvesainzi yezvinhu uye maitiro ekugadzira
  • Kugamuchirwa kuri kuwedzera kwezvikamu zvepamusoro zvakagadzirwa neChina mumisika yepasi rose
  • Zvinhu zvakawanda zviri mudura rezvikamu zvitsva zvechokwadi, zvikamu zvitsva zvinotsiva, zvikamu zvakashandiswa, uye zvakagadziriswazve

Vatengesi vekuChina ndivo vanotungamira pamusika wezvikamu zveJCB mushure memusika, vachitarisa zvikamu zvepasi pemotokari, hydraulic, uye injini. Nzvimbo huru dzekutengeserana dzinosanganisira North America, Europe, Asia-Pacific, South America, uye Middle East neAfrica.

10. Mibvunzo Inowanzo bvunzwa yeVatengesi veMidziyo neVashandi veMafekitori

Mubvunzo 1: Chii chinoshanda ne roller yepasi pa excavator yeJCB 8056?

Roller yepasi (inonziwo roller yepasi kana kuti roller yekutevera) chinhu chakakosha chesystem yepasi pemuchina weJCB8056 excavator. Basa rayo guru nderekutsigira huremu hwese hwemuchina uye kugovera huremu hwemuviri wemuchina uri patrack plate zvakaenzana, kuitira kuti ive nechokwadi chekuti muchina wekushandura unoshanda zvakanaka panguva yekushanda. Panguva imwe chete, vhiri rinotsigira rinogonawo kudzikamisa kufamba kwenzira dzemumugwagwa, kudzivirira nzira dzemumugwagwa kuti dzisatsvedze, uye kubatsira nzira dzemumugwagwa kuti dzitsvedzere zvakanaka pasi kana muchina uchitenderera.

Mubvunzo wechipiri: Ndingaziva sei kuti ndeipi nhamba yechikamu che roller yepasi chinodiwa nemuchina wangu wekuchera JCB 8056?

Simbisa uchishandisa nhamba yeserial yemuchina uye nhamba chaiyo yechikamu cheOEM kubva kuJCB parts catalog. Nhamba dzezvikamu dzakafukidzwa muongororo iyi—234/14800, 331/12269, 332/U1381, uye JCB8056—dzinochinjika zvakananga uye dzinofukidza JCB 8056 series. Chati yekutarisa nhamba dzezvikamu inosimbisa kuti JCB 234/14800 uye 332/U1381 ndidzo nhamba huru dzeOEM.

Mubvunzo wechitatu: Ndezvipi zvinhu zvinoshandiswa muCQC TRACK bottom rollers kune vanochera JCB?

CQC TRACK inoshandisa simbi yepamusoro ye40Mn2, 50Mn, uye 65SiMnB yesimbi yemuchina weroller body, simbi ye45# yeshaft, uye simbi yeQT450-10 ductile yesimbi yebase collar nebracket. Muviri weroller wakaomeswa kuita HRC 48–54 kana HRC 52–58 nehukuru hwekesi hwe4–10 mm kuti isapfekwe zvakanaka. Chinhu chinoshandiswa isimbi yenyika ye40Mn2, iyo inodzimwa uye inopiswa pamwe nekupisa kwepakati.

Mubvunzo wechina: Aya ma roller epasi anotsiva zvakananga zvikamu zveJCB OEM here?

Ehe, maroller ese epasi anogadzirwa neCQC TRACK anotsiva zvakananga OEM cross-reference, anogadzirwa zvichienderana nezvinodiwa zvekutanga zveinjiniya zveJCB zvekururama kwehukuru uye hunhu hwemakanika. Nhamba dzezvikamu zvepakutanga ndezvekuenzanisa chete.

Mubvunzo wechishanu: Ndedzipi certification dzemhando yepamusoro dzine CQC TRACK?

CQC TRACK inoshanda pasi pehurongwa hwekutarisira mhando hwakabvumidzwa neISO 9001:2015 hune kuteverwa kwakazara kwezvikamu kubva pazvinhu zvisina kugadzirwa kusvika pakugadzirwa kwapera. Vatengesi vepamusoro-soro vanowana chitupa cheISO 9001 uye zviyero zveSAE, zvichienderana nemhando yeOEM yezvikamu zvemuchina wekuchera.

Mubvunzo wechitanhatu: Ndeipi nguva yekushanda kwe roller yepasi muJCB 8056 applications?

Hupenyu hwebasa rema "bottom roller" muJCB 8056 applications hunowanzova pakati pemaawa ekushanda e3,000 kusvika ku5,000, zvichienderana nemamiriro epasi, maitiro emushandisi, uye nguva dzekugadzirisa. Hupenyu hwebasa remazuva ese hunosvika maawa 4,000 pasi pemamiriro ekushanda akajairika.

Mubvunzo 7: Ndezvipi zviratidzo zvekuomarara kweJCB 8056 bottom roller?

Roller yepasi rinoita kuti pave nekuomarara kweHRC 48–54 kana HRC 52–58 kuburikidza nekudzikisa kupisa kwe induction, nehupamhi hwe 4–10 mm. Maroller eJSB track nema carrier rollers ane kuomarara kwemusoro kweRockwell C 52–56 uye kuomarara kwemukati kweRockwell C 35–38. Chimiro chemuviri weroller yepasi i40Mn2/50Mn nekuomarara kwemusoro kweHRC 48–54.

Mubvunzo wechisere: Ndeipi nzira chaiyo yekudonha kwemugwagwa weJCB 8056 excavators?

Kusamira kwakakodzera kwenzira yekufambisa ma excavator emhando ye5–6 ton kunowanzo kuve 10–25 mm (0.4–1.0 in) inoyerwa sedaro rakamira pakati pecheni yenzira nepamusoro pefuremu yenzira pakati pechinhu chinofambisa mavhiri chepamberi neroller yekutanga yepasi. Nguva dzose tarisa bhuku rebasa reJCB kuti uwane matsananguro chaiwo emhando.

Mubvunzo 9: Ndingayera sei kupfeka kwe roller pasi?

Roller yepasi inofanira kuongororwa nguva nenguva. Roller yepasi inotakura huremu hwemuchina panguva yekufamba nekuchera, ichitsigira uye ichitungamira muchina panjanji. Roller inofanira kutsiviwa kana nzvimbo yekutsika iine nzvimbo dzakati sandara kana kuti yakasakara kupfuura 2-3 mm pasi pedhayamita yekutanga. Tarisa maroller nguva nenguva kuti uve nechokwadi chekuti ese ari kushanda zvakanaka, kudzivirira kukuvara kukuru kwenzira uye zvimwe zvese zvepasi penzira.

Mubvunzo 10: Ndeipi nguva yekutungamira yekuraira huwandu hwemarori epasi eJCB?

Nguva dzekutumira maodha ehuwandu hwemarori eJCB pasi dzinowanzova pakati pemazuva manomwe kusvika makumi matatu zvichienderana nehuwandu hweodha uye kwainoenda, uye kutumirwa nekukurumidza mukati memazuva makumi matatu mushure mekusimbiswa kwechibvumirano. Nguva yekutumira imazuva gumi nemashanu kusvika makumi matatu ekushanda.

Mubvunzo 11: Ndeipi waranti inopihwa nemaroller aya epasi?

Masosi eindasitiri anoratidza kuti maroller epasi akagadzirwa nezvinhu zve50Mn/40MnB anopa nguva yewarandi yemaawa 2,000 uye hupenyu hwenguva dzose hwemaawa 4,000. Waranti yeindasitiri yeroller dzepasi dzeaftermarket inowanzova pakati pemwedzi 12 kusvika 24 zvichienderana nemugadziri uye mashandisirwo azvo.

Mubvunzo 12: Maroller aya epasi anogona kushandiswa pane mamwe mamodheru eJCB kunze kwe8056 here?

Ehe, maroller aya epasi anoenderana nemhando dzakasiyana-siyana dzeJCB compact excavator dzinosanganisira 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, uye 8055 ZTS.

Mubvunzo 13: Ndezvipi zviratidzo zvekuti roller yepasi inoda kutsiviwa?

Zviratidzo zvinosanganisira kupera kwetsoka kunoonekwa kupfuura 2–3 mm pasi pedhayamita yekutanga, kudzikiswa kweukobvu hweflange kupfuura 30% yepakutanga, kubuda kweseal, ruzha rusina kujairika panguva yekutenderera kwenzira, uye kuomarara kweroller (haitenderere zvakasununguka). Kana roller isingakwanise kumhanya ikawanikwa, inofanira kugadziriswa nekukasika kudzivirira zvimwe zvikanganiso.

Mubvunzo 14: Ndedzipi nzira dzekugadzirisa dzinowedzera hupenyu hwe roller pasi?

Kusimbisa mabhaudhi nguva dzose, kudzivirira kushanda kwenguva refu pamawere, kudzivirira kushanda nemaroller asingashande, kuongorora mafuta nguva dzose, kuchengetedza pasi pechingoro kuchena kubva mumarara, uye kutsiva zvikamu zvakasakara nenguva. Zvikamu zvitsva zvepasi pechingoro zvinotengeswa zvakasiyana, asi tinokurudzira kutsiva zvikamu zvese zvakasakara panguva imwe chete.

Mubvunzo 15: Huremu hweJCB 8056 bottom roller hupi?

Masosi eindasitiri anoratidza kuti roller yekutsiva pasi yeJCB 8050, 8052, 8060, nemamwe mamodheru ane huremu hunosvika 5 kg pachikamu chimwe nechimwe. Mamwe masosi anoratidza huremu hwe12.4 kg/chidimbu cheroller yekudzika yeJCB805 mini excavators. Gara uchitarisa nemutengesi kuti uwane nhamba chaiyo yechikamu.

Mubvunzo 16: Hunhu hweaftermarket hunoenzaniswa sei nezvikamu zveOEM?

Vatengesi vepamusoro-soro vanowana chitupa cheISO 9001 uye zviyero zveSAE, vachienzanisa mhando yeOEM yezvinhu zvinocherwa pasi pemotokari yekuchekerera uku vachideredza mitengo ne40% paavhareji. Vagadziri vava kushandisa nzira dzekugadzira dzakagadzirwa kare, CNC machining, uye kupisa kuti vagadzire zvinhu zvinoenderana nezvinodiwa neOEM.

11. Ongororo yeKugona Kugadzira: CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.)

11.1 Nhoroondo yeKambani

CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) yakazvigadzira semugadziri wezvinhu zvepasi pemotokari mudunhu reQuanzhou, boka guru rezvinhu zvinotakura zvinhu pasi penyika. Yakavakirwa pakati pemaindasitiri eQuanzhou, Fujian Province—nzvimbo inozivikanwa nekuva neruzivo rwakawanda rwekugadzira michina uye nzira dzekuwana zviteshi zvikuru zvepasi rose zvinosanganisira Xiamen neFuzhou—kambani iyi inoshanda pamusika wepasi rose semubatsiri weOEM (Original Equipment Manufacturer) uye ODM (Original Design Manufacturer).

Kambani iyi inoshanda semugadziri wezvikamu zvepasi pemotokari zvinogadzirwa nemabulldozer, nemainjiniya vane ruzivo rwakakura mukugadzira zvikamu zvepasi pemotokari. Nezvigadzirwa zvemhando yepamusoro nemitengo inonzwisisika, kambani iyi yakawana mukurumbira mukuru kubva kune vatengi pasi rese.

CQC TRACK inogadzira zvinhu zvakasiyana-siyana zvepasi pemotokari zvinosanganisa zvese zvinoshandiswa pakugadzira crawler excavator, kubva kuma mini excavator e5-ton kusvika kuma ultra-class machines e300-ton. Zvigadzirwa izvi zvinosanganisira track bottom rollers (lower rollers), track upper rollers (carrier rollers), idlers, sprockets, track chains, uye track shoes dzemhando dzese huru dzinosanganisira JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, nedzimwe.

11.2 Mhando dzeSevhisi dzeOEM neODM

CQC TRACK inoshandisa nzira mbiri huru dzebasa kune vatengi vekunze kwenyika:

Kugadzira neOEM: Kambani iyi inogadzira zvinhu zvinoenderana nezvinodiwa nevatengi, madhirowa, uye mwero wemhando. Fekitori iyi ine hunyanzvi mukubatanidzwa zvakanaka mumaketani epasi rose ekutengesa, ichipa kugadzirwa kwakavimbika kwema "bottom rollers", "carrier rollers", "idlers", "sprockets", "track links", uye masisitimu akazara e "undercarriage" emhando dzinosanganisira JCB, Caterpillar, Hitachi, Komatsu, Volvo, Kobelco, Doosan, Hyundai, SANY, nedzimwe.

ODM Engineering: Ichishandisa ruzivo rwakakura mumunda, CQC TRACK inoshanda pamwe chete nevatengi kugadzira, kugadzira, uye kusimbisa mhinduro dzakavandudzwa kana dzakagadzirirwa zvizere dzezvifambiso zvepasi pemotokari. Chikwata chemainjiniya chinotarisa nzira dzakajairika dzekukundikana, chichipa magadzirirwo akagadziridzwa anovandudza mashandiro uye anoderedza mari yese yekuva muridzi. Kana vatengi vasina madhirowa, vanogona kupa zviyero zvikuru zvekuenzanisa nezvigadzirwa zvakagadzirira uye kugadzira madhirowa ekutarisa vatengi.

11.3 Mafambiro Ekugadzira Akabatanidzwa

Hunyanzvi hwekugadzira hwekambani hwakavakirwa pakubatanidzwa kwakazara kwe vertical uye maitiro akatevedzana anodzorwa:

  • Kutsvaga Zvinhu: Kushandiswa kwezvinhu zvepamusoro zve40Mn2, 50Mn, 65SiMnB, 45#, uye QT450-10 kuburikidza nekubatana kwekupa zvinhu, nekusimbisa zvizere uye kurongeka kwekutevera zvinhu.
  • Kugona Kugadzira: Maitiro epamusoro ekugadzira anopisa anovimbisa kuyerera kwakanaka kwezviyo uye huwandu hwezvinhu; goko rinogadzirwa nekupisa rinopa chimiro chepamusoro chezvinhu zvemukati uye kurongeka kwefiber.
  • Tekinoroji yeKukwesha Kwemagetsi: Midziyo yekubatanidza tambo inodzorwa nekombiyuta yekubatanidza shafts ne roller bodies; tekinoroji yekubatanidza matanda egirini isingakuvadzi nharaunda inogadzira utsi, magasi anokuvadza, madonhwe emvura, arc flash, uye radiation.
  • Nzvimbo dzeMichina dzeCNC: Kugadzira nemazvo nzvimbo dzese dzakakosha zvichienderana neISO 2768-mK tolerances, kusanganisira ma profiles eflange akagadzirwa nemazvo uye nzvimbo dzekuisa
  • Nzira Dzepamusoro Dzekurapa Kupisa: Kuomesa nekudzikamisa maovheni anodzorwa nekombiyuta zvinoita kuti pave nekuomarara kwakadzika, kwakafanana; kudzima nekudzikamisa pamwe nekurapa kupisa kwepakati nepakati; kudzima kana kudzimisa kupisa zvinobudirira mukudzivirira kupwanyika kwetsanga.
  • Mabhureki esimbi dzakapfava: Mabhureki esimbi dzakapfava akagadzirwa nesimbi dzakapfava dzeQT450-10 dzinodzivirira zvakanyanya kuvhunduka
  • Kuvhara Makone maviri: Zvisimbiso zvinoyangarara zvinogara kwenguva refu zvine kuvharwa kwemakone maviri uye dhizaini yekuzora kwehupenyu hwese zvinoita kuti hupenyu huve hurefu uye hushande zvakanaka chero mumamiriro ezvinhu api zvawo.
  • Kugadzira uye Kuedza: Nzvimbo dzekuungana dzisina guruva dzine bvunzo yekutenderera inochinja-chinja, bvunzo dzekunyudza mumvura, uye bvunzo yekutenderera inotenderera pane yega yega roller yepasi yakapedzwa.
  • Kupenda Kunodzivirira Kuora: Masisitimu ekupenda emhando yepamusoro eindasitiri anopa dziviriro yenguva refu yengura, anowanikwa mumavara matema, eyero, kana akagadziriswa kuti aenderane nezvinodiwa nevatengi
  • Kurongedza uye Kutakura Zvinhu: Kuputira firimu rekudzivirira ngura ne pallet kana kuti bhokisi remapuranga rakaputirwa ne fumigated kuti ritakurwe mugungwa repasi rose, zvichitevedzera mitemo yeISPM 15 yekuchenesa zvirimwa.

11.4 Hunhu uye Kukosha Kwepfungwa

Hunhu hwepamusoro-soro hune mitengo yakananga yefekitori, ruzivo rwakakura mukugadzira zvikamu zvechicherwa chepasi pemotokari, mitemo yekubhadhara inochinjika inosanganisira T/T neL/C, uye kutumira nekukurumidza mukati memazuva 7-30 mushure mekusimbiswa kwechibvumirano. Kambani inokugamuchirai nemufaro kuti muvake kushandira pamwe uye mugadzire kushandira pamwe kwenguva refu kwakanaka pamwe chete.

Kunyatsotarisa kwekambani iyi kunoita kuti CQC TRACK ikwanise kupa zvinhu zvisingangosviki chete asi zvinowanzopfuura mwero wekushanda kweOEM. Nemhando dzakasiyana-siyana dzezvikamu zvekugadzira zvinhu zvinoenderana neJCB zvinosanganisira maroller epasi (maroller epasi), maroller epamusoro (maroller ekutakura zvinhu), ma idlers, ma sprockets, macheni epasi, uye shangu dzepasi, zvese zvakagadzirwa kuti zvisvike pamiyero yeOEM yekutsiva, zvichiita kuti ive yakasimba, igare kwenguva refu, uye ishande zvakanaka, CQC TRACK inoshandira vatengi muSouth America, Australia, Europe, Russia, neCentral Asia.

CQC TRACK inokugamuchirai nemufaro kuti muvake kushandira pamwe uye mugadzire kushandira pamwe kwenguva refu kwakanaka pamwe chete.

12. Mhedziso

Magadzirirwo eJCB OEM cross-reference track bottom roller akanyorwa muongororo iyi—234/14800, 331/12269, 332/U1381, uye JCB8056—anomiririra zvinhu zvakakosha zvepasi pemotokari dzeJCB 8056 series hydraulic mini excavators dzakaiswa munzvimbo dzekuvaka, mabasa ekushandisa, kugadzira magadheni, kuvaka dzimba, mabasa ekurima, uye mapurojekiti ezvivakwa zvepasi pasi rose. Sezvinhu zvikuru zvinotakura mutoro zvinotsigira huremu hwese hwemuchina, aya maroller epasi anoita basa rakakosha mukugoverwa kwehuremu, kutungamira nzira, kunyudzwa kweshock, kutonga kumanikidzwa kwevhu, uye kugara kwenguva refu kwehurongwa hwepasi pemotokari.

JCB 8056 imhando ye hydraulic excavator ine simba rematani 5.76 ine injini yeIsuzu 4JG1 ine simba re41 kW (55 hp), ine upamhi hwenzira ye400 mm, uye bhaketi re0.22 m³, yakagadzirirwa kushandiswa zvakasiyana-siyana uye kushanda zvakanaka munzvimbo dzakamanikana dzebasa. Pamichina iyi, roller yepasi inofanira kupa rutsigiro rwakavimbika rwehuremu mumamiriro ezvinhu akaomarara—kusanganisira mitoro yakakwira isingachinji, simba rinobva pakuchera nekufamba, uye kubata-bata ...

JCB8056 track roller chinhu chakakosha musystem yepasi pemuchina weJCB8056 excavator. Basa rayo guru nderekutsigira huremu hwese hwemuchina uye kugovera huremu hwemuviri wemuchina uri patrack plate zvakaenzana, kuitira kuti chigadziriso chishande zvakanaka panguva yekushanda. Panguva imwe chete, vhiri rinotsigira rinogonawo kudzikamisa kufamba kwenzira dzemuchina, kudzivirira nzira kuti dzisatsvedze, uye kubatsira nzira kuti dzitsvedzere zvakanaka pasi kana muchina uchitenderera. Kazhinji ine muviri wevhiri, axle, mabheringi uye zvisimbiso zvakagadzirwa nesimbi yakasimba, ine kuomarara kwakanyanya uye kuramba kupfeka kuti ienderane nemamiriro ekushanda akaoma emuchina we excavator.

Nhamba dzezvikamu dze234/14800 ne332/U1381 dzinochinjika zvakananga uye dzinoshanda basa rimwe chete mumidziyo yeJCB 8056 series. Chati yekutarisa nhamba dzezvikamu inosimbisa kuti JCB 234/14800 ne332/U1381 ndidzo nhamba huru dzeOEM, dzine mareferensi anoenderana nezvikamu zveVolvo, Berco, ITR, neNorson. Mhando dzeJCB dzinoenderana dzinosanganisira mhando dzakasiyana dzema excavator madiki: 8050, 8052, 8055 RTS, 8056 OPT 1, 8060, 8065DL, 8065 RTS, 8065RTS, 48z-1, 6003RD, uye 8055 ZTS. Mhando dzinoenderana nerudzi rwemhando dzakasiyana dzinosanganisira Bobcat 805/8052/8055RTS/8060/8065, Volvo EC45, Terex TC50, uye Liebherr 150S/254/254S.

Roller yepasi inoita kuti muchina ufambiswe zvakanaka uye inotsigira huremu hwemuchina painofamba munzvimbo isina kuenzana uye inoda simba. Yakagadzirwa kuti igare kwenguva refu, ikwanise kusimba, uye irambe ichikura, inoita basa rakakosha mukusimbisa muchina uye kuchengetedza kubatana kwakakodzera pasi.

CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) inogadzira maroller aya epasi kuti asvike kana kupfuura zvinodiwa neOEM kuburikidza netekinoroji yepamusoro yekuvhara, tekinoroji yekubatanidza friction welding yekubatanidza shaft-to-roller, machining eCNC akarongeka, kurapa kupisa kweinduction kunodzorwa nekombuta kusvika paHRC 48–54 kana HRC 52–58 kuomarara kwenzvimbo ine kudzika kwekesi ye4–10 mm, tekinoroji yekuvharira ine conical mbiri ine dhizaini yemafuta ehupenyu hwese, kurapa kupisa kwekudzimisa kwakasiyana-siyana kwekudzivirira kuputika, uye maitiro ekusimbisa mhando akasimba anosanganisira bvunzo dzekunyudzwa mumvura uye kuyedzwa kwerolling fluency. Maitiro ekugadzira eISO 9001:2015 ekambani, maitiro ekuyedza akazara, uye chinzvimbo chehunyanzvi semugadziri wezvikamu zvepasi pemotokari muQuanzhou's heavy machinery industrial cluster zvinoita kuti pave nekuwanikwa kwakasimba kumisika yekuvaka yepasi rose.

Kune vatengesi vemidziyo, vashandi vezvikepe zvekurenda, uye vashandisi vekupedzisira muSouth America yese (Brazil, Chile, Peru, Argentina, Colombia), Australia (Sydney, Melbourne, Brisbane, Perth, Adelaide, Canberra), Europe (Germany, France, United Kingdom, Scandinavia), uye Russia/Central Asia (Moscow, St. Petersburg, Astana, Almaty, Tashkent, Ulaanbaatar), ma "track bottom rollers" aya anopa imwe nzira yakavimbika uye isingadhuri yezvikamu zveOEM pasina kukanganisa mhando yezvinhu, kunyatsogadzirwa, kana hupenyu hwebasa.

Kune vatariri vezvikepe nevatariri vekuchengetedza, kushandisa chirongwa chekuongorora maroller epasi pemotokari uye chekutsiva—kusanganisira kuyerwa kwekukwenenzverwa kwematehwe nguva dzose, kuongororwa kwejometri yeflange, kuongororwa kwekuvimbika kwechisimbiso, kusimbisa mabhaudhi nguva dzose, manejimendi yekumanikidzwa kwenzira (10–25 mm sag), uye kuongororwa kwepasi pemotokari kwakarongeka—ndiyo nzira inoshanda zvakanyanya yekuwedzera hupenyu hwesystem yepasi pemotokari uye kuderedza nguva yekusashanda isina kurongwa mumabasa ekuchera madiki.

Zvikamu zvitsva zvepasi pemotokari zvinotengeswa zvakasiyana, asi tinokurudzira kuti zvinhu zvese zvakasakara zvitsiviwe panguva imwe chete. Roller yepasi inotakura huremu hwemuchina panguva yekufamba nekuchera, ichitsigira uye ichitungamira muchina panjanji. Tarisa maroller nguva nenguva kuti uve nechokwadi chekuti ese ari kushanda zvakanaka, kudzivirira kukuvara kwakanyanya panjanji uye kune zvimwe zvese zvepasi pemotokari.

CQC TRACK inokugamuchirai nemufaro kuti muvake kushandira pamwe uye mugadzire kushandira pamwe kwenguva refu kwakanaka pamwe chete.

Bhuku iri rehunyanzvi rakagadzirirwa nyanzvi dzeinjiniya nekutenga zvinhu muindasitiri yekuvaka, yekurenda, uye yezvivakwa zvemwenje. Zvese zvinodiwa zvinofanirwa kusimbiswa zvichienderana nemagwaro eOEM aripo. Nhamba dzezvikamu zvepakutanga ndezvekuenzanisa chete. Kuti uwane mitengo iripo, nguva dzekutanga, uye rutsigiro rwehunyanzvi, bata CQC TRACK zvakananga.


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