SANY SY600 SY650 SSY005291454 Mai ɗaukar kaya na bibiya / Na'urar hawa sama An ƙera ta CQC TRACK / Ma'ajiyar kayan gyara mai nauyi EXC Masana'antar da ke Quanzhou China

SANY SY600 / SY650SSY005291454Haɗin Na'urar Roller Carrier (Babban Na'urar Roller) - Kayayyakin Kaya na Ƙarƙashin Mota Mai Nauyi EXC

Jack ne ya rubuta
Wakilin Fasaha da Harkokin Ƙasashen Duniya na CQC
Tushen Masana'antar Kai Tsaye -WAƘAR CQC, Quanzhou, China

1. Takaitaccen Bayani: Mai ƙera Tushen Masana'anta Kai Tsaye a Quanzhou, China

CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) ƙwararren mai kera kayan haƙa ramin ƙarƙashin motar raƙumi ne, wanda hedikwatarsa ​​ta daɗe tana aiki a Quanzhou, Lardin Fujian, China – ɗaya daga cikin cibiyoyin kera injina masu nauyi mafi ƙarfi a Gabashin Asiya. Tare da kayan aiki masu kyau da kuma tsarin kera sassan chassis, muna samar da sassan ƙarƙashin motar ga masana'antun gine-gine da haƙar ma'adinai na duniya.

Wannan takardar fasaha da kasuwanci tana ba da cikakken nazarin injiniya da ƙayyadaddun siye don SANY SY600 / SY650 Track Carrier Roller Assembly (Upper Roller), Lambar Sashe na OEMSSY005291454, an ƙera shi a ƙarƙashin layin samfurin CQC TRACK Heavy Duty EXC Series.

Injinan haƙa rami na SANY SY600 da SY650 suna wakiltar ajin dandamalin haƙa rami mai nauyin tan 60-65, wanda aka ƙera musamman don haƙa rami mai ƙarfi, babban motsi na ƙasa, da aikace-aikacen haƙar ma'adinai a buɗe. Manyan sigogin injina sun haɗa da:

An san SY650H a matsayin babbar na'urar haƙa ma'adinai mai nauyin tan 60 ta SANY, wacce aka ƙera musamman don yanayin haƙar ma'adinai mai nauyi tare da tsarin ginin ƙarƙashin kekunan hawa mai ƙarfi "tayoyi huɗu da hanya ɗaya" wanda aka tsara don tsawon aikin sa'o'i 20,000.

Wurin Masana'antu: CQC TRACK, Birnin Quanzhou, Lardin Fujian, China.
Jerin Samfura: Jerin Kaya Masu Nauyi EXC.

2. Ƙarfin Masana'antu na CQC TRACK - OEM, ODM, Keɓancewa mara daidaituwa & Daidaiton Samfura

2.1 Tsarin Masana'antu Mai Haɗaka

CQC TRACK tana aiki a matsayin ƙwararren mai kera kayayyaki na ODM & OEM kuma mai samar da kayayyaki wanda ya ƙware a fannin kayan aiki masu inganci don injunan gini. Tsarin masana'antarmu ya ƙunshi samfuran samar da kayayyaki guda uku masu haɗawa:

• Masana'antun OEM - Kamfanonin kera da kera kayayyaki na ISO 9001:2015 da IATF 16949 da aka amince da su suna samar da kayan aikin kera motoci waɗanda suka dace da ƙa'idodin asali na SANY. Kowane kayan aikin SSY005291454 an ƙera shi ne don musanya kai tsaye, 100% na ƙulli - babu shimming, babu walda, babu buƙatar gyara firam.
• Masu Kaya na ODM - Ƙungiyar injiniyancinmu tana gudanar da nazarin injiniyan baya da kuma daidaitawa, ta amfani da nazarin abubuwa masu iyaka (FEA) don kwaikwayon rarrabawar damuwa a ƙarƙashin matsanancin nauyin haƙar ma'adinai. Haɓaka ƙirar ODM sun haɗa da tsarin flange mai ƙarfi, ingantattun tsarin rufewa (wanda aka haɓaka daga lebe ɗaya zuwa hatimin labyrinth biyu tare da masu cire datti), da kuma bayanan martaba masu tauri da aka gyara don juriya ga gogewa mai tsanani.
• Keɓancewa Mara Daidaitacce - Ga na'urorin SY600 da SY650 da ke aiki akan firam ɗin hanya da aka gyara ko a cikin aikace-aikace na musamman (misali, ciyawar gandun daji, masu haƙa fadama, hakar ma'adinai mai tsayi), CQC TRACK yana ba da kayan haɗin abin hawa na musamman tare da tsayin shaft da aka canza (±1.5 mm haƙuri), gyare-gyaren faɗin flange (±2 mm), tsarin ramukan ƙugiya mara daidaituwa (canza zaren ma'auni ko na imperial), da kuma rufin saman musamman (zinc-nickel plating don lalata gishirin bakin teku, rufin epoxy don juriyar sinadarai).

2.2 Ci gaba a fannin bincike da ci gaban fasaha da injiniyanci

Ƙungiyar bincike da ci gaba ta CQC TRACK tana amfani da manhajar CAD/CAM/CAE ta zamani don ƙira, kwaikwayo, da ingantawa. Muna yin nazarin abubuwa masu iyaka (FEA) don tabbatar da ingancin tsarin da dorewa a ƙarƙashin nauyin hakar ma'adinai mai tsanani, gami da:

• Kwaikwayon nauyin tasiri: 1.5× rated static load - Daidai da ƙarfin kuzarin da ake samu lokacin da mai haƙa rami ya shafi fuskokin dutse tare da bokiti mai lodi.
• Binciken hanyar sawa: Inganta yanayin hulɗar saman birgima don rage gogayya mara amfani da kuma inganta rarraba kaya.
• Tabbatar da ingancin hatimi: Kwaikwayon riƙe mai da kuma cire gurɓataccen abu a cikin cikakken yanayin zafi (−40°C zuwa +120°C).

2.3 Tsarin Kula da Inganci Mai Tsauri

Samar da kayayyaki na CQC TRACK yana aiki ne a ƙarƙashin tsarin kula da inganci wanda ISO ta amince da shi. Daga samo kayan aiki (ƙarfe masu inganci) zuwa haɗakar ƙarshe, kowane matakin samarwa yana fuskantar bincike mai tsauri:

Kowace gamawa tana karɓar Takaddun Shaidar Fasaha ta CQC (CoC) tare da cikakken bin diddigin tsarin samarwa, lambar takardar shaidar kayan aiki, da sa hannun mai duba inganci.

2.4 Jerin EXC Masu Nauyi - Tabbatar da Daidaiton Samfura

Tsarin Hawan Kaya na EXC (Excavator) yana wakiltar matakin samfuran CQC TRACK mafi girma, wanda aka ƙera musamman don haƙar ma'adinai mai tsanani, haƙa ma'adinai, da ayyukan motsa ƙasa mai nauyi. An tabbatar da daidaiton samfura ta hanyar:

• Gwajin Load na Pulse Mai Sauƙi - zagaye miliyan 2 a nauyin da aka ƙididdige na 1.5× (daidai yake da sa'o'in ma'adinai sama da 5,000 a ƙarƙashin cikakken nauyin matsin lamba).
• Kwaikwayon Sakawa Mai Sauri - awanni 1,500 a ƙarƙashin yanayin gurɓataccen ruwa (yashi/ruwa/hadin laka, juyawa akai-akai).
• Gwajin Jikewar Zafin Jiki Mai Tsanani - Tabbatar da aiki a −40°C (hunturun Siberia) da +55°C (lokacin bazara na Ostiraliya).
• Gwajin Fesa Gishiri - awanni 500+ bisa ga ƙa'idar ASTM B117 (tabbatar da yanayin gabar teku da na ruwa).

Bayanan da aka tattara a fannin hakar ma'adinai a Ostiraliya, Brazil, Rasha, da Afirka ta Kudu sun nuna matsakaicin lokaci tsakanin gazawa (MTBF) wanda ya wuce sa'o'i 4,000 na na'urorin ɗaukar kaya na jerin CQC TRACK EXC - kimanin tsawon lokacin sabis na 30% idan aka kwatanta da madadin bayan kasuwa.

3. Cikakken Bayani Kan Samfura: SSY005291454 Mai Taya Mota Mai Mota (Babban Na'ura)

3.1 Babban Ganewa

3.2 Bayanin Aiki - Matsayin Na'urar Naɗa Mota a Tsarin Ƙarƙashin Mota

Na'urar ɗaukar kaya (wanda kuma aka sani da na'urar juyawa ta sama ko ta sama) muhimmin sashi ne mai kula da kaya a ƙarƙashin motar da ke ɗauke da kaya tare da muhimman ayyuka guda huɗu:

1. Tallafin Sashen Sama - Yana tallafawa sashin sama (dawowa) na sarkar hanya yayin da yake tafiya daga na'urar gaba zuwa na baya. Yana hana yin kasa a gwiwa fiye da kima, wanda ke rage gogayya da lalacewa, kuma yana rage gajiyar da girgiza ke haifarwa.
2. Jagorar Sarkar Waƙa - Flange ɗaya da aka ƙera tare da haɗin gwiwa yana hulɗa daidai da saman ciki na hanyoyin haɗin waƙar, yana ba da kyakkyawan iko na gefen sarkar waƙar. Wannan yana hana ƙaura ta gefe (ɓacewa) yayin juyawa ko aiki a kan ƙasa mai gangara.
3. Girgiza da Rage Tasirin - Yana sha da rage nauyin girgiza da ake watsawa ta hanyar sarkar hanya daga tasirin duwatsu, ƙasa mara daidaito, da kuma tafiya mai sauri. Yana rage damuwa ga gajiya a kan tsarin hanya da dakatarwa, kuma yana kare sassan tuƙi na ƙarshe daga gazawar da ta shafi tasiri.
4. Gudanar da Sakawa - Yana aiki a matsayin wani ɓangare na sakawa, yana kiyaye amincin sarkar sarkar hanya da kuma layukan firam ɗin hanya. Na'urorin ɗaukar kaya masu kyau suna rage gogayya tsakanin hanyoyin haɗin hanya da kuma ƙarƙashin abin hawa, wanda ke rage farashin kula da tsarin gaba ɗaya.

3.3 Bayanan Fasaha da Sigogi na Girma

3.4 Gine-gine da Aikin Ƙarfe - Dalilin da Ya Sa Ƙirƙirar Ƙarfe Mai Alloy Yake da Muhimmanci

Ana ƙera harsashin na'urar ɗaukar kaya ta CQC TRACK ta amfani da tsarin gyaran gashi mai matakai da yawa, wanda ke cimma ingantaccen gyaran hatsi na ciki da kuma daidaita yanayin zare, yana samar da ingantaccen tsarin aiki a ƙarƙashin nauyin zagaye.

Me Yasa Ake Ƙirƙirar Juyawa Akan Jefawa:

3.5 Fasaha ta Hatimi da Bearing - Babban Bambanci

Tsawon rayuwar na'urar ɗaukar kaya kusan gaba ɗaya ana tantance ta ne ta hanyar ingancin tsarin rufewa. CQC TRACK yana amfani da tsarin hatimin labyrinth mai iyo biyu tare da abubuwan hana datti, suna isar da:

• Warewar Gurɓata: Yana hana shigar ƙwayoyin da ke lalata muhalli (ƙurar silica, yashi, tabon ƙarfe, laka) waɗanda za su iya lalata bearings da bushings cikin sauri.
• Riƙe Man Shafawa: Leɓunan hatimin elastomer masu ƙarfi suna riƙe mai a cikin ramin ɗaukar kaya, suna tabbatar da cewa ana shafa man shafawa akai-akai a tsawon rayuwar aiki.
• Ƙarfin Daidaita Kai: Tsarin hatimin da ke shawagi yana ɗaukar ƙananan kurakurai da faɗaɗa zafi ba tare da yin illa ga ingancin hatimin ba.
• Tsawon Rayuwar Sabis: Tsawon Rayuwar Bearing da Hatimi da aka tabbatar da shi a fili ya wuce awanni 4,000 na aiki SANY EX1200-5; dabarar tsawon Rayuwar Bearing na SKF L10 da aka yi hasashen tana nuna tsawon Rayuwar Sabis na ƙira ya wuce awanni 5,000 a ƙarƙashin nauyin da aka kimanta.

4. Kayayyakin Jirgin Ƙasa Masu Alaƙa daga CQC TRACK (Jerin EXC - Cikakken Samuwa Ɗaya)

CQC TRACK tana ba da cikakken mafita mai ƙarfi na EXC na ƙarƙashin motar haƙa ta SANY SY600 da SY650, tana ba da madadin samun kuɗi na tsayawa ɗaya wanda ke rage haɗin gwiwar gudanarwa, sauƙaƙa gudanar da kaya, da kuma tabbatar da dacewa da sassan a duk faɗin tsarin hanya:

Ana iya bin diddigin dukkan sassan 100% zuwa tsarin tabbatar da inganci na CQCTRACK.

5. Sawun Fitar da Kaya a Duniya - An Tabbatar a Muhalli Masu Tsanani na Haƙar Ma'adinai

An ba da izini daga Jack, Wakilin Fasaha da Harkokin Ƙasa da Ƙasashen Duniya na CQC, CQC TRACK ta samar da kayan haɗa na'urori masu ɗaukar kaya da kuma cikakkun tsarin EXC na ƙarƙashin jiragen ruwa don haƙar ma'adinai, haƙa ma'adinai, da ayyukan motsa ƙasa masu nauyi a faɗin nahiyoyi biyar. Mummunan yanayi da aka tabbatar da su a fili sun haɗa da:

5.1 Ostiraliya

• Ma'adinan ƙarfe na Yammacin Ostiraliya – Pilbara: Yanayin zafi na yanayi 45–48°C, yawan sinadarin silica da ke cikin iska ya wuce 0.5 mg/m³, nauyin tasirin dutse mai nauyi na ma'adinan ƙarfe. Na'urorin ɗaukar kaya na CQCTRACK ba su nuna wata matsala ko gazawar hatimi ba kafin awanni 3,800 na aiki.

5.2 Kudancin Amurka

• Brazil – Carajás Iron Ma'adinai, Jihar Pará: Tashin hankali mai yawa daga duwatsun ƙarfe masu sikelin mita, da ɗanshi mai yawa. An gwada ƙarfin tasirin ƙarfe mai ƙarfin 40 kJ ba tare da karyewa ba.
• Ayyukan hakar ma'adinai na Ecuador - Amazon Basin: Ci gaba da nutsewa cikin laka, danshi sama da 90%. Tsarin hatimin labyrinth guda biyu yana hana shigar yumbu da datti.
• Venezuela – Orinoco Mining Arc: Laterite mai abrasive tare da yanayin acidic pH 4–5. Maƙallan zinc-nickel da aka shafa suna tsayayya da lalata acid.

5.3 Rasha da Tsakiyar Asiya

• Yankin Siberian – Yakutia: Aikin hunturu a zafin iska na −45°C. Man shafawa mai ƙarancin zafi (NLGI Class 0) da kuma tsakiyar ƙarfe mai ƙarfi (zafin canjin tasiri −50°C) suna da aminci da aiki.
• Kazakhstan – Ma'adinan Tagulla: Busasshe, ƙura mai laushi ta shiga (girman ƙwayoyin sub-micron). Hatimin labyrinth mai labule biyu yana wucewa sama da sa'o'i 500 ba tare da gurɓataccen abu da za a iya aunawa ba.

5.4 Yammacin da Tsakiyar Asiya

• Saudi Arabia – Ma'adinan Phosphate, Al Jalamid: Duwatsun yashi na hamada, kutse mai kyau na quartz. Tsarin lebe mai girman gaske yana hana lalacewa.
• UAE - Ma'ajiyar Gine-gine da Gine-gine na Teku: Hazo mai gishiri, danshi mai yawa. An tabbatar da juriyar feshin gishirin ASTM B117 a cikin awanni 500+.

5.5 Afirka

• Masar - Yammacin Hamadar Limestone Ma'adanai: Yashi mai kyau na quartz, bambancin zafin rana mai tsanani. An tabbatar da ingancin hatimi a duk faɗin zafin jiki.
• Afirka ta Kudu – Bushveld Complex Platinum Mines: Yanayi mai danshi a ƙarƙashin ƙasa. Rufin hana tsatsa yana da tasiri a cikin yanayi mai danshi.

5.6 Kudu, Gabas da Kudu maso Gabashin Asiya

• Indiya - Ma'ajiyar Dutse: Ɓarna mai kaifi. Babu wani rubutu game da fashewar flange da wuri.
• Koriya - Cire Kwal mai Yawan Gawayi: Yawan lodin da ake yi a zagaye, da kuma yawan gogewa.
• Indonesia - Noman Kwal da Dabino: Laka, laterite mai abrasive, da kuma yawan danshi.

6. Sharuɗɗan Ma'amala na yau da kullun ga Masu Sayayya na Duniya

CQC TRACK tana ba da yanayi na ciniki mai gaskiya da sassauƙa wanda ya dace da gidajen haƙar ma'adinai, dillalan kayan aiki, da masu rarrabawa a duk faɗin duniya, tare da Jack (Wakilin Fasaha & Harkokin Ƙasashen Duniya na CQC) wanda ke daidaita duk tallace-tallace da dabaru na ƙasashen duniya.

7. Tallafin Bayan Siyarwa

• Taimakon Nesa na Fasaha: Akwai cikin awanni 24 ta hanyar teburin Jack na ƙasa da ƙasa.
• Jagorar Shirya Matsalolin Fili: Duba santsi na juyawa, ka'idojin duba hatimi, hanyoyin tabbatar da ƙarfin shigarwa.
• Sassan Sauya: Saurin aika fifiko ga da'awar garanti da umarnin gaggawa.

8. Bayanin Hulɗa da Biyayya ga Marubuci

Jack ne ya shirya wannan cikakken bayani game da fasaha da kasuwanci, wanda ke wakiltar CQC Technology a matsayin Wakilin Harkokin Ƙasashen Duniya, tare da izinin masana'anta kai tsaye daga CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.).

Don kimanta farashi, tabbatar da ingancin injiniya, buƙatun oda na samfurin, ko amincewa da zane na fasaha, da fatan za a gabatar da duk tambayoyin ta hanyar tashar hukuma ta Jack - bayanan tuntuɓar da ake samu akan wasiƙar kamfani ta CQC TRACK.

CQC TRACK – Tushen masana'antar ku kai tsaye ta duniya don kayan aikin haƙa ƙasa na SANY, inda ingancin EXC mai nauyi ya dace da farashin masana'anta kai tsaye da amincin filin a duk duniya.

Quanzhou, China – Maganin Haƙar Ma'adinai da Gine-gine na Duniya. Inganci yana canza duniya.