I-SANY SY600 SY650 SSY005291454 I-Track Carrier Roller Assembly / Roller Upper Yenziwe yi-CQC TRACK / Heavy duty EXC Spare Parts Source Factory EseQuanzhou China

I-SANY SY600 / SY650SSY005291454Indibano yeRoller yoMthwali weTrack (Iroller ephezulu) – Inxalenye yeSpare ye-ExC Undercarriage eNzima

Ibhalwe nguJack
Ummeli weCQC Technology kunye neMicimbi yeHlabathi
Umthombo weFektri ngqo –INDLELA YE-CQC, Quanzhou, China

1. Isishwankathelo soLawulo: Umenzi weMveliso yoMzi-mveliso ngqo eQuanzhou, eTshayina

I-CQC TRACK (i-HELI MACHINERY MANUFACTURING CO., LTD.) ngumenzi wezixhobo eziphantsi kwesithuthi esinzima esiphambili, esineenkampani ezinkulu ezisebenza ngobuchule eQuanzhou, kwiPhondo laseFujian, eTshayina – enye yezona ndawo ziphambili zokwenza oomatshini abanzima eMpuma Asia. Sinezixhobo ezixhotyiswe kakuhle kunye neenkqubo zokwenza izixhobo ze-chassis ezidibeneyo, sinikezela ngezixhobo zesithuthi esiphantsi kwesithuthi esisebenza kakuhle kumashishini okwakha nawemigodi ehlabathi.

Olu xwebhu lobuchwephesha-lorhwebo lubonelela ngohlalutyo olupheleleyo lobunjineli kunye neenkcukacha zokuthengwa kwe-SANY SY600 / SY650 Track Carrier Roller Assembly (Upper Roller), iNombolo yeCandelo le-OEMSSY005291454, eyenziwe phantsi komgca wemveliso yeCQC TRACK Heavy Duty EXC Series.

Ii-excavator ze-SANY SY600 kunye ne-SY650 zimela udidi lweqonga lokumba elinzima kakhulu leetoni ezingama-60–65, elenzelwe ngokukodwa ukumba imigodi enefuthe elikhulu, ukuhambisa umhlaba omkhulu, kunye nokusetyenziswa kwemigodi evulekileyo. Iiparamitha eziphambili zomatshini ziquka:

I-SY650H iyaziwa njenge-"super-heavy mining excavator" ye-SANY edumileyo, eyenzelwe ngokukodwa iimeko zokumba ezinzima kunye ne-chassis eqinisiweyo "amavili amane kunye nomzila omnye" yoyilo lwe-undercarriage eyenzelwe ubomi benkonzo yokusebenza iiyure ezingama-20,000.

Indawo Yokuvelisa: CQC TRACK, kwiSixeko saseQuanzhou, kwiPhondo laseFujian, eTshayina.
Uthotho lweeMveliso: Uthotho lweeNqwelo eziphantsi kwezithuthi ezisindayo ze-EXC.

2. Amandla okuvelisa i-CQC TRACK – i-OEM, i-ODM, ukwenziwa ngokwezifiso okungengomgangatho kunye nokuzinza kwemveliso

2.1 Inkqubo yoMveliso eHlanganisiweyo

I-CQC TRACK isebenza njengomvelisi kunye nomthengisi oqeqeshiweyo we-ODM kunye ne-OEM ogxile kwizinto ezisebenza kakuhle zoomatshini bokwakha. Iqonga lethu lokuvelisa linemodeli ezintathu ezidibeneyo zokubonelela:

• Abavelisi be-OEM – I-ISO 9001:2015 kunye ne-IATF 16949 eziqinisekisiweyo njengezakhiwo zokwenza nokuvelisa zivelisa iindibano ze-carrier roller ezihambelana neenkcukacha ze-SANY zokuqala. Indibano nganye ye-SSY005291454 yenzelwe ukutshintshwa ngokuthe ngqo, nge-100% ye-bolt-on—akukho shimming, akukho welding, akukho tshintsho lwesakhelo olufunekayo.
• Ababoneleli be-ODM – Iqela lethu lobunjineli lenza uhlalutyo lobunjineli olubuyela umva kunye nokuhambelana, lisebenzisa uhlalutyo lwezinto ezilinganiselweyo (i-FEA) ukulinganisa ukusasazwa koxinzelelo phantsi kwemithwalo enzima yokwemba. Ukuphuculwa koyilo lwe-ODM kubandakanya uqwalaselo lweflange oluqinisiweyo, iinkqubo zokuvala eziphuculweyo (eziphuculweyo ukusuka kwi-single-lip ukuya kwi-dual labyrinth seal ene-dirt excluders), kunye neeprofayili zobunzima bomphezulu ezilungisiweyo ukuze kuthintelwe ukurhawuzelelwa okugqithisileyo.
• Ukwenziwa ngokwezifiso okungekho Mgangathweni – Kwiiyunithi ze-SY600 kunye ne-SY650 ezisebenza kwizakhelo zendlela eziguquliweyo okanye kwizicelo ezikhethekileyo (umz., ukufunxa amahlathi, ii-excavators ze-swamp, ukumba okuphezulu), i-CQC TRACK inikezela ngeendibano ze-carrier roller ezenziwe ngokwezifiso ezinobude be-shaft eguquliweyo (±1.5 mm tolerance), utshintsho lobubanzi be-flange (±2 mm), iipateni ze-bolt hole ezingezizo ezisemgangathweni (ukuguqulwa kwe-metric okanye i-imperial thread), kunye neengubo zomphezulu ezikhethekileyo (i-zinc-nickel plating yokubola kwetyuwa yonxweme, i-epoxy coating yokumelana neekhemikhali).

2.2 Uphando noPhuhliso oluPhambili kunye noBunjineli

Iqela le-R&D elizinikeleyo le-CQC TRACK lisebenzisa isoftware ye-CAD/CAM/CAE yanamhlanje ukuyila, ukulinganisa, kunye nokwenza ngcono. Senza uhlalutyo lwezinto ezilinganiselweyo (i-FEA) ukuqinisekisa ukuthembeka kwesakhiwo kunye nokuqina phantsi kwemithwalo enzima yokwemba, kuquka:

• Ukulinganisa umthwalo wempembelelo: umthwalo ozinzileyo olinganiselweyo we-1.5× – Ulingana namandla aguqukayo adalwa xa umgubungeli ebetha ubuso belitye ngebhakethi ethweleyo.
• Uhlalutyo lwendlela yokunxiba: Ukuphucula i-geometry yoqhagamshelwano lomphezulu ojikelezayo ukuze kuncitshiswe ukungqubana okungeyomfuneko kunye nokuphucula ukusasazwa komthwalo.
• Ukuqinisekiswa kobunyulu besitywina: Ukulinganisa ukugcinwa kwezithambiso kunye nokususwa kwezinto ezingcolisayo kwi-spectrum epheleleyo yobushushu (−40°C ukuya ku-+120°C).

2.3 Inkqubo yoLawulo loMgangatho oluQondileyo

Imveliso yeCQC TRACK isebenza phantsi kwenkqubo yolawulo lomgangatho eqinisekisiweyo yi-ISO. Ukususela ekufumaneni izinto eziluhlaza (iintsimbi ze-alloy eziqinisekisiweyo ezikumgangatho ophezulu) ukuya ekuhlanganisweni kokugqibela, inqanaba ngalinye lemveliso lihlolwa ngokungqongqo:

Yonke indibano egqityiweyo ifumana iSatifikethi soBuchule beCQC sokuThotyelwa (iCoC) esinokulandeleka ngokupheleleyo kwibhetshi yemveliso, inombolo yesatifikethi sezinto, kunye notyikityo lomhloli womgangatho.

2.4 Uthotho lwe-EXC olunzima – Ukuqinisekiswa kozinzo lweMveliso

Uyilo lwe-Heavy Duty EXC (Excavator) Series lumele umgangatho wemveliso ophambili we-CQC TRACK, owenzelwe ngokukodwa ukumba kakhulu, ukumba amatye, kunye nemisebenzi enzima yokufudusa umhlaba. Uzinzo lwemveliso luqinisekiswa ngoku:

• Uvavanyo loMthwalo weDynamic Pulse – imijikelo yezigidi ezi-2 kumthwalo ozinzileyo olinganiselweyo we-1.5× (olingana neeyure zokusebenza kwemigodi ezingaphezu kwama-5,000 phantsi kwemithwalo epheleleyo yoxinzelelo).
• Ukulinganisa Ukunxiba Okukhawulezileyo – iiyure ezili-1,500 phantsi kweemeko zokulunywa okurhabaxa (umxube wesanti/wamanzi/wodaka, ukujikeleza okuqhubekayo).
• Uvavanyo lokuNcanca kwiqondo lobushushu obugqithisileyo – Ukuqinisekiswa kokusebenza kwi-−40°C (ubusika baseSiberia) kunye ne-+55°C (ihlobo lase-Australia).
• Uvavanyo lokuGqola kweTyuwa olubizwa ngokuba yiSalt Spray – iiyure ezingaphezu kwama-500 ukuya kutsho kwi-ASTM B117 esemgangathweni (ukuqinisekiswa kokusingqongileyo konxweme nolwandle).

Idatha yasentsimini eqokelelwe kuyo yonke imisebenzi yokwemba e-Australia, eBrazil, eRashiya, naseMzantsi Afrika ibonisa ixesha eliphakathi phakathi kokusilela (MTBF) elidlula iiyure ezingama-4,000 kwiiroli zothutho ze-CQC TRACK EXC series – malunga nobomi benkonzo obude ngama-30% xa kuthelekiswa nezinye iindlela eziqhelekileyo ze-aftermarket.

3. Inkcazo yeMveliso eneenkcukacha: SSY005291454 Indibano yeRoller yoMthwali weTrack (iRoller ephezulu)

3.1 Ukuchonga okuPhambili

3.2 Inkcazo Yokusebenza – Indima Yerola Yokuthwala Kwinkqubo Yokuthwala Izinto Ezingaphantsi Kwesithuthi

Irola yokuthwala (ekwaziwa ngokuba yirola ephezulu okanye irola ephezulu) yinxalenye ebalulekileyo, elawula umthwalo wesithuthi esingaphantsi kwesithuthi esinemisebenzi emine ebalulekileyo:

1. Inkxaso yeCandelo leNdlela ePhezulu – Ixhasa icandelo eliphezulu (lokubuya) lekhonkco lendlela njengoko lihamba ukusuka kwi-idler engaphambili ukuya kwi-sprocket engasemva. Ithintela ukugoba okugqithisileyo kwendlela, okunciphisa ukungqubana kunye nokuguga, kwaye kunciphisa ukudinwa kwecandelo elibangelwa kukungcangcazela.
2. Isikhokelo seTrack Chain - I-flange enye eyenziwe ngobuchule isebenzisana ngokuchanekileyo neendawo zangaphakathi zeekhonkco zethrekhi, inika ulawulo oluhle lwecala lethrekhi. Oku kuthintela ukushenxa ecaleni (ukujika) ngexesha lokujika okanye ukusebenza kwiindawo ezithambekileyo.
3. Ukungcangcazela kunye nokuncitshiswa kwempembelelo – Ifunxa kwaye inciphise imithwalo yoxinzelelo edluliselwa ngomxokelelwane wendlela evela kwiimpembelelo zamatye, umhlaba ongalinganiyo, kunye nokuhamba ngesantya esiphezulu. Inciphisa uxinzelelo lokudinwa kwisakhelo sendlela kunye nokumiswa, kwaye ikhusela izinto zokugqibela zokuqhuba ekusileleni okunxulumene neempembelelo.
4. Ulawulo lweeNdwangu – Isebenza njengecandelo lokunxiba elincamayo, igcina ukuthembeka kwee-bushings ze-track chain kunye nee-track frame rails. Ii-carrier rollers ezigcinwe kakuhle zinciphisa ukungqubana phakathi kwee-track links kunye ne-undercarriage, nto leyo enciphisa iindleko zokugcinwa kwenkqubo iyonke.

3.3 Iinkcukacha zobugcisa kunye neeParameters zoBume

3.4 Ukwakhiwa kunye neMetallurgy yezinto zokwakha – Kutheni kubalulekile ukwenza i-alloy Steel Forging

Igobolondo le-carrier roller le-CQC TRACK lenziwe kusetyenziswa inkqubo yonyango lwe-hot forging enamanqanaba amaninzi, efezekisa ukuphuculwa okuphezulu kwengqolowa yangaphakathi kunye nokulungelelaniswa kwefayibha okwenziwa ngcono, okubonelela ngokuthembeka okugqwesileyo kwesakhiwo phantsi komthwalo ojikelezayo.

Kutheni Ukuguqula Ngaphezulu Kokubumba:

3.5 Iteknoloji yokutywina kunye nokuthwala – Umahluko obalulekileyo

Ubomi benkonzo yerola yokuthwala buxhomekeke ngokupheleleyo kukuthembeka kwenkqubo yayo yokutywina. I-CQC TRACK isebenzisa inkqubo yokutywina ye-labyrinth edadayo edibeneyo kunye nezinto ezingabandakanyi uthuli, ezibonelela:

• Ukususwa kwezinto ezingcolisayo: Kuthintela ukungena kwee-sprains ezirhabaxa (uthuli lwe-silica, isanti, ii-iron ore fines, udaka) eziya kukrazula ngokukhawuleza ii-bearings kunye ne-bushings.
• Ukugcinwa kweLubricant: Imilebe ye-elastomer seal ephucukileyo igcina igrisi ngaphakathi komngxuma wokuthwala, iqinisekisa ukuthambisa rhoqo kulo lonke ixesha lokusebenza.
• Ukuzilungisa: Uyilo lwetywina elidadayo luvumela ukungalungelelani okuncinci kunye nokwandiswa kobushushu ngaphandle kokuphazamisa ukusebenza kokutywina.
• Ubomi beNkonzo eyongeziweyo: Ubomi bebheringi kunye netywina eziqinisekisiweyo ezidlula iiyure zokusebenza ezingama-4,000 zeSANY EX1200-5; ifomula yobomi bebheringi yeSKF L10 eqikelelweyo ibonisa ubomi benkonzo yoyilo ezidlula iiyure ezingama-5,000 phantsi komthwalo olinganisiweyo.

4. Iimveliso ezinxulumene ne-Undercarriage ezivela kwi-CQC TRACK (EXC Series – Full One-Stop Sourcing)

I-CQC TRACK inikezela ngesisombululo esipheleleyo se-EXC esinzima kwi-excavators ze-SANY SY600 kunye ne-SY650, ibonelela ngenye indlela yokufumana izinto enciphisa ulungelelwaniso lolawulo, yenza lula ulawulo lwempahla, kwaye iqinisekise ukuhambelana kwezixhobo kuyo yonke inkqubo yendlela:

Zonke izinto ezisetyenzisiweyo zilandelelwa ngokupheleleyo yi-100% kwinkqubo yokuqinisekisa umgangatho ye-CQCTRACK.

5. I-Global Export Footprint – Ingqinwe Kwiimeko Ezinzima Zokwemba Imigodi

Igunyaziswe nguJack, uMmeli weCQC Technology & International Affairs, iCQC TRACK inikezele ngeendibano ze-carrier roller kunye neenkqubo ezipheleleyo ze-EXC zokuhambisa umbane phantsi kwezithuthi kwimigodi, ukumba amatye, kunye nemisebenzi enzima yokuhambisa umhlaba kumazwekazi amahlanu. Iimeko eziqatha eziqinisekisiweyo endle ziquka:

5.1 Ostreliya

• INtshona Ostreliya – IiPilbara Iron Ore Mines: Amaqondo obushushu aphakathi angama-45–48°C, uxinaniso lwe-silica emoyeni >0.5 mg/m³, imithwalo yempembelelo ye-iron ore enzima. Iirola ze-CQCTRACK carrier rollers azibonisi kuphazamiseka kwe-tread okanye ukusilela kwe-seal ngaphambi kweeyure zokusebenza ezingama-3,800.

5.2 UMzantsi Melika

• IBrazil – Carajás Iron Ore, ePará State: Impembelelo enkulu evela kumatye esinyithi esikali semitha, ukufuma okuphezulu. Umzimba wentsimbi eyenziwe nge-alloy ovavanyelwe amandla empembelelo angama-40 kJ ngaphandle kokuqhekeka.
• Imisebenzi yokuMimba yase-Ecuador – Amazon Basin: Ukuntywiliselwa kodaka rhoqo, ukufuma okungaphezulu kwama-90%. Inkqubo yokutywina ye-labyrinth ephindwe kabini ithintela ukungena kodongwe kunye ne-silt.
• IVenezuela – Orinoco Mining Arc: I-Abrasive laterite ene-pH 4–5 eneemeko ze-asidi. Iibrackets ezifakwe i-zinc nickel ziyamelana nokugqwala kwe-asidi.

5.3 IRashiya kunye neAsia Ephakathi

• Ummandla waseSiberia – Yakutia: Ukusebenza ebusika kubushushu bomoya obuyi-−45°C. Igrisi yobushushu obuphantsi (i-NLGI Class 0) kunye ne-ductile steel core (ubushushu botshintsho lwempembelelo −50°C) zigcina ukusebenza kakuhle.
• IKazakhstan – Imigodi yeCopper: Ukungena kothuli olomileyo noluncinci (ubungakanani besuntswana elingaphantsi kwemicron). I-Dual labyrinth seal idlula iiyure ezingama-500 nangaphezulu kwaye akukho ngcoliseko ilinganiswayo.

5.4 iNtshona ne-Asia eseMbindini

• ISaudi Arabia – Imigodi yePhosphate, iAl Jalamid: Iindunduma zesanti zasentlango, ukungena kwe-quartz encinci. Uyilo olukhulu lwemilebe yesitywina luthintela ukuguguleka kwe-lapping.
• I-UAE – IiNkwali zaselunxwemeni kunye noLwakhiwo: Inkungu yetyuwa, ukufuma okuphezulu. Ukumelana netyuwa ye-ASTM B117 kuqinisekiswe kwiiyure ezingama-500 nangaphezulu.

5.5 iAfrika

• I-Egypt – IiNkunkuma zeLimestone zaseNtlango yaseNtshona: Isanti entle ye-quartz, utshintsho olukhulu kubushushu bemini. Ukuthembeka kwetywina kuqinisekiswa kumanqanaba obushushu.
• UMzantsi Afrika – Imigodi yePlatinum yaseBushveld Complex: Iimeko zokufuma phantsi komhlaba. Ukwaleka okuchasene nomhlwa kusebenza kakuhle kwiindawo ezifumileyo.

5.6 eMzantsi, eMpuma naseMzantsi-mpuma Asia

• IIndiya – IiGranite Quarries: Iinkunkuma ezibukhali ze-engile. Akukho xwebhu lokuqhekeka kweflange ngaphambi kwexesha elibhaliweyo.
• IKorea – Ukususwa komthwalo ogqithisileyo wamalahle: Umthwalo ohamba ngesantya esiphezulu, ukuvezwa okurhabaxa kakhulu.
• I-Indonesia – Amasimi Amalahle Namahlathi: Udaka, i-laterite erhabaxa, ukufuma okuphezulu.

6. Imigaqo Eqhelekileyo Yokuthengiselana Kwabathengi Behlabathi

I-CQC TRACK inikezela ngeemeko zorhwebo ezicacileyo neziguquguqukayo ezifanelekileyo kwiindawo zemigodi, abathengisi bezixhobo, kunye nabasasazi be-aftermarket kwihlabathi liphela, kunye noJack (uMmeli weTekhnoloji yeCQC kunye neMicimbi yeHlabathi) oququzelela zonke iintengiso kunye ne-logistics zamazwe ngamazwe.

7. Inkxaso Emva koThengiso

• Inkxaso yoBugcisa ekude: Ifumaneka kwiiyure ezingama-24 ngedesika yamazwe ngamazwe kaJack.
• Isikhokelo sokuHlola iingxaki zentsimi: Ukuhlolwa kobuthambile bokujikeleza, iiprotokholi zokuhlolwa kwesitywina, iinkqubo zokuqinisekisa i-torque yokufakelwa.
• Iinxalenye Ezitshintshiweyo: Ukuthunyelwa ngokukhawuleza kwezinto ezibalulekileyo kwiibango zewaranti kunye nee-odolo zongxamiseko.

8. Ingxelo yoNxibelelwano kunye nokuThotyelwa kweMithetho yoMbhali

Olu lwazi lupheleleyo lobuchwephesha norhwebo lulungiselelwe nguJack, omele iCQC Technology njengoMmeli weMicimbi yeHlabathi, ngemvume ethe ngqo yefektri evela kwiCQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.).

Ukuze ufumane iikowuteshini zamaxabiso, ukuqinisekiswa kobunjineli, izicelo zee-odolo zesampulu, okanye ukuvunywa komzobo wobugcisa, nceda uthumele yonke imibuzo ngetshaneli esemthethweni kaJack - iinkcukacha zonxibelelwano ziyafumaneka kwi-CQC TRACK corporate letterhead.

I-CQC TRACK – Umthombo wakho wefektri othe ngqo kwihlabathi jikelele wezinto ezisetyenziswa ngaphantsi kwesithuthi sikaloliwe i-SANY excavator, apho umgangatho we-EXC onzima uhlangabezana namaxabiso ngqo asefektri kunye nokuthembeka kwentsimi kwihlabathi liphela.

IQuanzhou, eTshayina – Izisombululo zeMigodi kunye noKwakha zeHlabathi. Umgangatho utshintsha ihlabathi.