SANY SY600 SY650 SSY005291454 Roller Assembly / Roller Upper Yakagadzirwa neCQC TRACK / Heavy duty EXC Spare Parts Source Factory Yakavakirwa kuQuanzhou China

SANY SY600 / SY650SSY005291454Roller Assembly yeTrack Carrier (Roller Yepamusoro) - Chikamu Chekuchengetera Zvine Huremu EXC Undercarriage

Yakanyorwa naJack
Mumiriri weCQC Technology & International Affairs
Nzvimbo Yefekitori Yakananga -CQC TRACK, Quanzhou, China

1. Pfupiso yeMutungamiri: Mugadziri weFekitori Yakananga muQuanzhou, China

CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.) ikambani yepamusoro yekugadzira zvikamu zvechikero chepasi pemotokari, ine muzinda wayo uri muQuanzhou, Fujian Province, China - imwe yenzvimbo dzakagara dziripo dzekugadzira michina inorema muEast Asia. Tiine zvivakwa zvakashongedzerwa zvakanaka uye nzvimbo dzakagadzirwa nechassis component, tinopa zvikamu zvechikero chepasi pemotokari zvinoshanda zvakanaka kumaindasitiri epasi rose ekuvaka nekuchera migodhi.

Gwaro iri rehunyanzvi-rekutengeserana rinopa ongororo yakazara yeinjiniya uye tsanangudzo yekutenga yeSANY SY600 / SY650 Track Carrier Roller Assembly (Upper Roller), OEM Part NumberSSY005291454, yakagadzirwa pasi pemutsara wechigadzirwa cheCQC TRACK Heavy Duty EXC Series.

Ma excavator eSANY SY600 neSY650 anomiririra 60–65 metric ton super-heavy-duty mining platform class, akagadzirirwa kunyanya kuchera matombo ane simba guru, kutakura ivhu guru, uye kushandiswa kwekuchera matombo mugomba rakavhurika. Zvinhu zvikuru zvemuchina zvinosanganisira:

SY650H inozivikanwa se "chimuchina chekuchera migodi chinorema che60-ton class super-heavy excavator" cheSANY, chakagadzirwa zvakananga kuti chishandiswe mumigodhi ine chassis yakasimbiswa "mavhiri mana negwara rimwe chete" yakagadzirirwa kushanda kwemaawa zviuru makumi maviri.

Nzvimbo Yokugadzira: CQC TRACK, Guta reQuanzhou, Dunhu reFujian, China.
Zvigadzirwa Zvakatevedzana: Zvifambiso Zvine Mutoro Mukuru EXC.

2. Kugona Kwekugadzira CQC TRACK - OEM, ODM, Kugadzirisa Zvisiri Zvenguva Dzose & Kugadzikana Kwechigadzirwa

2.1 Sisitimu Yakabatana Yekugadzira Zvinhu

CQC TRACK inoshanda semugadziri weODM & OEM ane hunyanzvi uye mutengesi anonyanya kugadzira zvinhu zvepasi pemotokari zvinoshanda zvakanyanya zvemichina yekuvaka. Puratifomu yedu yekugadzira ine mhando nhatu dzezvinhu zvinosanganisirwa:

• Vagadziri veOEM - Nzvimbo dzekugadzira nekugadzira dzakasimbiswa neISO 9001:2015 neIATF 16949 dzinogadzira ma "carrier roller assemblies" anoenderana nezvinodiwa neSANY zvepakutanga. Musangano wega wega weSSY005291454 wakagadzirwa kuti ugone kuchinjana zvakananga, 100% bolt-on—hapana kushinya, hapana welding, kana kugadziriswa kwefuremu kunodiwa.
• Vatengesi veODM – Chikwata chedu cheinjiniya chinoita ongororo ye reverse engineering uye compatibility, chichishandisa finite element analysis (FEA) kutevedzera kugoverwa kwekushushikana pasi pemitoro yakanyanya yekuchera. Kuvandudzwa kwedhizaini yeODM kunosanganisira magadzirirwo eflange akasimbiswa, masisitimu ekusimbisa akasimbiswa (akavandudzwa kubva ku single-lip kuenda ku dual labyrinth seal ine tsvina isingabatanidzi), uye ma profiles ekusimbisa pamusoro akagadziriswa kuti arambe abrasion zvakanyanya.
• Kugadzirisa Zvisina Kujairika – Kune mayuniti eSY600 neSY650 anoshanda pamafuremu enzira dzakagadziriswa kana mumabasa akasiyana (semuenzaniso, kuputira masango, ma excavator emvura, kuchera makomo akakwirira), CQC TRACK inopa ma assemblies e carrier roller ane urefu hwakachinjwa hweshaft (±1.5 mm tolerance), flange width modifications (±2 mm), non-standard bolt hole patterns (metric kana imperial thread conversion), uye specialized surface coatings (zinc-nickel plating yekuora kwemunyu wegungwa, epoxy coating yekudzivisa makemikari).

2.2 Advanced R&D & Engineering

Chikwata cheCQC TRACK cheR&D chakazvipira chinoshandisa software yeCAD/CAM/CAE yemazuva ano pakugadzira, kutevedzera, uye kugadzirisa. Isu tinoita finite element analysis (FEA) kuti tive nechokwadi chekuti chimiro chakasimba uye kugara kwenguva refu pasi pemitoro yakawanda yekuchera, kusanganisira:

• Kutevedzera mutoro weimpact: 1.5× rated static load - Yakaenzana nemasimba anoshanduka anokonzerwa nechinhu chinochera matombo nebhaketi rakazadzwa.
• Kuongorora nzira yekupfeka: Kugadzirisa maitiro ekumonera pamusoro penzvimbo kuti kuderedza kukweshana kusingakoshi uye kugadzirisa kugoverwa kwemutoro.
• Kusimbiswa kwechisimbiso: Kutevedzera kuchengetwa kwemafuta uye kubviswa kwetsvina muhuwandu hwetembiricha yakazara (−40°C kusvika +120°C).

2.3 Sisitimu Yekudzora Hunhu Hwakasimba

Kugadzirwa kweCQC TRACK kunoshanda pasi pehurongwa hwekutarisira mhando hwakabvumidzwa neISO. Kubva pakutsvaga zvinhu zvisina kugadzirwa (simbi dzakabvumidzwa nepamusoro-soro) kusvika pakubatanidzwa kwekupedzisira, danho rega rega rekugadzira rinoongororwa zvakasimba:

Kugadzirwa kwega kwega kwapera kunogamuchira CQC Technology Certificate of Conformance (CoC) ine kutevedza kwakazara kwebhechi rekugadzira, nhamba yesitifiketi yezvinhu, uye siginecha yemuongorori wemhando.

2.4 Heavy Duty EXC Series - Kusimbiswa kweKugadzikana kweChigadzirwa

Kusarudzwa kweHeavy Duty EXC (Excavator) Series kunomiririra chikwata chepamusoro cheCQC TRACK, chakagadzirwa zvakanangana nemabasa ekuchera migodhi zvakanyanya, kuchera matombo, uye kutakura ivhu zvakanyanya. Kugadzikana kwechigadzirwa kunosimbiswa kuburikidza ne:

• Kuedzwa kweDynamic Pulse Load - macycles emamiriyoni maviri pa 1.5× rated static load (yakaenzana nemaawa anopfuura zviuru zvishanu ekushanda kwemugodhi pasi pemitoro yakazara yekumanikidzwa).
• Kuenzanisa Kupfeka Kwakakurumidzirwa - maawa 1,500 pasi pemamiriro ekukwesha kwejecha/mvura/musanganiswa wevhu, kutenderera kunogara kuripo.
• Kuedza Kunyorova Mumvura Pakupisa Kwakanyanya - Kusimbiswa kwekushanda pa -40°C (chando cheSiberia) uye +55°C (zhizha rekuAustralia).
• Kuedzwa kweKuora kweMunyu - maawa anopfuura 500 zvichienderana neASTM B117 standard (kusimbisa nharaunda yegungwa negungwa).

Ruzivo rwakaunganidzwa mumabasa ekuchera muAustralia, Brazil, Russia, neSouth Africa runoratidza kuti pakati penguva yekukundikana (MTBF) inodarika maawa 4,000 eCQC TRACK EXC series carrier rollers - hupenyu hwebasa hwakareba ne30% zvichienzaniswa nedzimwe nzira dzemugodhi dzakajairwa.

3. Tsananguro Yakadzama Yechigadzirwa: SSY005291454 Track Carrier Roller Assembly (Upper Roller)

3.1 Kuzivikanwa Kwekutanga

3.2 Tsananguro Yebasa - Basa reChinotenderera Chinotakura Zvinhu Muhurongwa Hwepasi Pechinotakura Zvinhu

Roller inotakurika (inozivikanwawo se roller yepamusoro kana kuti roller yepamusoro) chinhu chakakosha, chinodzora mutoro wepasi pemotokari ine mabasa mana akakosha:

1. Rutsigiro rweChikamu Chepamusoro Chenzira - Runotsigira chikamu chepamusoro (chekudzokera) chetambo yenzira painofamba kubva paidler yekumberi kuenda kusprocket yekumashure. Runodzivirira kudzika kwenzira zvakanyanya, izvo zvinoderedza kukweshana nekusakara, uye kuderedza kuneta kunokonzerwa nekudengenyeka kwezvikamu.
2. Kutungamirirwa neTrack Chain - Flange imwe chete yakagadzirwa inosangana zvakanaka nepamusoro penzvimbo dzemukati dzenzira dzinobatanidza, zvichipa kudzora kwakanaka kwenzira. Izvi zvinodzivirira kutsauka kwenzira (kutsauka) panguva yekutenderera kana kushanda panzvimbo dzakatsetseka.
3. Kudedera uye Kuderedza Kukanganiswa - Inonwisa uye inoderedza mutoro wekudengenyeka unotumirwa kuburikidza necheni yenzira kubva mukukanganiswa nematombo, nzvimbo isina kuenzana, uye kufamba nekukurumidza. Inoderedza kuneta pafuremu yenzira uye suspension, uye inodzivirira zvikamu zvekupedzisira zvekutyaira kubva mukukundikana kunokonzerwa nekukanganiswa.
4. Kutarisira Kupfeka - Inoshanda sechinhu chinopa kuzvipira pakupfeka, ichichengetedza kusimba kwemabhandi emumugwagwa uye njanji dzemumugwagwa. Maroller ekutakura zvinhu akachengetedzwa zvakanaka anoderedza kukweshana pakati pemalink emumugwagwa nepasi pechitima, zvichideredza mari yekugadzirisa sisitimu.

3.3 Magadzirirwo Ehunyanzvi uye Maparamita Ehukuru

3.4 Kuvaka & Kugadzira Simbi - Nei Kugadzira Simbi YeAlloy Kuchikosha

Chigadziko cheCQC TRACK chinogadzirwa uchishandisa nzira yekurapa inopisa ine matanho akawanda, iyo inoita kuti zviyo zvemukati zvive zvakanakisa uye kuti fiber ive yakarongeka, zvichipa hunhu hwakanaka pasi pekuiswa kwemhepo.

Sei Kugadzira Pamusoro Pekukanda:

3.5 Tekinoroji yeSealing and Bearing - Musiyano Wakakosha

Hupenyu hwebasa remuchina wekutakura zvinhu hunoenderana nekusimba kwemuchina wacho wekuvhara zvinhu. CQC TRACK inoshandisa muchina wekuvhara zvinhu une dual floating labyrinth seal system pamwe chete nemidziyo yekubvisa tsvina, zvichiita kuti:

• Kubviswa Kwezvinhu Zvine Utachiona: Kunodzivirira kupinda kwezvimedu zvinogumbura (guruva resilica, jecha, simbi dzakatetepa, matope) izvo zvinokurumidza kubvisa mabheringi nemabushings.
• Kuchengetedza Mafuta: Miromo ye elastomer seal inochengetedza mafuta mukati mebearing cavity, zvichiita kuti mafuta agare achinyoroveswa nguva dzose muhupenyu hwese hwekushanda.
• Kugona Kuzvigadzirisa: Dhizaini yechisimbiso chinoyangarara inokodzera kusarongeka kudiki uye kuwedzera kupisa pasina kukanganisa kushanda kwechisimbiso.
• Hupenyu Hwebasa Hwakawedzerwa: Hupenyu hwebheyaringi neseal hwakasimbiswa mumunda hunopfuura maawa ekushanda 4,000 SANY EX1200-5; fomura yehupenyu hwebheyaringi hweSKF L10 inoratidza hupenyu hwebasa rekugadzira hunopfuura maawa 5,000 pasi pemutoro wakayerwa.

4. Zvigadzirwa zveUndercarriage zvinoenderana neCQC TRACK (EXC Series - Full One-Stop Sourcing)

CQC TRACK inopa mhinduro yakakwana yeEXC ine mutoro wekutakura zvinhu pasi pemotokari dzeSANY SY600 neSY650, ichipa imwe nzira yekuwana zvinhu zvese inoderedza kudyidzana kwekutonga, inoita kuti manejimendi yezvinhu zvive nyore, uye inoita kuti zvikamu zvienderane nehurongwa hwese hwekutevera:

Zvese zvikamu zvinogona kuteverwa zvizere nehurongwa hweCQCTRACK hwekuchengetedza mhando.

5. Tsananguro yeKutengesa Zvinhu Kunze Kwenyika - Yakaratidzwa Munzvimbo Dzakanyanya Kucherwa Kwemigodhi

Yakatenderwa naJack, Mumiriri weCQC Technology & International Affairs, CQC TRACK yakapa ma "carrier roller assemblies" uye masisitimu eEXC akazara e "undercarriage systems" kumigodhi, kuchera matongo, uye kutakura ivhu zvakanyanya mumakondinendi mashanu. Mamiriro ezvinhu akaipisisa anosimbiswa mumunda anosanganisira:

5.1 Ositireriya

• Western Australia – Pilbara Iron Ore Mines: Tembiricha yekunze iri 45–48°C, huwandu hwesilica inobuda mumhepo >0.5 mg/m³, simbi ine matombo akawanda. Maroller ekutakura eCQCTRACK haaratidzi kukundikana kwe tread spalling kana seal maawa 3,800 ekushanda asati asvika.

5.2 South America

• Brazil – Carajás Iron Ore, Pará State: Kukanganiswa kukuru kunobva kumatombo esimbi ane saizi yemita, hunyoro hwakawanda. Muviri wesimbi yakagadzirwa yakaedzwa kusvika ku40 kJ simba rekurova pasina kutyoka.
• Ecuador – Amazon Basin Mining Operations: Kunyudzwa muvhu nguva dzose, hunyoro >90%. Dual labyrinth seal system inodzivirira ivhu nejecha kupinda.
• Venezuela – Orinoco Mining Arc: Abrasive laterite ine pH 4–5 acidic conditions. Mabhureki akaiswa zinc-nickel anodzivirira ngura yeacid.

5.3 Russia neCentral Asia

• Dunhu reSiberia – Yakutia: Kushanda kwemhepo munguva yechando pakupisa kwemhepo kwe −45°C. Girisi rekupisa kwakaderera (NLGI Class 0) uye ductile steel core (kupisa kwekuchinja kweimpact −50°C) zvinochengetedza kushanda zvakanaka.
• Kazakhstan – Migodhi yemhangura: Kupinda kweguruva rakaoma, rakatsetseka (saizi yezvikamu zve sub-micron). Dual labyrinth seal inopfuura maawa mazana mashanu pasina kupinda kwetsvina kunoyerwa.

5.4 Kumadokero nepakati peAsia

• Saudi Arabia – Migodhi yePhosphate, Al Jalamid: Dutu rejecha remugwenga, kupinda kwequartz muvhu. Dhizaini yakakura yemiromo yechisimbiso inodzivirira kupera kwepasuru.
• UAE – Matombo egungwa uye kuvaka: Mhute yemunyu, hunyoro hwakawanda. Kusapfapfaidza munyu kweASTM B117 kwakasimbiswa mumaawa anopfuura 500.

5.5 Africa

• Egypt - Western Desert Limestone Quarries: Jecha rakatsetseka requartz, kuchinja kwakanyanya kwekupisa kwezuva nezuva. Kusimba kwechisimbiso kunosimbiswa pakupisa kwese.
• South Africa – Bushveld Complex Platinum Mines: Mvura iri pasi pevhu inonyorova. Inodzivisa ngura inoshanda munzvimbo dzine hunyoro.

5.6 Kuchamhembe, Kumabvazuva & Kumaodzanyemba kwakadziva kumabvazuva kweAsia

• India – Matombo eGranite: Marara akapinza akakombama. Hapana kunyorwa kwekutsemuka kweflange isati yasvika.
• Korea - Kubviswa Kwemarasha Akakura: Kutakura kwakawanda, kusviba kwakanyanya.
• Indonesia – Mapurazi eMarasha neMichindwe: Madhaka, abrasive laterite, hunyoro hwakawanda.

6. Mitemo Yekutengeserana Yakajairika yeVatengi Vepasi Rose

CQC TRACK inopa mamiriro ekutengeserana akajeka uye anochinjika akakodzera makambani ekuchera migodhi, vatengesi vemidziyo, uye vatengesi veaftermarket pasi rese, naJack (CQC Technology & International Affairs Representative) achironga zvese zvekutengesa nekufambisa zvinhu pasi rose.

7. Rutsigiro rweKutengesa Mushure meKutengesa

• Rutsigiro rwehunyanzvi rwekure: Runowanikwa mukati memaawa makumi maviri nemana kuburikidza nedhesiki reJack repasi rose.
• Gwaro Rekugadzirisa Matambudziko Emumunda: Kuongorora kutsvedzerera kwekutenderera, maitiro ekuongorora zvisimbiso, maitiro ekusimbisa torque yekuisa.
• Zvikamu Zvinotsiva: Kutumirwa kwekutanga nekukurumidza kwezvikumbiro zvewarandi uye maodha ekukurumidzira.

8. Chirevo cheKutaurirana neKutevedzera Mutemo cheMunyori

Tsanangudzo iyi yakazara yehunyanzvi nekutengeserana yakagadzirwa naJack, achimiririra CQC Technology seMumiriri weInternational Affairs, nemvumo yakananga kubva kuCQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.).

Kana muchida mitengo, kusimbiswa kweinjiniya, zvikumbiro zveodha yemuenzaniso, kana mvumo yekudhirowa kwehunyanzvi, ndapota tumirai mibvunzo yese kuburikidza nechiteshi chepamutemo chaJack - ruzivo rwekuonana runowanikwa paCQC TRACK corporate letterhead.

CQC TRACK – Nzvimbo yako yepasi rose yekugadzirwa kwemidziyo yeSANY excavator undercarriage, uko mhando yeEXC inorema inosangana nemitengo yakananga kubva kufekitori uye kuvimbika kwepasi rose.

Quanzhou, China - Mhinduro dzepasi rose dzeMigodhi nekuvaka pasi pemotokari. Hunhu hunochinja nyika.