Hitachi EX1200-5 2044037 4390412 9101204 Track Idler Wheel Assy / Ingancin OEM / Babban aiki EXC Kashin ƙarƙashin kaya Masana'antu da Masana'antu / CQCTRACK

Hitachi EX1200-5 Track Idler Wheel Assy (2044037 / 4390412 / 9101204) – Ingancin OEM, Nauyin Kashi Mai Nauyi EXC

An shirya ta Jack
Wakilin Fasaha da Harkokin Ƙasashen Duniya na CQC
Mai ba da izini ga mai samar da kayayyaki don CQCTRACK - Tushen Masana'anta kai tsaye don Kayan Aikin Jirgin Ƙasa Mai Nauyi

1. Kyakkyawar Masana'antu ta CQCTRACK - OEM, ODM, Keɓancewa mara daidaituwa & Daidaiton Samfura

CQCTRACK ba mai shiga tsakani ba ne na ciniki amma haɗin gwiwa ne na masana'antu da injiniya wanda ya ƙware a fannin samar da kayan aiki masu nauyi ga injinan haƙa rami masu nauyin tan 100 da ƙari. Tsarin samar da mu yana isar da hanyoyi daban-daban guda uku masu mahimmanci:

• Masana'antun OEM – Muna haɗin gwiwa da kamfanonin samar da kayayyaki na ISO 9001:2015 da IATF 16949 da kuma masana'antun ƙera kayayyaki waɗanda ke samar da ƙafafun idler daidai da ƙayyadaddun kayan Hitachi na asali (40CrMnMo ko makamancin haka). Kowane haɗuwa an tabbatar da shi bisa ga ƙa'idodin girma da aka buga na Hitachi (JIS D 0006) da bayanan kula da zafi (induction tauri tread: 52–55 HRC, zurfin akwati ≥6 mm). Babu karkacewa a cikin tsarin ramukan ƙulli, diamita na shaft, ko haɗin flange.
• Masu Kaya na ODM - Ga jiragen haƙar ma'adinai da ke neman haɓaka aiki fiye da ƙirar asali, ƙungiyar injiniyan ODM ɗinmu tana sake fasalin mahimman hanyoyin sadarwa. Misalai sun haɗa da:
  - Faɗaɗa bayanin flange (+4 mm) don rage matse sarkar hanya a cikin yanayin laka.
  - Haɓaka hatimin mazugi mai kusurwa biyu tare da elastomer fluorocarbon (−50°C zuwa +150°C).
  - Madadin ma'aunin ƙirƙira (misali, 35CrMoV) don wuraren hakar dutse masu tasiri sosai.
  Duk gyare-gyaren ODM an rubuta su tare da lambobin sassa da aka gyara da kuma cikakken jituwa ta baya.
• Keɓancewa Mara Daidaitacce - Muna karɓar umarni na musamman sau ɗaya ko ƙananan rukuni inda kayan aiki na yau da kullun ba su dace ba. Buƙatun yau da kullun sun haɗa da:
  - Tsawon shaft ɗin ladle don gyaran firam ɗin waƙa (± 2 mm haƙuri).
  - Tsarin ramukan da ba na yau da kullun ba (metric ko imperial).
  - Taurin saman har zuwa 58 HRC don tsatsauran silica.
  Lokacin jagoranci don amincewa da zane na injiniya: awanni 48 (ƙungiyar Jack tana daidaita kai tsaye da manajojin ingancin masana'anta).

An tabbatar da daidaiton samfura a duk sassan jerin EXC masu nauyi ta hanyar madaurin sarrafa inganci mai rubuce:

• Gwajin ultrasonic 100% na gurɓatattun gurɓatattun abubuwa (babu gurɓatattun abubuwa ko abubuwan da aka haɗa).
• Kwaikwayon nauyin da ke aiki - zagayowar miliyan 2 a nauyin da aka ƙididdige na 1.5× (daidai da sa'o'in aiki na ma'adinai 4,500).
• Gwajin juriyar rufewa - awanni 500 na nutsewa a cikin ruwan da ke lalata ƙasa (haɗen yashi/ruwa) ba tare da an auna shi ba.

Bayanan filin daga 2023–2025 sun nuna matsakaicin lokaci tsakanin gazawa (MTBF) wanda ya wuce awanni 3,200 don haɗar CQCTRACK marasa aiki akan injunan aji na EX1200‑5 - wanda ya fi ƙananan madadin bayan kasuwa da kashi 35%.

2. Cikakken Bayani Game da Kayan Aiki & Kayayyakin Jirgin Ƙasa Masu Alaƙa

2.1Taro na Taya na Idler(Saitin Kashi Uku)

Haɗawa yana haɗa lambobi guda uku na tunani waɗanda suka samar da naúrar aiki ɗaya. Kada a yi oda daban-daban - an haɗa su da masana'anta.

Bayanin musayar kuɗi:Wannan haɗakar tana maye gurbin Hitachi OEM idler kai tsaye ba tare da shimming ko walda ba. An tabbatar da dacewar gwajin akan lambobin serial EX1200‑5 1001–2500.

2.2 Sassan Jirgin Ƙasa Masu Nauyi EXC (Cikakken Tayin Tsarin)

CQCTRACK yana ba da cikakken layin jirgin ƙasa na EX1200‑5. Duk samfuran suna da irin wannan ƙa'idar ingancin OEM kuma ana iya samo su daga masana'anta:

• Sarkar Waƙa (An rufe & an shafa mai) - Fitilar 260 mm, hanyoyin haɗi 49. Taurin fil 58–60 HRC, induction mai ƙarfi ya taurare zuwa 55 HRC. Cike da mai, hatimin zobe na O. An ƙera hanyar haɗin daga 40Mn2.
• Takalma na Track – 600 mm mai girman grouser uku (haƙar ma'adinai), 700 mm mai girman grouser biyu (jigilar ƙasa gabaɗaya), ko 800 mm mai faɗi (fadama). Nau'in bol-on.
• Na'urar ɗaukar kaya - Lambar ajiya 2036450. Jikin da aka ƙera, hatimin ruwa biyu. An shafa mai har abada.
• Na'urar Naɗa Ƙasa - Flange biyu, diamita na waje na mm 180. Bearings biyu a kowane na'ura. Shaft mai sake amfani.
• Sashen Sprocket - haƙora 23, gefen ƙulle. An yi shi da ƙarfe Q&T 350 HB. Sanya alamun da aka yi amfani da su a gefen haƙoran.

Ana samun dukkan kayan aikin daban-daban ko kuma a matsayin cikakken kayan aikin EXC na ƙarƙashin motar (rangwame 7% idan aka yi cikakken saitin). Kowace kayan aikin ta haɗa da ƙayyadaddun ƙarfin shigarwa da takaddun bayanan auna lalacewa.

3. Sawun Fitar da Kaya a Duniya, Muhalli Masu Tsanani da Tsarin Ma'amaloli

3.1 Ingantaccen Aiki a Yankunan Haƙar Ma'adinai Masu Tsauri

Ta hannun Jack (Wakilin Fasaha da Harkokin Ƙasashen Duniya na CQC), CQCTRACK ta isar da kayan haɗin EX1200‑5 ga ayyukan haƙar ma'adinai a faɗin nahiyoyi biyar. An tabbatar da ingancin samfurin a cikin yanayi mai tsauri kamar haka:

• Yankin ma'adinan ƙarfe na Ostiraliya - Pilbara. Yanayin zafi 42–48°C, yawan silica da ke cikin iska ya fi 0.5 mg/m³. Masu aikin CQCTRACK ba sa nuna alamun bugun ƙafa kafin awanni 3,500 (Matsakaicin OEM: awanni 3,200).
• Kudancin Amurka
  –Ecuador(Amazon basin): Ci gaba da nutsewa cikin laka, danshi sama da 90%. Hatimin labyrinth yana hana shigar yumbu.
  –Brazil(Carajás, Pará): Tashin hankali mai yawa daga duwatsun ƙarfe masu girman mita. An gwada jikin da aka ƙirƙira zuwa ƙarfin tasirin 40 kJ ba tare da karyewa ba.
  –Venezuela(Orinoco Mining Arc): Laterite mai abrasive tare da pH 4–5. Rufin zinc akan maƙallin yana hana tsatsa ta acid.
• Rasha & Tsakiyar Asiya - Siberia (Yakutia): Aikin hunturu a −45°C. Man shafawa mai ƙarancin zafin jiki (Aji na NLGI 0) da kuma ƙarfe mai ƙarfi (zafin canjin tasiri −50°C). Kazakhstan (ma'adinan jan ƙarfe): An yi gwajin shigar ƙura busasshe, mai laushi.
• Turai da Yammacin Asiya - Turkiyya (ma'adinan boron): Juriyar sinadarai ga hazo na boric acid. Saudi Arabia (ma'adinan Al Jalamid phosphate): Hazo da yashi - ƙimar lalacewa ta hanyar tafiya ≤0.08 mm a kowace sa'o'i 100. UAE (ma'adinan bakin teku): An tabbatar da juriyar hazo mai gishiri.
• Koriya da Indiya – Ma'adinan kwal na Koriya (ana amfani da su sosai a lokacin da ake yin amfani da su). Ma'adinan dutse na Indiya (ɓangaren kusurwa mai kaifi) – babu fashewar flange da wuri.
• Afirka – Masar (Hamadar Yamma): Kyakkyawan yashi mai siffar quartz – ƙirar lebe mai girman gaske yana hana yin faɗuwa. Afirka ta Kudu (Bushveld Complex): Ma'adinan platinum na ƙarƙashin ƙasa, yanayin danshi – yana da tasiri wajen hana tsatsa. Ghana (ma'adinan zinare): Wutsiyoyin acidic – maƙallin da aka lulluɓe da juriyar epoxy zuwa pH 2.

Ra'ayoyin abokan ciniki kai tsaye (wanda ofishin Jack na ƙasashen duniya ya rubuta a kwata na biyu na 2025):
"Mun maye gurbin masu aiki da OEM da na'urorin CQCTRACK akan EX1200‑5 guda uku a ma'adinanmu na Brazil. Bayan awanni 2,800, matsakaicin lalacewar flange shine 1.2 mm idan aka kwatanta da OEM 1.8 mm. Zan yi odar ƙarin 12."– Babban jami'in kula da gyare-gyare, Minas Gerais.

3.2 Sharuɗɗan Ma'amala na yau da kullun don Samun Masana'antu kai tsaye

Matsayin Jack a matsayin Wakilin Harkokin Ƙasashen Duniya yana tabbatar da cewa yanayin ciniki mai gaskiya, ba tare da wani mamaki ba. Ga sharuɗɗanmu na yau da kullun, waɗanda za a iya tattaunawa a kansu don kwangiloli na dogon lokaci.

Sabis na musamman ga oda na musamman da ba na yau da kullun ba - Jack yana daidaita sabis na amincewa da zane na fasaha na awanni 48 kuma yana ba da wurin tuntuɓar juna ɗaya (SPOC) don hanzarta inganci. Duk ƙirar musamman suna karɓar lambar injiniya ta CQCTRACK‑CQC ta musamman don sake yin oda a nan gaba.

Bayanin Hulɗa da Biyayya ga Marubuci

Jack ne ya shirya wannan takardar kasuwanci ta fasaha, wacce ke wakiltar CQC Technology a matsayin Wakilin Harkokin Ƙasashen Duniya. Don farashi, tabbatar da ingancin injiniyanci, ko don neman samfurin haɗa jiragen ruwa na EX1200‑5 ɗinku, da fatan za a gabatar da duk tambayoyin ta hanyar tashar hukuma ta Jack (cikakkun bayanai game da tuntuɓar suna samuwa akan kan wasiƙar kamfani ta CQCTRACK). Duk lokutan jagora da sharuɗɗan da aka ambata suna aiki kamar na kwata na uku na 2026 kuma suna ƙarƙashin tattaunawa bisa ga girma.

CQCTRACK – Tushen masana'anta kai tsaye don kayan aikin EXC masu nauyi, inda ingancin OEM ya dace da ingantaccen muhalli.