Doosan Excavator 20010400012A 20010400021 22701098 DX225 DX200 DX260 TRACK ROLLER / Musangano weRoller weTrack Bottom / Yakagadzirwa neCQC TRACK
Mhinduro dzePrecision Undercarriage dzeDoosan Excavators: Ongororo yeTechnical Comprehensive yeTrack Bottom Roller Assemblies (Zvikamu zveNhamba)20010400012A, 20010400021, 22701098) uye Hunhu Hwakanaka hweKugadzira hweCQC TRACK
Munyori: Jack
Zuva: Kubvumbi 2, 2026
1. Ongororo yehunyanzvi: Basa rakakosha rema "Track Bottom Rollers" muDoosan Excavators
Chinotenderera pasi pemuchina we "track bottom roller"—chinonziwo "lower roller" kana kuti "track roller"—ndechimwe chezvinhu zvinorema zvakanyanya mu "excavator undercarriage system". Chiri pakati pe "track chain" ne "track frame", "bottom roller" yega yega ine chikamu chehuremu hwese hwemuchina, chinoparadzira kumanikidzwa kwe "ground contact pressure" zvakaenzana pakati pe "track footprint", uye chinotungamira "track chain" munzira yayo yakatarwa. Kune vanoshandisa "Doosan DX200", DX225, uye DX260 excavators"—20–26 ton class machines" inoshandiswa zvakanyanya mukuchera, kuchera matongo, kuvaka zvinhu zvinorema, uye kugadzira zvivakwa—kuvimbika kwe "track bottom roller assembly" kunosarudza zvakananga nguva yekushanda kwemuchina, kuchengetedzeka kwekushanda, uye mutengo wese wekuva muridzi.
Chinyorwa ichi chinopa ongororo yakakwana yehunyanzvi yenhamba nhatu dzezvikamu zveDoosan OEM—20010400012A,20010400021, uye 22701098—izvo zvinomiririra magungano akakosha eDX200, DX225, uye DX260 mapuratifomu. Chinangwa chikuru chiri paCQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.), mugadziri akabatanidzwa zvakananga ane makore anopfuura makumi maviri ehunyanzvi muzvinhu zvinorema zvepasi pemotokari, uye nei chinzvimbo chayo sefekitori yekutanga chichikosha kune nyanzvi dzekutenga pasi rose dzinotsvaga zvikamu zvechassis zvemhando yeOEM pamitengo inokwikwidzana.
2. Kuzivikanwa kweNhamba yeZvikamu uye Kuenderana kweMuchina
2.1 Nhamba dzeZvikamu Zvikuru uye Mashandisirwo Adzo
Kunzwisisa hukama huripo pakati penhamba dzezvikamu zveDoosan dzeOEM nemashandisirwo adzo emuchina kwakakosha pakutsvaga kwakarurama. Pazasi pane matrix yakadzama yekubatana yakavakirwa padata remutengesi rakasimbiswa uye mareferensi ekatalogi yezvikamu:
| Nhamba yeChikamu | MaModheru Anoenderana | Rudzi rweChikamu | Zvinyorwa zveKushandisa |
|---|---|---|---|
| 20010400012A | Doosan DX225, DX220 | Roller Yepasi Yekutevera (Roller Yepasi) | Roller yepamusoro yekirasi yematani makumi maviri kusvika makumi maviri nemaviri |
| 20010400021 | Doosan DX220, DX225LC | Roller Yepasi Yekutevera (Roller Yepasi) | Shanduro ine mutoro wakawanda; mareferensi akasiyana ane K1000976A |
| 22701098 | Doosan DX225, DX260 | Musangano weRoller weTrack Bottom | Inoenderana nemichina yakawanda yeDX series |
Nhamba yechikamu che20010400021 yakanyorwa kuti inogona kuchinjwa neDoosan K1000976A, yakagadzirirwa zvakananga DX220 neDX225LC. Kutarisa uku kunonyanya kukosha kune nyanzvi dzekutenga dzinotarisira zvikepe zvakasiyana-siyana.
2.2 Magadzirirwo ePuratifomu yeMuchina
Michina inotarirwa yekubatanidza ma roller aya pasi inoshanda mukirasi yematani makumi maviri kusvika makumi maviri nematanhatu:
| Muenzaniso | Kurema kwekushanda | Upamhi hweshangu dzeTrack (Standard) | Huwandu hweMarongero Epazasi Padivi Nerimwe |
|---|---|---|---|
| Doosan DX200 | ~20,000 kg | 600 mm | 8–9 (zvinoenderana nemuenzaniso) |
| Doosan DX225 | ~22,500 kg | 600 mm / 700 mm | 9 (yakasimbiswa) |
| Doosan DX260 | ~24,800–27,300 kg | 600 mm | 9 |
Puratifomu yeDX225, iyo 20010400012A ne22701098 zviri zvikamu zvikuru, ine maroller gumi nemasere (9 padivi) sezvakanyorwa muzvikamu zvakasiyana.
3. Basa reUinjiniya uye Dhizaini yeMichina
3.1 Mabasa Ekushanda
Kuungana kweroller pasi penzira kunoita mabasa matatu akakosha:
- Kutakura Mutoro Uye Kugoverwa Kwehuremu: Roller yega yega yepasi inotsigira chikamu chehuremu hwekushanda kwemuchimbuzi, ichiendesa mitoro yakatwasuka kuburikidza necheni yenzira kuenda pasi. Muviri weroller wesimbi wakagadzirwa wakasimba uye dhizaini yeshaft yakasimba zvakakosha pakutsigira huremu hwemuchina wese uye kutora mitoro inoshanduka inosangana nayo panguva yekuchera nekufamba munzvimbo isina kuenzana.
- Kutungamirirwa uye Kurongeka kweNzira: Dhizaini yeroller ine flange inochengetedza kurongeka kwakakodzera kwecheni yenzira, ichidzivirira kusuduruka kwedivi uye ichideredza njodzi yekubuda kwenjanji. Basa iri rekutungamira rinoderedza kushushikana pamasprocket nema idlers ukuwo richivandudza kugadzikana kwemushandisi uye kugadzikana kwemuchina pavhu rakaoma.
- Kusasimba uye Kusasimba: Maroller epasi anoshanda zvakananga nechitima chetrack chain, achigara achisakara nevhu, matombo, uye marara. Nzvimbo dzakaomarara uye dzakaomarara dzakakosha kudzivirira kusasimba uku uye kuwedzera hupenyu hweroller netrack.
3.2 Kugadzirwa kweZvikamu
Musangano we roller wepasi pe track wakazara une zvikamu zvinotevera:
| Chikamu | Basa |
|---|---|
| Muviri weRoller (Goko) | Muviri wesimbi yakagadzirwa nesimbi; inoita kuti nzvimbo inotenderera ikwanise kubata cheni yenzira |
| Mugodhi weRoller | Mugodhi wesimbi une simba guru; unotsigira muviri weroller uye unosungirirwa pafuremu yetrack |
| Zvigadziko zveBimetal | Mabhandi akagadzirwa nemazvo pakati pemubato nemuviri weroller; bvumira kutenderera kwakanaka pasi pemutoro |
| Zvisimbiso zveOiri Zvinoyangarara | Sisitimu yekuvhara ine makona maviri; inodzivirira kusvibiswa uye inochengetedza mafuta |
| Magumo Ekupedzisira | Dzivirira zvikamu zvemukati uye chengetedza kumanikidzwa kwechisimbiso |
| Mabhaudhi Ekuisa | Batanidza roller assembly kubracket yefuremu yetrack |
Maitiro ekugadzira epamusoro-soro ema "track rollers" anotevera "welding → vertical CNC lathe precision machining", iyo inobvisa zvikanganiso zve concentricity zvinokonzerwa ne machining mushure me welding uye inowedzera zvakanyanya kurongeka kwejometri uye kugadzikana kwekushanda.
4. Magadzirirwo eZvinhu uye Maitiro Ekurapa Kupisa
4.1 Kusarudzwa Kwezvinhu
Maroller emhando yepamusoro eDoosan excavators anogadzirwa nesimbi dzemhando yepamusoro. Chinhu chinonyanya kutaurwa isimbi ye40Cr (yakaenzana neAISI 5140), simbi yakagadzirwa nechromium inozivikanwa nekuoma kwayo kwakanyanya, kuramba kupera, uye simba rekuneta. Mamwe magiredhi anosanganisira:
| Giredhi rezvinhu | Hunhu | Kushandiswa Kwakajairika |
|---|---|---|
| 40Cr (AISI 5140) | Simba guru, kuramba kupfeka zvakanaka, uye isingadhuri | Basa rakajairika: kuvaka kwakajairika, kugadzira gadheni |
| 42CrMo (AISI 4140) | Kuomarara kwakawedzerwa (+15%), kuramba kuneta kwakanyanya | Basa guru: migodhi, mabasa ekuchera matongo |
| 20MnCr5 | Giredhi repamusoro (+30% kuomarara), kuramba kupfeka kwakanyanya | Basa guru: kuchera matombo nguva dzose, kuchera matombo |
4.2 Magadzirirwo Ekurapa Kupisa
Kushanda kweroller ye track bottom kunoenderana zvakanyanya neprofile yayo yekupisa:
| Paramita | Tsanangudzo | Kukosha kweUinjiniya |
|---|---|---|
| Kuoma Kwepamusoro (Tread/Flanges) | HRC 48–58 | Inodzivirira kusakara kweganda kubva pakubata track chain |
| Kudzika Kwakaoma (Kesi) | 6–12 mm | Kudzika kwebhokisi rakafanana kunodzivirira kupera nekukurumidza |
| Kuomarara kwepakati | HRC 28–35 | Inochengetedza kusimba kwekutora mitoro yekukuvara |
| Nzira yekurapa kupisa | Kuomesa kweinduction | Inopa kudzika kwakadzika, kwakafanana kwekesi uye haina kukanganisa zvakanyanya |
| Kupedzisa Kwepamusoro (Ra) | ≤ 1.6 μm | Inoderedza kukweshana uye kurasikirwa nesimba; inowedzera hupenyu hwechisimbiso |
4.3 Kugona Kutakura uye Zviyero Zvekushanda
| Paramita | Tsanangudzo | Manyuko |
|---|---|---|
| Kukwanisa Kutakura Kwakayerwa (giredhi re40Cr) | 15,000 kg | Ruzivo rwemutengesi rwakasimbiswa |
| Kukwanisa Kuwedzerwa Kwemutoro (42CrMo) | 17,250 kg | Sarudzo yegiredhi repamusoro |
| Kukwanisa Kutakura Mutoro Wakanyanya (20MnCr5) | 19,500 kg | Sarudzo yegiredhi renyanzvi |
5. CQC TRACK: Mugadziri weDoosan Undercarriage Components ane hunyanzvi
5.1 Mbiri Yekambani uye Nhaka Yekugadzira
CQC TRACK, inoshanda pasi peHELI MACHINERY MANUFACTURING CO., LTD., ikambani inogadzira zvinhu zviri muQuanzhou, China—nzvimbo inozivikanwa senzvimbo huru yekupa michina yepasi rose inotakura zvinhu. Iine ruzivo rwemakore anopfuura makumi maviri mukugadzira zvinhu, HELI yakazvisimbisa seimwe yemakambani matatu epamusoro anogadzira zvinhu zviri pasi pemotokari mudunhu reQuanzhou.
Zita rekuti CQC TRACK rinomiririra zvisungo zvitatu zvekutanga: masisitimu eCrawler, kuvimbiswa kwemhando yepamusoro, uye kuzvipira kusimba pasi penzvimbo dzakaoma uye dzine njodzi huru dzinosangana nadzo mumigodhi, kuchera matongo, uye mapurojekiti makuru ezvivakwa.
5.2 Kugona Kugadzira uye Kudzora Hunhu
Simba rekugadzira reCQC TRACK rinotsamira pakubatanidzwa kwakazara kwe vertical uye maitiro anodzorwa ekutevedzana:
| Danho reKuita | Tsananguro yeKugona |
|---|---|
| Kusarudzwa Kwezvinhu Zvisina Kugadzirwa | Simbi dzesimbi dzemhando yepamusoro dze40Cr, 42CrMo, 52Mn, uye 55Mn dzinobva kumagetsi ane zvitupa. |
| Kugadzira | Kudzora kubatana kwekugadzira zvinhu mukati meimba kana kuti kwekugadzira zvinhu zvine chekuita nehurongwa hwekugadzira kunoita kuti zviyo zvifambe zvakanaka uye kuti zvinhu zviwande munzvimbo dzisina chinhu. |
| Kugadzira CNC | Ma lathe emazuva ano eCNC, nzvimbo dzekugaya, nenzvimbo dzekuboorera dzinoshanda pakugadzira zvinhu zvisina kurongeka uye zvinopedzisa zvinoenderana neISO 2768-mK dimensional tolerances. |
| Kurapa Kupisa | Kuomesa nekudzikamisa induction kunodzorwa nekombuta kunoita kuti pave nekuomarara kwakadzika, kwakafanana |
| Kuungana Kwakanyatsonaka | Kukwesha → vertical CNC lathe chaiyo yekugadzira machining inobvisa zvikanganiso zve concentricity |
| Kuongorora Kwemhando Yepamusoro | Kuongorora kwezvimedu zvemagineti, kuyedzwa kweprofile yekuoma, kusimbiswa kwekugadzirwa kwemakemikari, uye kusimbiswa kweCMM dimensional |
5.3 Doosan Product Portfolio
CQC TRACK inogadzira zvinhu zvakasiyana-siyana zvepasi pemotokari dzeDoosan, zvinosanganisira:
- Maroller epasi pemuchina (maroller epasi) — Magungano akakwana eDX200, DX225, DX260, DX300, uye mapuratifomu akakura
- Kuungana kwetrack front idler — Nhamba dzezvikamu 27000049 uye 22701084E zveDX300/S300LC/Solar340/DX360LC-7 series
- Macheni ekutevera uye zvinongedzo
- Zvidimbu zveSprockets neSprockets
- Maroller ekutakura (maroller epamusoro)
- Track adjuster uye kudzokera shure magungano
5.4 Muenzaniso weSevhisi yeOEM neODM
CQC TRACK inoshandisa modhi yemasevhisi maviri inokwana zvikamu zvinotsiva zvakajairwa pamwe nemhinduro dzeinjiniya dzakagadzirwa:
- Kugadzira neOEM: Kugadzira zvikamu zvinoenderana nezvinodiwa nevatengi, madhirowa, uye mwero wemhando. Fekitori iyi yakagadzirirwa kubatanidzwa zvakanaka mumaketani epasi rose ekupa, ichipa kugadzirwa kwakavimbika kwemaroller, ma idlers, ma sprockets, uye ma track links.
- ODM Engineering: Kugadzira, kugadzira, uye kusimbisa mhinduro dzepasi pemotokari dzakagadziriswa kana dzakagadzirirwa zvizere. Chikwata chemainjiniya chinotarisa nzira dzakajairika dzekukundikana, chichipa magadzirirwo akagadziridzwa anovandudza mashandiro uye anoderedza mari yese yekuva muridzi.
5.5 Kuvimbisa Hunhu uye Waranti
Zvikamu zveCQC TRACK zvemuchadenga zvinogadzirwa pasi pehurongwa hwekutarisira mhando hweISO 9001-2015. Kufukidzwa kwewarandi kunowanzo sanganisira:
| Giredhi reChikamu | Nguva yeWaranti |
|---|---|
| Giredhi Rakajairika (40Cr) | mwedzi mitanhatu |
| Giredhi Repamusoro (42CrMo) | mwedzi gumi nemiviri |
| Giredhi rePro (20MnCr5) | mwedzi makumi maviri nemana |
6. Kutsvaga Zvinhu Mufekitori: Zvakanakira Makwikwi
6.1 Kurongeka Kwekukosha Kwecheni Yekugovera
Kutsvaga maDoosan track bottom roller assemblies zvakananga kubva kufekitori uye mugadziri akadai seCQC TRACK kune zvakanakira zvakasiyana pamusoro penzira dzekuparadzira dzematier akawanda:
| Nzira yeKutsvaga | Zvakanakira | Zvakashata |
|---|---|---|
| Factory Direct (CQC TRACK) | Mutengo wakaderera (unobvisa markups emugovanisi), nguva pfupi yekutungamira, rutsigiro rwehunyanzvi rwakananga, kudzora mhando inoteverwa | Huwandu hushoma hweodha hunogona kushanda |
| Mugovanisi weDunhu | Zvinhu zviri munharaunda, maodha madiki madiki | Mutengo wakakwira (mamarkup akawanda), rutsigiro rwehunyanzvi rushoma |
| Mutengesi weOEM | Zvakavimbiswa chaizvo | Mitengo yepamusoro (inowanzo wedzera ne40–60%), nguva refu yekutora zvinhu zvisina kuchengetwa |
6.2 Nguva dzekutungamira uye Kurongeka kweZvinhu
Kune Doosan track bottom roller assemblies, nguva dzakajairika dzekutungamira zvakananga kubva kufekitori ndeidzi:
- Zvinhu zvakachengetwa muchitoro: mazuva mashanu kusvika gumi ebhizinesi (zvakagadzirira kutengeswa)
- Yakagadzirwa zvichienderana neodha: mazuva 20–25 mushure mekusimbiswa kwechibvumirano
- Kutumira nekukurumidza: Kunowanikwa kune zvinodiwa nekukurumidza
Kutumirwa kwemotokari kwakajairika kunobva kuXiamen port, China, uye zvinhu zvinotumirwa pamba nemba zvinowanikwa kuburikidza nekubatana kwakasimbiswa kwekutakura zvinhu.
7. Kugadzirisa Kuisa, Kugadzirisa, uye Kugadzirisa Hupenyu hweBasa
7.1 Kusimbiswa Kwekutanga Kuiswa
Usati waisa mubatanidzwa mutsva we "track bottom roller assembly", simbisa zvinotevera zvakakosha:
- Kuenderana kwepatani yekugadzika — Simbisa kuti nzvimbo yegomba rebhoti uye dhayamita yaro zvinoenderana nebhuraketi refuremu renzira
- Upamhi hweroller — Simbisa kuti upamhi hweroller hunoenderana nenzvimbo yekubatanidza cheni yenzira
- Saizi yebhore — Simbisa kuti dhayamita yemubato inoenderana here
- Mamiriro echeni yekutevera — Yera kureba kwecheni; kana ikadarika 3%, kutsiva cheni kunofanira kutanga kwaitwa roller isati yaiswa.
7.2 Pfupiso yeMaitiro Ekuisa
- Tsigira muchina zvakachengeteka netambo yekutevera yabviswa kushushikana
- Bvisa mabhoti ekuisa maroller aripo uchishandisa maturusi akakodzera e torque
- Geza nzvimbo inosungirirwa bracket uye tarisa kana paine kukuvara
- Isa roller assembly itsva woisa mabhoti ekukwirisa
- Mabhaudhi etorque zvichienderana nezvinodiwa (bvunza bhuku remashandiro emuchina kuti uwane kukosha kwakakodzera)
- Kudzosera simba remuchina wekutevera njanji kusvika pakudonha kwakatarwa nemugadziri
- Shandisa muchina wacho nekumhanya kwakaderera uye tarisa kana uchitenderedza roller zvakanaka uye kuti chisimbiso chako chakasimba here.
7.3 Purogiramu Yokugadzirisa
| Nguva yepakati | Chiito |
|---|---|
| Maawa ekushanda mazana maviri nemakumi mashanu ega ega | Kuongororwa kwechiso kana mafuta achibuda, ruzha rusina kujairika, kana kudedera |
| Maawa ekushanda mazana mashanu ega ega | Tarisa kana mabhaudhi ekuisira asina kusimba; dzora torque kana zvichidikanwa |
| Maawa ekushanda ega ega e1,000 | Yera hurefu hwekusashanda kweroller tread; enzanisa nemiganhu yekusashanda |
| Sezvinodiwa | Tsiva zvisimbiso zvinoyangarara kana pakaonekwa kuti pabuda mvura |
7.4 Maitiro Ekukundikana uye Kugadzirisa Matambudziko
| Chiratidzo | Zvichida Chikonzero | Chiito Chinokurudzirwa |
|---|---|---|
| Kubuda kwemafuta kubva muzvisimbiso | Kukundikana kwechisimbiso chemafuta chinoyangarara kana kusashanda zvakanaka kwebushing | Tsiva zvisimbiso; tarisa kuti bushing yakatenderera sei |
| Ruzha rwakanyanya panguva yekushanda | Kukuvara kwemabheya kana kukuvara kwemabheya | Bvisa uye ongorora; dzorera zvinhu zvakasakara |
| Kusapfeka zvakanaka kwetread | Kusarongeka kwecheni yetrack kana kuti ma sprockets akasakara | Tarisa kusimba kwenzira uye kurongeka kwayo; chinja cheni kana yakarebeswa |
| Kubatwa nechirwere che roller | Kupinda kwetsvina kana kutadza kwemafuta | Tsiva gungano reroller |
8. Mhedziso
Kune vanogadzira Doosan DX200, DX225, uye DX260 vakashandiswa mukuchera, kugadzira matombo, kuvaka zvinhu zvinorema, uye mapurojekiti ezvivakwa, kubatanidzwa kweroller pasi penzira kunomiririrwa nenhamba dzezvikamu 20010400012A, 20010400021, uye 22701098 chinhu chakakosha pabasa rayo, kuvimbika kwayo kunokanganisa zvakananga kugadzirwa kwemuchina, kuchengetedzeka, uye mari yekushandisa.
CQC TRACK inozvisiyanisa semugadziri ane hunyanzvi anosanganisa makore makumi maviri ehunyanzvi hwesimbi, kubatanidzwa kwekugadzira nekupisa, uye modhi yeOEM/ODM service mbiri kuti ipe zvinhu zvepasi pemotokari zvinoshanda zvakavimbika mumamiriro ezvinhu akaoma zvikuru. Nesarudzo dzezvinhu kubva pasimbi yakajairwa ye40Cr kusvika ku20MnCr5 alloy yepamusoro, kurapwa nekupisa kunosvika HRC 48–58 kuomarara kwepamusoro nehukuru hwekesi ye6–12 mm, uye kugona kwekutakura kusvika 19,500 kg paroller imwe neimwe, CQC TRACK inopa varidzi vezvikepe nenyanzvi dzekutenga mhinduro dzakagadzirwa dzinosangana kana kudarika zvinodiwa neOEM.
Nekutsvaga maDoosan track bottom roller assemblies zvakananga kubva kufekitori, mabasa ekuchera nekuvaka anowana mukana wekuwana mhando dzakafanana, rutsigiro rwehunyanzvi rwakananga, mitengo inokwikwidzana, uye logistics ye supply chain yakajeka—zvinhu zvinobatanidza pamwe chete kugadzirisa mutengo wekuva muridzi uye kuwedzera nguva yekushanda kwemuchina munzvimbo dzakaoma kwazvo dzekushanda pasi rose.
Munyori: Jack
Nyanzvi mukugadzira masisitimu ekutakura zvinhu zvinorema pasi pemotokari, kuvimbika kwemichina yekuchera, uye nzira dzepasi rose dzekuwana michina yekuvaka.
Chiziviso: Chinyorwa ichi chakagadzirwa kuti chiwane ruzivo uye hunyanzvi hwekushandisa. Nhamba dzese dzechigadzirwa, mazita emhando, uye mareferensi emugadziri zvinoshandiswa pakuzivikanwa uye kuenzanisa chete. Gara uchiongorora kuti zvinoenderana nenhamba yemuchina wako uye magadzirirwo epasi pechifambiso usati waraira. Maitiro ekuisa akapfupikiswa kubva pamitemo yeindasitiri anopiwa kuti aongorore; tarisa magwaro ese echigadzirwa chekutanga usati waita chero kugadzirisa.










