I-LMG Mining Excavator ME105/ME106 – 4110702589 I-Track Lower Roller Assembly: Umenzi we-Heavy-Duty 100 Ton Crawler Undercarriage for Mining (LGMG) – CQCTrack

Xa i-excavator yemigodi eyi-100-tonnes ijika ibe yinxalenye eqhumayo, i-track lower roller assembly isebenza njenge-rolling interface eguqula ubunzima bomatshini bube ngxinzelelo lomhlaba oluzinzileyo nolunamandla. Kwi-LMG ME105 kunye ne-ME106 ezinkulu, inombolo yenxalenye yokuqala4110702589I-bottom roller yinxalenye yoxinzelelo oluphezulu ekufuneka ihlale ithwele imithwalo eqhubekayo, ukukrweleka rhoqo, kunye nokutyhalwa ecaleni ngaphandle kokuphazamiseka. I-CQCTrack, umenzi we-OEM okhethekileyo we-undercarriage, ivelisa eli qela le-roller ngokwemigangatho yobunjineli echanekileyo ephakamisa ukuthembeka kweenqwelo-mafutha. Sithumela ngqo kwimizi-mveliso kwiinkampani zemigodi zamazwe ngamazwe, kubasasazi bezixhobo ezinzima, kunye nababoneleli be-undercarriage ngobuninzi, sinikezela ngenye indlela yokusebenza ephethe i-DNA efanayo yokuvelisa njengeenxalenye ezinikezelwa kwiHitachi, Kobelco, LiuGong, XCMG, kunye ne-SDLG.

Udidi lweMveliso kunye noBuchule bokuVelisa nge-OEM
I-CQCTrack ayisiyovenkile yokukhuphela emva kwemarike; singumthombo osebenzayo wokuvelisa izixhobo zehlabathi jikelele. Okwangoku, izixhobo zethu zokuvelisa zisebenza njengesiseko se-OEM sokuhambisa izixhobo ezingaphantsi komhlaba kwiHitachi, Kobelco, LiuGong, XCMG, kunye ne-SDLG. Oku kuthetha ukuba iinkqubo zolawulo lomgangatho, iiprotokholi zokwenza izinto, kunye neendlela zokwenza izinto ngokuchanekileyo ezifakwe kwezo zixhobo zokubonelela zikumgangatho wehlabathi zizinto ezenzeka mihla le kwivenkile yethu.Irola esezantsi ye-LMGG ME105Iingenelo ngqo kule nkqubo yendalo. Iingcali zesinyithi ezifanayo ezenza iiresiphi ze-alloy zee-OEM zaseJapan naseTshayina ezisebenzisa i-excavator ziguqulela olo lwazi kwi-4110702589igobolondo lerola. Iziko elifanayo loomatshini be-CNC eligcina ukunyamezelana kwenqanaba le-micron kumacandelo emveliso kwiifosholo zemigodi ze-XCMG zicwangciselwe ukugqiba i-LMGG roller tread kunye ne-seal bores. Kumthengi othengisa ngobuninzi, le ndlela ye-OEM iqinisekisa ukutshintshwa kobukhulu, ukuthembeka kwe-seal, kunye nokuhlala kakuhle kwesakhiwo okungekho nto ifanayo neerola ze-aftermarket.

Inkcazo yoBunjineli obuGcweleyo beQela le-Roller le-4110702589
I-CQCTrack track lower roller assembly ye-LMGG ME105/ME106 yakhiwe njengekhatriji evalwe ngokupheleleyo, egcotshwe ngamafutha, elungele ukuwela kwisakhelo somgxobhozi. Zonke izinto kunye nokhetho lwenkqubo luqhutywa yinyani yokwembiwa kwemveliso ephezulu:

• I-Roller Shell: Yenziwe kuphela nge-alloy round steel bar stock eshushu eyenziwe yafakwa kwimo yeqokobhe elinyathelweyo. Inkqubo yokubumba icinezela isakhiwo sentsimbi ibe ngumgca ojikelezayo ojikeleze umzimba, isusa nayiphi na ingozi yokuba ne-centerline porosity okanye iinethiwekhi ze-carbide ezibuthathaka ezihlasela amaqokobhe e-roller atyhidiweyo. Olu lwakhiwo olubumbeneyo lunika i-roller ukumelana okungaqhelekanga nokuqhekeka kokudinwa, nokuba phantsi kwemithwalo enzima eqhelekileyo xa unyathela phezu kweenqwaba zamatye aphukileyo.
• Izigqubuthelo Zecala (Ii-End Caps): Zenziwe kusetyenziswa i-spheroidal graphite cast iron (edla ngokubizwa ngokuba yi-ductile iron okanye i-nodular cast iron). Amaqhuqhuva e-graphite ajikelezayo asasazeke kwi-iron matrix anika ubude obuphezulu bokuxinana kunye nokuqina kwempembelelo kune-gray iron eqhelekileyo. Oku kuvumela izigqubuthelo zecala ukuba zinyamezele ngokuphindaphindiweyo ukutshitshiswa kwecala okudluliselwe kwi-track pin kwaye ngaphandle kokuqhekeka kwi-flange ye-bolt okanye kwi-seal bore.
• Ishaft: Yenziwe ngokuchanekileyo ngentsimbi ye-alloy kwaye ineprofayili ye-groove etywiniweyo kabini. I-groove nganye ye-seal iyagaywa ukuze igqitywe ngendlela ethile engaphantsi koburhabaxa edala indawo yokuhlala efanelekileyo yeendandatho ze-seal metal ezidadayo. Iijenali ze-shaft ezithwala i-roller shell ziyaqiniswa ukuze zimelane nokuxinana phantsi kobunzima bomatshini obungashukumiyo ngexesha lokungasebenzi.
• Inkqubo Yokuvala: Sisebenzisa kuphela izitywina ezidadayo ezineekhowuni ezimbini eziphezulu, ezenziwe ngabavelisi abaphambili bezivali zeevali kwihlabathi liphela. Ezi zitywina zenza unxibelelwano oluhlala luhleli phakathi kwentsimbi nesinyithi oluzidibanisa ngokwalo njengoko i-roller ijikeleza, nto leyo eyenza umqobo ongalungiyo ogcina amanzi, ukungcola kunye nodaka olurhabaxa ngelixa ugcina i-lubricant yangaphakathi.
• Isithambisi: Umngxuma ovalekileyo uzaliswe luxinzelelo ngegrisi yoxinzelelo oluphezulu oluchasene nokuqandisa. Indlela esebenza ngayo igcina ukufuthwa kunye namandla efilimu ukusuka kumaqondo obushushu angaphantsi kwe-zero (aqhelekileyo kwimigodi ephezulu okanye kwimigodi ye-Arctic) ukuya kumaqondo obushushu aphezulu asebenzayo adalwa ngexesha lokuhamba rhoqo. Oku kuphelisa ukukrwitshwa kwe-dry-start kwaye kubonelela ngokuthambisa ubomi bonke.
• Inkqubo Yonyango Lobushushu Lwezigaba Ezine (Isiseko Sokuqina):
  1. UkuCima kunye nokuTshisa ngokubanzi: Emva kokubumba, lonke iqokobhe le-roller liqala liqiniswe, licinywe, emva koko liqiniswe kubushushu obuphezulu. Oku kulungisa ulwakhiwo lweenkozo kulo lonke icandelo elingqindilili, kwakha i-matrix eqinileyo, engadinwayo esebenza njengesiseko somphezulu oqinileyo.
  2. Umatshini Onzima: Isithuba esingenanto esicinyiweyo nesinomoya siyaguqulwa ukuze kususwe isikali sokubumba kwaye kuzise iprofayili ye-tread kunye neebhore zangaphakathi kwimo ephantse ibe yi-net. Ngokusebenzisa umatshini emva konyango lokuqala lobushushu, i-CQCTrack isusa ukuphazamiseka okunokwenzeka ukuba umatshini ubusenziwa kwangethuba, okuqinisekisa ukuqina.
  3. Umatshini Wokugqiba Ngocoselelo: Iilathe ze-CNC zenza iprofayili yokugqibela ye-tread kunye ne-critical bore machining. Ubukhulu obufumana izitywina ezidadayo kunye ne-shaft bubanjwe kwiibhendi zokunyamezelana ezichanekileyo ukuqinisekisa ukuhlanganiswa okugqibeleleyo kunye nokulungelelaniswa kwesitywina.
  4. Ukuqina Kokufakelwa Kombane (Ukuzikisa Kwetyala): Iqokobhe elifakwe ngokupheleleyo emva koko liphathwa ngenkqubo yokuqina kokungeniswa kombane ephindaphindayo efudumeza umphezulu wonke we-tread kunye nee-track link contact flanges ngaphambi kokuba zicinywe ngokukhawuleza. Oku kuvelisa i-martensitic case enzulu ngokulinganayo, ngelixa i-core eqinisiweyo ngaphambili ihlala i-ductile. Ubunzima beli tread case bulawulwa ngononophelo phakathi kwe-55 kunye ne-62 HRC. Obu bunzima bunzulu, budibene ne-core ehlala iqinile, bunika i-roller amandla okumelana nokuguguleka okunzima okuvela kwi-granite ebukhali kunye ne-quartzite, ngelixa ifunxa impembelelo enzima ngaphandle kokuqhekeka kwezinto okanye ukwaphuka kwegobolondo—indawo eqhelekileyo yokusilela kwii-roller eziphathwe ngobushushu ngendlela engafanelekanga.

Iminyaka Engamashumi Amabini Yokugqibelela Okuphindaphindwayo, Kungqinwe Kuzo Zonke Iingxaki Zemigodi Ehlabathini Lonke
Inkqubo yokuvelisa iqela le-roller elisezantsi le-4110702589 iye yaphuculwa kwiminyaka engama-20 yemveliso eqhubekayo. Ibhetshi nganye yedatha yokubuyiselwa kwentsimi kunye nokuguguleka okuvela kwiindawo zabathengi ibuyiselwe kwi-loop yobunjineli, nto leyo ekhokelela ekuphuculeni okungapheliyo kwi-alloy micro-additions, amaqondo obushushu aqingqiweyo, kunye ne-quench cycle dynamics. Olu hlaziyo oluphindaphindwayo luthetha ukuba i-roller oyifumanayo namhlanje ayisiyo prototype entsha kodwa yinxalenye evuthiweyo, elungisiweyo ngokupheleleyo.
Ukuthembeka kwayo kuye kwaqinisekiswa ngokungenalusini kwiindawo ezinobungozi kakhulu zokutsala amanzi emhlabeni. Iirola ezisezantsi zeCQCTrack zibonakalise ubomi obungaguqukiyo, obunokuqikelelwa kwimigxobhozo yobhedu egcwele uthuthu lwentaba-mlilo yase-Ecuador nasePeru, kwiindawo ezinzulu, zegolide eziqinileyo kunye neplatinum eMzantsi Afrika, kwiindawo ezibandayo zemigodi evulekileyo yaseRashiya naseKazakhstan, nakwiindawo ezinomswakama ophezulu, ezitshisa ityuwa kwiiprojekthi zemigodi yesiqithi saseMzantsi Pacific. Kuzo zonke iimeko, irola igcine ulungelelwaniso lwesakhiwo kwaye igcine uthotho lwendlela ngaphakathi kwemida yepitch, ivumela abasebenzi bemigodi ukuba bacebe ukwakhiwa kwakhona kwezithuthi ezingaphantsi kwesithuthi ngendlela ekhawulezileyo kunokuba bahlupheke ngokusilela okukhulu kokubanjwa kwerola.

Ukuhambelana okubanzi kwenkqubo ye-Undercarriage
I-CQCTrack yenza i-LMGG ME105/ME106 bottom roller kungekhona njengenxalenye ezimeleyo, kodwa njengenxalenye enye kwinkqubo edibeneyo ngokupheleleyo ye-undercarriage. Imigca yethu yemveliso yangaphakathi ngaxeshanye ivelisa izinto ezifunekayo kwezi crawlers zeklasi ye-100-ton: ii-front idler assemblies (izixhobo zangaphambili zokuzibamba)4110702587) yakhiwe ngeerim ezibunjiweyo kunye neeshafti ezinendawo enzima, iirola eziphezulu zokuthwala (4110702590) sisebenzisa iteknoloji efanayo yokutywina edadayo, ii-drive sprockets (4110702586) enee-flanks zamazinyo eziqiniswe yi-induction, kunye nee-track chain ezidityaniswe nee-pins eziphathwe ngobushushu kunye nee-bushings ezifakwe i-carburised. Abaphathi beenqanawa abafumana iphakheji epheleleyo ye-undercarriage evela kwi-CQCTrack baqinisekisa ukuhambelana kwe-metallurgical kunye nobukhulu kuzo zonke iindawo eziqengqelekayo nezigugileyo, besusa ukuwohloka okukhawulezileyo okubangelwa kukuxuba izinto ze-undercarriage ezivela kubaboneleli abangaxhunyiwe kwi-intanethi.

Iimarike zeMigodi eziQhelekileyo ukuya kwiFektri eNgqalileyo
I-CQCTrack isasaza i-roller ye-4110702589 kunye nezixhobo ze-LMG ezihambelanayo ngokusebenzisa itshaneli yokuthumela ngaphandle ngokuthe ngqo edibanisa umgangatho wefektri yethu kwiinkampani zemigodi kunye nabasasazi bezixhobo ezinzima kwihlabathi liphela. Iikhonteyina zethu eziqhelekileyo kunye nokuthunyelwa kwempahla ekhululekileyo zifikelela kwezi:

• UMzantsi Melika: I-Ecuador, iPeru, kunye namazwe aselumelwaneni ase-Andean anemigodi.
• I-Afrika: Icandelo lezemigodi elinzima eMzantsi Afrika.
• IRashiya kunye neAsia Ephakathi: Ubonelelo oluphezulu oluya eRashiya, eKazakhstan, nakwezinye iindawo zeCIS.
• IiMarike ze-Asia-Pacific eziPhambili: Imisebenzi yokwemba ekumgangatho ophezulu kunye nemisebenzi yokwemba eSouth Korea, icandelo lezemigodi elikhethiweyo laseIndiya, iVietnam, kunye nezizwe zeziqithi zaseMzantsi Pacific.
• UMntla Melika kunye ne-EMEA: Ukubonelela ngokuthe ngqo kubasasazi baseMntla Melika kunye nabasebenzi bemigodi baseTurkey.
  Olu nxibelelwano lwehlabathi lukhonzwa liqela lezorhwebo lamazwe ngamazwe elinolwazi oluqondayo ngeenkqubo zokuhambisa izinto kwindawo yemigodi, amaxwebhu okungenisa izinto kwamanye amazwe, kunye nokungxamiseka kokugcina ii-embari ezinkulu zihamba.

Iqela leShishini laMazwe ngaMazwe le-CQC: uPhilip | uJack | uHaily
Olu xwebhu lwemveliso lubhalwe kwaye luqinisekiswe ngokobuchwephesha nguJack ovela kwiCandelo leShishini leHlabathi le-CQCTrack, ngokuthe ngqo kwidatha yangoku yokuvelisa kunye neerekhodi zenkonzo yasentsimini zeqonga le-LMGG ME105/ME106 crawler.