SDLG 4110016136 E6650 Taimakon Waƙa Na'urar Roller Assy / Na'urar Crawler Mai Nauyi Mai ƙera kayan haɗin chassis / Kayan gyara na OEM masu inganci masana'anta da mai kaya CQC TRACK
Injiniyan Jirgin Ƙasa Mai Daidaito don Masu Haƙa Ƙasa na SDLG E6650: Binciken Fasaha Mai Inganci na Haɗa Na'urar Tallafawa Waƙoƙi (Lambar Sashe)4110016136) da kuma Ingantaccen Masana'antu naWAƘAR CQC
Mawallafi: Jack
Kwanan wata: 5 ga Afrilu, 2026
1. Bayani Kan Fasaha: Muhimmin Matsayin Mai Tallafawa Waƙa a Tsarin Raƙuman Kafa Mai Nauyi
Na'urar tallafi ta hanyar hanya—wanda kuma ake kira da na'urar ɗaukar kaya, na'urar hawa sama, ko kuma na'urar hawa sama—babban abu ne amma galibi ana watsi da shi a cikin tsarin ƙarƙashin motar duk wani mai haƙa rami mai nauyi. Ba kamar na'urar hawa ƙasa ta hanyar mota ba, wacce ke ɗauke da cikakken nauyin aikin injin a ƙasa, na'urar hawa ƙasa tana yin aiki daban amma mai mahimmanci iri ɗaya: tana tallafawa ɓangaren sama (dawowa) na sarkar hanya yayin da take tafiya daga injin tuƙi zuwa na'urar hawa gaba. An sanya ta a saman firam ɗin hanya, na'urar hawa ƙasa tana hana girgizar hanya mai yawa, tana sarrafa canjin tashin hankali mai ƙarfi yayin tafiya mai sauri da juyawa, kuma tana kula da daidaitaccen tsarin sarkar hanya don hana karkatarwa—musamman mahimmin mahimmanci ga na'urorin haƙa rami na aji 60-65 waɗanda ke aiki a cikin manyan wuraren haƙa ma'adinai da haƙa ma'adinai.
Ga masu aiki da na'urorin haƙa rami na SDLG E6650—wani injin haƙa rami mai nauyi mai nauyin tan 63-65 wanda aka yi amfani da shi sosai a fannin haƙar ma'adinai, haƙa rami, gine-gine masu nauyi, haɓaka ababen more rayuwa, da kuma motsa ƙasa mai yawa—amincin haɗa na'urorin haƙa ramin da ke tallafawa layin dogo yana shafar rayuwar layin dogo, daidaita layin dogo na ƙarƙashin layin dogo, da kuma cikakken lokacin aiki na injin. Bayanan masana'antu sun nuna cewa sassan layin dogo suna wakiltar babban ɓangare na jimlar kuɗin kula da kayan aiki, suna yanke shawara mai kyau game da siye da mahimmanci don inganta jimlar farashin mallakar.
Wannan littafin ya gabatar da cikakken bincike na fasaha na SDLG OEM lambar sashi 4110016136, wanda ke wakiltar cikakken haɗin na'urar tallafi ta hanyar mota/mai ɗaukar kaya don babban dandamalin haƙa rami na hydraulic E6650. Wannan ɓangaren yana da mahimmanci don kiyaye daidaiton hanya mafi kyau da kuma tabbatar da motsi mai kyau na sarkar hanya a ƙarƙashin yanayi mai tsauri. An fi mai da hankali kan CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.), wani masana'anta mai haɗa kai tsaye tare da ƙwarewa sama da shekaru ashirin a cikin kayan aikin ƙarƙashin kaya masu nauyi, da kuma dalilin da yasa matsayinsa a matsayin masana'anta mai tushe yake da mahimmanci ga ƙwararrun masu siye na duniya waɗanda ke neman kayan haɗin chassis masu inganci na OEM a farashi mai gasa.
2. Dandalin SDLG E6650: Injiniya don Aikace-aikacen Ma'adinai Mai Tsanani
2.1 Bayanin Inji da Muhalli na Aiki
SDLG E6650 samfurin farko ne a cikin manyan jerin injinan haƙa rami na SDLG, wanda ke wakiltar ɗaya daga cikin injinan haƙa rami masu ƙarfi waɗanda aka ƙera don aikace-aikacen da suka fi wahala. SDLG, wata alama ce da aka santa a duniya a ƙarƙashin mallakar Volvo Group, tana ba da injuna masu ɗorewa da araha waɗanda suka cika ƙa'idodi masu tsauri na inganci. An tsara jerin E6650 don manyan haƙar ma'adinai, haƙa rami, gini mai nauyi, da ayyukan motsa ƙasa inda dorewa, aminci, da ingancin aiki suka fi muhimmanci.
Nau'in E6650H, wani sabon tsari da aka inganta a cikin wannan jerin, yana da injin Cummins 12L, wanda ke ba da ƙarfi fiye da na baya da kashi 8% mafi girma tare da ƙarfi da aiki mai inganci. Nau'in E6650F, wanda ke aiki da nauyin tan 63, yana da manyan hanyoyin ƙarfe masu ƙarfi waɗanda ke haɓaka kwanciyar hankali a kan ƙasa mara kyau ko laushi, tare da ƙirar ƙarƙashin abin hawa mai tsawo wanda ke ba da ingantaccen kwanciyar hankali a kan gangara.
Mahimman bayanai game da dandamalin SDLG E6650 sun haɗa da:
| Sigogi | Ƙayyadewa |
|---|---|
| Nauyin Aiki | Kimanin kilogiram 63,000–65,000 (ya danganta da tsari) |
| Injin | Cummins 12L (E6650H) |
| Ƙarfin Bokiti | Babban sikelin (takamaiman ƙarfin aiki ya bambanta dangane da tsari) |
| ƙarƙashin motar | Manyan hanyoyin ƙarfe masu ƙarfi tare da faɗin hanya mai faɗi don inganta kwanciyar hankali |
| Babban Aikace-aikace | Babban haƙar ma'adinai, haƙar ma'adinai, gini mai nauyi, jigilar ƙasa mai yawa |
An ƙera jirgin E6650's a ƙarƙashinsa don aikace-aikacen da ake buƙata mai tsanani, yana da firam ɗin hanya mai nauyi mai siffar X, katako mai ƙarfi na tsayi, da kuma ingantattun kayan aikin hanya don jure wa matsanancin nauyin da ake fuskanta a haƙar ma'adinai a buɗe da kuma haƙar ma'adinai. Haɗa na'urar taya mai tallafawa hanyar (Lambar Sashe 4110016136) muhimmin abu ne a cikin wannan tsarin gini mai ƙarfi, yana aiki tare da sarkar hanya, haɗawar sprocket, na'urorin taya masu ɗaukar kaya, na'urorin taya ƙasa, da na'urorin taya gaba don tabbatar da haɗin ƙasa da turawa mafi kyau.
3. Lambar Sashe 4110016136: Ganowa da Tsarin Aiki
3.1 Lambar Sashen OEM da Aikace-aikacen
Haɗin Jirgin Ruwa na SDLG 4110016136 Track Support Roller Assembly wani ɓangaren ƙarƙashin motar ɗaukar kaya ne wanda aka ƙera musamman don babban injin haƙa na hydraulic SDLG E6650. An ƙera wannan cikakken haɗin abin hawa na tallafi don isar da daidaito, tsari, da aiki daidai da OEM, tare da iya musanya 100% tare da ainihin ƙayyadaddun SDLG.
Tsarin 4110016136 ya yi daidai da zane-zanen injiniya na SDLG, waɗanda ke bayyana daidaiton jurewar girma, ma'aunin kayan aiki, sigogin maganin zafi, da ƙayyadaddun abubuwan haɗawa waɗanda aka haɓaka ta hanyar ƙa'idodin tabbatarwa da gwajin filin na asali na masana'antar kayan aiki.
3.2 Nauyin Aiki
Haɗin na'urar 4110016136 mai tallafawa waƙoƙi yana yin ayyuka uku masu mahimmanci waɗanda ke shafar tsawon rayuwar jirgin ƙasa:
1. Tallafin Babbar Hanya da Rigakafin Tsagewa: Babban aikin na'urar tallafi shine ɗaukar babban nauyin mai haƙa rami da kuma rarraba shi daidai gwargwado a cikin sarkar hanya. Ta hanyar hana tsagewar hanya da yawa, na'urar tana rage girgiza yayin motsi kuma tana hana sarkar hanya taɓa firam ɗin hanya, wanda in ba haka ba zai haifar da lalacewa cikin sauri da yuwuwar lalacewa.
2. Jagorar Hanya da Daidaita Hanya: Flanges biyu a kowane gefen abin naɗin suna sa sarkar hanya ta daidaita kuma suna hana ta zamewa. Wannan ƙirar flange biyu tana ba da damar ɗaure sarkar hanya ta gefe, tana hana karkatarwa yayin juyawa da juyawa. Daidaitaccen saman gudu mai tauri yana jagorantar hanyar dawowar hanyar kuma yana tabbatar da daidaiton da ya dace yayin da yake shiga sprocket kuma yana tafiya akan na'urorin ɗaukar kaya da na ƙasa.
3. Motsi Mai Sanyi da Juriyar Gurɓatawa: Bearings na ciki da aka rufe suna ba da damar na'urar ta juya cikin sauƙi yayin da hanyar take tafiya. Tsarin rufewa mai matakai da yawa yana ba da shinge mai ƙarfi ga laka, yashi, da danshi - gurɓatattun abubuwa da aka saba gani a cikin mahakar ma'adinai da wuraren hakar ma'adinai - wanda ke tsawaita rayuwar sabis sosai kuma yana rage yawan kulawa.
Rashin nasarar na'urar tallafi na iya haifar da lalacewa cikin sauri a kan dukkan abin hawa, gami da hanyoyin haɗin hanya, fil, bushings, da sprockets, har ma da haɗarin karkatar da hanyar.
3.3 Rarraba Kayayyaki
Cikakken taron na'urar tallafi ta SDLG 4110016136 ya ƙunshi waɗannan ƙananan sassa:
| Bangaren | aiki | Bayanan Injiniya |
|---|---|---|
| Jikin Naɗi (Bawo) | Jikin silinda na ƙarfe da aka ƙera wanda ke ba da saman birgima wanda ke hulɗa da sarkar hanya | An ƙera shi da zafi daga ƙarfe mai ƙarfi mai ƙarfi tare da haɗakar flanges biyu |
| Shaft mai naɗi (Axle) | Aksali mai tauri da daidaito wanda ke tallafawa jikin abin nadi | Karfe mai ƙarfi mai ƙarfi tare da saman da aka taurare |
| Bearings na Naɗi Mai Tapered | Kunna juyawa mai santsi a ƙarƙashin manyan nauyin radial da axial | Tsarin ɗaukar bearing mai ƙarfi mai ƙarfi; an zaɓi shi don ƙarfin da ya dace don ɗaukar nauyin radial masu nauyi daga nauyin injina da manyan nauyin axial yayin aikin tuƙi da gangare |
| Tsarin Hatimin Matakai Da Dama | Yana hana shigar gurɓata kuma yana riƙe mai | Masu tsaron labyrinth + hatimin fuska masu iyo + hatimin mai na roba na nitrile |
| Jagorar Flange Biyu | Yana samar da hana sarkar layi ta gefe | Haɗaɗɗen flanges biyu da aka ƙera a cikin jikin abin nadi |
| Kayan Haɗawa | Yana tabbatar da haɗawar na'ura mai juyawa don bin diddigin maƙallin firam | Bolt masu ƙarfi (dole ne a maye gurbinsu a kowane shigarwa) |
4. Bayanin Kayan Aiki da Ka'idojin Maganin Zafi
4.1 Zaɓin Kayan Aiki
An ƙera kayan haɗin na'urori masu tallafi na waƙoƙi masu inganci don na'urorin haƙa rami na SDLG E6650 daga ƙarfe masu inganci waɗanda aka ƙera don ƙarfinsu na musamman, tauri, da juriyar lalacewa. Babban kayan da aka ƙayyade don haɗawar 4110016136 sun haɗa da:
| Kayan Aiki | Halaye | Taurin saman | Aikace-aikacen da Aka saba |
|---|---|---|---|
| 50Mn / 40Mn2 | Babban ƙarfe na carbon-manganese; kyakkyawan tauri, juriya ga lalacewa mai kyau | HRC 52–58 | Haƙar ma'adinai mai nauyi da hakar ma'adinai na yau da kullun |
| 42CrMo (AISI 4140) | ƙarfe mai kama da Chromium-molybdenum; ƙarfin gajiya mai yawa, juriyar lalacewa mai kyau | HRC 55–60 | Aikace-aikacen matakin ma'adinai na Premium |
CQC TRACK tana amfani da ƙarfe mai inganci na Mn 52, Mn 55, da CrNiMo 40 da aka samo daga masana'antun da aka tabbatar. Ta hanyar dabarun sarrafa ƙera ...
4.2 Bayanin Maganin Zafi
Aikin abin nadi mai tallafawa waƙa ya dogara sosai akan bayanin kula da zafi, wanda ke ƙirƙirar tsarin taurin gradient wanda aka inganta don juriyar lalacewa da kuma taurin tasiri:
| Sigogi | Ƙayyadewa | Muhimmancin Injiniya |
|---|---|---|
| Taurin Sama (Tafiya/Flanges) | HRC 52–58 (ƙarfafawa) | Yana jure wa lalacewar da ke tattare da sarkar hanya a cikin mahakar ma'adinai |
| Zurfin Taurare (Lambar) | 8–12 mm (mafi ƙarancin HRC 45) | Zurfin akwati iri ɗaya yana hana lalacewa cikin sauri yayin ci gaba da aiki |
| Taurin Zuciya | HB 280–350 (mai tauri da kuma mai laushi) | Yana kiyaye tauri don ɗaukar nauyin tasirin daga dutse da ƙasa mara daidaituwa |
| Taurin saman Shaft | HRC 48–55 (ƙarfafawa) | Yana hana lalacewar shaft kuma yana tsawaita rayuwar bearing |
| Hanyar Maganin Zafi | Kashewa da dumamawa + taurarewar induction | Yana samar da taurin yanayin da ya dace, iri ɗaya yayin da yake riƙe da ductile core |
Layin sarrafa kansa na sarrafa zafi yana amfani da dabarun kashe zafi na zamani don ƙera abin naɗin, wanda ya cika ƙa'idodin fasaha masu tsauri don abubuwan da aka haɗa a cikin ma'adinan. Wurin da aka keɓe yana da tanderun dumamawa da na'urorin dumamawa waɗanda ke sarrafa kwamfuta, waɗanda suka ƙware wajen cimma cikakkun bayanai na taurin akwati iri ɗaya.
4.3 Bayanan Ɗabi'a da Hatimi
| Bangaren | Ƙayyadewa | aiki |
|---|---|---|
| Bearings | Bearings masu tauri (2 a kowace haɗuwa) | Riƙe nauyin radial da axial da aka haɗa; ƙira mai ƙarfi; an zaɓa shi don ƙarfin da ya dace don ɗaukar nauyin radial masu nauyi daga nauyin injin da manyan nauyin axial da aka samar yayin aikin tuƙi da gangare |
| Tsarin Hatimi | Masu gadi masu matakai da yawa + hatimin fuska masu iyo + hatimin man roba na nitrile | Katangar gurɓatawa ta mataki na farko tana hana shigowar manyan tarkace; hatimin motsi na mataki na biyu yana kiyaye riƙe mai; katangar gurɓatawa ta mataki na uku tana kare bearings daga ƙura da danshi |
| Man shafawa | An riga an cika shi da man shafawa mai EP mai zafi mai yawa, mai ƙarfi da lithium mai matsi | Yana samar da man shafawa mai ci gaba ga bearings, yana rage gogayya, yana wargaza zafin aiki, da kuma hana tsatsa a ciki |
| Yanayin Zafin Aiki | -30°C zuwa +80°C | Ya dace da yanayin yanayi mai tsanani |
5. CQC TRACK: Ƙwararren Mai Kera Kayan Aikin Ƙarƙashin Jirgin Ƙasa na SDLG
5.1 Bayanan Kamfanoni da Gado na Masana'antu
CQC TRACK, tana aiki a ƙarƙashin HELI MACHINERY MANUFACTURING CO., LTD., wani kamfani ne mai haɗakar kayayyaki a tsaye wanda ke zaune a Quanzhou, China—yanki da aka amince da shi a matsayin babban rukunin samar da kayayyaki ga kayan aikin hawa ƙasa na duniya. An kafa HELI a ƙarshen shekarun 1990, ta rikide ta zama ɗaya daga cikin manyan masana'antun kayan aikin ƙarƙashin kaya guda uku a yankin Quanzhou, babban rukunin masana'antu don kera injuna masu nauyi.
Sunan alamar CQC TRACK yana wakiltar muhimman alƙawura guda uku: Tsarin Crawler, Tabbatar da Inganci, da kuma Jajircewa ga dorewa a ƙarƙashin yanayin da ya fi wahalar aiki da kuma tasirin da ake fuskanta a haƙar ma'adinai, hakar ma'adinai, da manyan ayyukan ababen more rayuwa. Alamar tana wakiltar layin samfura da aka gina don juriya, wanda aka ƙera don jure wa yanayin da ya fi wahalar aiki da kuma tasirinsa a haƙar ma'adinai, hakar ma'adinai, da manyan ayyukan ababen more rayuwa.
5.2 Takaddun Shaida da Ma'auni Masu Inganci
CQC TRACK tana aiki a ƙarƙashin tsarin tabbatar da inganci mai matakai da yawa, tana riƙe da tsarin ingancin ISO 9001:2015. Ana ƙera kowane ɓangaren CQC TRACK a ƙarƙashin jigilar kaya a ƙarƙashin hanyoyin ISO 9001:2015, tare da cikakken bin diddigin sassan daga kayan aiki har zuwa haɗa su da aka gama. A matsayin memba na Cibiyar Ba da Takaddun Shaida ta Duniya (IQNet), takaddun shaida na ISO 9001 na CQC sun sami karɓuwa daga ƙungiyoyi 36 na ƙasashe da yankuna 33, wanda ke ba ƙwararrun masu siye na duniya kwarin gwiwa game da amincin samfura.
5.3 Ƙarfin Masana'antu da Kula da Inganci
Ƙarfin masana'antu na CQC TRACK ya dogara ne akan cikakken haɗin kai tsaye da kuma hanyoyin da aka tsara a jere:
| Matakin Tsarin Aiki | Bayanin Ƙarfi |
|---|---|
| Zaɓin Kayan Danye | Karfe mai inganci na Mn 52, Mn 55, 40CrNiMo, da 42CrMo da aka samo daga masana'antun da aka tabbatar. |
| Ƙirƙira | Tsarin haɗin gwiwa na cikin gida ko kuma tsarin kula da haɗin gwiwa na dabarun yana tabbatar da ingantaccen kwararar hatsi da yawan kayan abu a cikin guraben abubuwan da ke cikin abubuwan da ke cikin, wanda ke da mahimmanci ga ƙarfin tasiri da tsawon lokacin gajiya. |
| Injin CNC | Lathes na CNC na zamani, cibiyoyin niƙa, da cibiyoyin haƙa rami suna yin injinan da ba su da wahala da ƙarewa bisa ga jurewar girma na ISO 2768-mK, suna tabbatar da daidaiton musanya. |
| Maganin Zafi | Tanderun dumamawa da na'urorin dumamawa da kwamfuta ke sarrafawa suna samun tauri mai zurfi, iri ɗaya yayin da suke riƙe da ductile core; dabarun kashewa na musamman don na'urorin juyawa masu ɗaukar kaya. |
| Haɗa Hatimin Hatimi | Tsarin hatimi mai layuka da yawa (masu kariya daga labyrinth, hatimin fuska mai iyo, hatimin mai na NBR) yana ba da shinge mai ƙarfi daga gurɓatawa |
| Duba Inganci | Gwajin bayanin martaba mai tauri, tabbatar da sinadaran abun da ke ciki, duba barbashi na maganadisu, da kuma tabbatar da girman CMM |
5.4 Samfurin Sabis na OEM da ODM
CQC TRACK tana aiki da tsarin sabis guda biyu wanda ke ɗaukar duka sassan maye gurbin da aka daidaita da kuma hanyoyin injiniya na musamman:
- Masana'antar OEM: Samar da kayan aiki don daidaita takamaiman buƙatun abokin ciniki, zane-zane, da ƙa'idodin inganci. Masana'antar tana da kayan aiki don haɗa kai cikin sarƙoƙin samar da kayayyaki na duniya ba tare da wata matsala ba, tana samar da ingantaccen samar da na'urori masu juyawa, masu aiki, masu amfani da sprockets, da hanyoyin haɗin hanya.
- Injiniyan ODM: Haɓaka, ƙira, da kuma tabbatar da ingantattun hanyoyin magance matsalolin ƙarƙashin motoci. Ta hanyar amfani da ƙwarewar filin da zurfin ƙwarewa a fannin ƙarfe da ilmin halitta na musamman don tsarin bin diddigi, ƙungiyar injiniya tana magance matsalolin da aka saba fuskanta, tana ba da ƙira mai kyau wanda ke haɓaka aiki da rage farashin mallaka.
Fayil ɗin Samfurin SDLG na 5.5
CQC TRACK tana ƙera kayan haɗin ƙarƙashin motar ɗaukar kaya don injin haƙa SDLG, waɗanda suka haɗa da:
| Bangaren | Lambar Sashe na SDLG / Daidaitawar Samfura |
|---|---|
| Taron Tallafin Na'urar Na'urar Na'urar Na'urar Motsa Jiki / Mai ɗaukar Mota | 4110016136 (E6650) |
| Taron Waƙa na Gaba na Idler | 4110016138 (E6650) |
Kamfanin ya rubuta daidaito tsakanin abubuwan da ke cikin jirgin karkashin kasa a cikin nau'ikan samfura da yawa, ciki har da SDLG, Caterpillar, Komatsu, Hitachi, Doosan, Volvo, XCMG, SANY, da Liugong.
6. Samar da Kayayyaki Kai Tsaye Daga Masana'anta: Fa'idodin Gasar
6.1 Shawarar Darajar Sarkar Samarwa
Samun haɗin na'urar tallafi ta SDLG 4110016136 kai tsaye daga masana'anta da masana'anta kamar CQC TRACK yana ba da fa'idodi daban-daban akan tashoshin rarrabawa masu matakai da yawa:
| Tashar Samuwa | Fa'idodi | Rashin amfani |
|---|---|---|
| Kai tsaye daga Masana'anta (CQC TRACK) | Ƙarancin farashi (yana kawar da alamun masu rarrabawa), gajeriyar lokacin jagora, tallafin fasaha kai tsaye, kula da inganci da za a iya ganowa, hanyoyin da aka tabbatar da ingancin ISO 9001:2015 | Ana iya amfani da mafi ƙarancin adadin oda |
| Mai Rarraba Yanki | Kayayyakin gida, ƙananan ƙananan oda | Farashi mafi girma (alamomi da yawa), tallafin fasaha mai iyaka |
| Dillalin OEM | Tabbataccen bayani dalla-dalla | Farashi mai tsada (yawanci kashi 40-60% mafi girma), tsawon lokacin jagora ga kayayyaki marasa kaya |
6.2 Lokacin Jagoranci da Kayan Aiki
Don taron na'urar tallafi ta SDLG 4110016136, lokutan jagora na yau da kullun na masana'anta kai tsaye sune:
- Kayayyakin da aka adana: Kwanakin kasuwanci 5-10 (an shirya kaya)
- An ƙera bisa ga oda: kwanaki 20-25 bayan tabbatar da kwangila
- Isarwa ta gaggawa: Akwai don buƙatun gaggawa
Jigilar kaya ta yau da kullun ana yin ta ne daga tashar jiragen ruwa ta Xiamen, China, tare da jigilar kayayyaki daga ƙofa zuwa ƙofa ta hanyar haɗin gwiwar jigilar kaya da aka kafa.
6.3 Kwatanta Kudin da Aka Kiyasta
| Bangaren | Farashin OEM (An kiyasta) | Farashin Masana'antar CQC TRACK (An kiyasta) | An kiyasta Tanadin Kuɗi |
|---|---|---|---|
| Taro na Tallafin Waƙoƙi (4110016136) | $500–800 | $350–550 | Kashi 30–40% |
7. Shigarwa, Gyara, da Inganta Rayuwar Sabis
7.1 Tabbatarwa Kafin Shigarwa
Kafin shigar da sabon tsarin naɗawa na tallafi ga waƙa, tabbatar da waɗannan mahimman sigogi masu zuwa:
- Dacewar tsarin hawa — Tabbatar da tazara tsakanin ramukan ƙugiya da diamita sun dace da maƙallin firam ɗin hanya
- Faɗin da diamita na birgima - Tabbatar da girma ya dace da tazara tsakanin hanyoyin haɗin sarkar hanya da kuma share firam ɗin hanya
- Tsarin flange - Tabbatar da ƙirar flange biyu ta dace da ƙayyadaddun OEM
- Yanayin sarkar waƙa - Auna tsayin sarkar; idan ya wuce kashi 3%, maye gurbin sarkar ya kamata ya fara shigar da abin nadi
- Yanayin maƙallin hawa - Duba don lalacewa ko lalacewar sirdin mai naɗa tallafi
7.2 Takaitaccen Tsarin Shigarwa
Sauya abin naɗin tallafi akan injin da ke da wannan girman aiki ne mai matuƙar muhimmanci wanda ke buƙatar kayan aiki masu kyau da hanyoyin tsaro:
- Yi Fakin Lafiya: Sanya injin a kan wani wuri mai ƙarfi da daidaito. Sauke abin da aka makala a ƙasa.
- Toshe Injin: A yanke hanyoyin da kyau domin hana duk wani motsi.
- Rage Tashin Hankali a Layin Hanya: Yi amfani da matse mai da ke kan na'urar da ke kan gaba don sakin matsin lamba a hankali da kuma rage tasirin hanya. Gargaɗi: Wannan zai iya fitar da mai mai ƙarfi, don haka ya tsaya cak.
- Tallafawa Tsarin Waƙa: Sanya jack da tubalan ƙarƙashin firam ɗin waƙa kusa da abin naɗin da za a maye gurbinsa.
- Cire Bolt ɗin Haɗawa: Ana riƙe abin naɗin da manyan bolt guda biyu ko uku waɗanda ke zare cikin firam ɗin hanya. Waɗannan galibi suna da matuƙar matsewa kuma sun lalace. Sau da yawa zafi (daga tocila) ko bindiga mai ƙarfi tana buƙatar zafi.
- Shigar da Sabon Na'urar Naɗawa: Cire tsohon na'urar naɗawa, tsaftace saman da aka ɗora, shigar da sabon na'urar naɗawa, sannan a ɗaure sabbin naɗawa masu ƙarfi da hannu. Kullum a yi amfani da sabbin naɗawa; sake amfani da tsofaffin naɗawa haɗarin aminci ne.
- Daidaito ga Ƙarfin Juyawa: Yi amfani da makullin juyi don ƙara maƙullan zuwa ƙimar da masana'anta suka ƙayyade (wannan zai zama ƙarfin juyi mai yawa).
- Sake kunna wutar lantarki: Sake kunna wutar lantarki da bindiga mai shafawa domin ta yi aiki yadda ya kamata.
Kayan aiki da kayan aikin da ake buƙata: Jakar hydraulic mai nauyi da tubalan girki masu ƙarfi, makullin tasirin ƙarfin juyi ko babban sandar karya tare da soket masu dacewa (girman bolt yawanci M20+ ne), na'urar ɗagawa (kamar bokitin mai haƙa rami ko crane) don ɗaukar kayan aikin naɗa mai nauyi, da kayan kariya na mutum (PPE)—takalma masu ƙafar ƙarfe, safar hannu, gilashin aminci.
7.3 Jadawalin Kulawa
| Tazara | Aiki |
|---|---|
| Kowace sa'o'i 10 na aiki (yanayi mai tsanani: dutse mai tsatsa, yashi) | Dubawar gani don ɗigon mai, hayaniya mara kyau, girgiza, ko ƙusoshin da suka yi laushi |
| Kowace sa'o'i 50 na aiki (yanayi na yau da kullun) | Duba gani na kayan ƙarƙashin kaya |
| A kowace sa'o'i 250 na aiki | Duba don ƙusoshin hawa marasa sassauƙa; sake juyawa kamar yadda ya cancanta |
| A kowace sa'o'i 1,000 na aiki | Duba zurfin lalacewar na'urar birgima; kwatanta da iyakokin lalacewa (yawanci lalacewar da aka yarda da mm 3-5) |
| Kamar yadda ake buƙata | Sauya haɗakar na'urar idan an gano yawan wasa, zubar da hatimi, hayaniya, ko lalacewar flange |
7.4 Yanayin Kuskure da Gyaran Matsaloli
| Alamar | Dalili Mai Yiwuwa | Aikin da aka ba da shawarar |
|---|---|---|
| Zubar da mai daga hatimin | Rashin hatimin ruwa ko lalacewar bushing | Sauya haɗa na'urar birgima; duba daidaita layin hanya; hatimin da ya lalace yana ba da damar gurɓatawa, wanda ke haifar da gazawar ɗaukar kaya cikin sauri da kuma na'urar birgima da aka kama |
| Hayaniya mai yawa yayin aiki | Lalacewar bear ko lalacewar ciki | Watsewa da duba; maye gurbin kayan haɗin idan ya lalace |
| Rashin daidaiton suturar tafiya | Rashin daidaiton sarkar waƙa ko lalacewar sprockets/idlers | Duba matsin lamba da daidaitawar hanya; maye gurbin sarkar idan ta yi tsayi; siffar convex ko "diced" tana nuna lalacewa mai mahimmanci |
| Karyar na'ura | Shigar gurɓatawa ko gazawar ɗaukar kaya | Sauya abin da aka haɗa na'urar nan take don hana lalacewar hanya; abin na'urar da ba ta juyawa ko niƙa lokacin da aka juya ta gaza kuma dole ne a maye gurbinta nan da nan |
| Yawo a gefen hanya | Flanges na nadi da suka lalace ko kuma kuskuren layin hanya | Duba faɗin flange; flanges ɗin da suka lalace ba za su iya jagorantar hanyar da kyau ba; maye gurbin abin nadi idan flanges ɗin sun lalace |
7.5 Tsammanin Rayuwar Sabis
A ƙarƙashin aikin haƙar ma'adinai na yau da kullun da kuma yanayin gini mai nauyi, ingantaccen na'urar tallafi ta bayan kasuwa wacce ta dace da ƙayyadaddun taurin saman HRC 52-58 tare da zurfin akwati na 8-12 mm na iya kaiwa awanni 4,000-6,000 kafin a buƙaci maye gurbinsu. A cikin aikace-aikacen haƙar ma'adinai mai tsanani tare da kayan da ke da ƙarfi sosai (abun da ke cikin silica > 30%) da kuma ci gaba da aiki, ana iya rage tsawon lokacin sabis zuwa awanni 3,000-4,000.
Dubawa akai-akai yana da matuƙar muhimmanci wajen inganta rayuwar abin hawa a ƙarƙashin motar, wanda shine ɗayan mafi tsadar sassan injin haƙa rami da za a maye gurbinsa. Duba matsin lamba na hanya akai-akai, maye gurbin sarkar hanya akan lokaci, da kuma shafa man shafawa mai kyau su ne hanyoyin da suka fi tasiri wajen ƙara tsawon rai na abin hawa.
8. Muhimmancin Zaɓin Na'urar Tallafawa Mai Kyau Don Haƙar Ma'adinai Mai Yawa
Na'urar tallafi ta hanyar bin diddigin hanya galibi ita ce mafi yawan abin da aka fi sakaci a cikin tsarin haƙa ƙasa. Ba kamar na'urorin juyawa na ƙasa ba, waɗanda ke nuna alamun lalacewa ta hanyar raguwar sararin ƙasa ko wuraren da ba a iya gani ba, na'urorin juyawa na ɗaukar kaya na iya lalacewa a hankali ba tare da alamun aiki nan take ba. Duk da haka, na'urar juyawa ta hanyar bin diddigin da ba ta dace ba na iya haifar da mummunan lalacewa ta hanyar bin diddigin hanya, musamman a lokacin tafiya mai sauri ko juyawa mai kaifi akan wuraren haƙar ma'adinai, wanda ke haifar da lalacewar ƙasa da tsadar lokacin aiki.
Ga na'urorin haƙa rami na SDLG E6650 da ke aiki a fannin haƙar ma'adinai da gine-gine masu nauyi—inji masu nauyin aiki kusan tan 65 da buƙatun samarwa na yau da kullun da aka auna a dubban tan—zaɓin na'urori masu tallafi masu inganci tare da zaɓin kayan aiki masu kyau, maganin zafi, tsarin rufewa mai ƙarfi, da injinan gyara yana da mahimmanci.
Taron na'urar 4110016136 mai tallafawa waƙoƙin CQC TRACK ya ƙunshi:
- Gina ƙarfe mai ƙarfe mai ƙarfe (50Mn, 40Mn2, ko 42CrMo) don ingantaccen kwararar hatsi da juriya ga tasiri
- Wurin gudu mai tauri wanda aka sanya shi a cikin induction (HRC 52–58) tare da zurfin akwati na 8–12 mm don juriya ga lalacewa ta musamman
- Tushen da aka taurare (HB 280–350) yana riƙe da ƙarfi don ɗaukar nauyin girgiza
- Bearings masu ƙarfi da ƙarfi don juyawa mai inganci a ƙarƙashin manyan kaya; an zaɓi su don ƙarfin da ya dace don ɗaukar nauyin radial masu nauyi daga nauyin injin da manyan nauyin axial yayin aikin tuƙi da aiki a gefen hanya
- Tsarin rufewa mai matakai da yawa (masu kariya daga labyrinth, hatimin fuska mai iyo, hatimin mai na NBR) wanda ke samar da shinge mai ƙarfi na gurɓatawa daga laka, yashi, da danshi
- ISO 9001: 2015 tsarin kera kayayyaki tare da cikakken bin diddigin kayan aiki
Waɗannan fasalulluka na injiniyanci suna tabbatar da cewa na'urorin tallafi na hanya da aka kula da su yadda ya kamata za su samar da ingantaccen sabis a tsawon rayuwarsu a cikin yanayin haƙar ma'adinai mafi wahala a duniya. A matsayin ɗaya daga cikin manyan masana'antun kayan ƙarƙashin kaya guda uku a yankin Quanzhou—babbar ƙungiyar masana'antu don kera injuna masu nauyi—CQC TRACK ta kafa kanta a matsayin jagora a cikin ƙira da samar da kayan aikin haƙa mashin mai nauyi na ƙarƙashin kaya.
9. Kammalawa
Ga masu aiki da na'urorin haƙa rami na SDLG E6650 da aka tura a fannin haƙar ma'adinai, haƙa rami, gini mai nauyi, da kuma jujjuya ƙasa mai yawa—na'urar da ke da nauyi mai nauyin tan 60-65 tare da buƙatun samarwa na yau da kullun—haɗa na'urar naɗa ganga/ɗakin ɗaukar kaya mai tallafi ta hanyar lambar sashi 4110016136 wani muhimmin sashi ne wanda amincinsa ke shafar rayuwar sarkar hanya, daidaita ƙarƙashin abin hawa, da kuma lokacin aiki na na'urar.
CQC TRACK ta bambanta kanta a matsayin masana'anta ta musamman wacce ta haɗu da ƙwarewar ƙarfe sama da shekaru ashirin, haɗakar hanyoyin ƙirƙira da sarrafa zafi a tsaye, da kuma samfurin sabis na OEM/ODM guda biyu don isar da kayan aikin ƙarƙashin karusa waɗanda ke aiki da aminci a ƙarƙashin yanayi mafi wahala. A matsayinta na ɗaya daga cikin manyan masana'antun kayan aikin ƙarƙashin karusa uku a yankin Quanzhou, CQC TRACK ta kafa kanta a matsayin jagora a cikin ƙira da samar da kayan aikin haƙa rami mai nauyi na ƙarƙashin karusa.
Tare da ƙayyadaddun kayan aiki, gami da ƙarfe mai ƙarfe 50Mn, ƙarfe 40Mn2, da 42CrMo; maganin zafi wanda ya kai ga taurin saman HRC 52-58 tare da zurfin akwati na 8-12 mm; tsarin rufewa mai matakai da yawa (masu kariya daga labyrinth, hatimin fuska mai iyo, hatimin mai na NBR); bearings masu ƙarfi da aka zaɓa don sarrafa kaya na musamman yayin aikin tuƙi da gangara; da kuma takardar shaidar inganci ta ISO 9001:2015, CQC TRACK tana ba wa masu jiragen ruwa da ƙwararrun masu siye mafita waɗanda suka cika ko suka wuce ƙayyadaddun OEM.
Ta hanyar samo hanyar haɗin na'urar SDLG 4110016136 kai tsaye daga masana'anta, ayyukan haƙar ma'adinai da gini suna samun damar samun inganci mai daidaito, tallafin fasaha kai tsaye, farashi mai gasa (tsabar kuɗi 30-40% idan aka kwatanta da OEM), da kuma hanyoyin jigilar kayayyaki masu gaskiya - abubuwan da ke haɓaka jimillar farashin mallaka da haɓaka lokacin aiki na na'ura a cikin mawuyacin yanayin aiki a duniya.
Mawallafi: Jack
Kwarewa a tsarin manyan kayan aiki a ƙarƙashin kekunan hawa, amincin injinan haƙar ma'adinai, da dabarun samun kayayyaki a duk duniya don jiragen ruwan kayan gini.
Bayanin Gargaɗi: Wannan littafin asali ne da aka ƙirƙira don dalilai na bayanai da fasaha. Ana amfani da duk lambobin samfura, sunayen samfura, da nassoshin masana'anta don ganewa da kuma yin nuni kawai. Koyaushe tabbatar da dacewa da lambar serial na injin ku da tsarin ƙarƙashin abin hawa kafin yin oda. An samar da hanyoyin shigarwa da aka taƙaita daga ƙa'idodin masana'antu don nuni; tuntuɓi cikakken takaddun kayan aiki na asali kafin yin kowane gyara. Bayanin garanti yana wakiltar wakilci kuma yana ƙarƙashin tabbatarwa tare da masana'anta a lokacin siyan. SDLG yana ba da shawarar duba abubuwan da ke ƙarƙashin abin hawa akai-akai don tabbatar da daidaiton aikin ƙarƙashin abin hawa da daidaita hanya.











