HITACHI YA60032166 9132600 9114679 ZAX120 ZX120 EX100 EX120 Track Bottom Roller Assy / Nyanzvi yeOEM neODM Tracked Undercarriage Supplier uye Manufacturer / CQC TRACK
Zvikamu zveHITACHI ZAX120/ZX120/EX100/EX120 Crawler Excavator Undercarriage
Mhando yeOEMMusangano weRoller weTrack Bottom
Nhamba dzeZvikamu: YA60032166 9132600 9114679
MaModheru Anoenderana: ZAX120, ZX120, EX100, EX120 Series
Nyanzvi yeOEM & ODM Mugadziri:CQC TRACK(HELI)
1. Ongororo yeUnyanzvi: Unyanzvi hweKugadzira Zvitima Zvisina Kugadzirwa neVagadziri veHitachi
Michina yeHitachi ZAX120, ZX120, EX100, uye EX120 inomiririra dombo guru rekugadzira michina ye hydraulic excavator muJapan mukirasi ye 10–12 metric ton. Michina iyi midiki asi ine simba iri kushandiswa pasi rose munzvimbo dzekuvaka mumaguta, mapurojekiti ekuvaka dzimba, kuisa zvishandiso, uye mabasa ekufambisa ivhu zvishoma. Kugona kwavo kushanda nesimba uye kuvimbika kwakaita kuti ive sarudzo inofarirwa nemakambani muSouth America, Africa, Russia, Middle East, Europe, neNorth America.
Sisitimu yepasi pemotokari yemichina iyi—kunyanya maroller epasi penzira—inotakura huremu hwese hwekushanda kwemuchina wekuchera paunenge uchifamba munzvimbo dzakasiyana-siyana. Gwaro iri rinopa ruzivo rwakakwana rwehunyanzvi hwekushandisa.Musangano weRoller weTrack Bottom, inozivikanwa nenhamba dzezvikamu zveOEM YA60032166, 9132600, uye 9114679, inoenderana nemamodheru ekugadzira eHitachi ZAX120, ZX120, EX100, uye EX120. Semugadziri wehunyanzvi weOEM neODM, CQC TRACK (HELI) inopa zvikamu zvepasi pemotokari zvakagadzirwa nemazvo zvakagadzirirwa kusangana kana kudarika zvinodiwa zvemidziyo yekutanga.
2. Kuungana kweRoller Yepasi peTrack - Tsanangudzo Inoshanda
2.1 Kuzivikanwa kweZvikamu
| Kugadzwa | Tsanangudzo |
|---|---|
| Nhamba dzeZvikamu zveOEM | YA60032166, 9132600, 9114679 |
| Rudzi rweChikamu | Roller yeTrack Bottom (inozivikanwawo seLower Roller, Roller yeCarrier yetambo yetrack yakaderera) |
| MaModheru Anoenderana | Hitachi ZAX120, ZX120, EX100, EX120, EX100-2, EX100-3, EX120-2, EX120-3, ZAX120-3, ZX120-3 |
| Kufukidzwa kweNhevedzano | EX100 series, EX120 series, ZAX120 series, ZX120 series |
| Chinzvimbo paTrack | Maroller epasi 5–7 padivi rega rega renzira (zvichienderana nemamiriro emuchairi wepasi) |
2.2 Mabasa Ekutanga
Chigadziko cheTrack Bottom Roller chinoshanda sechinhu chikuru chinotakura mutoro pakati pefuremu yemuchina wekuchera neketani yenzira. Mabasa ayo ekushanda anosanganisira:
- Kugoverwa Kwehuremu: Inotamisa huremu hwese hwekushanda kwemuchina wekuchekerera kubva pafuremu yenzira kuenda kune cheni yenzira, ichigovera mutoro zvakaenzana pamaroller akawanda kudzivirira kuwanda kwekushushikana munzvimbo imwe chete.
- Nhungamiro yeNzira: Inochengetedza kurongeka kwakakodzera kwecheni yenzira iri pafuremu yenzira, ichidzivirira kufamba kwedivi kunogona kukonzera kubuda kwenjanji kana kuti kupfeka kwezvikamu nekukurumidza
- Kunyudzwa kweShock: Inopa mwero wekumiswa kuburikidza nehurongwa hwayo hwekusimbisa uye hwekutakura, ichibvisa kusarongeka kudiki kwenzvimbo uye ichideredza kutapurirana kwesimba remagetsi kuenda kuchivako chepamusoro.
- Kugadzikana Kwekushanda: Inovimbisa kuti chikuva chemuchina chakasimba panguva yekuchera, kutenderera, uye kufamba, zvakakosha pakubudirira uye kuchengetedzeka kwemushandisi.
3. Tsanangudzo Dzehunyanzvi Dzakadzama
3.1 Unyanzvi hweMuviri weRoller
| Chikamu Chekutsanangurwa | Tsanangudzo |
|---|---|
| Zvinhu | Simbi yakagadzirwa nesimbi yepamusoro (40Mn2, 50Mn, kana yakaenzana nayo) |
| Maitiro Ekugadzira | Kugadzira nekushandisa CNC nemazvo pakugadzira tread neflange pamusoro penzvimbo dzakapfava |
| Kuomarara Kwepamusoro | Kuomesa kweinduction; 55–62 HRC ine kudzika kwekesi ye6–8 mm |
| Kugadziriswa kweFlange | Dhizaini yeflange mbiri (gwara repakati) yekuchengetedza zvakanaka cheni yenzira |
| Purogiramu yeTsika | Radius yakagadzirwa nemazvo kuti ienderane neprofile yebhandi re track chain |
| Dhayamita yekunze | Yakagadzirwa kuti ienderane neHitachi EX/ZX/ZAX series track chain pitch (inenge 135–140 mm) |
3.2 Mugodhi & Sisitimu Yekutakura
| Chikamu Chekutsanangurwa | Tsanangudzo |
|---|---|
| Zvinhu zvemugodhi | Simbi yesimbi yepakati-kabhoni yakadzima uye yakapfava ine majenari ekugadzira zvinhu zvakagadzirwa nesimbi chaiyo |
| Kugadzika Kwebheyaringi | Mabheyaringi eroller ane mitsara miviri kana mabheyaringi ebhora ane mitsetse yakadzika zvichienderana nenzvimbo |
| Kutakura mafuta | Yakazadzwa kare nemafuta e-lithium-complex EP anoshanda zvakanyanya, akavharwa kwehupenyu hwese |
| Sisitimu Yekuisa Chisimbiso | Chisimbiso chechiso chinoyangarara (rudzi rweDuo-Cone) chine zvisimbiso zvepamberi zve labyrinth |
| Chisimbiso Chinyorwa | Viton (FKM) kana NBR yekudzivirira kupisa nemakemikari |
| Rudzi rweKukwira | Kuisa bhaudhi rekushandisa mawashers akaomarara uye nzungu dzinokiya |
3.3 Unyanzvi hweKugara Kwenguva refu
| Chinhu | Tsanangudzo yeUinjiniya |
|---|---|
| Hupenyu hwekuneta | Yakagadzirirwa maawa anopfuura 5,000 ekushanda mumamiriro ezvinhu akajairwa |
| Dziviriro yeKuora | Primer inodzivirira ngura ine topcoat yepamusoro-soro |
| Nguva Yekugadzirisa | Yakavharwa kwehupenyu hwese; hapana mafuta emumunda anodiwa |
| Tembiricha Yekushanda | -30°C kusvika +80°C (-22°F kusvika +176°F) |
4. Fekitori yeManyuko & Mugadziri: CQC TRACK (HELI)
4.1 Mbiri yeMugadziri
HELI (CQC TRACK) ikambani inozivikanwa pasi rose mugadziri uye mutengesi wezvinhu zvinorema zvepasi pemotokari, inoshanda nekubatanidza kwakazara. Kambani iyi inonyanya kugadzira zvinhu zvakasiyana-siyana zvechassis zvinosanganisira maroller epasi, maroller ekutakura, ma idlers, ma sprockets, ma track links, uye ma adjuster assemblies e excavators anorema kubva pa 1 kusvika ku 100 metric tonnes.
Zvikwanisiro zveKugadzira:
| Kugona | Tsananguro |
|---|---|
| Kugadzira Mafi Akavharwa | Michina yekudzvinyirira ine matani makuru (2,000–8,000 matani) kuti zviyo zvifambe zvakanaka uye kuti zvinhu zviwande zvakanaka. |
| Kurapa Kupisa | Kuomesa nekuomesa magasi emagetsi anodzorwa nekombiyuta nekutonga kwakanyatsonaka kwekupisa |
| Kugadzira Machining Nemazvo | Nzvimbo dzekutenderedza CNC, nzvimbo dzekugadzira machining dzakamira, uye masisitimu ekuwelda erobhoti |
| Chisimbiso Chekuungana | Nzvimbo yakachena yekuunganira makamuri ekushandisa zvisimbiso zvechiso zvinoyangarara uye masisitimu ekutakura mabheyaringi |
| Kuedzwa Kwemhando Yepamusoro | Rabhoritari yemukati me NDT (Non-Destructive Testing) ine MPI neUT ability |
4.2 Kugona kweOEM & ODM
Semutengesi weOEM neODM ane hunyanzvi, CQC TRACK inopa:
- Kugadzira kweOEM: Kugadzira zvakananga zvikamu zvichienderana nezvinodiwa zvemidziyo yekutanga kuti zvigoverwe mushure memusika
- Masevhisi eODM: Dhizaini yakagadzirwa uye kugadzirwa kwezvirongwa zvema label epachivande uye maapplication akasarudzika
- Reverse Engineering: Kugadzirazve nemazvo zvinhu zvekare kana kuti zvakaoma kuwana
- Kupedzisa Kwakagadzirwa Nemaoko: Kuputira kwakanangana nekushandiswa uye kurapwa kwepamusoro
4.3 Kuvimbisa Hunhu Hwakanaka
| Kuyera Kudzora Hunhu | Mutemo weKushandisa |
|---|---|
| Chitupa Chezvinhu | Kunyatso teverwa kwemakemikari uye mishumo yemiedzo yemakanika |
| Kuedzwa Kusingaparadze | Kuongororwa kweMagineti Particle (MPI) uye Kuedzwa kweUltrasonic (UT) pazvinhu zvakakosha |
| Kusimbiswa kweDimensional | Kuongororwa kweCoordinate Measuring Machine (CMM) kwenzvimbo dzese dzekuisa |
| Kuedzwa kweKuoma | Kuongororwa kweRockwell (HRC) naBrinell (HB) panzvimbo dzese dzakapiswa nekupisa |
| Kuedzwa kweKuvimbika kweChisimbiso | Kusimbiswa kwekumanikidzwa kwemasangano echisimbiso anoyangarara |
| Kutevedzera Maitiro Emitemo | Maitiro ekugadzira akasimbiswa neISO 9001:2015 |
5. Zvikamu zvemotokari dziri pasi pemotokari zvinosanganiswa zveHitachi ZAX120/ZX120/EX100/EX120
Kuti pave nekugadzirisa kwakazara kwepasi pemotokari, maroller epasi anofanirwa kuongororwa pamwe chete nezvimwe zvinhu zvinoenderana. CQC TRACK inogadzira portfolio yakazara yezvikamu zvechassis zveHitachi EX, ZAX, uye ZX series excavators.
| Chikamu | Chirevo cheOEM | Basa |
|---|---|---|
| Maroller ekutakura zvinhu (Ekumusoro) | YA60032145, 9132601 | Tsigira tambo yekudzosa tambo yepamusoro; kazhinji 2 padivi rega rega |
| Mutyairi wepamberi weTrack | YA60032164, 9101294 | Kutungamira kwenzira yekumberi uye manejimendi yekushushikana |
| Track Adjuster & Recoil Spring | YA60032163, 9132000 | Kusimba kwemvura inoyerera uye kubatwa kwemhedzisiro |
| Dhiraivha Sprocket | YA60032170, 9113500 | Kupinda kwekupedzisira mukutyaira; kunoenderana nedanho remugero wenzira |
| Kuungana kweTrack Chain | Hitachi-spec | Cheni yeSLT (SLT) yakavharwa uye yakazorwa ine mabushings |
| Shangu dzeTrack | Upamhi hwe400–500 mm | Triple grouser (general), single grouser (yemudhorobha), kana rabha (nzira) zvigadziriso |
| Muchengeti weTrack | Zvakasiyana-siyana | Inodzivirira pasi pemuchina kubva mumarara uye kukuvara kunokonzerwa nemidziyo yemumba |
5.1 Roller Configuration pamhando yeUndercarriage
| Muenzaniso | Maroller Epazasi Padivi Nerimwe | Marongero Ekutakura Parutivi | Upamhi hweShangu dzeTrack |
|---|---|---|---|
| EX100-2/3 | 5 | 2 | 400–450 mm |
| EX120-2/3 | 6 | 2 | 450–500 mm |
| ZAX120-3 | 6 | 2 | 450–500 mm |
| ZX120-3 | 6 | 2 | 450–500 mm |
6. Mashandisirwo Emusika Wepasi Pose & Kugadziriswa Kwematunhu
Zvikamu zveCQC TRACK zvakagadzirwa kuti zvikwanise kushanda munzvimbo dzakasiyana-siyana mumisika mikuru yepasi rose:
| Dunhu | Nzvimbo Yekushanda | Kufunga Nezvezvikamu |
|---|---|---|
| South America | Hunyoro hwakawanda, ivhu re laterite, kuvakwa kwemaguta | Mapurasitiki akasimba anodzivirira ngura; masisitimu ekusimbisa anorema ekubvisa zvidimbu zvidiki |
| Africa | Kukweshwa kwejecha, tembiricha yakakwira, nzvimbo dziri kure | Mafuta anodziya anopisa zvakanyanya; Viton inosimbisa kuti igare kwenguva refu; dhizaini yehupenyu hwebasa hwakareba |
| Russia / CIS | Kupisa kuri pasi pezero (-40°C), ivhu rakaomeswa nechando, sinou | Girisi rine tembiricha yakaderera; mafomura esimbi ane kusimba kwakawedzerwa kwekupisa kushoma |
| Middle East | Kukweshwa kwejecha, kupisa kwakanyanya (50°C+), nzvimbo yegwenga | Zvisimbiso zvejecha; zvisimbiso zveroller zvakasimba zvinodzivirira kukurwa kwevhu |
| Europe | Kuvakwa kwemaguta, mitemo yeruzha, mitemo yezvakatipoteredza | Kutevedzera CE pakumaka; magadzirirwo emhando yeruzha rwakaderera; mafuta anozora asingakuvadzi nharaunda |
| North America | Kuvandudza dzimba, mabasa ekushandisa, mashandisirwo enzvimbo | Kutevedzera mitemo yeANSI/SAE; kuwanikwa kwese kwezvishandiso zvepasi pemotokari kuti zvikwanise kudzoserwa nekukurumidza |
7. Hunhu hwehunyanzvi uye kugona kweinjiniya
7.1 Tekinoroji yeChisimbiso cheChiso Chinoyangarara
Chigadziko chepasi che roller chinosanganisira Duo-Cone floating face seals, izvo zvinopa:
- Kubviswa kwetsvina: Kunodzivirira kupinda kwejecha, matope, uye zvidimbu zvinokuvadza zvinokurumidza kuparadza mabheyaringi
- Kuchengetedza Mafuta: Kuchengetedza mafuta kwenguva refu, zvichibvisa kudiwa kwekuzora mafuta zuva nezuva
- Kushivirira Kutsauka kweMugodhi: Kunobvumidza kusarongeka kwakajairika kwekushanda pasina kukundikana kwechisimbiso
- Hupenyu hwebasa: Yakagadzirirwa kushanda kwehupenyu hwese pasina kutsiviwa kwechisimbiso mumamiriro ezvinhu akajairwa
7.2 Nzvimbo Yekumhanya Yakaomarara Yekupinza
Roller tread inosimbiswa ne induction hardening kuti iwane:
| Paramita | Tsanangudzo |
|---|---|
| Kuoma Kwepamusoro | 55–62 HRC yekudzivirira kupfeka zvakanyanya |
| Kudzika kweKesi | Kudzika kwakadzorwa kwe6–8 mm kudzivirira kutyoka kwetsandanyama |
| Kusimba Kwepakati | Kuchengetedza ductility mu roller core kuti isakanganiswe nekugumburwa |
| Pfeka Hupenyu | Hupenyu hwebasa hwakawedzerwa kana tichienzanisa nedzimwe nzira dzisina kuoma |
7.3 Sarudzo yeKubata Kwakarurama
Kugadziriswa kwebheyaringi kwakagadzirirwa:
- Kukwanisa Kutakura Radial: Inotsigira huremu hwakazara hwemuchina hwakaparadzirwa mumaroller akawanda
- Kukwanisa Kutakura Axial: Inodzivirira masimba emativi panguva yekutendeuka uye kushanda kwetsoka-kumativi
- Kushivirira Kusarongeka: Kunobatsira kutsauka kudiki kwefuremu yenzira panguva yekushanda
8. Kusimbiswa kweKutenga & Kuenderana
8.1 Matanho Ekusimbisa Kutenga Kusati Kwaitwa
- Kusimbiswa kweModhi yeMuchina: Simbisa chimiro chaicho chemodhi (EX100-2, EX120-3, ZAX120-3, ZX120-3, nezvimwewo)
- Kusimbiswa kweNhamba yeChikamu cheOEM: Simbisa nhamba yechikamu chepasi cheroller zvichienderana nemagwaro emuchina:
- YA60032166 (inotsiva zvakanyanya EX/ZX/ZAX series)
- 9132600 (imwe nzira yeOEM reference)
- 9114679 (imwe nzira yeOEM yemhando dzekare)
- Kusimbiswa kweChinzvimbo cheRoller: Simbisa huwandu hwemaroller padivi rega rega uye magadzirirwo ekuisa
- Ongororo yeChinongedzo cheTrack: Simbisa kuti cheni yeTrack yapera sei kuti uve nechokwadi chekuti pitch inoenderana nemaroller matsva
8.2 Nzira dzekuwana ruzivo
| Chiteshi | Zvakanakira | Zvakanakira |
|---|---|---|
| Factory Direct (CQC TRACK – HELI) | Varidzi vezvikepe zvikuru, makambani ekurenda michina, vatengesi vepasi rose | Mutengo weyuniti wakaderera, rutsigiro rwehunyanzvi rwakananga, kugona kweOEM/ODM, mitengo yehuwandu |
| Network Yekugovera Yakatenderwa | Kutenga kweyuniti imwe chete, kutsiva munda nekukurumidza | Zvinhu zviri munharaunda, kutumira nekukurumidza, rutsigiro rwehunyanzvi |
9. Mazano ekugadzirisa & Kudzivirira Kukundikana
9.1 Nzira Yekuongorora Nguva Dzose
| Nzvimbo yekuongorora | Kakawanda | Zviratidzo |
|---|---|---|
| Kupfeka Kwekutsika Kwemuchina Wekutenderera | Vhiki rega rega | Kutsvedza, kusakara kusina kufanana, kuderedza dhayamita |
| Mamiriro eFlange | Vhiki rega rega | Pfeka pazvibato zvinotungamira, zvichitsemuka |
| Chisimbiso Kuvimbika | Vhiki rega rega | Kubuda kwemafuta, kusvibiswa kunoonekwa, kukuvara kwechisimbiso |
| Kutenderera kweRoller | Mwedzi wega wega | Kuramba kutenderera, ruzha, kutamba zvakanyanya |
| Mabhaudhi Ekuisa | Mwedzi wega wega | Kuongororwa kwetorque, ngura |
9.2 Maitiro Akajairika Ekukundikana
| Nzira Yekukundikana | Chikonzero Chikuru | Kudzivirira |
|---|---|---|
| Kupfeka Zvisina Kuenzana | Chigaro chepasi chemotokari chakasakara, cheni yenzira yakasakara | Simbisa kurongeka kwenzira; chinja cheni nemarori sezvakaenderana |
| Kupfeka Flange | Kutenderedza zvakanyanya panzvimbo dzakaoma, kushanda kwedivi rakatsetseka | Deredza kutendeuka kwakasimba; ongorora nguva nenguva |
| Kukundikana kwechisimbiso | Kupinda kwetsvina, kudzikira kwezera | Kuchenesa nguva dzose; kuchinjwa nenguva kana mvura yabuda |
| Kubereka Spalling | Kurasikirwa nemafuta, kuwandisa, kukuvara kwekukuvara | Dzivisa kuvhunduka; ongorora mushure mezviitiko zvekukuvara |
| Kuyera Mugodhi | Kukundikana kwechisimbiso kunobvumira kupinda kwetsvina | Tsiva zvisimbiso nekukasika kana zvaonekwa kuti mvura yabuda |
9.3 Mazano Ekutsiva
| Mamiriro | Zvinokurudzirwa |
|---|---|
| Kukundikana kweRoller Imwe Chete | Chinja roller yega yega kana dzimwe dzisina kupfeka zvakanyanya |
| Kupfeka Maroller Akasiyana-siyana | Tsiva seti yakazara padivi rega rega renzira kuti ishande zvakaenzana |
| Kutsiva Cheni | Tsiva maroller ese epasi panguva imwe chete netrack chain |
| Kutsiva Sprocket | Ongorora maroller ese; chinja kana paine kusakara kwakanyanya |
10. Mhedziso
Michina yekuchera yeHitachi ZAX120, ZX120, EX100, uye EX120 imhando yemichina yekuchera yakawanda, inovimbwa nemakambani pasi rese nekuda kwekuvimbika kwayo, kushanda zvakanaka kwemafuta, uye kunyatsoshanda kwayo. Iyo Track Bottom Roller Assembly (YA60032166 / 9132600 / 9114679) chinhu chakakosha pabasa rinorema kushanda kwemuchina ukuwo ichivimbisa kufamba kwakasimba uye kwakanaka munzvimbo dzakasiyana-siyana.
CQC TRACK (HELI) inomira semugadziri weOEM neODM ane hunyanzvi hwekubatanidza zvizere, kugona kwekurapa kupisa kwepamusoro, maitiro akasimba ekuvimbisa mhando, uye zvivakwa zvakakwana zvepasi rose zvekutengesa. Zvikamu zvedu zvakagadzirwa kuti zvisangane kana kudarika zvinodiwa neOEM, zvichivimbisa kushanda kwakavimbika munzvimbo dzinonyanya kudiwa pasi rose—kubva kunzvimbo dzekuvaka dzemaguta eEurope neNorth America kusvika kumabasa emigodhi eSouth America neAfrica, uye kubva kunzvimbo dzine chando cheRussia kusvika kunzvimbo yerenje yeMiddle East.
Kuti uwane ruzivo rwehunyanzvi, kubvunza nezvemitengo, kana kuisa maodha ezvikamu zveHitachi zvepasi pemotokari, taura nedhipatimendi rekutengesa reCQC TRACK repasi rose uine nhamba yako yeserial yemuchina pamwe nezvinodiwa chaizvo.
Munyori:
Dhipatimendi reKutengesa reCQC International - Jack
Nyanzvi yeOEM & ODM Inoteverwa Mutengesi weUndercarriage
Nyanzvi muExcavator Undercarriage Solutions (Kirasi ye1–100 Ton)
Mugadziri Akanyoreswa: HELI (CQC TRACK)
Chiziviso: Nhamba dzese dzezvikamu uye mamodheru emuchina anotaurwa ndezvekuzivikanwa uye kuenderana chete. CQC TRACK imugadziri akazvimiririra wezvinhu zve aftermarket uye zvemhando yeOEM. Zviratidzo zvese zvekutengeserana (kusanganisira HITACHI, EX, ZAX, ZX) zvinoramba zviri zvevaridzi vazvo.
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