DOOSAN 20010500002C 20010500028 / S500LC DX480 DX500 DX520 Taug Kev Nqa Khoom Roller lossis Taug Kev Sab Sauv Cov Menyuam Sib Dhos / Lub luag haujlwm hnyav EXC Chassis Cheebtsam Qhov chaw Hoobkas thiab chaw tsim khoom / CQC TRACK
Kev daws teeb meem hauv qab tsheb thauj khoom rau Doosan DX480, DX500, thiab DX520 Excavators: Kev Tshawb Fawb Txog Kev Siv Tshuab ntawm Cov Khoom Siv Sib Dhos (Cov lej ntu 20010500002C thiab 20010500028) thiab Kev Tsim Khoom Zoo Tshaj Plaws ntawmCQC TRACK
Tus Sau: Jack
Hnub Tim: Plaub Hlis 3, 2026
1. Kev Txheeb Xyuas Txog Kev Siv Tshuab: Lub Luag Haujlwm Tseem Ceeb ntawm Cov Khoom Siv Thauj Khoom Hauv Cov Tsheb Thauj Khoom Loj Doosan
Lub log tsheb thauj khoom—tseem hu ua lub log tsheb thauj khoom sab saud lossis lub log tsheb thauj khoom sab saud—yog ib qho tseem ceeb tab sis feem ntau tsis quav ntsej hauv lub kaw lus hauv qab ntawm cov tshuab khawb av loj. Thaum cov log tsheb thauj khoom hauv qab dais lub tshuab qhov hnyav tag nrho rau hauv av, cov log tsheb thauj khoom ua lub luag haujlwm sib txawv tab sis tseem ceeb ib yam: lawv coj thiab txhawb nqa qhov seem sab saud (rov qab) ntawm txoj saw hlau thaum nws mus ncig los ntawm lub sprocket tsav rov qab mus rau lub idler pem hauv ntej. Yog tsis muaj cov log tsheb thauj khoom ua haujlwm zoo, txoj saw hlau yuav sag ntau dhau, nplawm hnyav thaum mus ncig ceev ceev, thiab muaj kev pheej hmoo loj heev—tshwj xeeb tshaj yog thaum tig ntse lossis thaum hla thaj chaw tsis sib xws ntawm cov chaw khawb av.
Rau cov neeg ua haujlwm ntawm Doosan DX480, DX500, thiab DX520 excavators—49–52 tuj chav kawm tshuab hnyav uas tau siv dav hauv kev khawb av loj, kev khawb pob zeb, kev tsim kho hnyav, kev tsim kho vaj tse, thiab kev khawb av loj—qhov kev ntseeg tau ntawm lub rooj sib dhos ntawm cov menyuam nqa khoom cuam tshuam ncaj qha rau kev sib dhos ntawm txoj kev, lub neej ntawm cov khoom hauv qab, thiab tag nrho lub sijhawm ua haujlwm ntawm lub tshuab. Cov ntaub ntawv kev lag luam qhia tias cov khoom hauv qab tuaj yeem sawv cev rau ntau dua 30% ntawm tag nrho cov nqi kho khoom siv, ua rau kev txiav txim siab yuav khoom paub zoo tseem ceeb rau kev ua kom zoo tshaj plaws tag nrho cov nqi ntawm kev muaj.
Tsab ntawv tshaj tawm no muab kev tshuaj xyuas txog ob tus lej ntawm Doosan OEM—20010500002C thiab 20010500028—uas sawv cev rau cov khoom sib dhos tseem ceeb rau DX480, DX500, thiab DX520 cov platforms excavator hnyav. Kev tsom mus rau qhov no yog rauCQC TRACK(HELI MACHINERY MANUFACTURING CO., LTD.), ib lub chaw tsim khoom sib xyaw ua ke nrog ntau tshaj 20 xyoo ntawm kev tshwj xeeb hauv cov khoom siv hauv qab hnyav, thiab vim li cas nws txoj haujlwm ua lub hauv paus tseem ceeb rau cov kws tshaj lij thoob ntiaj teb uas tab tom nrhiav OEM-zoo chassis Cheebtsam ntawm cov nqi sib tw.
2. Kev Txheeb Xyuas Tus lej ntawm qhov chaw thiab Kev Sib Xws ntawm Lub Tshuab
Kev nkag siab txog kev sib raug zoo ntawm Doosan cov lej OEM thiab lawv cov ntawv thov tshuab sib xws yog qhov tseem ceeb rau kev nrhiav qhov tseeb. Cov lej uas tau hais hauv qhov kev tshuaj xyuas no xav tau kev txhais lus zoo raws li cov ntaub ntawv muaj, cov ntawv teev khoom, thiab cov ntaub ntawv sib txuas.
2.1 Cov lej tseem ceeb thiab lawv cov ntawv thov
| Tus lej khoom | Cov Qauv Sib Xws | Hom Cheebtsam | Cov Lus Cim Thov |
|---|---|---|---|
| 20010500002C | Doosan DX480, DX500, DX520 | Cov Menyuam Nqa Khoom Khiav (Sab Saum Toj / Sab Saum Toj Sib Dhos) | Lub log tsheb thauj khoom sab saud tseem ceeb rau cov tshuab chav kawm 49–52 tuj |
| 20010500028 | Doosan DX480, DX500, DX520 | Cov Menyuam Nqa Khoom Khiav (Cov Menyuam Sab Sauv Sib Dhos) | Lwm txoj kev xaiv; xyuas kom meej tias tus lej serial sib xws |
Ib qho variant zoo sib xws, 200105-00002B, tau raug sau tseg tias yog lub rooj sib dhos carrier roller sib xws nrog DX420 thiab DX520 platforms, lees paub tias 200105xxxx tsev neeg ntawm cov lej ntu suav nrog ntau lub qauv Doosan excavator loj. Qhov kev sib txuas lus no yog qhov tshwj xeeb tshaj yog rau cov kws tshaj lij kev yuav khoom uas tswj cov nkoj sib xyaw thoob plaws 40–52 tuj.
Rau cov qauv Doosan DX500LCA/520LCA-HD, cov ntaub ntawv qhia txog kev teeb tsa hauv qab tsheb thauj khoom uas ruaj khov dua nrog 3 lub log sab saud (cov log nqa khoom), 9 lub log qis dua, thiab 3 lub tiv thaiv kev sib tw rau ib lub thav duab. Kev tsim qauv hauv qab tsheb thauj khoom hnyav no muaj cov qauv X-zoo li tus nrog lub caij nplooj ntoos hlav thiab lub log tsis sib dhos ua ke, lub thav duab tsheb thauj khoom ruaj khov, thiab cov txuas kaw uas ua rau nws tus kheej lubricating.
2.2 Cov Lus Qhia Txog Lub Tshuab Platform
Cov tshuab uas siv rau cov khoom siv thauj khoom no ua haujlwm hauv chav kawm hnyav 49–52 tuj, nrog rau cov lus qhia nram qab no:
| Qauv | Kev Ua Haujlwm Qhov Hnyav Ntau Yam | Dav ntawm Khau Khiav | Tus naj npawb ntawm Cov Rollers Sab Saum Toj (ib sab) | Daim Ntawv Thov Ib Txwm Muaj |
|---|---|---|---|---|
| Doosan DX480 | 49,400–52,200 kg | 600–700 hli | 2-3 (nyob ntawm qhov kev teeb tsa) | Kev khawb av loj, kev khawb av, kev tsim kho hnyav |
| Doosan DX500 | 49,000–52,200 kg | 600 hli | 3 (Cov qauv LCA/HD) | Kev khawb av loj, kev tsim kho vaj tse |
| Doosan DX520 | 50,700–52,200 kg | 600 hli | 2-3 (nyob ntawm qhov kev teeb tsa) | Kev khawb av hnyav, cov haujlwm loj thauj av |
Cov koob Doosan DX480/520LCA-K muaj qhov hnyav tshaj plaws hauv nws chav kawm thiab lub hauv qab ntev thiab dav heev, uas tso cai rau cov neeg teb xov tooj ua haujlwm nyuaj thiab hnyav nrog kev ruaj khov siab tshaj plaws. Cov koob DX520LCA-K crawler excavator, nrog qhov hnyav ua haujlwm ntawm 52,200 kg, tau tsim nrog cov yam ntxwv siab heev rau kev tsim khoom ntau dua, kev ruaj khov ntau dua ntawm qhov chaw, thiab cov nqi ua haujlwm qis dua.
2.3 Kev Txheeb Xyuas Tus Naj Npawb Cheebtsam Hauv Qab Tsheb
Rau cov neeg tsav tsheb thauj khoom thiab cov kws tshaj lij kev yuav khoom, kev suav cov khoom kom raug yog qhov tseem ceeb rau kev txiav txim kom raug. Cov ntaub ntawv pov thawj los ntawm ntau qhov chaw lees paub qhov ntau ntawm cov khoom hauv qab no rau Doosan DX480 thiab DX520:
| Cheebtsam | DX480 Qhov ntau | DX520 Qhov ntau | Qhov chaw |
|---|---|---|---|
| Kev sib dhos ntawm txoj kab txuas (53 qhov txuas) | 2x | 2x | |
| Txoj hlua khau (600 hli) | 106x | 106x | |
| Cov menyuam khiav hauv qab | 18x | 18x | |
| Lub log tsheb sab saud (lub log tsheb thauj khoom) | 6x | 6x | |
| Lub Sprocket | 2x | 2x | |
| Idler nrog cov brackets | 2— | 2x |
Cov ntaub ntawv sau tseg txog plaub lub log sab saud (cov log nqa khoom) rau ib lub tshuab lees paub tias DX480 thiab DX520 cov tshuab khawb av siv ob lub log nqa khoom rau ib sab ntawm txoj kev. Rau qhov kev teeb tsa DX500LCA/520LCA-HD, muaj peb lub log sab saud rau ib sab, ua rau tag nrho rau lub rau ib lub tshuab. Qhov kev hloov pauv no qhia txog qhov tseem ceeb ntawm kev txheeb xyuas qhov kev teeb tsa hauv qab tsheb ua ntej xaj.
3. Kev Ua Haujlwm Engineering thiab Kev Tsim Kho Tshuab ntawm Carrier Rollers
3.1 Lub Luag Haujlwm
Lub rooj sib dhos ntawm lub log tsheb thauj khoom ua peb txoj haujlwm tseem ceeb uas cuam tshuam ncaj qha rau lub neej ntev ntawm lub tsheb thauj khoom:
1. Kev Taw Qhia Sab Sauv: Cov menyuam nqa khoom coj txoj saw hlau rov qab (sab saud) thaum nws mus los ntawm lub sprocket tsav rov qab mus rau pem hauv ntej idler. Tus qauv tsim ob-flange coj txoj saw hlau txuas kom ruaj ntseg, tiv thaiv kev plam sab thiab nplawm ntau dhau thaum mus ncig ceev ceev. Kev taw qhia kom zoo tswj hwm txoj kev sib dhos, tiv thaiv kev co sab nraud, thiab txo qhov hnav ntawm ob txoj saw hlau thiab cov hniav sprocket.
2. Kev Tswj Xyuas Qhov Ntshaw Dynamic: Thaum lub idler pem hauv ntej thiab lub cuab yeej kho qhov chaw tswj hwm qhov nro ntawm txoj kev, cov menyuam nqa khoom pab tswj kev hloov pauv ntawm qhov nro uas tshwm sim thaum lub tshuab nrawm, qeeb, lossis tig. Lub luag haujlwm no tseem ceeb heev thaum tig ceev ntawm cov chaw khawb av, qhov twg txoj kev sab saud muaj zog loj heev uas tuaj yeem ua rau derail yog tias tsis coj kom zoo.
3. Kev Txhawb Nqa Txoj Kev Sib Tw thiab Kev Tiv Thaiv Kev Ncab: Lub luag haujlwm tseem ceeb ntawm cov menyuam nqa khoom yog txhawb nqa txoj kev thiab tiv thaiv txoj kev sib tw kom tsis txhob sag ntau dhau, txo kev co thaum lub sijhawm txav mus los thiab tiv thaiv txoj kev kom tsis txhob swb mus rau sab. Txoj kev sag ntau dhau tuaj yeem ua rau txoj saw hlau kov lub thav duab ntawm txoj kev, ua rau hnav sai dua thiab ua rau kev tawm tsam.
4. Kev Tiv Thaiv Kab Mob: Cov menyuam nqa khoom siv cov txheej txheem kaw zoo heev los tsim kom muaj kev tiv thaiv zoo tiv thaiv cov av nkos, xuab zeb, thiab dej noo - cov kab mob feem ntau hauv kev khawb av thiab chaw khawb pob zeb. Qhov no tiv thaiv cov kabmob sab hauv thiab ua kom lub neej ua haujlwm ntev dua.
3.2 Cov Qauv Tsim Kho Vaj Tse
Ib lub rooj sib dhos ua tiav ntawm Doosan carrier roller muaj cov khoom hauv qab no:
| Cheebtsam | Kev Ua Haujlwm | Khoom siv/Txheej txheem |
|---|---|---|
| Lub cev menyuam (Plhaub) | Lub cev cylindrical muab qhov chaw dov uas tiv tauj cov saw hlau sab saud | Forged high-carbon alloy steel (50Mn/40MnB) |
| Ncej Rau Cov Menyuam | Lub qag uas tau kho kom ruaj khov thiab raug kho kom ruaj khov txhawb nqa lub cev roller | Cov hlau sib xyaw nrog qhov chaw induction-hardened |
| Cov Kabmob Rau Cov Menyuam Tapered | Ua kom muaj kev sib hloov du hauv qab cov khoom siv radial thiab axial | Kev tsim cov kabmob kaw ruaj khov muaj peev xwm siab |
| Cov Seal Ntau Lub Qhov Rooj | Tiv thaiv kom tsis txhob muaj kuab paug nkag mus thiab khaws cov roj nplua nyeem | Kev sib xyaw ua ke ntawm cov foob radial, O-rings, thiab daim di ncauj plua plav |
| Ob Chav-Flange Guide | Tiv thaiv kev hloov pauv ntawm txoj saw hlau sab nraud | Kev koom ua ke rau hauv kev tsim lub cev menyuam |
| Cov Khoom Siv Mounting | Ruaj ntseg lub rooj sib dhos rau lub thav duab bracket | Cov ntsia hlau qib siab (hloov txhua zaus teeb tsa) |
Cov menyuam khiav ua raws li "welding → vertical CNC lathe precision machining" txheej txheem, tshem tawm cov kev ua yuam kev concentricity los ntawm kev ua haujlwm tom qab vuam thiab txhim kho qhov tseeb geometric thiab kev ruaj khov ua haujlwm.
4. Cov Lus Qhia Txog Khoom Siv thiab Cov Qauv Kev Kho Mob Kub
4.1 Kev Xaiv Khoom Siv
Cov menyuam nqa khoom zoo rau Doosan excavators yog tsim los ntawm cov hlau alloy qib siab xaiv rau lawv cov khoom muaj zog tshwj xeeb, toughness, thiab hnav tsis kam. Cov khoom siv feem ntau teev rau excavator track rollers yog 50Mn alloy steel (AISI 1050 sib npaug), ib qho carbon-manganese alloy siab uas paub txog kev ua kom tawv thiab hnav tsis kam.
| Cov Khoom Qib | Cov yam ntxwv | Qhov nyuaj (Nto) | Daim Ntawv Thov Ib Txwm Muaj |
|---|---|---|---|
| 50Mn (AISI 1050) | Cov hlau carbon-manganese siab; muaj zog tawv zoo heev, tiv taus kev hnav zoo | HRC 52–58 | Kev ua haujlwm hnyav: kev ua haujlwm mining thiab quarrying |
| 40MnB (AISI 15B41) | Boron-alloyed hlau; txhim kho hardenability | HRC 52–58 | Hnyav-duty: cov xwm txheej mining hnyav |
| 50Mn / 40MnB (forged) | Kev tsim kho forged nrog kev ua kom tawv zoo | HRC 52–58 | Kev ua haujlwm hnyav tshaj plaws: kev pabcuam zoo heev |
Lub cev log yog forged los ntawm 50Mn puag ncig hlau nrog zoo hardenability, kom ntseeg tau tias cov qauv noob sib npaug thiab tshem tawm cov voids sab hauv uas yuav ua rau tsis ua haujlwm ua ntej lub sijhawm.
4.2 Cov Lus Qhia Txog Kev Kho Mob Kub
Kev ua tau zoo ntawm lub tsheb thauj khoom khiav yog nyob ntawm nws cov qauv kho cua sov:
| Cov Qauv | Cov Lus Qhia Tshwj Xeeb | Kev Tsim Kho Tseem Ceeb |
|---|---|---|
| Qhov Nyuaj Ntawm Qhov Chaw (Tread/Flanges) | HRC 52–58 | Tiv thaiv kev hnav abrasive los ntawm kev sib cuag ntawm txoj saw hlau |
| Qhov tob tawv (Case) | 8–12 hli (lub cev); 4–10 hli (qhov) | Qhov tob ntawm lub thawv sib npaug tiv thaiv kev hnav sai |
| Qhov Nyuaj Siab | HRC 28–35 | Tswj kev tawv kom nqus tau cov khoom hnyav |
| Txoj Kev Kho Mob Kub | Induction hardening los yog nruab nrab zaus nto quenching | Muab qhov tob, sib npaug ntawm cov ntaub ntawv nrog qhov sib txawv tsawg kawg nkaus |
| Qhov Ncej Qhov Hardness | HRC 52–60 | Tiv thaiv kev hnav ntawm lub ncej thiab ua kom lub neej ntawm cov kabmob ntev dua |
| Qhov tob ntawm lub ncej khov kho | 3–6 hli | Kev tiv thaiv kev hnav zoo rau cov ntawv thov mining |
Cov kab automation kho cua sov siv cov txheej txheem quenching tag nrho los tsim cov menyuam, ua tau raws li cov kev cai nruj rau cov khoom siv hauv kev khawb av. Rau lub cev menyuam, cov txheej txheem quenching thiab tempering ua ke nrog qhov nruab nrab zaus quenching nto ua kom muaj zog thiab hnav tsis kam, thaum lub ncej raug kho tib yam kom ua tiav qhov nyuaj ntawm HRC 52-60 nrog lub txheej tawv ntawm 3-6 hli.
4.3 Lub Peev Xwm Thauj Khoom thiab Cov Kev Ntsuas Kev Ua Tau Zoo
| Cov Qauv | Cov Lus Qhia Tshwj Xeeb |
|---|---|
| Rated Radial Load Peev Xwm | 15,000–25,000 kg (nyob ntawm qib khoom siv) |
| Qhov Kev Ntsuas Ceev Tshaj Plaws Mus Ncig | 5.3 km/h (ceev ceev) |
| Kev Ua Haujlwm Kub Ntau | -30°C txog +80°C |
| Hom kabmob | Cov kabmob uas kaw lawm (tsis tas yuav kho) |
| Muaj peev xwm roj | Ua ntej puv nrog cov roj lithium-complex uas kub thiab siab, muaj zog |
| Kev Teeb tsa Lub foob | Multi-labyrinth foob system nrog O-rings thiab plua plav daim di ncauj |
Cov khoom zoo uas tsim los ntawm cov ntaub ntawv zoo tuaj yeem siv tau ntev dua 20-30% dua li cov khoom pheej yig dua, ua rau muaj kev txuag nyiaj mus sij hawm ntev.
5. CQC TRACK: Ib Lub Chaw Tsim Khoom Tshwj Xeeb ntawm Doosan Undercarriage Components
5.1 Cov Ntaub Ntawv Txog Lub Tuam Txhab thiab Keeb Kwm Kev Tsim Khoom
CQC TRACK, ua haujlwm nyob rau hauv HELI MACHINERY MANUFACTURING CO., LTD., yog ib lub chaw tsim khoom sib koom ua ke nyob hauv Quanzhou, Suav teb—ib cheeb tsam uas paub tias yog lub chaw muab khoom tseem ceeb rau cov khoom siv thauj av thoob ntiaj teb. Nrog ntau tshaj 20 xyoo ntawm kev paub txog kev tsim khoom, HELI tau tsim nws tus kheej ua ib qho ntawm peb lub chaw tsim khoom siv hauv qab tsheb loj tshaj plaws hauv thaj av Quanzhou.
Lub npe lag luam CQC TRACK yog lub cim ntawm peb lub hauv paus tseem ceeb: Cov txheej txheem Crawler, Kev lees paub zoo, thiab Kev cog lus rau kev ruaj khov nyob rau hauv qhov chaw uas muaj kev sib txhuam thiab muaj kev cuam tshuam loj tshaj plaws uas ntsib hauv kev khawb av, kev khawb av, thiab cov haujlwm tseem ceeb hauv kev tsim kho vaj tse.
5.2 Cov Ntawv Pov Thawj Zoo thiab Cov Qauv
CQC TRACK ua haujlwm nyob rau hauv ntau txheej txheem daim ntawv pov thawj, tuav ob qho tib si ISO 9001: 2015 kev lees paub zoo system thiab ntau daim ntawv pov thawj CQC khoom tshwj xeeb. Daim ntawv pov thawj ob npaug no ua kom ntseeg tau tias txhua yam khoom - txij li kev xaiv cov khoom siv raw mus txog kev tshuaj xyuas zaum kawg - ua tau raws li cov qauv kev tswj hwm zoo thoob ntiaj teb. Daim ntawv pov thawj ISO 9001: 2015 muab cov pov thawj sau tseg ntawm kev tswj hwm zoo sib xws thoob plaws txhua txoj kev tsim khoom, ua rau cov kws tshaj lij thoob ntiaj teb ntseeg siab rau kev ntseeg siab ntawm cov khoom.
5.3 Kev Muaj Peev Xwm Tsim Khoom thiab Kev Tswj Xyuas Zoo
Lub zog tsim khoom ntawm CQC TRACK yog nyob ntawm kev sib koom ua ke ntsug thiab cov txheej txheem tswj hwm ua ntu zus:
| Theem Txheej Txheem | Kev Piav Qhia Txog Lub Peev Xwm |
|---|---|
| Kev Xaiv Khoom Siv Raw | Cov hlau zoo tshaj plaws 50Mn, 40MnB, thiab cov hlau sib npaug uas tau los ntawm cov chaw tsim khoom uas tau ntawv pov thawj |
| Kev ntaus nrig | Kev tswj hwm kev sib koom tes forging hauv tsev lossis kev sib koom tes forging ua kom ntseeg tau tias cov nplej ntws zoo tshaj plaws thiab cov khoom siv ntom ntom hauv cov khoom seem. |
| CNC Machining | Kev ua haujlwm precision ua tiav qhov kev kam rau siab ntawm lub tread sab nraud, lub qhov sab hauv, thiab cov qhov sib txuas sealing |
| Kev Kho Mob Kub | Kev siv computer los tswj kev ua kom tawv tawv los yog kev ua kom tawv tawv nruab nrab ua tiav qhov nyuaj sib npaug (HRC 52–58) thaum tswj cov tub ntxhais ductile |
| Kev Sib Dhos Sealing | Cov txheej txheem foob ntau txheej (cov foob radial, O-rings, daim di ncauj plua plav) muab kev thaiv ruaj khov tiv thaiv kev ua qias tuaj |
| Kev Tshuaj Xyuas Zoo | Kev kuaj xyuas qhov nyuaj, kev txheeb xyuas cov tshuaj lom neeg, thiab kev ntsuas qhov ntev siv cov tshuab ntsuas sib koom ua ke (CMM) |
CQC TRACK cov khoom siv hauv qab tsheb thauj khoom muaj xws li cov saw hlau, khau, sprockets, idlers, bottom rollers, thiab carrier rollers—tsim tshwj xeeb rau cov tshuab khawb av hnyav siv hauv kev khawb av thiab kev tsim kho thoob ntiaj teb. CQC TRACK tau sau tseg qhov sib xws ntawm nws cov khoom hauv qab tsheb thauj khoom thoob plaws ntau hom, suav nrog Doosan, Komatsu, Caterpillar, Hitachi, Sumitomo, Hyundai, thiab Volvo, lees paub qhov siv tau dav ntawm lawv cov qauv tsim khoom.
5.4 Qauv Kev Pabcuam OEM thiab ODM
CQC TRACK ua haujlwm ob txoj kev pabcuam uas haum rau ob qho tib si cov khoom hloov pauv thiab cov kev daws teeb meem engineering uas tau hloov kho raws li qhov xav tau:
- Kev Tsim Khoom OEM: Kev tsim cov khoom raws li cov lus qhia ntawm cov neeg siv khoom, cov duab kos, thiab cov qauv zoo. Lub Hoobkas tau nruab nrog kev sib koom ua ke hauv cov saw hlau thoob ntiaj teb, muab kev tsim khoom ntau ntawm cov menyuam, cov idlers, sprockets, thiab cov txuas khiav.
- ODM Engineering: Kev koom tes tsim kho, tsim qauv, thiab lees paub cov kev daws teeb meem hauv qab tsheb uas tau txhim kho lossis kho kom haum rau txhua tus neeg. Pab pawg engineer ua haujlwm daws cov teeb meem tsis ua haujlwm uas feem ntau tshwm sim, muab cov qauv tsim uas tsim nyog rau tus nqi uas txhim kho kev ua tau zoo thiab txo tus nqi tag nrho ntawm kev muaj.
5.5 Kev Pov Hwm Zoo thiab Kev Lav Paub
CQC TRACK cov khoom siv hauv qab yog tsim los ua kom tau raws li lossis tshaj OEM cov lus qhia. Kev sib xyaw ua ke ntawm kev tsim qauv thiab kev txawj ntse engineering nrog cov thev naus laus zis tsim khoom siab heev ua kom ntseeg tau tias cov khoom tshiab, txhim khu kev qha, thiab sib tw uas ua tau raws li cov qauv zoo tshaj plaws. Kev lav phib xaub feem ntau txuas mus txog 12 lub hlis lossis 2,000 teev ua haujlwm, nyob ntawm qib khoom thiab qhov hnyav ntawm daim ntawv thov. Kev tshawb fawb qhia tau hais tias cov khoom siv hauv qab zoo tsim los ntawm cov qauv nruj tuaj yeem ua tiav lub neej ua haujlwm ntev dua 20-30% dua li cov kev xaiv pheej yig dua.
6. Kev Yuav Khoom Ncaj Qha Los Ntawm Lub Hoobkas: Cov Kev Zoo Sib Tw
6.1 Cov Lus Qhia Txog Tus Nqi ntawm Cov Khoom Siv
Kev yuav Doosan DX480, DX500, thiab DX520 cov khoom sib dhos ncaj qha los ntawm lub Hoobkas thiab cov chaw tsim khoom xws li CQC TRACK muaj cov txiaj ntsig sib txawv dua li ntau txoj kev faib khoom:
| Kev Muag Khoom Hauv Is Taws Nem | Cov txiaj ntsig | Qhov tsis zoo |
|---|---|---|
| Hoobkas Ncaj Qha (CQC TRACK) | Tus nqi qis dua (tshem tawm cov nqi xa khoom), lub sijhawm ua khoom luv dua, kev txhawb nqa kev siv tshuab ncaj qha, kev tswj xyuas zoo uas taug qab tau | Tej zaum yuav siv tau qhov tsawg kawg nkaus ntawm kev txiav txim |
| Tus Muag Khoom Hauv Cheeb Tsam | Cov khoom muag hauv zos, cov xaj tsawg kawg nkaus | Tus nqi siab dua (ntau qhov markups), kev txhawb nqa kev siv tshuab tsawg |
| Tus Muag Khoom OEM | Cov lus qhia meej meej lav | Tus nqi siab dua (feem ntau yog 40–60% siab dua), lub sijhawm ua khoom ntev rau cov khoom tsis muaj hauv Tshuag |
6.2 Lub Sijhawm Ua Haujlwm thiab Kev Thauj Khoom
Rau Doosan cov menyuam sib dhos, lub sijhawm ua khoom siv ncaj qha los ntawm lub Hoobkas yog:
- Cov khoom muaj nyob hauv Tshuag: 5-10 hnub ua haujlwm (muaj Tshuag)
- Ua raws li kev txiav txim: 20-25 hnub tom qab kev pom zoo cog lus
- Kev xa khoom sai: Muaj rau cov kev xav tau ceev
Kev xa khoom txheem yog FOB los ntawm chaw nres nkoj Xiamen, Suav teb, nrog rau kev xa khoom mus rau qhov rooj muaj los ntawm kev koom tes xa khoom xa tuaj.
6.3 Kev Sib Piv Tus Nqi (Kwv yees)
| Cheebtsam | Tus Nqi OEM (Kwv yees) | CQC TRACK Lub Hoobkas Nqe (Kwv yees) | Kwv yees li ntawm kev txuag nyiaj |
|---|---|---|---|
| Lub Rooj Sib Dhos Rau Cov Menyuam Nqa Khoom (20010500002C) | $400–550 | $250–380 | 30–40% |
| Rooj Sib Dhos Sab Sauv (20010500028) | $380–500 | $230–350 | 30–40% |
7. Kev Teeb Tsa, Kev Txij Nkawm, thiab Kev Txhim Kho Lub Neej Kev Pabcuam
7.1 Kev Txheeb Xyuas Ua Ntej Kev Teeb Tsa
Ua ntej yuav txhim kho lub rooj sib dhos tshiab ntawm cov menyuam khiav, xyuas kom meej cov kev ntsuas tseem ceeb hauv qab no:
- Kev sib xws ntawm tus qauv mounting — Paub meej tias qhov sib nrug ntawm lub qhov bolt thiab txoj kab uas hla sib xws nrog lub thav duab ntawm txoj kev
- Qhov dav thiab txoj kab uas hla ntawm lub log tsheb — Xyuas kom tseeb tias qhov loj sib phim qhov sib nrug ntawm txoj hlua khi thiab qhov sib nrug ntawm txoj hlua sab saud
- Kev teeb tsa flange — Paub meej tias ob-flange tsim phim OEM specification
- Cov xwm txheej ntawm txoj saw hlau — Ntsuas qhov ntev ntawm txoj saw hlau; yog tias tshaj 3%, kev hloov txoj saw hlau yuav tsum ua ntej kev teeb tsa lub log
7.2 Cov Txheej Txheem Kev Teeb Tsa
- Txhawb lub tshuab kom ruaj khov rau ntawm qhov chaw ruaj khov, tiaj tiaj nrog txoj saw hlau uas tsis muaj kev ntxhov siab.
- Tshem tawm cov ntsia hlau uas twb muaj lawm siv cov cuab yeej torque tsim nyog
- Ntxuav qhov chaw ntawm lub bracket thiab xyuas seb puas puas tsuaj
- Tso lub rooj sib dhos tshiab rau ntawm lub log thiab ntsia cov ntsia hlau tshiab uas muaj zog heev (kev siv cov ntsia hlau qub dua yog qhov txaus ntshai rau kev nyab xeeb).
- Cov ntsia hlau torque raws li qhov qhia tshwj xeeb (saib phau ntawv qhia txog kev ua haujlwm tshuab kom paub meej tias muaj pes tsawg tus nqi; feem ntau yog 300–450 N·m rau chav kawm 49–52 tuj)
- Rov ua kom cov saw hlau nruj dua kom txog thaum lub chaw tsim khoom teev tseg qhov sag (feem ntau yog 35–40 hli ntawm txoj kev thiab tus ncej ntawm txoj kev nruab nrab)
- Siv lub tshuab ntawm qhov ceev qis thiab tshuaj xyuas seb puas muaj kev sib hloov ntawm lub roller thiab kev sib khi kom zoo.
7.3 Lub Sijhawm Txij Nkawm
| Lub sijhawm luv | Kev Ua Haujlwm |
|---|---|
| Txhua 10 teev ua haujlwm (tej yam mob hnyav) | Tshuaj xyuas seb puas muaj roj xau, suab nrov tsis zoo, kev co, lossis cov ntsia hlau xoob |
| Txhua 50 teev ua haujlwm (tej yam xwm txheej ib txwm muaj) | Kev tshuaj xyuas pom ntawm cov khoom hauv qab ntawm lub tsheb thauj khoom |
| Txhua 500 teev ua haujlwm | Tshawb xyuas seb puas muaj cov bolts xoob; rov tig dua yog tias tsim nyog |
| Txhua 1,000 teev ua haujlwm | Tshawb xyuas qhov tob ntawm kev hnav ntawm lub log; piv rau cov kev txwv kev hnav (feem ntau yog 3–5 hli uas tso cai hnav) |
| Raws li qhov xav tau | Yog tias pom muaj kev ua si ntau dhau, kev xau ntawm lub foob, lossis suab nrov ntawm lub bearing, hloov lub carrier roller |
Kev tshuaj xyuas tsis tu ncua yog qhov tseem ceeb rau kev ua kom lub neej ntawm lub hauv qab ntawm lub tsheb laij teb ntev tshaj plaws, uas yog ib qho ntawm cov khoom kim tshaj plaws ntawm lub tshuab khawb av los hloov.
7.4 Hom Kev Ua Tsis Tau Zoo thiab Kev daws teeb meem
| Cov tsos mob | Tej zaum yuav muaj laj thawj | Kev Ua Haujlwm Pom Zoo |
|---|---|---|
| Cov roj xau los ntawm cov foob | Kev ua tsis tiav ntawm lub foob roj ntab lossis kev hnav bushing | Hloov lub rooj sib dhos ntawm lub log; xyuas seb txoj kab sib dhos zoo li cas |
| Suab nrov heev thaum lub sijhawm ua haujlwm | Kev hnav ntawm cov kabmob lossis kev puas tsuaj sab hauv | Tshem tawm thiab tshuaj xyuas; hloov lub rooj sib dhos roller |
| Kev hnav tsis sib xws ntawm cov tread | Txoj saw hlau tsis sib haum lossis cov sprockets / idlers hnav lawm | Tshawb xyuas qhov nruj thiab kev sib dhos ntawm txoj kab; hloov cov saw yog tias ntev dhau lawm |
| Kev qaug dab peg ntawm cov menyuam | Kev nkag mus rau hauv av lossis kev ua tsis tiav ntawm lub cev | Hloov lub rooj sib dhos ntawm lub log tam sim ntawd kom tiv thaiv kev puas tsuaj ntawm txoj kev |
| Kev sib tsoo ntawm txoj kab lateral | Cov menyuam nqa khoom uas hnav lawm los yog ploj lawm | Tshawb xyuas txhua lub log nqa khoom; hloov cov uas ua si ntau dhau |
| Cov flanges uas hnav lawm | Kev pab cuam ntev dua lossis kev sib dhos tsis sib haum | Ntsuas qhov dav ntawm flange raws li cov lus qhia tshwj xeeb ntawm cov menyuam tshiab; hloov yog tias hnav lawm |
8. Qhov Tseem Ceeb ntawm Kev Xaiv Cov Menyuam Nqa Khoom Kom Zoo rau Kev Tshawb Fawb Hnyav
Cov menyuam thauj khoom feem ntau yog cov khoom uas tsis quav ntsej tshaj plaws hauv lub tshuab khawb av hauv qab. Tsis zoo li cov menyuam hauv qab, uas qhia pom tseeb tias hnav los ntawm qhov chaw qis dua lossis pom cov chaw tiaj tiaj, cov menyuam thauj khoom tuaj yeem ua tsis tiav yam tsis muaj cov tsos mob tam sim ntawd. Txawm li cas los xij, cov menyuam thauj khoom uas ua tsis tiav tuaj yeem ua rau txoj kev poob qis, tshwj xeeb tshaj yog thaum mus ncig ceev lossis tig ntse ntawm cov chaw khawb av, ua rau muaj kev puas tsuaj loj heev hauv qab thiab lub sijhawm tsis ua haujlwm kim.
Rau Doosan DX480, DX500, thiab DX520 cov tshuab khawb av uas ua haujlwm hauv kev khawb av thiab kev tsim kho hnyav—cov tshuab uas muaj qhov hnyav ua haujlwm tshaj 50 tons thiab xav tau kev tsim khoom txhua hnub—xaiv cov menyuam nqa khoom zoo nrog kev kho cua sov kom zoo, cov txheej txheem kaw ruaj khov, thiab kev ua haujlwm raug yog qhov tseem ceeb. CQC TRACK cov menyuam nqa khoom siv cov thev naus laus zis kaw ruaj khov, muab cov khoom thaiv ruaj khov tiv thaiv kev ua qias tuaj thiab ua kom lub neej ua haujlwm ntev dua hauv cov chaw khawb av abrasive.
Cov yam ntxwv tseem ceeb ntawm cov menyuam zoo yog qhov tsis yooj yim hnav, muaj peev xwm dais tau cov khoom hnyav radial siab, thaj chaw loj rau cov bushings, muaj peev xwm roj ntau, thiab lub foob zoo meej. Cov yam ntxwv no ua kom ntseeg tau tias cov menyuam nqa khoom uas tau saib xyuas zoo yuav muab kev pabcuam txhim khu kev qha thoob plaws lawv lub neej tsim.
9. Xaus Lus
Rau cov neeg ua haujlwm ntawm Doosan DX480, DX500, thiab DX520 excavators xa mus rau hauv kev khawb av, kev ua pob zeb, kev tsim kho hnyav, thiab cov haujlwm tsim kho vaj tse - 49–52 tuj chav kawm tshuab hnyav nrog kev xav tau txhua hnub - lub rooj sib dhos ntawm txoj kev thauj khoom uas sawv cev los ntawm cov lej ntu 20010500002C thiab 20010500028 yog ib qho khoom tseem ceeb uas nws qhov kev ntseeg tau ncaj qha cuam tshuam rau kev sib dhos ntawm txoj kev, lub neej ntawm cov khoom hauv qab, thiab lub sijhawm ua haujlwm ntawm lub tshuab.
CQC TRACK txawv nws tus kheej ua ib lub chaw tsim khoom tshwj xeeb uas muaj ntau tshaj 20 xyoo ntawm kev txawj ntse hauv kev lag luam hlau, kev sib koom ua ke ntawm cov txheej txheem forging thiab kev kho cua sov, thiab ob lub qauv kev pabcuam OEM / ODM los xa cov khoom hauv qab uas ua haujlwm tau zoo nyob rau hauv cov xwm txheej nyuaj tshaj plaws. Nrog rau cov kev xaiv khoom siv suav nrog cov hlau alloy 50Mn thiab 40MnB zoo tshaj plaws, kev kho cua sov ua tiav HRC 52–58 qhov nyuaj ntawm qhov chaw nrog 8–12 hli qhov tob, daim ntawv pov thawj zoo ISO 9001: 2015, thiab cov txheej txheem sib khi ntau lub labyrinth siab heev, CQC TRACK muab cov tswv tsheb thiab cov kws tshaj lij kev yuav khoom nrog cov kev daws teeb meem tsim uas ua tau raws li lossis tshaj OEM cov lus qhia.
Los ntawm kev nrhiav cov khoom siv Doosan carrier roller assemblies ncaj qha los ntawm lub Hoobkas, kev ua haujlwm hauv kev khawb av thiab kev tsim kho tau txais kev nkag mus rau qhov zoo sib xws, kev txhawb nqa kev siv tshuab ncaj qha, kev sib tw nqi (txuag tau 30–40% piv rau OEM), thiab kev xa khoom pob tshab - cov yam ntxwv uas ua ke ua kom zoo dua tag nrho cov nqi ntawm kev muaj thiab ua kom lub tshuab ua haujlwm tau zoo tshaj plaws hauv ntiaj teb qhov chaw ua haujlwm nyuaj tshaj plaws.
Tus Sau: Jack
Tshwj xeeb hauv cov khoom siv hnyav hauv qab, kev ntseeg tau ntawm cov tshuab khawb av, thiab cov tswv yim nrhiav khoom thoob ntiaj teb rau cov khoom siv hauv kev tsim kho.
Lus Ceeb Toom: Tsab ntawv tshaj tawm no yog cov ntsiab lus thawj uas tsim los rau kev qhia thiab kev siv tshuab. Txhua tus lej khoom, cov npe hom, thiab cov ntaub ntawv los ntawm cov chaw tsim khoom tsuas yog siv rau kev txheeb xyuas thiab kev siv xwb. Ib txwm xyuas kom meej tias qhov sib xws nrog koj lub tshuab tus lej serial thiab kev teeb tsa hauv qab ua ntej yuav khoom. Cov txheej txheem teeb tsa uas tau muab los ntawm cov qauv kev lag luam yog muab rau kev siv; saib cov ntaub ntawv khoom siv thawj ua ntej ua kev saib xyuas. Cov ntaub ntawv lav yog sawv cev thiab yuav tsum tau lees paub nrog cov chaw tsim khoom thaum lub sijhawm yuav khoom.










