Injin haƙa rami na PC800 / PC850 na ƙarƙashin motar KOMATSU (P/N: 209-30-00310, Nau'in DF) – Ƙwararrun masana'anta kuma masu samar da kayan aikin kera ƙananan motoci na musamman don aikace-aikacen hakar ma'adinai. CQCTRACK ne ya ƙera shi.

A kan injin haƙar ma'adinai mai nauyin tan 75 zuwa tan 85 kamar KOMATSU PC800 ko PC850, injinan haƙar ma'adinai na ƙasa—wanda kuma ake kira da injinan haƙar ma'adinai na ƙasa ko kuma injinan haƙar ma'adinai—suna samar da babban haɗin ginin da ɗaukar kaya tsakanin babban ginin injin da kuma benen ramin. Kowane injin dole ne ya ɗauki cikakken nauyin injin haƙar ma'adinai yayin da yake birgima akai-akai a kan duwatsun da suka fashe, ma'adanai masu ƙarfi, da ƙasa mara daidaito, waɗanda ke ɗauke da tarkace. Ga jerin KOMATSU PC800, PC800SE, PC850, da PC850SE, Injin Haƙar Ma'adinai mai lamba part209-30-00310shine tsarin da aka ƙayyade na flange biyu (DF), wanda aka tsara don kiyaye daidaiton sarka da kuma tsayayya da ƙaura a gefe a ƙarƙashin nauyin kaya mai yawa. CQC Track, ƙwararren masana'anta ne wanda ya ƙware a cikin sassan ƙarƙashin kekunan crawler na musamman don aikace-aikacen haƙar ma'adinai, yana ba da Babban Haɗin Roller na OEM mai maye gurbin, wanda za'a iya musanya shi daidai da wannan lambar kayan KOMATSU ta gaske. An ƙera shi a cikin cibiyar samar da OEM mai aiki iri ɗaya wanda ke hidimar samfuran kayan aiki na duniya da yawa kuma an inganta shi ta hanyar shekaru ashirin na ci gaba da ra'ayoyin filin, an gina wannan na'urar ne don buƙatun tsananin haƙar ma'adinai a buɗe da manyan ayyukan hakar ma'adinai. Jack ne ya rubuta shi, tare da tallafin ƙasa da ƙasa daga Philip da Haily, wannan bayanin fasaha ya bayyana dalilin da yasa masu gudanar da jiragen ruwa na KOMATSU PC800 da PC850 a duk duniya suka dogara da CQC Track don mafita na ƙarƙashin kekunan da aka tsara musamman, masu daidaito, da kuma aikace-aikace.

1. Ƙarfin Masana'anta: Samar da OEM na Musamman don Aikace-aikacen Haƙar Ma'adinai na Ƙarƙashin Kaya na Musamman

CQC Track ba kamfanin kera kayayyaki na bayan kasuwa ba ne; mu kamfani ne mai himma, kuma ƙwararre wanda ya sadaukar da kai ga samar da kayan aikin crawler na musamman don aikace-aikacen da suka fi wahala, gami da haƙar ma'adinai, haƙa ma'adinai, da kuma ɗaukar ƙasa mai nauyi. Cibiyar samar da kayayyaki tamu tana aiki a matsayin cibiyar kera kayayyaki ta OEM mai takardar shaida ga masana'antar kayan aiki masu nauyi ta duniya, a halin yanzu muna samar da cikakkun kayan aiki, na'urori masu juyawa, masu aiki tuƙuru, da sprockets ga Hitachi, Kobelco, LiuGong, XCMG, da SDLG. Muna kuma aiki a matsayin abokin tarayya na OEM da ODM don mafita na ƙarƙashin jigilar kaya masu jituwa da KOMATSU. Wannan gaskiyar samar da kayayyaki ta OEM da aka haɗa yana nufin cewa an ƙera KOMATSU PC800/PC850 Track Roller Assembly (P/N: 209-30-00310) akan mashinan ƙirƙira iri ɗaya, tanderun maganin zafi, da cibiyoyin injinan CNC waɗanda ke hidimar layukan haɗa kayayyaki na Japan, Koriya, da China. Takaddun shaida na kayan aiki, sarrafa tsari, da kuma madaurin inganci na ƙarshe da aka yi amfani da su ga wannan na'urar sune ainihin waɗanda masana'antun kayan aiki mafi tsauri a duniya suka umarta.

Abin da ya bambanta CQC Track a matsayin masana'anta na musamman shine sassaucin injiniyancinmu. Jerin KOMATSU PC800 da PC850 sun ƙunshi tsararraki da yawa—PC800-6, PC800-7, PC800-8, PC850-8, da bambance-bambancen SE da LC ɗinsu—kowannensu yana da takamaiman tsarin firam ɗin waƙa da hanyoyin haɗin na'urar. Ƙungiyar injiniyancinmu tana kula da cikakkun bayanai na girma don cikakken kewayon dandamalin PC800/PC850, wanda ke ba mu damar samar da na'urori masu juyawa waɗanda suka dace da OEM a duk lambobin jerin injina masu dacewa. Bugu da ƙari, muna tallafawa keɓancewa na musamman na aikace-aikace: ko ma'adanin yana buƙatar yanayin flange da aka gyara don yanayin ɗaukar kaya mai yawa, takamaiman takamaiman mai don yanayi mai tsauri, ko maye gurbin da aka gyara don lambobin sassan da suka tsufa, CQC Track yana ba da mafita da aka tsara don daidaitaccen ma'aunin masana'antu kamar yadda muke samarwa da OEM.

2. Tsarin Fasaha: An ƙirƙira, an yi wa zafi magani, kuma an rufe shi don aikin hakar ma'adinai na musamman

Na'urar birgima mai layi a kan KOMATSU PC800 ko PC850 dole ne ta haɗa babban ingancin tsari tare da yanayin rufewa mai hana ruwa shiga da kuma takalmi mai jure lalacewa. An gina Tsarin Roller na CQC Track 209-30-00310 Track Roller ta hanyar tsarin kera da aka tsara da gangan, mai inganci inda aka tsara kowane mataki don maimaitawa da daidaiton girma.

• Jikin Tayar Karfe Mai Zagaye Na Alloy: Bakin naɗaɗɗen ya samo asali ne daga ƙarfe mai zagaye mai ƙarfi na ƙarfe mai ƙarfi. Ta hanyar ƙirƙirar zafi mai sarrafawa, kwararar hatsi ta ciki tana daidaita kewaye da ma'aunin ɗaukar nauyi. Wannan tsarin ƙirƙira yana kawar da ramuka na ciki, ramuka, da rashin daidaiton tsarin microstructural da ke cikin madadin siminti, yana samar da tsari mai tsari ɗaya tare da juriya na musamman ga gajiya mai birgima, fashewa, da fashewa a ƙarƙashin manyan nauyi masu tsauri na injin haƙa ma'adinai na aji 80. Zaɓuɓɓukan kayan masana'antu don wannan aikace-aikacen sun haɗa da ƙarfe masu ƙarfi kamar 40Mn2 ko 50Mn, waɗanda aka zaɓa musamman don daidaiton ƙarfinsu na tsakiya da taurarewar saman. Bayanin flange biyu (DF) yana ba da jagora na gefe ga sarkar hanya, yana kiyaye daidaito da rage lalacewa a gefe akan hanyoyin haɗin sarka da flanges na naɗaɗɗen.
• Murfin Siffar ƙarfe ta Spheroidal Graphite (Ductile Iron, Siffar da aka Niƙa da Ball): An ƙera murfin gefen siffa ta hanyar tsarin siffa ta spheroidal graphite (ductile iron). An zaɓi wannan kayan da gangan saboda kyawun injin sa, kwanciyar hankali mai kyau, da ikon samar da santsi mai tauri da kuma wurin haɗuwa mai kyau ga tsarin siffa, yana tabbatar da matse hatimi iri ɗaya da kuma cikakken aminci ba tare da zubewa ba a tsawon rayuwar na'urar.
• Shaft Mai Layukan Hatimi Biyu da Tsarin Hatimin Mai Masu Shawagi na Sama-da-Matsayi: Shaft ɗin da ke tsaye an yi shi ne da CNC tare da madaidaicin tsarin ramin hatimi biyu, yana samar da labyrinth na ciki wanda ke ɗaukar saitin hatimin mai mai iyo na sama-da-ma'auni biyu. Wannan fasahar hatimin ƙarfe ta fuska da fuska ita ce ma'aunin duniya na cire ruwa, laka, ƙurar silica mai kyau, da kuma haƙar ma'adinai mai gogewa daga ramin ɗaukar kaya na ciki. An cika ramin da aka rufe gaba ɗaya da man shafawa mai hana daskarewa mai ƙarancin zafin jiki wanda aka ƙera musamman, yana ba da garantin shafa man shafawa nan take a kowane farawa da kuma kariyar tsatsa daga daskararrun daskararrun Arctic zuwa danshi na wurare masu zafi. Kowace haɗakar na'urar birgima don dandamalin PC800/PC850 tana buƙatar kimanin cc 420-480 na mai don ingantaccen man shafawa na ciki, takamaiman bayani da muke tabbatarwa yayin haɗuwa.
• Tsarin Maganin Zafi Mai Ci Gaba:
  • Integral Quench and Temper: Duk jikin ƙafafun da aka ƙirƙira da farko yana yin aiki mai tsauri ta hanyar kashewa da kuma rage zafi. Wannan maganin zafi na haɗin gwiwa yana gyara babban tsarin zuwa martensite mai zafi, yana samar da haɗin gwiwa mafi kyau na ƙarfin juriya mai ƙarfi da kuma tauri mai mahimmanci a kowane rukunin samarwa.
  • Injin Karewa da Kammalawa: Bayan an gyara yanayin zafi, injin ɗin yana yin aikin injin daidai gwargwado zuwa tsarin da ke kusa da net, sannan kuma injinan gama CNC don cimma daidaiton jurewar girma na KOMATSU OEM don dandamalin firam ɗin PC800 da PC850.
  • Taurarewar Induction (55-62 HRC): Fuskokin da aka yi da na'urar birgima da kuma na'urar birgima suna taurare ta hanyar tsarin taurarewar induction mai matsakaicin mita. Wannan yana haifar da akwati mai zurfi, mai jure lalacewa tare da taurin saman da aka kiyaye tsakanin 55 da 62 HRC, wanda ke ƙara juriyar lalacewa sosai a cikin yanayi mai tsauri da kuma yawan gogewa na haƙar ma'adinai mai tauri. Akwatin da aka yi da tauri yana tsayayya da tsagewa da kuma fashewar saman da aka fara daga ci gaba da hulɗa da sarkar hanya mai nauyi. Tushen da ke ƙarƙashin Layer mai tauri yana ci gaba da shan mummunan tasirin ƙarfi ba tare da yaɗuwar fasawa ba. Wannan injiniyan zafi mai cikakken inganci yana tabbatar da dorewa da juriya ga nakasa, koda a cikin aikace-aikacen haƙar ma'adinai mafi tsanani. Don tunani, nauyin da aka tara na haɗakar na'urar birgima ta hanyar layi ɗaya ta PC800/PC850 shine kimanin kilogiram 140, kuma an ɗora ƙwanƙolin hawa na'urar birgima (lambar sashi ta SEN01056-01) zuwa 137.2 ± 98 Nm {140 ± 10 kgm} yayin shigarwa.

3. Shekaru Biyu na Ci Gaba da Gyaran Tsarin Aiki, An Tabbatar da Ingantaccen Haƙar Ma'adinai na Duniya

Tsarin CQC Track 209-30-00310 Track Roller Assembly samfurin kai tsaye ne na ci gaba da zagayowar injiniya na shekaru 20, wanda gabaɗaya ke gudana ta hanyar nazarin yanayin gazawa da bayanan lalacewa da aka tattara daga yanayin haƙowa mafi wahala a duniya. An gwada na'urorin hawan igiyar mu ta hanyar tsari, an yi nazari, kuma an ƙara inganta su ta hanyar ci gaba da aiki a cikin ma'adanai na zinariya da platinum masu zurfi na Afirka ta Kudu, ramukan tagulla da azurfa masu tsayi na Peru da Ecuador, kwano na ƙarfe mai daskararru na Rasha, wuraren haƙa dutse masu ƙarfi da rushewa na Koriya ta Kudu, manyan kayayyakin more rayuwa da ayyukan haƙar ma'adinai na Indiya, da ayyukan laterite da basalt na wurare masu zafi na Vietnam. Kowane ma'auni na ƙira - daga inganta lanƙwasa don kawar da yawan damuwa da ya rage, zuwa daidaita daidai saurin duba induction tauri don gradient mai tauri mara aibi, zuwa tabbatar da dorewar famfo na man shafawa mai hana daskarewa na dogon lokaci a cikin yanayin zafi mai tsanani - an ƙera shi kai tsaye zuwa ga ma'aunin samarwa. Ingancin kwanciyar hankali da amincin aiki na na'urar hawan igiyar yau ba alkawuran kasida ba ne; Waɗannan halaye ne da aka tabbatar da su a fannin aiki, waɗanda aka tabbatar a cikin miliyoyin sa'o'in aiki na na'urori a kowace nahiya.

4. Cikakken Tsarin Tsarin Kasan Jirgin Ƙasa Mai Daidaito tare da Tallafin Keɓancewa

Na'urar birgima ba ta aiki a ware. Shigar da na'urar birgima ta ƙasa mai inganci tare da sarƙoƙin hanya da suka lalace, na'urorin birgima na gefe, ko kuma na'urar da ke aiki a ƙasa mai gajiya yana haifar da rashin daidaito mai tsada a rayuwar sassan da ke hanzarta lalacewar ƙarƙashin tsarin cikin sauri. A matsayin ƙwararre kan kera cikakkun hanyoyin magance matsalar chassis, CQC Track ta kawar da wannan haɗarin ta hanyar samar da cikakken tsari na sassan ƙarƙashin motar don jerin KOMATSU PC800 da PC850. Shirin samarwarmu ya haɗa da haɗa hanyoyin haɗin hanya tare da fil da bushings masu tauri, na'urorin birgima masu ɗaukar kaya, na'urorin birgima na gaba, da na'urorin birgima na ƙarshe, duk an ƙera su a cikin ambulan sarrafa ƙarfe da zafi. Wannan hanyar haɗin gwiwa tana tabbatar da daidaiton sawa da zagayowar rayuwa da ake iya faɗi a duk abubuwan da ke ƙarƙashin motar. Bugu da ƙari, ƙungiyar injiniyanmu tana tallafawa keɓancewa mara daidaituwa don saitunan injin na musamman, maye gurbin sassan da suka tsufa, ko gyare-gyare na musamman na aikace-aikace - ko an sake ƙirƙira su daga samfurin abokin ciniki ko an gina su zuwa takamaiman zane. Ƙungiyar kasuwanci ta CQC International—wadda ta ƙunshi Philip, Jack, da Haily—an tsara ta ne don isar da waɗannan kayan aikin a matsayin jigilar kayayyaki masu aiki tare, waɗanda aka yi bisa kayan aiki, da kuma sarrafa ayyukan musamman tun daga tantancewar fasaha ta farko har zuwa jigilar kaya ta ƙarshe a duniya.

5. Kasuwannin Haƙar Ma'adinai Masu Inganci a Duniya Kai Tsaye

Ana samar da kayan haƙar ma'adinai masu nauyi na CQC Track kai tsaye kuma ana fitar da su kai tsaye zuwa kasuwannin da ke aiwatar da ƙa'idodin inganci da aiki mafi tsauri na shigo da kaya. Haɗaɗɗun na'urorin haƙar ma'adinai na KOMATSU PC800/PC850 da cikakkun kayan aikin ƙarƙashin jirgi suna tallafawa jiragen ruwa masu haƙar ma'adinai masu nauyin tan 80 a faɗin Kudancin Amurka (Ecuador, Peru), Kudancin Afirka, Tarayyar Rasha, Koriya ta Kudu, da sassan aikace-aikacen manyan kamfanoni a Indiya. Cibiyar samar da kayayyaki ta duniya ta ƙara faɗaɗa zuwa ƙasashen tsibirin Kudancin Pacific, Vietnam, Kazakhstan da kuma babban hanyar Asiya ta Tsakiya, Turkiyya, da Arewacin Amurka. Wannan karɓuwa mai ɗorewa da yaɗuwa a duniya - wanda ya mamaye zafi mai faɗi, ƙurar hamada mai bushewa, da yanayin daskarewa mai zurfi na nahiyar - ya tabbatar da cewa maimaita maganin zafi na CQC Track, daidaiton girma, marufi na hana lalata, da amsawar keɓancewa sun cika buƙatun duniya na ajin haƙar ma'adinai na KOMATSU PC800 da PC850 a duk duniya.

Idan ka ƙayyade CQC Track Track Roller Assembly don KOMATSU PC800 ko PC850 ɗinka—ta amfani da lambar sashi mai dacewa 209-30-00310 kuma ta dace da dandamalin PC700, PC800, PC800SE, PC850, da PC850SE—kana hulɗa da wani ɓangaren da aka ƙera a cikin tsarin OEM iri ɗaya wanda ke samar da manyan masana'antun kayan aiki na duniya. Kai tsaye daga masana'antarmu zuwa wurin haƙar ma'adinai, wannan na'urar tana wakiltar alƙawarin injiniya na shekaru 20 don kera manyan motocin ƙarƙashin kaya na musamman, yana ba da inganci mai kyau da injiniya na musamman don kiyaye injinan haƙar ma'adinai na aji 80 masu inganci, suna canzawa bayan canji mai mahimmanci.

Jack na Ƙungiyar Kasuwanci ta Ƙasa da Ƙasa ta CQC ne ya rubuta wannan labarin, tare da godiya ga Philip da Haily saboda jajircewarsu ga abokan cinikinmu na haƙa ma'adinai na KOMATSU a duniya.