Komatsu PC390-8 / PC400 / PC450 2083000300 / 2083000013 / 2083000070 / 2083000201 Track Front Idler Wheel Assembly – Heavy Duty Crawler Excavator Spare Parts Suppliers and Factory / HeLi cqctrack
1. Zigawo Zoyenera Kwambiri Zoyendetsera Galimoto: Komatsu Front Idler Wheel Assembly ya PC390-8, PC400 ndi PC450 Series
Ma crawler excavator a Komatsu PC390-8, PC400 ndi PC450 series akuyimira maziko a ntchito zosuntha nthaka, kukumba miyala ndi migodi padziko lonse lapansi. Ma hydraulic excavator amenewa, opangidwa ndi Komatsu Ltd — kampani yachiwiri padziko lonse yopanga zomangamanga, migodi ndi zida zothandizira, omwe ali ndi mbiri yakale kuyambira mu 1921 komanso ntchito zomwe zimachitikira m'maiko opitilira 150 — adapangidwa kuti azigwira ntchito zofukula zinthu zambiri, kusamalira miyala, kusuntha nthaka ndi ntchito zomanga nyumba zambiri.
Mtundu wa PC390LC-8M0, wopangidwa kuyambira 2022, umalemera pafupifupi 38,000–41,023 kg (mtundu wa matani 39–40) wokhala ndi mulifupi wa njanji ya 700 mm, zomwe zimapangitsa kuti ukhale woyenera kwambiri pa ntchito zolemera, kufukula miyala ndi ntchito za malo ogwirira ntchito m'migodi. Mtundu wa PC400 (mitundu ya PC400-6, PC400-7, PC400-8 ndi PC400LC) uli m'gulu la mitundu ya matani 40, wokhala ndi makina oyendetsera hydraulic otsekeredwa bwino (CLSS) a Komatsu ndi injini yopereka mphamvu ya 187 kW (254 PS). Mtundu wa PC450 (mitundu ya PC450-7, PC450-8 ndi PC450LC) ndi makina oyeretsera hydraulic olemera omwe amapangidwa kuti azigwira ntchito yonyamula nthaka, kukumba miyala ndi kumanga, okhala ndi malo odalirika oyendera pansi pa galimoto komanso kulumikizana kwakukulu komwe kumapereka ntchito yolimba yokumba ndi kukweza katundu.
1.1 Ntchito Yofunika Kwambiri ya Msonkhano wa Front Idler
Poyikidwa kutsogolo kwa chimango cha njanji moyang'anizana ndi sprocket yoyendetsera,Msonkhano wa Wheel wa Track Front Idlerndi chimodzi mwa zigawo zofunika kwambiri kutsogolo mu dongosolo lililonse la pansi pa galimoto yoyendera pansi pa galimoto yoyendera. Mosiyana ndi ma roller onyamula njanji ndi ma roller oyambira pansi, omwe amathandizira unyolo wa njanji motsutsana ndi chimango cha njanji, chogwirira chakutsogolo chimagwira ntchito zitatu zosiyana:
- Malangizo ndi Kulinganiza Unyolo wa Track: Ma flange awiri a woyendetsa galimotoyo amaletsa kusokonekera kwa njanji, zomwe zimapangitsa kuti unyolo wa track ugwirizane bwino ndi sprocket ndi chimango cha pansi pa galimotoyo panthawi yozungulira, yoyenda m'mbali komanso yoyenda pamtunda wosagwirizana.
- Kuyamwa kwa Mtolo Wogwedezeka ndi Kutaya kwa Mphepo: Monga gawo lotsogola lomwe limakumana ndi zopinga, zidutswa za miyala ndi kusakhazikika kwa malo choyamba, chogwirira chakutsogolo chiyenera kuyamwa ndikuchotsa katundu wogwedezeka mwachindunji, kuteteza unyolo wa njanji, ma roller apansi ndi dongosolo lonse la pansi pa galimoto kuti lisawonongeke msanga kapena kuwonongeka kwa kapangidwe kake.
- Kugwirizana ndi Hydraulic Track Tensioning System: Cholumikizira cha idler chimalumikizana mwachindunji ndi silinda yosinthira track (tensioner) kudzera pa yoke kapena guide block. Cholumikizira ichi chimalola kusintha kolondola kwa track tension, kubweza kutalika kwa track chain chifukwa cha kuwonongeka ndikuwonetsetsa kuti track ikuyenda bwino pansi pa katundu wosiyanasiyana ndi malo. Track yomwe ili yomasuka kwambiri imatha kuponya kapena kusokoneza njanji ikatembenuka mwachangu, pomwe track yomwe ili yolimba kwambiri imapanga katundu wambiri pa mota ndi ma bearing.
Pogwiritsa ntchito zinthu zomwe zimakhudzidwa kwambiri monga kufukula miyala, kunyamula zinthu m'matanthwe kapena kuchotsa zinthu zambiri m'migodi, chogwirira ntchito chakutsogolo chimakumana ndi mavuto osiyanasiyana, kukokoloka kwa matope, kumizidwa m'madzi komanso kusintha kwa nthawi ndi nthawi kwa mphamvu. Chifukwa chake, chogwirira ntchito chosinthira chapamwamba kwambiri, chogwirira ntchito m'migodi chiyenera kupangidwa ndi chitsulo chopangidwa mwaluso kapena chopangidwa mwaluso, makina otsekera apamwamba okhala ndi magawo ambiri komanso malo owonongeka opangidwa ndi induction.
1.2 Chiwerengero Chonse cha Zigawo Zofanana cha Komatsu PC390-8 / PC400 / PC450 Series
Manambala anayi otsatirawa a OEM akuyimira magulu ovomerezeka a Komatsu front idler wheel a PC390-8, PC400 ndi PC450. Nambala iliyonse ikugwirizana ndi mtundu winawake, mtundu wa chassis (wamba, wolemera kapena wautali) ndi kupanga:
| Nambala ya Chigawo cha OEM / Komatsu | Kugwirizana kwa Komatsu Model(s) | Mtundu wa Chigawo | Gawo la Ntchito |
|---|---|---|---|
| 2083000300 | PC400-7 / PC400LC-7 / PC400-8; PC450-7 / PC450LC-7 / PC450-8; mndandanda wa PC390-8 | Msonkhano wa Mawilo Oyimirira Patsogolo (Chigawo Chonse) | Udindo Waukulu pa Migodi (kalasi ya matani 38–50) |
| 2083000013 | Mndandanda wa PC400; Mndandanda wa PC450; Mndandanda wa PC390-8; umagwirizana ndi mitundu yakale ya PC400-5/6 | Msonkhano wa Wheel Wopanda Kuyima Patsogolo | Wolemera (gulu la matani 40–45) |
| 2083000070 | Zofukula za PC400LC-3, PC400-3 ndi PC400-1; zimagwiranso ntchito pa mitundu ya PC400-5, PC400-6, PC400-7 ndi PC390LC-8. | Kusonkhanitsira Wheel Yoyenda Patsogolo (Kugwirizana kwa Crossover) | Woyenera mpaka Wolemera |
| 2083000201 | PC400-6 / PC450-6 mndandanda; PC390-8 mndandanda; imagwirizana ndi PC400-7 ndi PC450-7 chassis yolemera | Msonkhano wa Wheel Wopanda Kuyima Patsogolo | Udindo Waukulu pa Kuyeza Migodi |
Pakati pa izi, nambala ya gawo2083000201,2083000300ndi2083000013Kawirikawiri zimagwirizanitsidwa ndi mndandanda wa PC400-6, PC450-6, PC400-7, PC450-7 ndi PC390-8. Nambala yofotokozera KM1973—yomwe ikugwirizana ndi 208-30-00200 (gulu la anthu odzisunga logwirizana kwambiri la mitundu ya PC400-5 ndi PC400)—imagwiritsidwanso ntchito nthawi zambiri posinthana pa mapulogalamu ambiri awa, ndipo mndandanda wamakampani ukutsimikizira KM1973 ngati nambala yogwirizana ya gulu la anthu odzisunga la mndandanda wa PC400-5, PC400, PC400-6 ndi PC450. Mofananamo, nambala 208-30-00200 yalembedwa pa magulu a Komatsu PC400-5 ndi PC400.
Nambala ya gawo2083000070imatchulidwa makamaka pa ma excavator a Komatsu PC400LC-3, PC400-3 ndi PC400-1, zomwe zimapangitsa kuti ikhale yofunikira kwambiri kwa ogwiritsa ntchito makina akale a PC400 pomwe akupitilizabe kuyanjana ndi ma chassis aposachedwa a PC400-5, PC400-6 ndi PC400-7.
Kumvetsetsa kusiyana kwa manambala a zigawo n'kofunika kwambiri kwa eni magalimoto ndi magulu ogula zinthu, chifukwa kukhazikitsa cholumikizira cholakwika cha idler kungayambitse kusalingana bwino kwa njanji, kuwonongeka mwachangu kwa sprocket ndi unyolo wa njanji, kuchepa kwa moyo wa galimoto yoyenda pansi pa sitima komanso kusokonekera kwa njanji komwe kungakhale koopsa panthawi yogwira ntchito.
1.3 Mafotokozedwe Aukadaulo Okhudza Kukumba Migodi
Chogwirira ntchito cha Komatsu PC390-8, PC400 ndi PC450 chiyenera kukwaniritsa kapena kupitirira miyezo yotsatirayi ya zitsulo ndi magwiridwe antchito kuti chitsimikizire kudalirika ndi nthawi yayitali ya ntchito pakakhala zovuta:
| Chizindikiro Chofotokozera | Chizindikiro cha Mafakitale / CQC Kupanga Zinthu |
|---|---|
| Thupi/Zinthu Zogwirira Ntchito Zopanda Mphamvu | Chitsulo cha aloyi cholimba kwambiri, chosatha kusweka (monga 50Mn, 40Cr, 42CrMo kapena JIS SM490YB yofanana); kaya chopangidwa mopangidwa kapena chopangidwa molondola, kenako chopangidwa ndi makina onse |
| Kapangidwe ka Flange | Ma flange opangidwa ndi makina awiri (mbali zonse ziwiri) kuti apewe kusokonekera kwa njanji; kulimbitsa kulimba kwa HRC55–60 pamwamba |
| Kuzama Kolimba kwa Chikwama (Pamwamba pa Sitima) | 4–10 mm pa HRC45–HRC52–60 kuti ikhale yolimba komanso yolimba |
| Dongosolo Lonyamula | Mabeya ozungulira olemera kapena mabeya ozungulira ozungulira omwe amatha kugwira ntchito yozungulira ndi yozungulira pansi pa kugwedezeka kwakukulu ndi kugwedezeka |
| Dongosolo Lotsekera | Zisindikizo za labyrinth zokhala ndi magawo ambiri zophatikizidwa ndi zisindikizo za Duo-Cone kapena zozungulira zoyandama (zisindikizo zamafuta oyandama); zodzaza ndi mafuta otentha kwambiri kuti apange chotchinga cholimba ku matope, fumbi ndi madzi. |
| Chiyankhulo Choyikira | Ma bore ndi shaft interfaces opangidwa mwaluso kuti agwirizane bwino ndi track frame ndi hydraulic tensioning system |
| Malizitsani | Choyambira chosagwira dzimbiri ndi utoto wopaka pamalo onse osawonongeka; ma weld ochepetsa kupsinjika kuti asawonongeke |
| Kutentha kwa Ntchito | −45°C mpaka +130°C (−49°F mpaka 266°F), zomwe zimaphatikizapo migodi yozizira kwambiri (Siberia, mchenga wamafuta aku Canada) mpaka migodi yotentha kwambiri ya m'chipululu (Atacama, Chile; Middle East) |
| Kuyesa Katundu Wosasinthasintha | Yokhoza kupirira katundu wolemera mpaka 50,000+ kg panthawi yokumba miyala yoopsa kwambiri komanso ntchito zokwera kwambiri |
Dongosolo lotsekera lapamwamba, lomwe limaphatikizapo zisindikizo za labyrinth ndi zisindikizo zoyandama, lili ndi mafuta otentha kwambiri ndipo limapanga chotchinga cholimba ku zinthu zodetsa monga matope, fumbi, zinyalala za miyala ndi madzi - zomwe zimayambitsa kulephera kwa mabearing msanga komanso kusintha kwa zisindikizo m'malo ovuta. Kulondola bwino kwa kuyika kumatsimikizira kuzungulira kokhazikika kwa gudumu la zisindikizo panthawi yogwira ntchito komanso kupewa kuwonongeka kosagwirizana kapena kupsinjika kosazolowereka.
2. CQC TRACK (Makina a HeLi): Akatswiri opanga OEM ndi ODM a Chassis Components
Kampani ya CQC TRACK (Quanzhou Heli Machinery Manufacturing Co., Ltd., yomwe imagwira ntchito pansi pa dzina la kampani ya cqctrack), yomwe ili ku Quanzhou, Fujian Province, China, yadzikhazikitsa yokha ngati kampani yapadera komanso yopereka zida za OEM (Original Equipment Manufacturer) ndi ODM (Original Design Manufacturer) za makina osungiramo zinthu zakale, zida zobowolera, ma bulldozer, makina osungiramo zinthu zakale, makina obowolera zinthu zakale ndi makina osungiramo zinthu zakale.
Kampaniyi, yomwe idakhazikitsidwa mu 2005, yakhala ikugwira ntchito kwa zaka zoposa 20 popanga zida zomangira pansi pa chidebe. Ntchito zake pakali pano zikuphatikizapo malo opitilira 60 mu (pafupifupi 40,000 sikweya mita), antchito opitilira 200 ndi zida zamakina opitilira 200 a CNC, zida zopangira, zopangira ndi zotenthetsera kutentha. Zogulitsa zazikulu za kampaniyo zimaphatikizapo zida zomangira pansi pa chidebe - ma track roller (ma track roller), ma carrier roller (ma top roller), ma sprockets, ma idlers (ma front idlers ndi rear idlers, omwe amatchedwanso ma guide wheels), mano a bucket ndi magulu athunthu a track (track GP) - a ma excavator kuyambira matani 1.5 mpaka 300.
HeLi Machinery ili m'gulu la makampani omwe ali ndi magulu athunthu azinthu mkati mwa Quanzhou Engineering Parts Undercarriage Production Base, yomwe imayang'anira magawo apansi pa galimoto opitilira matani 50, yokhala ndi ukadaulo wopanga wokhwima, mtundu wokhazikika wazinthu komanso kutsimikizika kwa msika kwa zaka zambiri. Chiganizo chawo cha kampani, "Zida zazikulu zapansi pa galimoto, zopangidwa ndi CQC," chikuwonetsa cholinga chachikulu cha kampaniyo pakupanga zida zapakati ndi zazikulu zapansi pa galimoto, ndikupititsa patsogolo ukadaulo ndi tsatanetsatane kuti zikwaniritse zosowa za makasitomala osiyanasiyana.
Kampaniyo imagwira ntchito ngati kampani yogwirizana ndi mafakitale ndi malonda, yokhala ndi malo opangira zinthu ku Quanzhou ndi madipatimenti ogulitsa ku Xiamen ndi Jingjiang. Kapangidwe kameneka kamalola CQC TRACK kukhala ndi ulamuliro wolunjika pa khalidwe la kupanga zinthu komanso kupereka mayankho abwino kwa makasitomala apadziko lonse lapansi.
2.1 Kupanga kwa OEM — Kuyenerana Ndi Mafotokozedwe a Komatsu
Monga wopanga OEM, CQC TRACK imapanga Komatsu 2083000300, 2083000013, 2083000070 ndi 2083000201 front idler wheel assemblies kuti ikhale ndi mawonekedwe ofanana, zitsulo komanso magwiridwe antchito — gawo lililonse lofunikira (m'mimba mwake wa idler, malo olumikizirana, m'mimba mwake wa bore, mawonekedwe olumikizirana ndi mawonekedwe a kutentha) limatsimikiziridwa motsutsana ndi miyezo yoyambirira ya Komatsu part kuti zitsimikizire kuti 100% imasintha popanda kusintha kwa chimango, kulumikizanso kapena kubowolanso.
Pa mndandanda wa PC400, PC450 ndi PC390-8, ma idler a CQC amapangidwa pogwiritsa ntchito kapangidwe kachitsulo kopangidwa — kolumikizidwa kuchokera ku mbale zachitsulo zolimba kwambiri, zosasweka kuti zikhale zolimba komanso zolimbana ndi ming'alu. Ma bore ndi shaft opangidwa bwino amapereka mgwirizano wosasunthika ndi chimango cha njanji ndi makina otsekereza magetsi. Ma weld ochepetsa kupsinjika amaletsa kusweka, pomwe primer yolimbana ndi dzimbiri ndi utoto wophimba amateteza malo osawonongeka.
Kugwirizana kwa zinthu za Komatsu za CQC — kuphatikizapo PC400, PC450 ndi PC300LC-7/PC350-6/7 — kwalembedwa m'magulu onse azinthu zawo, kutsimikizira luso lawo pakupereka zinthu za Komatsu pansi pa galimoto.
2.2 Kupanga kwa ODM — Uinjiniya Wapadera pa Zofunikira Zapadera za Migodi
Monga wopanga ODM, CQC TRACK imapereka ntchito zaukadaulo ndi kapangidwe kake kwa makasitomala omwe amafunikira ma assemblies akutsogolo okhala ndi zofunikira zosinthidwa kupitirira ma configurations a OEM wamba:
- Kutalika Kwambiri kwa Flange / Mbiri: Pa ntchito zomwe zimafuna chitsogozo chowonjezereka cha njira yolowera mbali — monga ntchito za migodi zomwe zili ndi malo otsetsereka kwambiri m'mbali kapena kufukula pansi kofewa (matope, dambo, dongo) — CQC ikhoza kusintha mawonekedwe a flange kuti ipereke kusungidwa bwino kwa njirayo.
- Zipangizo Zina Zosungiramo Zinthu Zosiyanasiyana za Duo-Cone kapena Labyrinth: Pa malo osungiramo zinthu otentha kwambiri (mchenga wamafuta aku Canada, migodi ya diamondi yaku Siberia, migodi yamkuwa ya Atacama Desert), mankhwala apadera osungira zinthu omwe amasunga kusinthasintha ndi kugwira ntchito bwino kwa kutseka kuyambira -50°C mpaka +150°C akhoza kufotokozedwa.
- Kuzama Kolimba kwa Chikwama: Pa malo omwe amauma kwambiri monga miyala ya granite, migodi yachitsulo kapena malo okhala ndi silica yambiri ku Western Australia ndi Chile, CQC imatha kukulitsa kuzama kwa chikwamacho mpaka 10-12 mm pa HRC45-HRC50, zomwe zimapangitsa kuti chikwamacho chikhale cholimba kwambiri poyerekeza ndi kuzama kwa chikwamacho kwa 4-6 mm.
- Makatiriji Opangira Zinthu Zapadera: Pa ntchito zomwe zimakhala ndi katundu wodabwitsa kwambiri kapena kuyenda mofulumira kwambiri pakati pa madera ogwirira ntchito olekanitsidwa kwambiri, zipangizo zopangira zinthu zatsopano (mabearing ozungulira m'malo mwa mabearing ozungulira, kapena makatiriji okhala ndi mphamvu zambiri) zitha kuphatikizidwa.
Makasitomala angapereke zojambula zoyambirira za zida (zojambula zovomerezeka za Komatsu, ngati zilipo), mitundu ya CAD kapena zitsanzo zakuthupi, ndipo gulu la mainjiniya la CQC - lothandizidwa ndi antchito oposa 200 kuphatikiza mainjiniya a zitsulo, opanga makina ndi akatswiri opanga zinthu - adzasintha kapena kusintha kapangidwe ka kutsogolo kwa idler kuti akwaniritse zofunikira zinazake zogwirira ntchito pamalo opangira migodi.
2.3 Satifiketi Yabwino — ISO 9001:2015 ndi Kasamalidwe Kabwino Kovomerezeka ndi CQC
CQC TRACK imagwira ntchito motsatira njira yovomerezeka yoyendetsera khalidwe yovomerezeka ndi CQC (China Quality Certification) ndipo ili ndi satifiketi ya ISO 9001:2015. Ndondomeko ya satifiketi iyi imatsimikizira:
- Kutsata Zinthu Zatsopano: Chitsulo chilichonse chomwe chimagwiritsidwa ntchito popanga 2083000300, 2083000013, 2083000070 ndi 2083000201 front idler assemblies chimafufuzidwa pogwiritsa ntchito optical emission spectroscopy, kutsimikizira kuti kapangidwe ka alloy kakugwirizana ndi zomwe Komatsu adafotokoza poyamba pa 50Mn, 40Cr, 42CrMo kapena JIS SM490YB zofanana.
- Kuwongolera Mu Njira: Kuyesa kuuma (Rockwell C sikelo) kumachitika pa matupi osagwira ntchito, malo olumikizirana, mabearing journals ndi ma shaft interfaces pa magawo osiyanasiyana opangira, kuonetsetsa kuti kuuma kwa pamwamba kufika pa HRC55-60 yokhala ndi kuya kwa 4-10 mm pa HRC45.
- Kuyesa Kosawononga (NDT): Kuzindikira zolakwika za ultrasound ndi kuyang'anira tinthu ta maginito kumachitika pa ziwalo zonse zopangidwa kapena zopangidwa kuti zizindikire zolakwika pansi pa nthaka monga ma lamination, ming'alu, mabowo kapena ma porosity zomwe zingayambitse kulephera kwakukulu pansi pa katundu wolemera kwambiri.
- Kutsimikizira Komaliza kwa Zamalonda: Gulu lililonse lomaliza la idler limatsimikiziridwa ndi torque yozungulira (kutsimikizira kukanikiza koyenera kwa bearing ndi seal), kuyesa kutayikira kwa seal pansi pa kuthamanga koyeserera (nthawi zambiri 50-80 bar), kuyang'aniridwa kwa mawonekedwe a flange (± 0.05 mm tolerance), ndikuwunika komaliza kwa mawonekedwe kuti aone ngati pamwamba pake pali bwino komanso kuti pali umphumphu wophikira.
Cholumikizira chilichonse cha kutsogolo chomwe chatsirizidwa chimakhala ndi chizindikiro chapadera chogwirizanitsa ndi nambala yoyambirira ya kutentha kwachitsulo, malo opangira zinthu kapena zopangira, nthawi yochiritsira kutentha ndi kusintha komaliza kwa cholumikizira - mulingo wofunikira wotsatira womwe makampani apadziko lonse lapansi amigodi ku Australia, Chile, Canada ndi South Africa asanavomereze wogulitsa watsopano wa magalimoto oyenda pansi pa galimoto.
3. Zomangamanga Zopangira Zogwirizana Molunjika — Fakitale Yonse Yopangira Zinthu Zopangira Chassis
Kuthekera kwa CQC TRACK kupereka nthawi zonse Komatsu PC390-8, PC400 ndi PC450 front idler assemblies kumadalira pa zomangamanga zopangira zomwe zimachotsa kusinthasintha kwa unyolo woperekera, kusasinthasintha kwa khalidwe komanso kuchedwa kwa kupanga komwe kumakhudzana ndi mgwirizano wa subcontracting. Monga kampani yogwirizana yamakampani ndi malonda, CQC imasunga malo opangira zinthu ku Quanzhou ndi madipatimenti ogulitsa ku Xiamen ndi Jingjiang. Ndi zida zamakina zoposa 200 za CNC, zida zopangira, zopangira ndi zotenthetsera, malo a CQC adapangidwa kuti aziwongolera njira kuyambira kumapeto mpaka kumapeto - zomwe zimathandiza kuti nthawi yotsogolera ikhale yofulumira (nthawi zambiri masiku 15-20 ogwira ntchito pamaoda wamba), kusinthasintha kwapamwamba komanso kusinthasintha koyenera kusintha kwa ODM popanda kudalira kwina.
3.1 Malo Opangira Zinthu Zopangira Zinthu Zopangira Zinthu
Amapanga malo opanda kanthu a zinthu zina zomwe zili pansi pa galimoto (ma sprockets, zipolopolo zogwirira ntchito zina, ma rollers othandizira ndi zinthu zotsogolera njira) pogwiritsa ntchito njira zoponyera zinthu zobiriwira komanso thovu lotayika. Gulu lililonse loponyera zinthu limadutsa mu ultrasound detection ndi kusanthula mankhwala kuti atsimikizire kapangidwe ka alloy ndi umphumphu wa kapangidwe kake asanayambe ntchito zina. Njira yoponyera zinthu moyenera imakwaniritsa kapangidwe kake kofanana, kupereka maziko olimba a kukonza zinthu pambuyo pake, kenako thupi la gudumu limadutsa mu njira yotenthetsera kuti litulutse kupsinjika kwamkati ndikuwonjezera kulimba konse.
3.2 Chomera Chopangira Zinthu
Malo ofunikira opangira mawilo a CQC a Komatsu PC400/PC450/PC390-8 kutsogolo komwe angatchulidwe. Ma billets achitsulo cholimba kwambiri (50Mn, 40Cr, 42CrMo kapena JIS SM490YB ofanana) amatenthedwa kutentha kolamulidwa (1,100–1,200°C) ndipo amapangidwa pogwiritsa ntchito hydraulic press forging, kapena, opangidwa ndi kuwotcherera kuchokera ku mbale zachitsulo zolimba kwambiri kuti zikhale zolimba komanso zolimbana ndi ming'alu. Kuphimba kwa die kotsekedwa kumalumikiza kuyenda kwa tirigu wachitsulo ndi mawonekedwe a thupi la wogwira ntchito, zomwe zimawonjezera kwambiri kukana kutopa komanso kulimba poyerekeza ndi njira zina zotayidwa kapena zodulidwa kuchokera ku mbale.
3.3 Fakitale Yopangira Dzino la Chidebe
Ili ndi njira zotsimikizira khalidwe ndi luso lofanana ndi la mizere ya zida zoyendera. Malo awa amalola CQC kupereka zida zonse zogwirira ntchito zofukula - mano a ndowa ndi ma adaputala a Komatsu, Caterpillar, Hitachi, Volvo ndi mitundu ina - pamodzi ndi zida zogwirira ntchito zoyenda pansi, zomwe zimapangitsa kuti eni ake a zombo apezeke mosavuta.
3.4 Msonkhano Wopangira Machining wa CNC
Yokhala ndi ma lathe ozungulira a CNC, ma mphero oboola mopingasa ndi malo opukutira molondola (okwana zida zamakina za CNC zoposa 200). Ntchito zofunika kwambiri zomalizitsa ma assemblies a 2083000300, 2083000013, 2083000070 ndi 2083000201 zikuphatikizapo: kutembenuza molondola kwa mainchesi akunja osagwira ntchito mpaka kukula kofanana (± 0.05 mm tolerance), kumaliza ma geometries a flange, kuboola molondola kwa ma bearing cavities ndi shaft journal interfaces, kupukusa malo okwerera ndi scanning yomaliza ya laser kuti zitsimikizire khalidwe.
3.5 Chomera Chomangira Chomaliza
Magulu a kutsogolo a idler amasonkhanitsidwa pamizere yapadera pogwiritsa ntchito zida zosindikizira za hydraulic zomwe zimakonzedwa bwino kuti zigwirizane bwino ndi ma bearing komanso shaft. Ma multi-stage labyrinth seals ophatikizidwa ndi ma floating ring seals (Duo‑Cone kapena ofanana nawo) amayikidwa ndi mafuta oyezedwa (nthawi zambiri 200–300 ml pa gulu lililonse la idler kutengera kukula kwake), ndikupanga dzenje lolimba lotsekedwa. Gulu lililonse limadutsa:
- Kutsimikizira kwa torque yozungulira kuti zitsimikizire kukanikiza koyenera kwa chisindikizo ndi kuyikapo kwa bearing.
- Kuyesa kutayikira kwa madzi pansi pa kupanikizika kwa 50-80 bar kwa mphindi zosachepera 30.
- Kulimba kwa flange ndi kuyang'ana mbiri kuti zitsimikizire malo olimba ngati induction (HRC55–60) ndi mawonekedwe oyenera a flange.
- Kuyang'ana komaliza kwa mawonekedwe a pamwamba, ukhondo wa utoto/chophimba komanso momwe zinthu zilili.
4. Kudalirika Kotsimikizika — Kuchita Bwino Kwambiri Mu Migodi ndi Ntchito Zomanga Zolemera
Ma wheel a CQC ogwirira ntchito zofukula za Komatsu PC390-8, PC400 ndi PC450 agwira ntchito zambiri m'madera ovuta kwambiri padziko lonse lapansi okhudza migodi komanso zomangamanga zolemera.
4.1 Kukumba Mkuwa M'maenje Otseguka — Chipululu cha Atacama, Chile
Mu migodi yamkuwa ya Atacama Desert ku Chile, komwe kutentha kwa tsiku ndi tsiku kumasinthasintha kwambiri pakati pa +5°C usiku ndi +45°C masana, fumbi la silica louluka ndi lolimba kwambiri ndipo tinthu tating'onoting'ono timalowa ngakhale m'ming'alu yaying'ono, ma idlers a CQC ouma (kuuma kwa pamwamba pa HRC55–60 ndi kuya kwa 6–10 mm pa HRC45) ndi zisindikizo za labyrinth za magawo ambiri zimakhala ndi moyo wautali poyerekeza ndi zosinthira za generic aftermarket. Kwa okonza kukonza migodi omwe amagwiritsa ntchito ma excavator a Komatsu PC400 ndi PC450 opitilira 20 omwe amagwira ntchito zazikulu zamkuwa, moyo wautali wa idler umatanthauza kuti nthawi yopuma yosakonzedwa komanso ndalama zochepa zogwiritsira ntchito zida zoyendera pansi pa galimoto pachaka.
4.2 Kukumba Migodi ya Chitsulo ndi Malasha — Pilbara, Western Australia ndi Queensland, Australia
Mu migodi yachitsulo ku Pilbara ku Western Australia komanso migodi ya malasha ku Queensland — komwe katundu wambiri wochokera ku zidutswa za miyala, kuyenda mwachangu pakati pa malo ogwirira ntchito ndi kutentha kwambiri kumaika nkhawa kwambiri pazinthu zapansi pa galimoto — ma CQC's forged and faced front idler assemblies amasonyeza kukana kutopa kwambiri komanso kuyamwa mphamvu. Ma induction-hardened dual flanges (HRC55–60) amakana kusweka ndi kusweka ngakhale atakumana ndi zidutswa zakuthwa zachitsulo ndi malasha kwa nthawi yayitali. Akatswiri okonza migodi amanena kuti kuchepa kwakukulu kwa njira zoyendetsera pansi pa galimoto zokhudzana ndi idler atasintha kupita ku ma CQC assemblies.
4.3 Platinum ndi Chrome Migodi — South Africa
Mu migodi ya platinamu ndi chrome ku South Africa (Bushveld Igneous Complex), komwe miyala yophwanyika imapanga zinthu zambiri zowononga ma idlers, ma flanges ndi ma bearing, ma idlers akutsogolo a CQC atsimikizira kuti ali ndi kapangidwe kake komanso amagwira ntchito bwino atagwira ntchito kwa maola masauzande ambiri popanda kusweka kwa flanges, kulephera kwa chisindikizo kapena kuipitsidwa kwa ma bearing. Kwa oyang'anira kukonza migodi, izi zikutanthauza kuti nthawi yayitali ya ntchito ya makina onse oyenda pansi pa galimoto.
4.4 Kukumba Migodi Yozizira Kwambiri — Siberia, Russia ndi Mchenga wa Mafuta ku Canada
Mu migodi ya dayamondi ndi malasha ku Siberia (kutentha kwa nyengo yozizira kumatsika kufika pa −45°C) ndi ntchito zoyezera mafuta ku Canada (chigawo cha Athabasca, Alberta), njira zapadera zoyezera za Duo-Cone zomwe zimakhala ndi kutentha kochepa zimasunga kusinthasintha ndi kugwira ntchito bwino pakutentha kwapansi pa zero pomwe matupi opumira achitsulo opangidwa ndi chitsulo amakana kusweka kwa brittle. Kapangidwe ka fakitale yotsekedwa ya Lube-for-Life kamachotsa kukonza kwachizolowezi m'malo ozizira komwe kukonza kumunda kungakhale kovuta.
4.5 Zomangamanga Zolemera — NEOM (Saudi Arabia), Turkey, Indonesia, Brazil
M'malo akuluakulu a NEOM (mchenga wabwino wa m'chipululu ku Saudi Arabia), kumanga misewu yodutsa m'chipululu ku Mongolia (kutentha kwambiri kumasinthasintha kuchoka pa -30°C kufika pa +35°C m'maola 24), mapulojekiti a madamu amagetsi ku Turkey ndi Brazil (dothi lolemera, matope ndi dothi lodzaza), ndi zomangamanga za monsoon ku Indonesia, Thailand ndi Philippines (kumira kwa nthawi yayitali mu matope oundana), machitidwe otsekera a CQC omwe ali ndi magawo ambiri - kuphatikiza zisindikizo za labyrinth ndi zisindikizo zoyandama - amaletsa kuyenda kouma, kulowa kwa mchenga ndi kulowa kwa matope, kusunga umphumphu wa mafuta panthawi yonse ya ntchito.
4.6 Chidule cha Deta ya Woyendetsa Ndege Padziko Lonse
Kuyerekeza kodziyimira pawokha komwe kumachitika ndi ogwira ntchito zazikulu zamigodi ndi zomangamanga padziko lonse lapansi kukuwonetsa kuti ma CQC's Komatsu front idler assemblies amapereka:
- Nthawi yayitali yautumiki poyerekeza ndi zida zokhazikika zomwe zimagwiritsidwa ntchito pambuyo pa msika.
- Kuchepetsa nthawi yopuma yosakonzedwa bwino m'magalimoto osiyanasiyana a Komatsu PC390-8, PC400 ndi PC450.
- Kuchepetsa kwakukulu kwa ndalama zomwe zimagwiritsidwa ntchito poyendetsa galimoto kapena galimoto yonyamula katundu chaka chilichonse (pafupifupi 20–25%).
- Zochitika zosakwanira za kulephera kwa chisindikizo m'maola 2,000 oyamba a ntchito m'mikhalidwe yabwinobwino kapena yovuta.
Kwa magulu akuluakulu a migodi omwe amagwiritsa ntchito makina opitilira 20 a Komatsu PC400 ndi PC450, ndalama zomwe zimagwiritsidwa ntchito popanga zinthu, ntchito, ndi nthawi yotayika yopangira zimatha kufika madola masauzande ambiri pachaka komanso nthawi yomweyo zimathandizira kuti makina azipezeka mosavuta - chinthu chofunikira kwambiri pakupanga zinthu zambiri komwe ola lililonse logwira ntchito limawonongera woyendetsa migodi ndalama zambiri.
5. Gulu Lodzipereka la Mabizinesi Padziko Lonse la CQC — Jack, Haily ndi Bambo Zhou
Dipatimenti Yogulitsa Malonda Padziko Lonse ya CQC TRACK ili ndi akatswiri odziwa bwino ntchito zamalonda omwe amayang'anira zinthu zovuta, zolemba, chithandizo chaukadaulo komanso zofunikira za makasitomala pazinthu zofukula zinthu padziko lonse lapansi.
- Jack — Woyang'anira Akaunti Wamkulu ku Europe, Russia ndi America. Jack ali ndi luso lalikulu pa kutumiza zida zolemera kunja, kuphatikizapo kudziwa bwino za CE (European Union), GOST‑R certification (Russia) ndi zikalata za kasitomu za katundu wochokera ku North America (United States, Canada, Mexico). Amalumikizana ndi dipatimenti yoyang'anira zinthu ya CQC kuti akonze katundu wa panyanja (FCL/LCL), katundu wa sitima (wotumizidwa kunja kwa dziko kupita kumisika ya Central Asia) komanso kutumiza katundu wa pandege kupita ku madoko ndi malo a polojekiti ku Europe, Russia Federation, United States, Canada ndi Latin America. Jack amathandizanso kukonzekera malingaliro aukadaulo komanso kukambirana za mgwirizano wa OEM/ODM wa Komatsu front idler configurations.
- Haily — Wogwirizanitsa Kutumiza Zinthu ku Central Asia, South Korea ndi Australia. Haily ndi katswiri pa zofunikira zapadera za kasitomu ndi ziphaso za mayiko a Central Asia (Kazakhstan, Uzbekistan, Mongolia, Tajikistan kudzera mu msewu wa sitima wa Dostyk-Alashankou), South Korea (Incheon, Busan, Ulsan) ndi Australia (Brisbane, Melbourne, Fremantle). Iye amayang'anira kukonzekera ma invoice amalonda, mndandanda wa zonyamula katundu, ziphaso za chiyambi ndi malipoti oyesera ofunikira kuti kasitomu achotsedwe m'madera awa. Haily amagwira ntchito mwachindunji ndi makampani amigodi aku Australia omwe amafunikira zikalata za ISO 9001:2015 ndi CQC monga gawo la njira yawo yoperekera ziphaso. Ubale wake wolimba ndi makampani otumiza katundu umaonetsetsa kuti ma Komatsu front idler a CQC afika pa nthawi yake ngakhale kuti alandire maoda okhudza nthawi yogulitsa zinthu.
- Bambo Zhou — Mtsogoleri wa Chigawo cha Middle East, West Asia, Africa ndi Southeast Asia. Bambo Zhou ali ndi luso lalikulu pakupereka zida zolemera ndipo amalankhula zilankhulo zambiri (Chingerezi, Chimandarini ndi Chiarabu cha Levantine). Amatsogolera mgwirizano wa CQC ndi makampani amigodi, mabungwe aboma omanga nyumba ndi ogulitsa zida ku Saudi Arabia (NEOM ndi ntchito zamigodi ya phosphate), UAE, Jordan, Turkey, Nigeria, Ghana (migodi yagolide), Democratic Republic of Congo (cobalt ndi mkuwa), Zambia (mkuwa), Kenya, Indonesia, Thailand ndi Philippines. Bambo Zhou amaperekanso ntchito zothandizira zaukadaulo pamalopo, kupita ku migodi kuti akaone zida zosweka zapansi pa galimoto, kutsimikizira kusinthana kwa manambala a zigawo ndikupereka malangizo okhazikitsa makonzedwe a kutsogolo ngati pakufunika.
6. Kupezeka kwa Msika Padziko Lonse — Kupereka Ntchito za Migodi ndi Zomangamanga M'makontinenti Asanu ndi Limodzi
Magulu a CQC a Komatsu PC390-8, PC400 ndi PC450 kutsogolo — omwe ali ndi manambala a zigawo 2083000300, 2083000013, 2083000070 ndi 2083000201 — ndi zinthu zonse za chassis zomwe zilipo pano zikutumizidwa kumisika yayikulu yamigodi ndi zomangamanga padziko lonse lapansi:
- Europe — Germany, Poland, Finland, Sweden, Norway, Netherlands, Belgium, France, Spain, Italy, Greece, United Kingdom. Makasitomala aku Europe amayamikira kwambiri zikalata zotsatizana ndi CE za CQC ndi satifiketi zovomerezeka za Type Approval ngati pakufunika.
- Kumadzulo kwa Asia ndi ku Middle East — Saudi Arabia (pulojekiti ya NEOM, migodi ya phosphate), United Arab Emirates (zomangamanga za Dubai ndi Abu Dhabi), Qatar, Jordan (migodi ya potashi ndi phosphate), Turkey (migodi yonse ya miyala ndi mapulojekiti amagetsi), Kuwait (ntchito yamafuta).
- Central Asia — Kazakhstan (madera a migodi ya Karaganda ndi Pavlodar), Uzbekistan (migodi ya golide ndi mkuwa), Mongolia (mgodi wagolide wa mkuwa wa Oyu Tolgoi), Tajikistan kudzera pa msewu wa njanji wa Dostyk-Alashankou.
- South America — Chile (Atacama Desert copper mines), Peru (mkuwa ndi zinc mines), Brazil (iron ore ndi gold mines — Carajás ndi Minas Gerais), Argentina, Colombia, Bolivia.
- Russia — Migodi ya dayamondi ndi malasha ku Siberia (Yakutia, Kemerovo), migodi ya madera a Urals ndi madoko aku Far Eastern (Vladivostok, Vostochny), yomwe imagawidwa mkati mwa dzikolo kudzera pa Trans‑Siberian Railway. Kutumiza konse kumaphatikizapo zikalata za GOST satifiketi ngati kuli koyenera.
- South Korea — Gawo lalikulu la katundu wochokera ku Asia wa CQC umapita ku South Korea, kupereka zinthu kwa ogulitsa zida, kumanganso masitolo ndikuwongolera maakaunti a sitima ku Seoul, Incheon, Busan ndi Ulsan.
- North America — United States ndi Canada, akupereka ogulitsa zinthu zakale, malo omangiranso zida ndi makontrakitala akuluakulu ogwira ntchito pa ntchito za misewu ikuluikulu, milatho ndi mapaipi. Zolemba za CQC za ISO 9001:2015 ndi satifiketi ya CQC zimakwaniritsa zofunikira zambiri za ogula aku North America.
- Australia — Western Australia (migodi yachitsulo ya Pilbara), Queensland (migodi ya malasha ya Bowen Basin ndi ntchito zamkuwa), New South Wales ndi Victoria (zomangamanga ndi zomangamanga). Makasitomala aku Australia amafunikira ziphaso zatsatanetsatane za zinthu (ziphaso za mphero, zolemba za chithandizo cha kutentha ndi malipoti oyesera kuuma) pa gulu lililonse la zinthu zogwirira ntchito, ndipo njira yotsatirira ya CQC imapereka zikalatazi nthawi zonse.
- Africa — South Africa (Bushveld Igneous Complex platinum, gold, manganese ndi chrome mines), Zambia (Copperbelt region), Democratic Republic of Congo (Katanga copper and cobalt belt), Ghana (Ashanti gold belt), Nigeria (infrastructures), Kenya (road and train projects), Tanzania and Angola.
7. Mapeto — Sankhani CQC TRACK (Makina a HeLi) a Komatsu PC390-8 / PC400 / PC450 Front Idler Assemblies
Kwa oyang'anira zombo, magulu ogula zinthu m'migodi, ogulitsa zida ndi makontrakitala ofunikira gwero lodalirika la Komatsu PC390-8, PC400 ndi PC450 series front idler wheel assemblies zofanana ndi manambala a zigawo 2083000300, 2083000013, 2083000070 ndi 2083000201, CQC TRACK (Quanzhou Heli Machinery Manufacturing Co., Ltd., cqctrack) imapereka yankho lathunthu, logwirizana ndi vertically lothandizidwa ndi ukatswiri waukadaulo wazaka 20+ wa undercarriage.
CQC TRACK ikuphatikiza:
- Zipangizo zopangira zinthu zolumikizidwa molunjika — malo opangira zinthu zopangira zinthu, malo opangira zinthu zopangira zinthu (ndi luso lopangira zinthu za anthu osagwira ntchito omwe amapangidwa ndi zitsulo zolimba kwambiri zosasweka), malo opangira mano opangira zinthu zopanga ...
- Mphamvu zopangira za OEM ndi ODM — zothandizira Komatsu PC390-8, PC400 (PC400-1, PC400-3, PC400-5, PC400-6, PC400-7, PC400LC-3, PC400LC-7, PC400-8), PC450 (PC450-6, PC450-7, PC450-8, PC450LC-6, PC450LC-7) ndi ma PC300LC-7/PC350-6/7.
- Zikalata zaubwino wapadziko lonse lapansi — ISO 9001:2015 ndi njira yoyendetsera khalidwe yovomerezeka ndi CQC.
- Kugulitsa zitsulo zamtengo wapatali — chitsulo cha alloy champhamvu kwambiri chopangidwa kapena chopangidwa, ma flanges olimba kwambiri (HRC55–60), zisindikizo za labyrinth za magawo ambiri zophatikizidwa ndi zisindikizo zoyandama, kulimba kwa bokosi kufika pa kuya kwa 4–10 mm.
- Kugwira ntchito bwino kwa ntchito m'munda — maola masauzande ambiri a ntchito m'migodi ku Chile, Australia, South Africa, Russia, Canada, Saudi Arabia ndi Indonesia.
- Gulu la mabizinesi apadziko lonse lapansi lodzipereka — Jack, Haily ndi Bambo Zhou pantchito yogulitsa padziko lonse lapansi, kukonza zinthu ndi chithandizo chaukadaulo.
- Kutumiza katundu padziko lonse lapansi — Kutumiza katundu ku Europe, West Asia, Central Asia, South America, Russia, South Korea, North America, Australia ndi Africa, kuphimba misika yonse yayikulu yamigodi ndi zomangamanga.
Lumikizanani ndi CQC TRACK mwachindunji kuti mudziwe:
- Kupereka mwachindunji kwa Komatsu PC390-8, PC400 ndi PC450 front idler wheel assemblies (2083000300, 2083000013, 2083000070, 2083000201 ndi cross-reference KM1973) m'mafakitale.
- Kupanga magalimoto apansi pa galimoto za OEM ndi ODM za magalimoto osakanikirana (Komatsu, Caterpillar, Hitachi, Volvo, Doosan, Hyundai ndi mitundu ina).
- Thandizo laukadaulo, ma cross-reference a nambala ya magawo ndi malangizo oyika — kuphatikiza ma cross-reference a KM1973 (208-30-00200) ku makina oyenera a PC400, PC450 kapena PC390-8.
- Mayankho otumizira padziko lonse lapansi okonzedwa mogwirizana ndi mgodi wanu kapena malo a polojekiti yanu.
CQC TRACK (Makina a HeLi) — Kudalirika kwa Migodi ya Uinjiniya mu Gulu Lonse la Mawilo Oyimirira Kutsogolo.










