Komatsu PC390-8 / PC400 / PC450 2083000300 / 2083000013 / 2083000070 / 2083000201 Taug qab pem hauv ntej Idler log sib dhos - Hnyav Duty Crawler Excavator Spare Parts Suppliers thiab Hoobkas / HeLi cqctrack
1. Cov Cheebtsam Hauv Qab Uas Muaj Kev Ntsuas Zoo: Komatsu Pem Hauv Ntej Idler Log Sib Dhos rau PC390-8, PC400 thiab PC450 Series
Cov Komatsu PC390-8, PC400 thiab PC450 series crawler excavators sawv cev rau lub hauv paus ntawm kev ua haujlwm nruab nrab mus rau loj, kev khawb av thiab kev khawb av thoob ntiaj teb. Cov hydraulic excavators hnyav no, tsim los ntawm Komatsu Ltd.—lub ntiaj teb thib ob loj tshaj plaws tsim khoom siv hauv kev tsim kho, kev khawb av thiab cov khoom siv hluav taws xob, nrog rau keeb kwm txij li xyoo 1921 thiab kev ua haujlwm hla ntau dua 150 lub tebchaws—yog tsim los rau kev khawb av ntau, kev tuav pob zeb, kev khawb av loj thiab cov haujlwm tsim kho vaj tse uas xav tau ntau.
Lub PC390LC-8M0 variant, tsim tawm txij li xyoo 2022, hnyav kwv yees li 38,000–41,023 kg (39–40 tuj chav kawm) nrog txoj kab dav ntawm 700 mm, ua rau nws haum rau cov xwm txheej hnyav, kev khawb pob zeb thiab kev ua haujlwm hauv qhov chaw khawb av. Cov koob PC400 (PC400-6, PC400-7, PC400-8 thiab PC400LC variants) nyob hauv qib 40-tuj, nruab nrog Komatsu's advanced closed-load sensing hydraulic system (CLSS) thiab lub cav xa kwv yees li 187 kW (254 PS) ntawm lub zog net flywheel. Cov koob PC450 (PC450-7, PC450-8 thiab PC450LC variants) yog lub tshuab khawb av hydraulic hnyav tsim rau kev tsiv av loj, kev khawb pob zeb thiab kev tsim kho, muaj lub hauv qab txhim khu kev qha thiab kev sib txuas dav dav uas ua rau muaj kev khawb thiab kev thauj khoom zoo.
1.1 Lub Luag Haujlwm Tseem Ceeb ntawm Lub Rooj Sib Tham Pem Hauv Ntej Idler
Nyob rau ntawm pem hauv ntej ntawm txoj kab sib tw uas nyob ib sab ntawm lub sprocket tsav, lubTaug qab pem hauv ntej Idler log sib dhosyog ib qho ntawm cov khoom tseem ceeb tshaj plaws hauv kab pem hauv ntej hauv txhua lub crawler excavator lub undercarriage system. Tsis zoo li cov menyuam nqa khoom thiab cov menyuam hauv qab, uas txhawb nqa cov saw hlau tawm tsam lub thav duab ntawm txoj kev, lub idler pem hauv ntej ua haujlwm peb txoj haujlwm sib txawv:
- Kev Taw Qhia thiab Kev Sib Tov ntawm Cov Hlau Khiav: Ob lub flanges uas tau ua kom raug ntawm lub idler tiv thaiv kev poob ntawm txoj kev, ua kom cov hlau khiav sib txuas nrog lub sprocket thiab lub thav duab hauv qab thaum lub sijhawm tig, kev ua haujlwm ntawm sab thiab kev mus ncig hla thaj av tsis sib luag.
- Kev Nqus Tau Lub Zog Thiab Kev Cuam Tshuam: Raws li cov khoom tseem ceeb uas ntsib cov teeb meem, cov pob zeb tawg thiab cov av tsis sib xws ua ntej, lub idler pem hauv ntej yuav tsum nqus thiab tshem tawm cov khoom cuam tshuam ncaj qha, tiv thaiv cov saw hlau, cov menyuam hauv qab thiab tag nrho cov kab ke hauv qab los ntawm kev hnav ua ntej lossis kev puas tsuaj ntawm cov qauv.
- Kev Sib Koom Tes Nrog Hydraulic Track Tensioning System: Lub idler sib dhos sib txuas ncaj qha nrog lub tog raj kheej kho txoj kev (tensioner) ntawm lub yoke lossis lub thaiv qhia. Qhov sib txuas no tso cai rau kev kho qhov nruj ntawm txoj kev kom raug, them rau kev nthuav dav ntawm txoj kev saw hlau vim kev hnav thiab ua kom txoj kev sag zoo tshaj plaws nyob rau hauv ntau yam kev thauj khoom thiab thaj chaw. Txoj kev uas xoob dhau yuav pov lossis poob thaum lub sijhawm tig ceev ceev, thaum txoj kev uas nruj dhau yuav tsim kev thauj khoom ntau dhau rau cov motors thiab bearings.
Nyob rau hauv cov ntawv thov uas muaj kev cuam tshuam loj xws li kev khawb pob zeb, kev thauj khoom hauv chaw txua zeb lossis kev tshem tawm cov khoom siv hauv kev khawb av, lub idler pem hauv ntej raug kev cuam tshuam tas li, kev yaig av nkos, kev nqus dej thiab kev hloov pauv kev ntxhov siab. Yog li ntawd, lub idler hloov pauv zoo, qib kev khawb av yuav tsum tau tsim nrog kev tsim kho hlau uas raug tsim los yog tsim, cov txheej txheem sib khi ntau theem siab heev thiab cov nplaim hnav uas tau ua los ntawm induction-hardened.
1.2 Cov lej sib txuas lus rau Komatsu PC390-8 / PC400 / PC450 Series
Plaub tus lej OEM hauv qab no sawv cev rau lub rooj sib txoos pem hauv ntej ntawm Komatsu rau PC390-8, PC400 thiab PC450 series. Txhua tus lej sib raug rau ib qho version tshwj xeeb, hom chassis (tus qauv, hnyav-duty lossis ntev-track) thiab tiam:
| OEM / Komatsu Qhov Tooj | Komatsu Qauv (s) Kev Sib Xws | Hom Cheebtsam | Qib Daim Ntawv Thov |
|---|---|---|---|
| 2083000300 | PC400-7 / PC400LC-7 / PC400-8; PC450-7 / PC450LC-7 / PC450-8; PC390-8 series | Lub Rooj Sib Tham Pem Hauv Ntej Idler (Chav Ua tiav) | Hnyav-Ua Haujlwm rau Qib Mining (38–50 tuj chav kawm) |
| 2083000013 | PC400 series; PC450 series; PC390-8 series; sib xws nrog cov PC400-5/6 ua ntej | Pem Hauv Ntej Idler Log Sib Dhos | Hnyav-Duty (40-45 tons chav kawm) |
| 2083000070 | PC400LC-3, PC400-3 thiab PC400-1 excavators; kuj siv tau rau PC400-5, PC400-6, PC400-7 thiab PC390LC-8 variants | Lub Rooj Sib Dhos Pem Hauv Ntej Idler (Crossover fitty) | Txheem rau Hnyav-Duty |
| 2083000201 | PC400-6 / PC450-6 series; PC390-8 series; sib xws nrog PC400-7 thiab PC450-7 lub chassis hnyav | Pem Hauv Ntej Idler Log Sib Dhos | Hnyav-Ua Haujlwm rau Qib Mining |
Ntawm cov no, tus lej ntawm ib feem2083000201,2083000300thiab2083000013feem ntau yog txuam nrog PC400-6, PC450-6, PC400-7, PC450-7 thiab PC390-8 series. Tus lej cross-reference KM1973—uas sib raug rau 208-30-00200 (ib qho kev sib dhos idler ze rau PC400-5 thiab PC400 qauv)—kuj tseem siv sib pauv rau ntau daim ntawv thov no, nrog rau cov npe lag luam lees paub KM1973 ua tus lej pab pawg idler cuam tshuam rau PC400-5, PC400, PC400-6 thiab PC450 series. Ib yam li ntawd, tus lej 208-30-00200 tau sau tseg rau Komatsu PC400-5 thiab PC400 idler pab pawg.
Tus lej ntawm qhov2083000070yog hais txog tshwj xeeb rau Komatsu PC400LC-3, PC400-3 thiab PC400-1 excavators, ua rau nws tshwj xeeb tshaj yog rau cov neeg teb xov tooj uas khiav cov tshuab PC400 tiam qub thaum tswj kev sib raug zoo nrog PC400-5, PC400-6 thiab PC400-7 chassis tom qab.
Kev nkag siab txog qhov sib txawv ntawm cov lej no yog qhov tseem ceeb rau cov tswv tsheb thiab cov pab pawg yuav khoom, vim tias kev teeb tsa lub rooj sib dhos idler tsis raug tuaj yeem ua rau txoj kev sib dhos tsis raug, hnav sai dua ntawm lub sprocket thiab txoj kev sib tw, txo qis lub neej hauv qab thiab muaj peev xwm ua rau txoj kev sib tsoo thaum lub sijhawm ua haujlwm.
1.3 Cov Lus Qhia Txog Kev Siv Hauv Kev Khawb Av
Lub rooj sib dhos pem hauv ntej ntawm lub log tsheb khawb av rau Komatsu PC390-8, PC400 thiab PC450 series yuav tsum ua tau raws li lossis tshaj cov qauv ntsuas hlau thiab kev ua tau zoo hauv qab no kom ntseeg tau tias muaj kev ntseeg siab thiab lub neej ua haujlwm ntev dua nyob rau hauv cov xwm txheej xav tau:
| Cov Lus Qhia Txog Kev Ntsuas | Tus Qauv Kev Lag Luam / CQC Kev Tsim Khoom Siv |
|---|---|
| Lub cev Idler / Log Khoom Siv | Cov hlau sib xyaw ua ke muaj zog heev, tiv taus kev hnav (piv txwv li, 50Mn, 40Cr, 42CrMo lossis JIS SM490YB sib npaug); txawm tias forged lossis precision-cast, tom qab ntawd machined tag nrho |
| Tsim Flange | Ob lub flanges precision-machined (ob sab) kom tiv thaiv kev sib tsoo sab nraud; induction-hardened rau HRC55–60 qhov nyuaj ntawm qhov chaw |
| Qhov tob ntawm lub thawv uas tau ua kom tawv (Qhov chaw ntawm txoj kev tsheb ciav hlau) | 4–10 hli ntawm HRC45–HRC52–60 rau qhov zoo tshaj plaws hnav tsis kam thiab cuam tshuam toughness |
| Lub cev muaj zog | Cov bearings hnyav tapered roller lossis spherical roller bearings uas muaj peev xwm tuav cov khoom thauj radial thiab axial hauv qab kev poob siab thiab kev co hnyav |
| Kev kaw lub kaw lus | Cov ntsaws ruaj ruaj ntau theem ua ke nrog Duo-Cone lossis cov ntsaws ruaj ruaj ntab (cov ntsaws ruaj ruaj roj ntab); ntim nrog cov roj kub siab los tsim kom muaj kev thaiv ruaj khov tiv thaiv cov av nkos, hmoov av thiab dej |
| Kev Sib Txuas Lus | Precision-machined bore thiab shaft interfaces rau kev sib koom ua ke nrog cov ncej khiav thiab hydraulic tensioning system |
| Ua tiav | Cov xim pleev xim thiab cov xim pleev uas tiv taus xeb rau txhua qhov chaw uas tsis hnav; cov vuam uas txo kev ntxhov siab kom tiv thaiv kev tawg ntawm kev nkees |
| Kev Ua Haujlwm Kub Ntau | -45°C txog +130°C (-49°F txog 266°F), suav nrog kev khawb av hauv huab cua txias heev (Siberia, Canadian roj xuab zeb) mus rau kev khawb av hauv suab puam kub heev (Atacama, Chile; Middle East) |
| Kev Ntsuas Khoom Siv Li Qub | Muaj peev xwm tiv taus txog li 50,000+ kg dynamic loading thaum lub sijhawm khawb pob zeb thiab kev ua haujlwm siab |
Lub kaw lus kaw ruaj khov, uas suav nrog cov foob labyrinth thiab cov foob floating ring, yog ntim nrog cov roj kub siab thiab tsim kom muaj kev thaiv zoo tiv thaiv cov khoom tsis huv xws li av nkos, hmoov av, pob zeb khib nyiab thiab dej - cov ua rau muaj kev puas tsuaj ua ntej lub sijhawm thiab hloov idler hauv cov chaw khawb av hnyav. Kev sib dhos zoo ua kom ntseeg tau tias lub log idler tig ruaj khov thaum lub sijhawm ua haujlwm tiag tiag thiab tiv thaiv kev hnav tsis sib xws lossis kev ntxhov siab tsis zoo.
2. CQC TRACK (HeLi Machinery): Cov Kws Tshaj Lij OEM thiab ODM Chaw Tsim Khoom ntawm Chassis Components
CQC TRACK (Quanzhou Heli Machinery Manufacturing Co., Ltd., ua haujlwm nyob rau hauv lub npe lag luam cqctrack), lub hauv paus nyob hauv Quanzhou, Fujian Province, Suav teb, tau tsim nws tus kheej ua tus tsim khoom tshwj xeeb thiab tus neeg muab khoom ntawm OEM (Original Equipment Manufacturer) thiab ODM (Original Design Manufacturer) cov khoom siv hauv qab rau cov tshuab khawb av nruab nrab-rau-loj, cov tshuab khawb av, cov tsheb thauj khoom, cov tshuab khawb av, cov tshuab khawb av thiab cov cranes taug qab.
Tsim muaj xyoo 2005, lub tuam txhab tau muaj kev txawj ntse tshwj xeeb tshaj 20 xyoo hauv kev tsim cov khoom siv hauv qab ntawm cov tshuab siv hauv kev tsim kho. Nws qhov kev ua haujlwm tam sim no suav nrog thaj tsam tag nrho ntau dua 60 mu (kwv yees li 40,000 square meters), ntau dua 200 tus neeg ua haujlwm thiab ntau dua 200 lub cuab yeej tshuab CNC, casting, forging thiab cov khoom siv kho cua sov. Lub tuam txhab cov khoom tseem ceeb suav nrog cov khoom siv hauv qab ntawm cov tshuab khawb av - cov menyuam khiav (cov menyuam khiav hauv qab), cov menyuam nqa khoom (cov menyuam khiav saum toj kawg nkaus), sprockets, idlers (ob qho tib si pem hauv ntej idlers thiab cov menyuam khiav tom qab, tseem hu ua lub log qhia), cov hniav thoob thiab cov pab pawg khiav tiav (track GP) - rau cov tshuab khawb av txij li 1.5 tons txog 300 tons.
HeLi Machinery yog ib lub tuam txhab uas muaj cov khoom lag luam tiav tshaj plaws hauv Quanzhou Engineering Parts Undercarriage Production Base, tshwj xeeb hauv cov khoom siv hauv qab ntawm ntau dua 50 tons, nrog rau kev siv tshuab tsim khoom zoo, cov khoom ruaj khov thiab kev lees paub kev lag luam ntau xyoo. Lawv lub ntsiab lus ntawm lub tuam txhab, "Cov khoom siv hauv qab loj, ua los ntawm CQC," qhia txog lub tuam txhab txoj kev loj hlob tseem ceeb rau cov khoom siv hauv qab nruab nrab thiab loj, txuas ntxiv txhim kho cov thev naus laus zis thiab cov ntsiab lus kom tau raws li qhov xav tau ntawm cov neeg siv khoom sib txawv.
Lub tuam txhab ua haujlwm ua ib lub tuam txhab kev lag luam thiab kev lag luam sib koom ua ke, nrog nws cov chaw tsim khoom nyob hauv Quanzhou thiab cov chaw muag khoom hauv Xiamen thiab Jingjiang. Cov qauv no tso cai rau CQC TRACK tswj hwm ncaj qha rau qhov zoo ntawm kev tsim khoom thaum muab kev teb lag luam zoo rau cov neeg siv khoom thoob ntiaj teb.
2.1 Kev Tsim Khoom OEM — Kev Haum Rau Komatsu Cov Lus Qhia
Ua ib lub chaw tsim khoom OEM, CQC TRACK tsim cov Komatsu 2083000300, 2083000013, 2083000070 thiab 2083000201 lub log pem hauv ntej idler sib dhos rau qhov ntev, metallurgical thiab kev ua tau zoo - txhua qhov tseem ceeb (idler txoj kab uas hla, flange spacing, bore txoj kab uas hla, mounting interface geometry thiab heat treatment profile) raug txheeb xyuas raws li cov qauv qub Komatsu kom ntseeg tau 100% kev sib pauv yam tsis muaj kev hloov kho thav duab, rov vuam lossis rov tho qhov.
Rau PC400, PC450 thiab PC390-8 series, CQC's idler assemblies yog tsim los ntawm kev siv cov qauv hlau tsim - welded los ntawm cov hlau muaj zog, tiv taus kev sib txhuam rau kev ua kom ruaj khov thiab tiv taus tawg. Lub tshuab precision-machined bore thiab shaft interfaces muab kev sib koom ua ke nrog lub thav duab thiab hydraulic tensioning system. Cov welds txo kev ntxhov siab tiv thaiv kev tawg qaug zog, thaum cov tshuaj tiv thaiv corrosion thiab xim pleev xim tiv thaiv cov chaw tsis hnav.
CQC's Komatsu cov khoom sib xws — suav nrog PC400, PC450 thiab PC300LC-7/PC350-6/7 series — tau sau tseg thoob plaws lawv cov kab khoom, lees paub lawv qhov kev txawj ntse hauv Komatsu kev muab khoom siv hauv qab.
2.2 ODM Kev Tsim Khoom — Kev Tsim Kho Kom Haum Rau Cov Kev Xav Tau Tshwj Xeeb Hauv Kev Khawb Av
Ua ib lub chaw tsim khoom ODM, CQC TRACK muab cov kev pabcuam tsim kho thiab tsim qauv rau cov neeg siv khoom uas xav tau cov khoom sib dhos pem hauv ntej nrog cov lus qhia hloov kho dua li cov qauv OEM:
- Nce Qhov Siab / Profile ntawm Flange: Rau cov ntawv thov uas xav tau kev taw qhia ntxiv rau sab nraud - xws li kev ua haujlwm khawb av nrog cov xwm txheej sab nraud hnyav lossis kev khawb av mos (av nplaum, pas dej, av nplaum) - CQC tuaj yeem hloov kho qhov geometry ntawm flange kom muab kev khaws cia zoo dua.
- Lwm Cov Khoom Siv Duo-Cone lossis Labyrinth Seal: Rau cov chaw khawb av kub heev (Canadian oil sands, Siberian diamond mines, Atacama Desert copper mines), cov khoom sib xyaw tshwj xeeb uas tswj tau qhov yooj ywm thiab kev ua haujlwm ntawm sealing los ntawm -50 ° C txog + 150 ° C tuaj yeem teev tseg.
- Qhov tob ntawm cov khoom siv uas tawv dua: Rau cov chaw uas muaj kev sib txhuam ntau heev xws li cov chaw khawb pob zeb granite, cov chaw khawb hlau lossis cov chaw nplua nuj silica hauv Western Australia thiab Chile, CQC tuaj yeem txuas qhov tob ntawm cov khoom siv uas tawv mus rau 10–12 hli ntawm HRC45–HRC50, muab lub neej hnav ntev dua piv rau qhov tob ntawm cov khoom siv uas yog 4–6 hli.
- Cov Cartridges Bearing Tshwj Xeeb: Rau cov ntawv thov uas muaj kev co siab ntau dhau lossis kev mus ncig ceev ceev ntawm thaj chaw ua haujlwm sib cais dav dav, cov khoom siv bearing hloov kho dua tshiab (cov bearings spherical roller bearings es tsis yog tapered roller bearings, lossis cov cartridges bearing muaj peev xwm siab dua) tuaj yeem suav nrog.
Cov neeg siv khoom tuaj yeem muab cov duab kos thawj ntawm cov khoom siv (Komatsu cov duab kos ib feem, qhov twg muaj), cov qauv CAD lossis cov qauv kuaj lub cev, thiab CQC pab pawg tsim kho hauv tsev - txhawb nqa los ntawm ntau dua 200 tus neeg ua haujlwm suav nrog cov kws ua haujlwm hlau, cov neeg tsim khoom siv tshuab thiab cov kws tshaj lij txheej txheem - yuav rov ua dua lossis tsim dua lub rooj sib dhos pem hauv ntej kom ua tau raws li cov kev xav tau ua haujlwm ntawm qhov chaw khawb av.
2.3 Daim Ntawv Pov Thawj Zoo — ISO 9001: 2015 thiab CQC Pom Zoo Kev Tswj Xyuas Zoo
CQC TRACK ua haujlwm raws li CQC (China Quality Certification) tau pom zoo los ntawm lub koom haum tswj xyuas zoo thiab muaj daim ntawv pov thawj ISO 9001: 2015. Daim ntawv pov thawj no ua kom ntseeg tau tias:
- Kev Tshawb Nrhiav Khoom Siv Raw: Txhua pawg hlau siv hauv kev tsim khoom ntawm 2083000300, 2083000013, 2083000070 thiab 2083000201 pem hauv ntej idler sib dhos yog tshuaj xyuas siv tshuaj siv cov khoom siv hluav taws xob pom kev, lees paub tias cov khoom sib xyaw ua ke ua tau raws li Komatsu cov lus qhia thawj rau 50Mn, 40Cr, 42CrMo lossis JIS SM490YB qib sib npaug.
- Kev Tswj Xyuas Hauv Txheej Txheem: Kev sim qhov nyuaj (Rockwell C scale) yog ua rau ntawm lub cev idler, flange surfaces, bearing journals thiab shaft interfaces ntawm ntau theem ntau lawm, kom ntseeg tau tias qhov nyuaj ntawm qhov chaw ncav cuag HRC55–60 nrog qhov tob ntawm 4–10 hli ntawm HRC45.
- Kev Ntsuas Tsis Ua Rau Puas Tsuaj (NDT): Kev kuaj pom qhov tsis zoo ntawm ultrasonic thiab kev tshuaj xyuas cov khoom sib nqus tau ua rau txhua lub cev forged lossis fabricated idler los nrhiav cov qhov tsis zoo hauv qab xws li laminations, tawg, voids lossis porosity uas tuaj yeem ua rau muaj kev puas tsuaj loj heev nyob rau hauv cov khoom hnyav.
- Kev Txheeb Xyuas Khoom Kawg: Txhua lub rooj sib dhos idler tiav lawm yuav tsum tau kuaj xyuas lub zog tig (kom paub meej tias cov kabmob thiab lub foob raug nias), kev kuaj xyuas qhov xau ntawm lub foob nyob rau hauv kev ua haujlwm simulated (feem ntau 50–80 bar), kev tshuaj xyuas qhov ntev ntawm flange profile (± 0.05 hli kev kam rau siab), thiab kev tshuaj xyuas zaum kawg rau qhov tiav ntawm qhov chaw thiab kev ncaj ncees ntawm txheej.
Txhua lub rooj sib dhos pem hauv ntej uas ua tiav lawm yog cim nrog tus lej batch tshwj xeeb txuas nws mus rau tus lej cua sov hlau qub, forging lossis fabrication lot, heat-treatment cycle thiab qhov kev sib dhos zaum kawg - qib kev taug qab uas cov tuam txhab mining thoob ntiaj teb hauv Australia, Chile, Canada thiab South Africa xav tau ua ntej pom zoo rau tus neeg muag khoom tshiab tom qab kev lag luam.
3. Kev Tsim Khoom Siv Hauv Paus Uas Sib Koom Ua Ke — Lub Hoobkas Ua tiav Cov Cheebtsam Chassis
CQC TRACK lub peev xwm los xa cov khoom siv hauv av Komatsu PC390-8, PC400 thiab PC450 pem hauv ntej idler assemblies tas li yog nyob ntawm cov khoom siv tsim khoom uas sib koom ua ke tag nrho uas tshem tawm qhov sib txawv ntawm cov khoom xa tuaj, qhov tsis sib xws ntawm qhov zoo thiab kev ncua sijhawm tsim khoom uas cuam tshuam nrog kev cog lus ua haujlwm. Ua ib lub tuam txhab kev lag luam-kev lag luam sib koom ua ke, CQC tswj cov chaw tsim khoom hauv Quanzhou thiab cov chaw muag khoom hauv Xiamen thiab Jingjiang. Nrog ntau dua 200 lub tshuab CNC, casting, forging thiab cov khoom siv kho cua sov, CQC cov chaw tau tsim los rau kev tswj hwm cov txheej txheem kawg-rau-kawg - ua rau lub sijhawm ua tiav sai dua (feem ntau 15-20 hnub ua haujlwm rau cov xaj txheem), kev sib xws zoo tshaj plaws thiab kev ywj pheej los pab txhawb ODM kev hloov kho yam tsis muaj kev vam khom sab nraud.
3.1 Kev tsim kho vaj tse
Tsim cov khoom seem raw rau qee yam khoom hauv qab (sprockets, idler shells rau cov ntawv thov xaiv, cov menyuam txhawb nqa thiab cov khoom qhia kev taug qab) siv cov txheej txheem casting xuab zeb ntsuab thiab ua npuas dej ploj. Txhua pawg casting dhau los ntawm ultrasonic qhov tsis zoo nrhiav thiab tshuaj xyuas tshuaj kom paub meej cov khoom sib xyaw thiab kev ua haujlwm zoo ua ntej mus rau cov haujlwm tom ntej. Cov txheej txheem casting tsim nyog ua tiav cov qauv microstructure sib xws, muab lub hauv paus ruaj khov rau kev ua tiav tom qab, tom qab ntawd lub cev log dhau los ntawm cov txheej txheem tempering kom tso tawm kev ntxhov siab sab hauv thiab txhim kho kev tawv tag nrho.
3.2 Lub Hoobkas Forging
Lub chaw tseem ceeb rau kev tsim cov CQC's Komatsu PC400/PC450/PC390-8 lub log pem hauv ntej idler uas yuav tsum tau teev tseg. Cov hlau billets uas muaj zog heev (50Mn, 40Cr, 42CrMo lossis JIS SM490YB sib npaug) raug cua sov rau qhov kub thiab txias austenitizing (1,100–1,200 ° C) thiab puab siv hydraulic press forging, lossis lwm txoj hauv kev, tsim los ntawm kev vuam los ntawm cov hlau phaj uas muaj zog heev rau kev ua kom ruaj khov thiab tiv taus tawg. Kev kaw-tuag forging ua rau cov hlau ntws sib phim nrog cov duab ntawm lub cev idler, ua rau muaj kev tiv taus qaug zog thiab kev cuam tshuam zoo dua piv rau lwm txoj hauv kev cam khwb cia lossis txiav-los ntawm-phaj.
3.3 Lub Hoobkas Forged Bucket Hniav
Muaj cov txheej txheem pov thawj zoo ib yam thiab kev txawj ntse txog kev sib xyaw ua ke zoo ib yam li cov kab sib txuas ntawm txoj kev. Lub chaw no ua rau CQC muab tau cov khoom siv khawb av tiav tag nrho - cov hniav thoob thiab cov khoom siv rau Komatsu, Caterpillar, Hitachi, Volvo thiab lwm hom - nrog rau cov khoom sib dhos pem hauv ntej, ua kom muaj kev yuav khoom rau cov tswv tsheb thauj khoom.
3.4 CNC Machining Rhiav
Nruab nrog CNC lathes ntsug, kab rov tav tho txawv mills thiab precision grinding centers (tag nrho ntau tshaj 200 CNC tshuab cuab yeej). Cov haujlwm tiav tseem ceeb rau 2083000300, 2083000013, 2083000070 thiab 2083000201 sib dhos suav nrog: kev tig qhov tseeb ntawm idler sab nraud txoj kab uas hla mus rau qhov ntev tseeb (± 0.05 hli kev kam rau siab), kev ua tiav ntawm flange geometries, kev tho txawv ntawm cov kabmob qhov thiab cov ncej journal interfaces, kev sib tsoo ntawm cov chaw mounting thiab qhov kawg laser scanning rau kev lees paub zoo.
3.5 Lub Hoobkas Sib Dhos Zaum Kawg
Cov khoom sib dhos pem hauv ntej idler tau sib dhos rau ntawm cov kab tshwj xeeb siv cov khoom siv hydraulic nias calibrated kom ua tiav qhov haum ntawm cov kabmob thiab kev sib dhos ntawm lub ncej. Cov ntsaws ruaj ruaj labyrinth ntau theem ua ke nrog cov ntsaws ruaj ruaj floating (Duo-Cone lossis sib npaug) tau teeb tsa nrog cov roj ntsuas (feem ntau 200–300 ml ib lub rooj sib dhos idler nyob ntawm qhov loj me), tsim kom muaj lub qhov kaw ruaj khov. Txhua lub rooj sib dhos dhau los:
- Kev txheeb xyuas lub zog tig kom paub tseeb tias qhov foob raug thiab kev thauj khoom ua ntej.
- Kev kuaj qhov xau hauv qab 50–80 bar siab rau yam tsawg kawg 30 feeb.
- Kev tshuaj xyuas qhov nyuaj ntawm flange thiab profile kom paub meej tias cov nplaim induction-hardened (HRC55–60) thiab cov qauv flange kom raug.
- Kev tshuaj xyuas zaum kawg rau qhov tiav ntawm qhov chaw, kev xim/txheej txheej thiab kev haum tag nrho.
4. Kev Ntseeg Tau Zoo Uas Tau Pom Zoo Hauv Thaj Chaw — Kev Ua Haujlwm Zoo Hauv Kev Khawb Av Thiab Kev Tsim Kho Hnyav
CQC lub log pem hauv ntej idler rau Komatsu PC390-8, PC400 thiab PC450 series excavators tau khaws cov kev pabcuam hauv thaj chaw thoob plaws ntiaj teb uas xav tau kev khawb av thiab kev tsim kho hnyav.
4.1 Kev Khawb Tooj Liab Qhib - Atacama Desert, Chile
Hauv Chile lub Atacama Desert tooj liab cov chaw khawb av, qhov twg qhov kub txhua hnub hloov pauv ntau heev ntawm +5°C thaum hmo ntuj thiab +45°C thaum nruab hnub, cov hmoov av silica hauv huab cua yog cov khoom siv sib txhuam heev thiab cov khoom me me nkag mus rau hauv cov qhov me me, CQC cov khoom siv tawv (HRC55–60 qhov nyuaj ntawm qhov chaw nrog 6–10 hli qhov tob ntawm HRC45) thiab ntau theem labyrinth seals ua tiav lub neej ua haujlwm ntev dua piv rau cov khoom siv hloov pauv tom qab muag dav dav. Rau cov neeg npaj kev saib xyuas lub qhov av uas ua haujlwm 20+ Komatsu PC400 thiab PC450 excavators hauv kev ua haujlwm tooj liab loj, lub neej ntev ntawm lub tshuab ua haujlwm ncaj qha txhais tau tias txo qis lub sijhawm tsis tau teem sijhawm thiab txo qis kev siv nyiaj txhua xyoo rau cov khoom siv hauv qab.
4.2 Kev Tshawb Fawb Hlau thiab Thee — Pilbara, Western Australia thiab Queensland, Australia
Hauv kev khawb hlau hauv thaj av Pilbara ntawm Western Australia thiab kev khawb thee hauv Queensland - qhov chaw uas muaj kev cuam tshuam loj los ntawm cov pob zeb tawg, kev mus ncig ceev ceev ntawm thaj chaw ua haujlwm thiab qhov kub thiab txias siab ua rau muaj kev ntxhov siab heev rau cov khoom hauv qab - CQC cov khoom sib dhos forged thiab fabricated pem hauv ntej idler qhia tau tias muaj kev tiv thaiv kev qaug zog thiab kev nqus kev cuam tshuam zoo heev. Cov flanges ob chav induction-hardened (HRC55–60) tiv taus chipping thiab tawg txawm tias tom qab raug rau cov hlau ntse thiab cov khoom tawg thee ntev. Cov kws kho tshuab hauv qhov av qhia txog kev txo qis ntawm kev cuam tshuam hauv qab idler tom qab hloov mus rau CQC sib dhos.
4.3 Kev Khawb Platinum thiab Chrome — South Africa
Hauv South Africa lub chaw ua haujlwm platinum thiab chrome (Bushveld Igneous Complex), qhov twg pob zeb tawg ua rau muaj kev cuam tshuam loj heev rau cov idlers, flanges thiab bearings, CQC lub idlers pem hauv ntej tau lees paub lawv cov qauv kev ruaj khov thiab kev ua haujlwm zoo tom qab ntau txhiab teev ntawm kev ua haujlwm yam tsis muaj flange tawg, foob tsis ua haujlwm lossis kev ua qias tuaj ntawm cov kabmob. Rau cov thawj coj saib xyuas lub chaw ua haujlwm, qhov no txhais tau tias lub neej ua haujlwm ntev dua rau tag nrho cov kab ke hauv qab.
4.4 Kev Khawb Av Huab Cua Txias Heev — Siberia, Russia thiab Canadian Oil Sands
Hauv cov chaw ua pob zeb diamond thiab thee hauv Siberian (qhov kub thaum lub caij ntuj no poob qis mus rau -45°C) thiab cov haujlwm xuab zeb roj hauv Canada (cheeb tsam Athabasca, Alberta), cov kev xaiv foob Duo-Cone tshwj xeeb uas kub qis tswj tau qhov yooj ywm thiab kev ua haujlwm zoo ntawm qhov kub qis dua xoom thaum lub cev forged steel idler tiv taus kev tawg yooj yim. Lube-for-Life lub Hoobkas-kaw tsim tshem tawm kev saib xyuas niaj hnub hauv cov xwm txheej txias uas kev pabcuam hauv thaj chaw yuav nyuaj.
4.5 Cov Chaw Tsim Kho Hnyav — NEOM (Saudi Arabia), Qaib ntxhw, Indonesia, Brazil
Hauv NEOM mega-project sites (suab puam zoo nkauj hauv Saudi Arabia), kev tsim kho txoj kev loj hla suab puam hauv Mongolia (qhov kub hloov pauv ntau heev ntawm -30 ° C txog + 35 ° C hauv 24 teev), cov haujlwm pas dej hydroelectric hauv Turkey thiab Brazil (av nplaum hnyav, av nkos thiab av noo), thiab cov khoom siv monsoon thoob plaws Indonesia, Thaib teb thiab Philippines (siv sijhawm ntev hauv cov slurry abrasive), CQC cov txheej txheem sib khi ntau theem - sib xyaw cov labyrinth seals nrog cov nplhaib ntab - tiv thaiv kev khiav qhuav, xuab zeb nkag thiab av nkos nkag, tswj kev ua kom lubrication zoo thoob plaws lub neej ua haujlwm.
4.6 Cov Ntaub Ntawv Qhia Txog Tus Neeg Ua Haujlwm Thoob Ntiaj Teb ntawm Cov Neeg Ua Haujlwm Fleet
Kev sib piv hauv thaj chaw ywj pheej uas cov neeg ua haujlwm hauv kev khawb av thiab kev tsim kho thoob ntiaj teb loj ua qhia tau tias CQC's Komatsu front idler assemblies muaj:
- Kev pab cuam ntev dua piv rau cov khoom siv tom qab kev lag luam txheem.
- Txo lub sijhawm tsis tau teem sijhawm thoob plaws Komatsu PC390-8, PC400 thiab PC450 cov tsheb sib xyaw.
- Kev txo qis txhua xyoo ntawm kev siv nyiaj rau cov khoom hauv qab lub tsheb thauj khoom (20–25% feem ntau).
- Cov xwm txheej tsis ua haujlwm ntawm lub foob yuav luag xoom thaum lub sijhawm 2,000 teev thawj zaug ntawm kev ua haujlwm hauv cov xwm txheej ib txwm mus rau cov xwm txheej hnyav.
Rau cov tsheb loj uas siv 20+ lub Komatsu PC400 thiab PC450 excavators, kev txuag nyiaj ua ke ntawm cov nqi khoom, cov neeg ua haujlwm thiab lub sijhawm tsim khoom poob tuaj yeem ncav cuag ntau pua txhiab daus las txhua xyoo thaum tib lub sijhawm txhim kho kev muaj tshuab - qhov ntsuas tseem ceeb rau cov chaw tsim khoom ntau qhov twg txhua teev ntawm lub sijhawm tsis ua haujlwm raug nqi ntau rau tus neeg ua haujlwm hauv qhov av.
5. Pab Pawg Lag Luam Thoob Ntiaj Teb ntawm CQC — Jack, Haily thiab Mr. Zhou
CQC TRACK lub Chaw Ua Lag Luam Thoob Ntiaj Teb muaj cov kws tshaj lij kev lag luam uas tswj hwm cov kev xa khoom nyuaj, cov ntaub ntawv, kev txhawb nqa kev txawj ntse thiab cov kev xav tau tshwj xeeb ntawm cov neeg siv khoom ntawm kev muab cov khoom siv khawb av thoob ntiaj teb.
- Jack — Tus Thawj Saib Xyuas Nyiaj Txiag Senior rau Tebchaws Europe, Russia thiab Amelikas. Jack muaj kev paub dhau los hauv kev xa tawm cov khoom siv hnyav, suav nrog kev paub txog CE cim (European Union), GOST-R daim ntawv pov thawj (Russia) thiab cov ntaub ntawv pov thawj rau North American cov khoom xa tuaj (Tebchaws Meskas, Canada, Mexico). Nws koom tes nrog CQC lub chaw haujlwm logistics hauv tsev los npaj kev thauj khoom hauv hiav txwv (FCL/LCL), kev thauj khoom los ntawm tsheb ciav hlau (rau kev xa khoom hla av mus rau cov lag luam Central Asian uas tsis muaj av) thiab kev xa khoom sai sai los ntawm huab cua mus rau cov chaw nres nkoj thiab cov chaw ua haujlwm thoob plaws Tebchaws Europe, Russia, Tebchaws Meskas, Canada thiab Latin America. Jack kuj tseem ua haujlwm npaj cov lus pom zoo thiab kev sib tham txog daim ntawv cog lus OEM/ODM rau kev teeb tsa Komatsu pem hauv ntej.
- Haily — Tus Neeg Saib Xyuas Kev Xa Khoom Mus Rau Central Asia, Kaus Lim Qab Teb thiab Australia. Haily tshwj xeeb hauv kev cai lij choj thiab daim ntawv pov thawj tshwj xeeb ntawm cov koom pheej Central Asia (Kazakhstan, Uzbekistan, Mongolia, Tajikistan ntawm txoj kev tsheb ciav hlau Dostyk–Alashankou), Kaus Lim Qab Teb (Incheon, Busan, Ulsan) thiab Australia (Brisbane, Melbourne, Fremantle). Nws tswj kev npaj cov ntawv xa khoom lag luam, cov npe ntim khoom, daim ntawv pov thawj keeb kwm thiab cov ntawv qhia kev xeem uas xav tau rau kev tshem tawm kev lis kev cai hauv cov cheeb tsam no. Haily ua haujlwm ncaj qha nrog cov tuam txhab khawb av hauv Australian uas xav tau ISO 9001: 2015 thiab CQC daim ntawv pov thawj ua ib feem ntawm lawv cov txheej txheem ua ntej kev tsim nyog zoo ntawm tus neeg muab khoom. Nws txoj kev sib raug zoo nrog cov neeg xa khoom xa khoom ua kom ntseeg tau tias CQC's Komatsu pem hauv ntej idler assemblies tuaj txog raws sijhawm txawm tias rau cov xaj khawb av uas muaj sijhawm.
- Mr. Zhou — Tus Thawj Coj Cheeb Tsam rau Middle East, West Asia, Africa thiab Southeast Asia. Mr. Zhou muaj kev paub dhau los hauv kev muab cov khoom siv hnyav thiab hais tau ntau hom lus (Lus Askiv, Mandarin thiab Levantine Arabic). Nws ua tus thawj coj ntawm CQC txoj kev koom tes nrog cov tuam txhab mining, cov koom haum tsim kho vaj tse ntawm tsoomfwv thiab cov neeg muag khoom siv thoob plaws Saudi Arabia (NEOM thiab kev ua haujlwm mining phosphate), UAE, Jordan, Turkey, Nigeria, Ghana (cov chaw khawb kub), Democratic Republic of Congo (cobalt thiab tooj liab), Zambia (tooj liab), Kenya, Indonesia, Thaib teb thiab Philippines. Mr. Zhou kuj muab kev pabcuam txhawb nqa kev txawj ntse hauv qhov chaw, mus xyuas cov chaw khawb kom tshuaj xyuas cov khoom siv hauv qab, paub meej tias muaj kev hloov pauv tus lej thiab muab kev taw qhia rau kev teeb tsa rau cov khoom sib dhos pem hauv ntej thaum xav tau.
6. Kev Them Nqi Lag Luam Thoob Ntiaj Teb — Kev Muab Kev Ua Haujlwm Hauv Kev Khawb Av Thiab Kev Tsim Kho Hauv Rau Lub Tebchaws
CQC's Komatsu PC390-8, PC400 thiab PC450 lub log pem hauv ntej idler — uas suav nrog cov lej ntu 2083000300, 2083000013, 2083000070 thiab 2083000201 — thiab cov khoom siv chassis tiav tam sim no raug xa mus rau cov lag luam loj hauv kev khawb av thiab kev tsim kho thoob ntiaj teb:
- Tebchaws Europe — Lub Tebchaws Yelemees, Poland, Finland, Sweden, Norway, Netherlands, Belgium, Fabkis, Spain, Ltalis, Tim Nkij teb chaws, United Kingdom. Cov neeg siv khoom European tshwj xeeb tshaj yog saib taus CQC cov ntaub ntawv ua raws li CE thiab daim ntawv pov thawj Hom Kev Pom Zoo yog tias xav tau.
- Sab Hnub Poob Es Xias thiab Middle East — Saudi Arabia (NEOM project, phosphate mining), United Arab Emirates (Dubai thiab Abu Dhabi infrastructure), Qatar, Jordan (potash thiab phosphate mines), Qaib ntxhw (aggregate quarries thiab hydroelectric projects), Kuwait (oilfield service).
- Central Asia — Kazakhstan (Karaganda thiab Pavlodar mining regions), Uzbekistan (kub thiab tooj liab mines), Mongolia (Oyu Tolgoi copper-gold mine), Tajikistan ntawm Dostyk-Alashankou rail corridor.
- South America - Chile (Atacama Desert tooj liab mines), Peru (tooj liab thiab zinc mines), Brazil (hlau ore thiab kub mines - Carajás thiab Minas Gerais), Argentina, Colombia, Bolivia.
- Lavxias teb sab — Cov chaw khawb pob zeb diamond thiab thee hauv Siberian (Yakutia, Kemerovo), cov chaw khawb av hauv cheeb tsam Urals thiab cov chaw nres nkoj Far Eastern (Vladivostok, Vostochny), faib rau hauv av los ntawm Trans-Siberian Railway. Txhua qhov kev xa khoom suav nrog cov ntawv pov thawj GOST qhov twg siv tau.
- Kaus Lim Qab Teb — Ib feem tseem ceeb ntawm CQC cov khoom xa tawm hauv Es Xias mus rau Kaus Lim Qab Teb, muab cov khoom siv rau cov neeg muag khoom, cov khw kho dua tshiab thiab cov nyiaj them ncaj qha rau cov tsheb thauj khoom hauv Seoul, Incheon, Busan thiab Ulsan.
- Tebchaws Meskas Qaum Teb — Tebchaws Meskas thiab Canada, muab cov neeg faib khoom tom qab kev lag luam, cov chaw tsim khoom siv dua tshiab thiab cov neeg cog lus loj hauv kev tsim kho vaj tse ua haujlwm rau txoj kev loj, choj thiab cov kav dej. CQC cov ntaub ntawv pov thawj ISO 9001: 2015 thiab CQC ua tau raws li feem ntau cov kev xav tau zoo ntawm cov neeg yuav khoom hauv North America.
- Australia — Western Australia (Pilbara cov chaw zeb hlau), Queensland (Bowen Basin cov chaw zeb thee thiab cov haujlwm tooj liab), New South Wales thiab Victoria (kev tsim kho vaj tse thiab kev tsim kho). Cov neeg siv khoom Australian xav tau cov ntawv pov thawj khoom siv ntxaws ntxaws (daim ntawv pov thawj zeb, cov ntaub ntawv kho cua sov thiab cov ntawv qhia kev xeem tawv) rau txhua pawg ntawm cov khoom sib dhos idler, thiab CQC lub kaw lus taug qab muab cov ntaub ntawv no tsis tu ncua.
- Teb chaws Africa — South Africa (Bushveld Igneous Complex platinum, kub, manganese thiab chrome mines), Zambia (cheeb tsam Copperbelt), Democratic Republic of Congo (Katanga tooj liab thiab cobalt siv), Ghana (Ashanti kub siv), Nigeria (kev tsim kho vaj tse), Kenya (kev tsim kho txoj kev thiab kev tsheb ciav hlau), Tanzania thiab Angola.
7. Xaus Lus — Xaiv CQC TRACK (HeLi Machinery) rau Komatsu PC390-8 / PC400 / PC450 Pem Hauv Ntej Idler Assemblies
Rau cov thawj coj ntawm cov tsheb thauj khoom, cov pab pawg yuav khoom siv hauv av, cov neeg muag khoom siv thiab cov neeg cog khoom siv hauv paus uas xav tau Komatsu PC390-8, PC400 thiab PC450 series pem hauv ntej idler log sib dhos uas phim cov lej ntu 2083000300, 2083000013, 2083000070 thiab 2083000201, CQC TRACK (Quanzhou Heli Machinery Manufacturing Co., Ltd., cqctrack) muab kev daws teeb meem kev tsim khoom tiav, kev sib xyaw ua ke nrog 20+ xyoo ntawm kev txawj ntse hauv qab.
CQC TRACK ua ke:
- Kev tsim khoom siv ntsug sib xyaw ua ke - chaw tsim khoom casting, chaw tsim khoom forging (thiab muaj peev xwm tsim khoom rau cov idlers welded los ntawm cov hlau phaj uas muaj zog heev), chaw tsim khoom forged bucket tooth, chaw ua haujlwm CNC machining (200+ CNC tshuab cuab yeej) thiab chaw sib dhos zaum kawg.
- Muaj peev xwm tsim khoom OEM thiab ODM — txhawb nqa Komatsu PC390-8, PC400 (PC400-1, PC400-3, PC400-5, PC400-6, PC400-7, PC400LC-3, PC400LC-7, PC400-8), PC450 (PC450-6, PC450-7, PC450-8, PC450LC-6, PC450LC-7) thiab PC300LC-7/PC350-6/7 series excavators.
- Cov ntawv pov thawj zoo thoob ntiaj teb - ISO 9001: 2015 thiab CQC pom zoo rau kev tswj hwm zoo.
- Kev siv hlau metallurgy hauv kev khawb av — hlau alloy uas raug forged los yog fabricated muaj zog heev, cov flanges uas tau induction hardened (HRC55–60), cov foob labyrinth ntau theem ua ke nrog cov foob floating ring, cov ntaub ntawv hardening mus txog 4–10 hli tob.
- Kev ua tau zoo hauv thaj teb uas tau lees paub - ntau txhiab teev ntawm lub neej ua haujlwm hauv cov xwm txheej mining thoob plaws Chile, Australia, South Africa, Russia, Canada, Saudi Arabia thiab Indonesia.
- Pab pawg ua lag luam thoob ntiaj teb uas mob siab rau — Jack, Haily thiab Mr. Zhou rau kev muag khoom thoob ntiaj teb, kev xa khoom thiab kev txhawb nqa kev txawj ntse.
- Kev xa khoom thoob ntiaj teb - Xa tawm mus rau Tebchaws Europe, West Asia, Central Asia, South America, Russia, South Kauslim Teb, North America, Australia thiab Africa, npog txhua qhov kev lag luam tseem ceeb ntawm kev khawb av thiab kev tsim kho.
Hu rau CQC TRACK ncaj qha rau:
- Kev muab khoom ncaj qha los ntawm lub Hoobkas ntawm Komatsu PC390-8, PC400 thiab PC450 lub log pem hauv ntej idler (2083000300, 2083000013, 2083000070, 2083000201 thiab cross-reference KM1973).
- OEM thiab ODM kev tsim khoom hauv qab rau cov tsheb sib xyaw (Komatsu, Caterpillar, Hitachi, Volvo, Doosan, Hyundai thiab lwm hom).
- Kev txhawb nqa kev siv tshuab, kev siv tus lej ntawm qhov chaw sib txuas thiab kev taw qhia txog kev teeb tsa - suav nrog kev siv tus lej ntawm KM1973 (208-30-00200) rau lub tshuab PC400, PC450 lossis PC390-8 uas tsim nyog.
- Kev daws teeb meem xa khoom thoob ntiaj teb uas tsim rau koj qhov chaw mine lossis qhov chaw ua haujlwm.
CQC TRACK (HeLi Machinery) — Kev Tsim Kho Kev Khawb Av-Qib Kev Ntseeg Tau rau Txhua Lub Log Idler Pem Hauv Ntej.










