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XCMG 414101964 XE700 Jagorar Bindigogi Taya ko Waƙa Gaba Haɗin Taya na Idler / Mai nauyi EXC OEM Ingancin Kayayyakin Kaya Mai ƙera da Mai Kaya / CQC TRACK

Takaitaccen Bayani:

TARON HANYAR KARKASHIN TUKI NA XCMG

Sunan Sashe: XE700
Samfura Masu Dacewa: XE700
P/N: 414101964
XE700  Sigogi na Asali
Kayan Aiki 50MnSi
Nauyi 726KG
Fasaha Yin Fitar da Kaya/Ƙirƙira
Taurin saman HRC50-56Zurfin 10-12mm
Lokacin Garanti Watanni 12 ko 2000 m/h, duk wanda ya zo da farko
Takardar shaida IS09001
Launuka Baƙi/rawaya/KYAUTA
Farashin FOB FOBXia maza US$ 25-100/Sashe
Lokacin Isarwa A cikin kwanaki 15 bayan an tabbatar da oda ko kuma ya dogara da adadin da aka bayar
Lokacin Biyan Kuɗi T/T, L/C,WESTERN UNION
OEM/ODM Abin karɓa
An bayar da sabis bayan tallace-tallace Tallafin fasaha na bidiyo, Tallafin kan layi


Cikakken Bayani game da Samfurin

Alamun Samfura

Injiniyan Jirgin Ƙasa Mai Daidaito don Masu Haƙa Ramin XCMG XE700: Binciken Fasaha Mai Ma'ana na Tayoyin Jagorar Waƙa / Haɗawar Idler ta Gaba (Lambar Sashe)414101964) da kuma Ingantaccen Masana'antu na CQC TRACK

Mawallafi: Jack
Kwanan wata: 3 ga Afrilu, 2026


XE700 Idler

1. Bayani Kan Fasaha: Muhimmin Matsayin Front Idler a cikin Masu Hako Ma'adinai Masu Tsada

Tayar jagorar hanya—wanda aka fi sani da motar da ke aiki a gaba ko kuma tayoyin matsin lamba—babban bangare ne na tsari da kuzari na tsarin karkashin motar haƙa mai nauyi. Wannan hadakar tana aiki ne a gefen gaba na firam ɗin hanya, kuma tana da ayyuka guda biyu daban-daban amma masu mahimmanci iri ɗaya: tana aiki a matsayin babban wurin da aka sanya matattarar injin hydraulic kuma tana samar da dabarar da ba a tuka ta ba wacce sarkar hanya ke juyawa, tana kiyaye daidaito da kuma rarraba nauyin injin.

Ga masu aiki da injin haƙa rami na XCMG XE700—wani injin mai nauyin tan 69-73 wanda aka yi amfani da shi sosai a fannin haƙar ma'adinai, haƙa rami, gini mai nauyi, da kuma motsa ƙasa mai yawa—amincin haɗa injin gaba yana shafar rayuwar sarkar hanya kai tsaye, daidaita motar da ke ƙarƙashinta, da kuma cikakken lokacin aiki na injin. Bayanan masana'antu sun nuna cewa sassan injin da ke ƙarƙashinta suna wakiltar babban ɓangare na jimlar kuɗin kula da kayan aiki, suna yanke shawara mai kyau game da siye mai mahimmanci don inganta jimlar farashin mallakar.

Wannan littafin yana gabatar da cikakken bincike na fasaha na lambar ɓangaren XCMG OEM414101964, wanda ke wakiltar cikakken tsarin jagorar hanya/haɗa tagar gaba don babban dandamalin haƙa ramin hydraulic na XE700. An fi mai da hankali kan CQC TRACK (HELI MACHINERY MANUFACTURING CO., LTD.), wani kamfani mai haɗa kai tsaye wanda ke da ƙwarewa sama da shekaru ashirin a fannin kayan aiki masu nauyi a ƙarƙashin kaya, da kuma dalilin da yasa matsayinsa na masana'anta da masana'anta ke da mahimmanci ga ƙwararrun masu siye na duniya waɗanda ke neman kayan haɗin chassis masu inganci na OEM a farashi mai rahusa.


2. Dandalin XCMG XE700: Injiniya don Aikace-aikace Masu Tsanani

2.1 Bayanin Inji da Muhalli na Aiki

XCMG XE700 injin haƙa ma'adinai ne mai nauyin tan 70 wanda aka ƙera don aikace-aikacen da suka fi wahala, gami da haƙa ma'adinai, hakar ma'adinai, da manyan ayyukan ƙasa. Nau'in XE700D, samfurin wakilci a cikin wannan jerin, yana aiki tare da waɗannan ƙayyadaddun bayanai da aka tabbatar:

Sigogi Naúrar Ƙayyadewa
Nauyin Aiki kg 69,000 (XE700D)
Ƙarfin Inji kW/rpm 336/1,800
Ƙarfin Bokiti 2.4–4.6
Ƙarfin Haƙa Bucket Max. kN 363
Gudun Tafiya (Babba/Ƙasa) km/h 4.2 / 3.0
Gudun Juyawa r/min 7
Matsakaicin Radius na Haƙa mm 11,580
Matsakaicin Tsawon Juji mm 7,370

Jerin XE700 yana da injin asali da aka shigo da shi daga Amurka wanda ya cika ƙa'idodin fitar da hayaki na TIER 3, yana ba da ƙarfi mai ƙarfi, ƙarancin hayaniya, ƙarancin amfani da mai, da ƙarancin hayaki. An haɗa injin ɗin da tsarin allurar mai mai ƙarfi tare da ECM mai sarrafa ta hanyar lantarki don sarrafa allura daidai, rage yawan amfani da mai da ƙara ingancin injin. Abubuwan da aka shigo da su na hydraulic na asali da tsarin sarrafawa na zamani na fasaha suna tsawaita rayuwar sabis da inganta ingancin aiki, yayin da tsarin sanyaya mai na hydraulic mai zaman kansa ke sarrafa saurin juyawa na fanka ta atomatik bisa ga zafin mai don rage yawan amfani da makamashi da rage hayaniya.

Ga nau'in XE700GK, injin crawler mai nauyin tan 73, injin yana da injin Cummins 563 kW da bokiti mai nauyin m³ 4.5, tare da tsarin daidaitawa mai wayo wanda ke ba da kwanciyar hankali mara misaltuwa ga yanayin aiki mai nauyi kamar hakar ma'adinai.

2.2 Tsarin Ƙarƙashin Mota

An ƙera motar XE700 ta ƙarƙashin motar don amfani mai tsanani, tare da sarkar hanya mai tsawon kusan mm 260 (inci 8.5) don haɗin sprocket na ƙarshe na drive, yana tabbatar da daidaiton raga da kuma hana saurin lalacewa. Haɗa motar gaban (Lambar Sashe 414101964) muhimmin abu ne a cikin wannan tsarin ginin ƙarƙashin motar, yana aiki tare da sarkar hanya, haɗa sprocket, da kuma tayar tuƙi don tabbatar da haɗin ƙasa da turawa mafi kyau.


3. Lambar Sashe 414101964: Ganowa da Tsarin Aiki

3.1 Lambar Sashen OEM da Aikace-aikacen

Tsarin XCMG 414101964 Tension Wheel/Front Idler Assembly, wanda CQC TRACK ta ƙera kuma ta ƙera, wani sinadari ne na ƙarƙashin kaya na musamman wanda aka ƙera musamman don babban injin haƙa na hydraulic XCMG XE700. Wannan haɗin yana haɗa ayyuka biyu masu mahimmanci zuwa cikin naúra guda ɗaya mai ƙarfi: yana aiki azaman Tayar Tension don daidaita tsarin hanya kuma yana aiki azaman Front Idler wanda ke jagorantar hanyar hanyar.

Lambar ɓangaren OEM ta 414101964 tana iya canzawa 100% tare da ƙayyadaddun XCMG na asali, kuma an ƙera cikakken haɗin don isar da daidaito, tsari, da aiki daidai da OEM.

3.2 Aikin Tayar Tashi: Tashin Hankali Mai Sauƙi

Sunan "Tayar Tension" ya bayyana ainihin rawar da wannan ɓangaren ke takawa a cikin tsarin tensioning na hanya. An sanya wannan haɗin a cikin wani abin hawa mai tensioning wanda ke zamewa a cikin firam ɗin hanya. Matsi na hydraulic ko ƙarfin injiniya da aka yi amfani da shi ta hanyar bindiga mai shafawa zuwa silinda mai tensioner na hanya yana tura wannan haɗin gaba gaba, yana ƙara tazara tsakanin mai lanƙwasa na gaba da sprocket, ta haka yana sanya daidaiton tension da dynamic tension ga dukkan sarkar hanya.

Daidaitaccen tashin hankali yana da mahimmanci saboda dalilai uku masu mahimmanci:

  1. Hana Lalacewar Hanya: Hanya mai tsauri sosai tana hana rabuwar hanya daga gefe, musamman a lokacin juyawa mai kaifi da kuma lokacin da ake ratsawa ta ƙasa mara daidaito a wuraren haƙar ma'adinai.
  2. Inganta Watsa Wutar Lantarki: Daidaiton tashin hankali yana rage asarar makamashi daga bugun hanya da zamewa akan sprocket, yana inganta ingancin mai da aikin tafiye-tafiye.
  3. Inganta Rayuwar Kayan Aiki: Daidaitaccen tashin hankali yana tabbatar da rarraba kaya daidai gwargwado a cikin na'urorin juyawar hanya, na'urorin juyawar ɗaukar kaya, da kuma na'urorin juyawar sprocket, wanda ke hana lalacewa da wuri a kan dukkan abubuwan da ke ƙarƙashin abin hawa.

3.3 Aikin Gaba: Jagorar Bin-sawu da Tallafin Lodawa

A matsayin Front Idler, wannan bangaren shine pulley mara tuƙi wanda sarkar hanya ke juyawa a kai. Manyan ayyukan injina sune:

  1. Jagorar Waƙa: Tsarin mai ƙarfi, mai lanƙwasa biyu yana ci gaba da haɗuwa da haƙarƙarin jagora na ciki na hanyoyin haɗin waƙar, yana kiyaye daidaiton gefe mai tsauri kuma yana hana hanyar "tafiya" daga firam ɗin abin birgima.
  2. Bearing na Load: Yana tallafawa nauyin injin a gaban motar ƙarƙashin motar kuma yana shan nauyin farko na tasirin lokacin da hanyar jirgin ta ci karo da cikas yayin tafiya gaba.

An ƙera tayoyin da suka daɗe don kiyaye daidaiton matsin lamba a kan hanya da kuma jagorantar hanyar da ke ƙarƙashin motar daga ƙarfe mai ƙarfi don dorewa, tare da saman injin da aka gyara da inganci don tabbatar da motsi mai santsi da juriya ga tasiri, gogewa, da tsatsa.

3.4 Rarraba Kayayyaki

Cikakken tsarin 414101964 na gaban idler ya ƙunshi waɗannan ƙananan sassa:

Bangaren aiki Bayanan Injiniya
Jikin Ba-zata (Tayara) Tayar ƙarfe da aka ƙera wadda ke ba da saman birgima tare da sarkar hanyar An ƙera shi da zafi daga ƙarfe mai ƙarfi mai ƙarfi
Shaft (Axle) Aksali mai tauri da daidaito wanda ke tallafawa jikin mai aiki Karfe mai ƙarfi da aka kashe kuma aka daidaita shi da ƙarfi
Bearings na Naɗi Mai Tapered Kunna juyawa mai santsi a ƙarƙashin manyan nauyin radial da axial Bearings masu ƙarfin gaske (jerin ISO 355)
Tsarin Hatimin Matakai Da Dama Yana hana shigar gurɓata kuma yana riƙe mai Masu tsaron labyrinth, hatimin fuska mai iyo, da hatimin lebe na nitrile (NBR)
Yanar Gizo Mai Faɗi Biyu Tsarin da aka ƙarfafa yana ba da jagorar hanya ta gefe Haɗaɗɗen flanges biyu don mafi girman riƙewa
Kan nono mai Ma'aunin man shafawa don tsarin ɗaukar kaya da hatimi Daidaitaccen daidaitaccen tsarin SAE Zerk
Kariyar Tsatsa Rufin saman yana hana tsatsa da lalata muhalli Rufin juyawar phosphate ko kuma firam ɗin epoxy na lantarki

4. Bayanin Kayan Aiki da Ka'idojin Maganin Zafi

4.1 Zaɓin Kayan Aiki

An ƙera manyan kayan haɗin gaban XCMG XE700 daga ƙarfe masu inganci waɗanda aka ƙera don ƙarfinsu na musamman, tauri, da juriyar lalacewa. Babban kayan da aka ƙayyade don taron 414101964 shine ƙarfe mai ƙarfe (misali, 42CrMo ko makamancin haka), ƙarfe mai ƙarfe mai ƙarfe mai ƙarfe mai ƙarfe wanda aka san shi da kyakkyawan tauri, ƙarfin gajiya mai yawa, da juriyar lalacewa mai ƙarfi a ƙarƙashin nauyin tasiri mai tsanani.

Sauran makin da ake amfani da su wajen yin aiki a wuraren aiki masu wahala sun haɗa da:

Kayan Aiki Halaye Tauri (Girman ƙasa) Aikace-aikacen da Aka saba
42CrMo (AISI 4140) ƙarfe na Chromium-molybdenum; kyakkyawan tauri, ƙarfin gajiya mai yawa HRC 55–60 Masu aikin hakar ma'adinai masu inganci
40Mn2 / 50Mn Babban ƙarfe mai carbon-manganese; mai ƙarfi, mai araha HRC 52–58 Gine-gine masu nauyi da aikin hakar ma'adinai
34CrNiMo6 gami na nickel-chromium-molybdenum; ƙarfi mai matuƙar girma, tauri na musamman HRC 55–62 Haƙar ma'adinai mai matuƙar daraja, ɗaukar nauyi mai yawa

An ƙera shi da zafi daga ƙarfe mai ƙarfe 34CrNiMo6 (misalin EN 10083-3) yana tabbatar da ingantaccen kwararar hatsi da ƙarfin alkibla, yana ba da juriya ta musamman ga tasirin tasiri da gazawar gajiya idan aka kwatanta da simintin da aka yi da siminti.

4.2 Bayanin Maganin Zafi

Aikin na'urar rage zafin hanya ya dogara sosai akan yanayin maganin zafi, wanda ke ƙirƙirar tsarin taurin gradient wanda aka inganta don juriyar lalacewa da kuma taurin tasiri:

Sigogi Ƙayyadewa Muhimmancin Injiniya
Taurin Surface na Gudun HRC 55–60 (ƙarfafawa) Yana jure wa lalacewar da ke tattare da sarkar hanya a cikin mahakar ma'adinai
Zurfin Taurare (Lambar) 6-12 mm (ma'aunin masana'antu don aji 70-ton) Zurfin akwati iri ɗaya yana hana lalacewa cikin sauri yayin ci gaba da aiki
Taurin Zuciya HB 320–380 (mai tauri da kuma mai laushi) Yana kiyaye tauri don ɗaukar nauyin tasirin daga dutse da ƙasa mara daidaituwa
Taurin saman Shaft HRC 52–60 Yana hana lalacewar shaft kuma yana tsawaita rayuwar bearing
Zurfin Shaft Mai Tauri 4–8 mm Isasshen juriya ga lalacewa don aikace-aikacen hakar ma'adinai masu nauyi

Tsarin maganin zafi ya ƙunshi taurarewa da kuma daidaita tsarin tsakiya, tare da taurarewar induction a saman gudu, ƙirƙirar akwati mai zurfi, mai jure lalacewa yayin da yake kula da ductile, mai ɗaukar girgiza don hana karyewar karyewa a ƙarƙashin nauyin tasiri mai tsanani.

Bayan yin siminti (ko bayan yin siminti), maganin zafi na musamman yana samar da mafi ƙarancin taurin saman HRC 48–58 tare da zurfin Layer mai tauri na 4–6 mm - halayen da ke ba da juriya ga tasiri da juriya ga lalacewa, koda a cikin mawuyacin yanayin hakar ma'adinai ko gini.

4.3 Bayanan Ɗabi'a da Hatimi

Haɗaɗɗen bearings ya ƙunshi bearings masu ƙarfin ma'auni masu tauri (misali, jerin ISO 355), waɗanda aka tsara don ɗaukar nauyin radial da axial da aka haɗu da su yayin aiki na tafiya, juyawa, da kuma juyawar da aka yi.

Tsarin hatimin da aka haɗa da matakai da yawa ya haɗa da abubuwa uku masu kariya:

Sashen Hatimi aiki
Masu Tsaron Labyrinth Katangar gurɓata mataki na farko; tana hana shigowar manyan tarkace
Hatimin Fuska Mai Shawagi Hatimin motsi na mataki na biyu; yana kula da riƙe mai a ƙarƙashin motsi na juyawa
Hatimin Lebe na Nitrile (NBR) Katangar gurɓata mai kyau ta mataki na uku; tana kare bearings daga ƙura da danshi

Wannan tsarin rufewa mai ƙarfi yana ba da babban shinge ga laka, yashi, da danshi - gurɓatattun abubuwa da aka saba gani a muhallin hakar ma'adinai da ma'adanai - wanda ke tsawaita rayuwar sabis sosai kuma yana rage yawan kulawa.


5. CQC TRACK: Ƙwararren Mai Kera Kayan Aikin Ƙarƙashin Jirgin Ƙasa na XCMG

5.1 Bayanan Kamfanoni da Gado na Masana'antu

CQC TRACK, tana aiki a ƙarƙashin HELI MACHINERY MANUFACTURING CO., LTD., wani kamfani ne mai haɗaka a tsaye wanda ke zaune a Quanzhou, China—yanki da aka amince da shi a matsayin babban rukunin samar da kayayyaki ga kayan aikin motsa ƙasa na duniya. Tare da sama da shekaru 20 na ƙwarewar masana'antu, HELI ta kafa kanta a matsayin mai samar da kayan aikin haƙa ma'adinai masu nauyi, tana hidimar Masana'antun Kayan Aiki na Asali (OEMs) na injunan haƙa ma'adinai a duk duniya.

Sunan alamar CQC TRACK yana wakiltar manyan alkawurra guda uku: Tsarin Crawler, Tabbatar da Inganci, da kuma Jajircewa ga dorewa a ƙarƙashin yanayin da ya fi wahalar aiki da kuma tasiri a fannin hakar ma'adinai, hakar ma'adinai, da manyan ayyukan ababen more rayuwa.

Masana'antun kamar CQC TRACK sun tabbatar da ikonsu na samar da waɗannan abubuwan zuwa ga babban matakin fasaha, suna samar wa kasuwar kayan aiki masu nauyi ta duniya mafita mai inganci da inganci wacce ke da goyon bayan ƙwararrun masana'antu.

5.2 Takaddun Shaida da Ma'auni Masu Inganci

CQC TRACK tana aiki a ƙarƙashin laima mai takardar shaida mai matakai da yawa, tana riƙe da shaidar ingancin tsarin ISO 9001:2015 da takaddun shaida na musamman na samfurin CQC da yawa. Wannan takardar shaida mai matakai biyu tana tabbatar da cewa kowane ɓangare - daga zaɓin kayan masarufi har zuwa dubawa na ƙarshe - ya cika ƙa'idodin kula da inganci da aka amince da su a duniya.

5.3 Ƙarfin Masana'antu da Kula da Inganci

Ƙarfin masana'antu na CQC TRACK ya dogara ne akan cikakken haɗin kai tsaye da kuma hanyoyin da aka tsara a jere:

Matakin Tsarin Aiki Bayanin Ƙarfi
Zaɓin Kayan Danye Karfe mai inganci 42CrMo, 40Mn2, 50Mn, da makamantansu waɗanda aka samo daga masana'antun da aka tabbatar.
Ƙirƙira Tsarin haɗakar da aka yi a cikin gida ko kuma tsarin kula da haɗin gwiwa na dabaru yana tabbatar da ingantaccen kwararar hatsi da yawan kayan abu a cikin guraben abubuwan da aka haɗa.
Injin CNC Injin da aka daidaita yana cimma daidaiton juriya akan matsewar diamita ta waje, ramin ciki, da ramukan haɗin rufewa
Maganin Zafi Tsarin taurarewar induction da kwamfuta ke sarrafawa da kuma taurarewa/tausasawa yana cimma taurin akwati mai zurfi, iri ɗaya yayin da yake riƙe da ductile core.
Haɗawa da Hatimin Hatimi Daidaitaccen taro na bearings masu girman gaske da tsarin rufewa mai matakai da yawa
Duba Inganci Gwajin bayanin martaba mai tauri, tabbatar da abubuwan da suka shafi sinadarai, da kuma tabbatar da girma ta amfani da injunan aunawa (CMM)

Cikakken tsarin sassan jirgin ƙasa na CQC TRACK ya haɗa da sarƙoƙi, takalma, sprockets, idlers, rollers na ƙasa, da rollers na ɗaukar kaya—wanda aka ƙera musamman don injin haƙa manyan na'urori masu rarrafe da ake amfani da su a haƙar ma'adinai da gini a duk duniya. CQC TRACK ta rubuta daidaiton ma'auni tsakanin sassan jirgin ƙasa a cikin nau'ikan samfura da yawa, ciki har da XCMG, Komatsu, Caterpillar, Hitachi, Doosan, Sumitomo, Hyundai, da Volvo.

5.4 Samfurin Sabis na OEM da ODM

CQC TRACK tana aiki da tsarin sabis guda biyu wanda ke ɗaukar duka sassan maye gurbin da aka daidaita da kuma hanyoyin injiniya na musamman:

  • Masana'antar OEM: Samar da kayan aiki don daidaita takamaiman buƙatun abokin ciniki, zane-zane, da ƙa'idodin inganci. Masana'antar tana da kayan aiki don haɗa kai cikin sarƙoƙin samar da kayayyaki na duniya ba tare da wata matsala ba, tana samar da ingantaccen samar da adadi na masu aiki tuƙuru, masu juyawa, masu sprockets, da hanyoyin haɗin hanya.
  • Injiniyan ODM: Haɓaka haɗin gwiwa, ƙira, da kuma tabbatar da ingantattun hanyoyin magance matsalolin ƙarƙashin motar. Ƙungiyar injiniya tana magance matsalolin da aka saba fuskanta, tana ba da ƙira mai kyau wanda ke haɓaka aiki da rage farashin mallakar.

Fayil ɗin Samfurin XCMG na 5.5

CQC TRACK tana ƙera kayan haɗin ƙarƙashin motar hawa na XCMG, waɗanda suka haɗa da:

Bangaren Lambar Sashe na XCMG / Daidaitawar Samfura
Haɗa Tayar Gaba / Tayar Tashi 414101964 (XE700), 800348149 (XE900/XE950)
Bibiyar Taro na Ƙasa 414101929 (XE800)
Taro na Karshe na Sprocket Rim XE265GK/XE270, XE700B
Taro na Sarkar Hanyar Waƙa XE900 (260L), jerin XE700/XE900
Ƙungiyoyin Na'urar Taya Mota Nau'ikan nau'ikan XE daban-daban

6. Samar da Kayayyaki Kai Tsaye Daga Masana'anta: Fa'idodin Gasar

6.1 Shawarar Darajar Sarkar Samarwa

SamunXCMG 414101964 gaban idler tarokai tsaye daga masana'anta da masana'anta kamar CQC TRACK yana ba da fa'idodi daban-daban akan tashoshin rarrabawa masu matakai da yawa:

Tashar Samuwa Fa'idodi Rashin amfani
Kai tsaye daga Masana'anta (CQC TRACK) Ƙarancin farashi (yana kawar da alamun masu rarrabawa), gajerun lokutan jagora, tallafin fasaha kai tsaye, da kuma kula da inganci da za a iya ganowa Ana iya amfani da mafi ƙarancin adadin oda
Mai Rarraba Yanki Kayayyakin gida, ƙananan ƙananan oda Farashi mafi girma (alamomi da yawa), tallafin fasaha mai iyaka
Dillalin OEM Tabbataccen bayani dalla-dalla Farashi mai tsada (yawanci kashi 40-60% mafi girma), tsawon lokacin jagora ga kayayyaki marasa kaya

6.2 Lokacin Jagoranci da Kayan Aiki

GaXCMG 414101964 gaban idler taro, lokutan jagora na yau da kullun daga masana'anta zuwa kai tsaye sune:

  • Kayayyakin da aka adana: Kwanakin kasuwanci 5-10 (an shirya kaya)
  • An ƙera bisa ga oda: kwanaki 20-25 bayan tabbatar da kwangila
  • Isarwa ta gaggawa: Akwai don buƙatun gaggawa

Jigilar kaya ta yau da kullun ana yin ta ne daga tashar jiragen ruwa ta Xiamen, China, tare da jigilar kayayyaki daga ƙofa zuwa ƙofa ta hanyar haɗin gwiwar jigilar kaya da aka kafa.

6.3 Kwatanta Kudin da Aka Kiyasta

Bangaren Farashin OEM (An kiyasta) Farashin Masana'antar CQC TRACK (An kiyasta) An kiyasta Tanadin Kuɗi
Babban Taro na Idler (414101964) $1,200–1,800 $700–1,100 Kashi 30–40%

7. Shigarwa, Gyara, da Inganta Rayuwar Sabis

7.1 Tabbatarwa Kafin Shigarwa

Kafin shigar da sabon tsarin aiki na gaba, tabbatar da waɗannan mahimman sigogi masu zuwa:

  1. Dacewar tsarin hawa — Tabbatar da tazara tsakanin ramukan ƙugiya da diamita sun dace da maƙallin firam ɗin hanya
  2. Diamita da faɗin Idler — Tabbatar da girma ya dace da tazara tsakanin hanyoyin haɗin sarkar hanya da kuma share firam ɗin hanya
  3. Tsarin flange - Tabbatar da ƙirar flange biyu ta dace da ƙayyadaddun OEM
  4. Yanayin sarkar waƙa - Auna tsawon sautin sarkar; idan ya wuce kashi 3%, maye gurbin sarkar ya kamata ya fara shigar da idler
  5. Silinda mai tayar da hankali - Duba don tsatsa, lalacewa, da kuma yadda ake aiki yadda ya kamata

7.2 Takaitaccen Tsarin Shigarwa

  1. Tallafa wa injin ɗin da aminci a kan wuri mai ƙarfi, mai daidaito tare da rage matsin lamba daga sarkar hanya
  2. Cire ƙusoshin hawa taron idler da ke akwai ta amfani da kayan aikin ƙarfin juyi masu dacewa
  3. Tsaftace maƙallin hawa da saman abin hawa; duba don ganin lalacewa ko lalacewa
  4. Sanya sabon haɗin gaban na'urar da ke aiki a cikin na'urar kuma shigar da sabbin ƙusoshin hawa masu ƙarfi (sake amfani da tsofaffin ƙusoshin haɗari ne na aminci)
  5. Ƙullun ƙarfin juyi zuwa ƙayyadaddun bayanai (duba littafin bita na XCMG don ainihin ƙima)
  6. A shafa mai ta hanyar amfani da SAE Zerk don shafa man shafawa kafin a shafa a kan bearings da hatimi
  7. Daidaita matsin lamba na hanya zuwa ga sag ɗin da masana'anta suka ƙayyade ta amfani da silinda mai tayar da hanya
  8. Yi amfani da injin a ƙaramin gudu kuma duba don samun ingantaccen juyawar mai aiki, ingancin rufewa, da daidaita hanya

7.3 Jadawalin Kulawa

Tazara Aiki
Kowace sa'o'i 10 na aiki (yanayin hakar ma'adinai mai tsanani) Dubawar gani don ɗigon mai, hayaniya mara kyau, girgiza, ko ƙusoshin da suka yi laushi
Kowace sa'o'i 50 na aiki (yanayi na yau da kullun) Duba gani na kayan ƙarƙashin kaya
A kowace sa'o'i 250 na aiki Sanya mai a kan bearings ta kan nono mai
A kowace sa'o'i 500 na aiki Duba don ƙusoshin hawa marasa sassauƙa; sake juyawa kamar yadda ya cancanta
A kowace sa'o'i 1,000 na aiki Duba zurfin lalacewar tayoyin mota; kwatanta da iyakokin lalacewa (yawanci sakawa da aka yarda da shi na mm 5-8 ga ajin tan 70)
Kamar yadda ake buƙata Sauya haɗakar ma'aikata idan an gano yawan wasa, zubar da hatimi, hayaniya, ko lalacewar flange

7.4 Yanayin Kuskure da Gyaran Matsaloli

Alamar Dalili Mai Yiwuwa Aikin da aka ba da shawarar
Zubar da mai daga hatimin Rashin hatimin ruwa ko lalacewar bushing Sauya haɗawar idler; duba daidaiton hanya
Hayaniya mai yawa yayin aiki Lalacewar bear ko lalacewar ciki Watsewa da duba; maye gurbin kayan haɗin idan ya lalace
Rashin daidaiton suturar tafiya Rashin daidaiton sarkar waƙa ko kuma lalacewar sprockets/rollers Duba matsin lamba da daidaitawar hanya; maye gurbin sarkar idan ta yi tsayi
Fyaɗen Idler Shigar gurɓatawa ko gazawar ɗaukar kaya Sauya haɗawar idler nan take don hana lalacewar hanya
Yawo a gefen hanya Flanges ɗin da suka lalace ko kuma kuskuren layin hanya Duba faɗin flange; maye gurbin idler idan flanges sun lalace
Bibiyar asarar tashin hankali Lalacewar silinda ta Tensioner ko kuma ɗaurewar motar idler Duba tsarin tensioner; tabbatar da zamewar motar idler kyauta

7.5 Tsammanin Rayuwar Sabis

A ƙarƙashin aikin haƙa dutse na yau da kullun da kuma yanayin gini mai nauyi, injin haƙa dutse mai inganci wanda ya cika ƙa'idodin taurin saman HRC 55-60 zai iya cimma sa'o'in aiki 4,000-6,000 kafin a buƙaci maye gurbinsa. A cikin aikace-aikacen hakar ma'adinai mai tsanani tare da kayan da ke da ƙarfi sosai (abun da ke cikin silica > 30%) da kuma ci gaba da aiki, tsawon lokacin sabis na iya raguwa zuwa sa'o'i 3,000-4,000. Duba matsin lamba na hanya akai-akai, maye gurbin sarkar hanya akan lokaci, da kuma shafa mai mai kyau sune hanyoyin da suka fi tasiri don haɓaka tsawon rai na mai aiki.

Domin samun ingantaccen tsawon rai a ƙarƙashin abin hawa, koyaushe a duba kuma a maye gurbin sassan da ba sa aiki a wurin aiki a matsayin tsarin da aka gano lalacewa mai yawa. Haɗa sassan da suka lalace da waɗanda suka lalace na iya haifar da lalacewa mara daidaito, rashin daidaito, da kuma raguwar aiki.


8. Muhimmancin Zaɓin Masu Haƙar Ma'adinai na Gaba Mai Kyau don Haƙar Ma'adinai na Aji Mai Kyau

Ladle na gaba galibi yana ɗaya daga cikin abubuwan da suka fi damuwa a cikin tsarin haƙa ƙasa. Ba kamar na'urorin juyawa na ƙasa ba, waɗanda ke rarraba nauyi a wurare da yawa, ladle na gaba yana tattara manyan kaya a ƙarshen gaba na firam ɗin hanya yayin da yake sarrafa canjin tashin hankali mai ƙarfi yayin hanzari, raguwa, da juyawa.

Ga injinan haƙa rami na XCMG XE700 da ke aiki a fannin hakar ma'adinai da kuma manyan gine-gine—injuna masu nauyin aiki kusan tan 70 da kuma buƙatun samar da kayayyaki na yau da kullum—zaɓin injinan haƙa rami masu inganci tare da zaɓin kayan aiki masu kyau, maganin zafi, tsarin hatimi mai ƙarfi, da kuma injinan yin aiki daidai yana da mahimmanci.

Haɗakar gaban idor na CQC TRACK ta 414101964 ya ƙunshi:

  • Gine-ginen ƙarfe mai ƙarfe (42CrMo ko makamancin haka) don ingantaccen kwararar hatsi da juriya ga tasiri
  • Wurin gudu mai tauri wanda aka sanya shi a cikin induction (HRC 55–60) tare da zurfin akwati na 6–12 mm don juriya ga lalacewa ta musamman.
  • Tushen da aka taurare (HB 320–380) yana riƙe da ƙarfi don ɗaukar nauyin girgiza
  • Bearings masu girman ma'auni masu tauri don ingantaccen juyawa a ƙarƙashin manyan kaya
  • Tsarin rufewa mai matakai da yawa (masu kariya daga labyrinth, hatimin fuska mai iyo, hatimin lebe na NBR) wanda ke samar da shinge mai ƙarfi na gurɓatawa

Waɗannan fasalulluka na injiniya suna tabbatar da cewa masu zaman kashe wando da aka kula da su yadda ya kamata za su samar da ingantaccen sabis a tsawon rayuwarsu a cikin yanayin hakar ma'adinai mafi wahala a duniya.


9. Kammalawa

Ga masu aiki da na'urorin haƙa rami na XCMG XE700 da aka tura a fannin haƙar ma'adinai, haƙa rami, gini mai nauyi, da kuma jujjuyawar ƙasa mai yawa—na'ura mai nauyin tan 69-73 mai buƙatun samarwa na yau da kullun—taron jagora na hanya/na'urar da ke aiki a gaba wanda lambar sashi 414101964 ta wakilta wani muhimmin sashi ne wanda amincinsa ke shafar rayuwar sarkar hanya, daidaitawar ƙarƙashin kaya, da kuma lokacin aiki na na'ura.

CQC TRACK ta bambanta kanta a matsayin ƙwararren masana'anta wanda ya haɗu da ƙwarewar ƙarfe sama da shekaru ashirin, haɗakar hanyoyin ƙirƙira da sarrafa zafi a tsaye, da kuma samfurin sabis na OEM/ODM guda biyu don isar da sassan ƙarƙashin abin hawa waɗanda ke aiki da aminci a ƙarƙashin yanayi mafi wahala. Tare da ƙayyadaddun kayan aiki ciki har da ƙarfe mai ƙarfe 42CrMo na ƙarfe ko ƙarfe mai kama da juna, maganin zafi wanda ke samun taurin saman HRC 55-60 tare da zurfin akwati na 6-12 mm da taurin zuciyar HB 320-380, takardar shaidar inganci ta ISO 9001:2015, da kuma tsarin hatimi na matakai da yawa (masu tsaron labyrinth, hatimin fuska mai iyo, hatimin lebe na NBR), CQC TRACK yana ba wa masu jiragen ruwa da ƙwararrun masu siye mafita waɗanda suka cika ko suka wuce ƙayyadaddun OEM.

Ta hanyar samo haɗin XCMG 414101964 na gaba kai tsaye daga masana'anta, ayyukan haƙar ma'adinai da gini suna samun damar samun inganci mai daidaito, tallafin fasaha kai tsaye, farashi mai gasa (tsabar kuɗi 30-40% idan aka kwatanta da OEM), da kuma hanyoyin jigilar kayayyaki masu gaskiya - abubuwan da ke haɓaka jimillar farashin mallaka da haɓaka lokacin aiki na na'ura a cikin mawuyacin yanayin aiki a duniya.


Mawallafi: Jack
Kwarewa a tsarin manyan kayan aiki a ƙarƙashin kekunan hawa, amincin injinan haƙar ma'adinai, da dabarun samun kayayyaki a duk duniya don jiragen ruwan kayan gini.


Bayanin Gargaɗi: Wannan littafin asali ne da aka ƙirƙira don dalilai na bayanai da fasaha. Ana amfani da duk lambobin samfura, sunayen samfura, da nassoshin masana'anta don ganewa da kuma yin nuni kawai. Koyaushe tabbatar da dacewa da lambar serial na injin ku da tsarin ɗaukar kaya na ƙarƙashin kaya kafin yin oda. An samar da hanyoyin shigarwa da aka taƙaita daga ƙa'idodin masana'antu don nuni; duba cikakkun takaddun kayan aiki na asali kafin yin kowane gyara. Bayanin garanti yana wakilta kuma yana ƙarƙashin tabbatarwa tare da masana'anta a lokacin siyan.


  • Na baya:
  • Na gaba:

  • Rubuta saƙonka a nan ka aika mana da shi