I-SANY 14477863 13697242 SY700 SY750 Track Sprocket Wheel Assy /I-Excavator chassis components source mveliso kunye nomenzi / CQC TRACK
Izinto ezisetyenziswa ngaphantsi kwesithuthi esinzima se-SANY SY700/SY750
Iindibano ze-OEM-Quality Track Sprocket kunye ne-Idler
Amanani eCandelo:14477863/13697242 kunye ne-60307412
Umzi-mveliso womthombo kunye nomenzi:INDLELA YE-CQC(HELI)
1. Isishwankathelo soBugcisa: Izinto ezibalulekileyo ze-Undercarriage
I-SANY SY700 kunye ne-SY750 zii-hydraulic excavators ezikumgangatho ophezulu ezisebenza kuluhlu lweetoni ezingama-70–85, ezisetyenziswa kuzo zonke iindawo zokumba, ukumba amatye, kunye nezicelo zokwakha ezinzima kwihlabathi liphela. Iinkqubo zabo zokuthwala ngaphantsi kwesithuthi zinyamezela imithwalo enzima, iimeko zokurhawuzelela, kunye namandla okubetha afuna izinto zokutshintshwa ezicwangciswe ngokuchanekileyo.
Olu xwebhu lubonelela ngeenkcukacha zobugcisa ezipheleleyo zezinto ezimbini ezibalulekileyo ze-chassis—i-Track Sprocket/Final Drive Assembly (13697242) kunye ne-Front Idler/Guide Wheel Assembly (60307412 / 61021657)—ezithathwe ngqo kumenzi oqinisekisiweyo we-CQC TRACK (HELI).
2. I-Track Sprocket / I-Final Drive Assembly – I-SANY Inombolo yeCandelo 13697242
2.1 Inkcazo yoMsebenzi
I-SANY 13697242 Track Sprocket/Indibano yokugqibela yevili lokuqhubalicandelo elidibeneyo lokukhupha amandla elisebenza njengesiphelo senkqubo yokuqhubeleka kwe-excavator. Lidibanisa inqanaba lokugqibela lokunciphisa igiya kunye ne-drive sprocket kwiyunithi enye, eqinileyo edlulisela i-torque ukusuka kwi-hydraulic travel motor ukuya kwi-track chain.
Imisebenzi ephambili:
- Ukunciphisa kokugqibela kunye nokuphindaphinda kweTorque: Igcina ukunciphisa izixhobo zeplanethi ezinamanqanaba amaninzi okwandisa kakhulu i-torque yokukhupha
- Ukuveliswa Kokutsala: Amazinyo e-Sprocket ane-mesh ngqo kunye nee-bushings ze-track chain ukuze enze intshukumo engaphambili/engasemva
- I-Structural Anchor Point: Isabela ngokuchasene namandla avela kwi-drive torque, uxinzelelo lwethrekhi, kunye nobunzima bomatshini
- Inkqubo yokuthambisa evaliweyo: Ibonelela ngendawo yokuhlamba ioyile kwiigiya kunye neebheringi
2.2 Iinkcukacha ezineenkcukacha zeCandelo
| Udidi lweNkcazelo | Iinkcukacha |
|---|---|
| Izinto zeSprocket | Intsimbi ye-alloy ye-manganese ephezulu eyenziwe ngekhabhoni ephezulu (50Mn okanye 42CrMo) |
| Ukuqina kweSprocket | Iprofayili yamazinyo aqinisiweyo; Ubulukhuni bomphezulu obuyi-58–63 HRC kunye nobunzulu bekheyisi eyi-7–10 mm |
| Inkqubo yoMveliso | Ukufakelwa kwe-CNC ngokuchanekileyo kunye nokulungiswa kweprofayili yamazinyo kunye neendawo zokuxhoma |
| Uhlobo lokugqibela lweDrive | Ukunciphisa izixhobo zeplanethi ezinamanqanaba amaninzi (amanqanaba ama-2 okanye ama-3) |
| Inkqubo yokuthwala | Iibheringi zerola ezinkulu ezinobubanzi obuphantsi + iibheringi zerola ezisilinda |
| Inkqubo yokutywina | Itywina yobuso edadayo (uhlobo lweDuo-Cone) enezitywina zangaphambili ze-labyrinth kunye nezikhuhli zothuli |
| Ukuthambisa | Ioyile yegiya ye-API GL-5 Extreme Pressure (EP) hypoid |
2.3 Iimpawu zobugcisa
Ubunjineli beSprocket Wheel:
- Iprofayili yamazinyo enziwe ngomatshini ochanekileyo iqinisekisa i-engile yoxinzelelo kunye nepitch echanekileyo yokuzibandakanya okungatyibilikiyo kunye ne-track bushings
- Inkqubo yokubumba idala ulwakhiwo oluphezulu lweenkozo oluyimfuneko ekuphatheni imithwalo yokutsha
- Ukufakelwa okune-splined okanye okune-bolt kwi-output planetary carrier kubonelela ngokudluliselwa kwe-torque eqinileyo, engatyibilikiyo
Ibhokisi yeGear yoQeqesho lokuGqibela:
- Uyilo lweeplanethi oluyi-coaxial lufikelela kumlinganiselo ophezulu wokunciphisa ngelixa lusasaza imithwalo ngokulinganayo kwiigiya ezininzi zeeplanethi
- Indlu yentsimbi eqinileyo neqinileyo igcina ulungelelwaniso lwegiya phantsi komthwalo opheleleyo
- Ihabhu yokufaka ine-interface edibeneyo okanye enezitshixo edibanisa ngqo kwi-hydraulic travel motor output shaft
Inkqubo yokutywina enezigaba ezininzi:
- Itywina lobuso elihambayo eliphambili alibandakanyi izinto ezirhabaxa kunye namanzi nokuba kungaphantsi komgodi ojikayo.
- Iindlela zangaphandle ze-labyrinth kunye neeringi zerabha zokukrazula zithintela inkunkuma enkulu ukuba ingafikeleli kwisitywina esiyintloko
- Isixhobo sokuphefumla esilinganisa uxinzelelo sithintela umonakalo wetywina ngenxa yokwanda koxinzelelo lwangaphakathi
3. I-Front Idler / I-Guide Wheel Assembly – I-SANY Part No. 60307412
3.1 Inkcazo yoMsebenzi
I-SANY 60307412 Track Idler Assembly (ekwabizwa ngokuba yi-Guide Wheel Assembly) yinxalenye ebalulekileyo ethwala umthwalo ebekwe ngaphambili kwisakhelo sendlela, ecaleni kwe-sprocket. Isebenza njengento ekhokela phambili kunye neyokuxinanisa kuyo yonke ityathanga lendlela.
Imisebenzi ephambili:
- Isikhokelo seTrack Chain: Ibonelela ngomphezulu ojikelezayo oqinileyo okhokela amakhonkco eetrack chain, oqinisekisa ukulungelelaniswa okugqibeleleyo
- Uhlengahlengiso lweTrekhi yoTyibiliko: Ifakwe kwi-sliding bracket eqhagamshelwe kwi-hydraulic okanye kwi-screw-type tensioning mechanism
- Ukufunxwa kweMpembelelo: Kufunxwa kwaye kusasazwe imithwalo yokuqala yokufunxwa njengoko uthotho lwendlela luqengqeleka lungena kwisithuthi esingaphantsi kwesithuthi
- Ukuhanjiswa koMthwalo: Igcina umgama ochanekileyo phakathi kweentambo ezimbini ezihambelanayo njengendawo yokufakela phambili
3.2 Iinkcukacha ezineenkcukacha zeCandelo
| Udidi lweNkcazelo | Iinkcukacha |
|---|---|
| Izinto zevili elingasebenziyo | Intsimbi ye-alloy eyenziwe ngomgangatho ophezulu (40Mn2 okanye 50Mn) |
| Ukuqina kwe-Idler | Umphezulu oqinisiweyo wokubaleka we-induction; HRC 55–62 |
| Izinto zoMngxuma | Intsimbi ye-alloy ye-carbon ephakathi ecinyiweyo nepholileyo enejenali ezithwala ngobuchule obuchanekileyo |
| Uqwalaselo lweeBheri | Iibheringi zerola ezinkulu ezinobubanzi obude okanye iibheringi zerola ezingqukuva |
| Inkqubo yokutywina | Itywina eline-labyrinth ezintathu elineendandatho zokuvala ze-NBR/Viton kunye nemilebe yothuli |
| Ukuthambisa | Igrisi ye-EP ye-lithium-complex esebenza kakuhle, ezaliswe kwangaphambili kwi-seal cavity |
3.3 Ubunjineli boLwakhiwo
Umzimba wevili elingasebenziyo:
- Umphezulu wokubaleka ojikelezayo wangaphandle owenziwe ngomatshini ochanekileyo
- Ukuqina okanye i-carburizing enzulu, efanayo, kubonelela ngokumelana nokuguguleka okungaqhelekanga
I-Integral Hub kunye ne-Shaft Assembly:
- Umngxuma wentsimbi oqinileyo, odla ngokuxhonywa kwiflange, ofakelwe ukuphazamiseka okanye odityaniswe kwihabhu yamavili angasebenziyo
- Iijenali zokuthwala ezichanekileyo neziqinileyo
Indlu yoLungiso:
- I-Interfaces enesikhokelo sokutyibiliza kwisakhelo somkhondo ngokusebenzisa ii-bushings zentsimbi eqinileyo okanye iiringi zokunxiba
- Iibhuthi ezinokutshintshwa zikhusela indlela yokulungisa umbindi ekugugeni
4. Imveliso yoMthombo kunye noMvelisi: CQC TRACK (HELI)
4.1 Iprofayili yoMvelisi
I-HELI (CQCTRACK) ngumvelisi oyintloko kwihlabathi liphela kunye nomthengisi wezixhobo zesithuthi esinzima, esebenza ngokudibanisa ngokupheleleyo. Le nkampani igxile kwiindidi ezine eziphambili zesithuthi esingaphantsi komhlaba: ii-rollers, ii-idlers, ii-sprockets, kunye nee-track links.
Amandla Okuvelisa Aphambili:
- I-Closed-Die Forging: Ii-large-tonnage forging presses ukuze kubekho ukuhamba kakuhle kweenkozo kwiindawo ezibalulekileyo
- Unyango lobushushu: Izitofu ze-carburizing ezilawulwa yikhompyutha kunye nemigca yokuqinisa i-induction ziqinisekisa ubunzulu betyala obuhambelanayo
- Umatshini Wokulungisa Ngokucokisekileyo: Ukujika kwe-CNC, amaziko oomatshini athe nkqo, kunye nokuwelda kwerobhothi ukuze kufumaneke ukuchaneka okulinganayo
- Ukuhlanganiswa: Ukuhlanganiswa kwegumbi lokucoca izitywini ezidadayo kunye neenkqubo zokuthwala
4.2 Iziseko zoQinisekiso loMgangatho
| Isilinganiselo soLawulo loMgangatho | Ukuphunyezwa |
|---|---|
| Isiqinisekiso sezinto | Ukulandeleka ngokupheleleyo ngeengxelo zovavanyo lweekhemikhali noomatshini |
| Uvavanyo Olungonakalisiyo | Ukuhlolwa kweeParticle zeMagnetic (MPI) kunye nokuhlolwa kweDye Penetrant (DPI) kwiindawo ezibalulekileyo |
| Ukuqinisekiswa koBume | Ukuhlolwa koMatshini woKulinganisa oQokelelweyo (i-CMM) wejiyometri yokugqibela |
| Uvavanyo Lokusebenza | Uvavanyo lwe-torque ejikelezayo kunye nokuqinisekiswa koxinzelelo lwesitywina ngokwesampulu |
| Ukuthobela iMigangatho | Iinkqubo zokuvelisa eziqinisekisiweyo ze-ISO 9001:2015 |
4.3 Indima yeCandelo loNikezelo
I-HELI/CQCTRACK isebenza njenge:
- Umthengisi we-OEM: Iqabane elithe ngqo lokuvelisa iimveliso eziphambili zokwemba
- Umthombo we-Aftermarket: Umthengisi oyintloko kubasasazi, iinethiwekhi zabathengisi, kunye nabasebenzisi abakhulu
- Umdibanisi Othe Tye: Ulawulo olupheleleyo lwangaphakathi ukusuka ekukhethweni kwezinto ukuya ekuhlanganisweni kokugqibela
5. Izixhobo ezidityanisiweyo ze-SY700/SY750
Ukuze kugcinwe kakuhle isithuthi esingaphantsi kwesithuthi, i-sprocket kunye ne-idler kufuneka zihlolwe kunye nezixhobo ezihambelanayo. I-HELI/CQCTRACK yiyo eyenza ipotifoliyo epheleleyo yecandelo le-chassis.
| Icandelo | Umsebenzi | Inqaku lokudibanisa |
|---|---|---|
| Iirola zeTrack Bottom/13727745 | Ubunzima bomatshini wokuxhasa kwintambo esezantsi | Iiyunithi ezininzi ezifakwe kwisakhelo sendlela; zibalulekile ekusasazweni komthwalo |
| Iirola zeTrack Carrier/13727050 | Inkxaso yomtya wokubuyela wengoma ephezulu | Gcina ulungelelwaniso lwendlela ngaphezulu kwesakhelo sendlela |
| Indibano yeTrack Chain | Iluphu yendlela eqhubekayo enezikhonkwane | Kufuneka ilingane ne-sprocket tooth pitch; ukuguguleka okungafaniyo kubangela ukungaphumeleli ngokukhawuleza |
| Izihlangu zeTrack | Umphezulu woqhagamshelwano lomhlaba | I-Triple grouser yelitye; igrosa enye jikelele; flat ukwenzela izicelo zasedolophini |
| Indibano yeNtwasahlobo yokuBuyisela | Ukufunxwa koxinzelelo lwe-hydraulic | Ifakwe ngasemva komlindi; ibalulekile ekukhuseleni ukushaqeka |
| Imoto yokuhamba | Igalelo lamandla e-hydraulic | Iibholiti ngqo kwindawo yokufaka i-drive yokugqibela |
5.1 Umgaqo Wokunxiba Okufanayo
Ingqwalasela ebalulekileyo yokugcinwa: i-sprocket kunye ne-track chain zenzelwe ukuba zinxibe kunye. Ukufakela i-sprocket entsha kwi-chain egugile kakhulu (okanye ngokuchaseneyo) kubangela ukuguguleka okukhawulezileyo nokonakalisayo ngenxa yokungafani kwepitch, okukhokelela ekungasebenzini ngokukhawuleza kwamacandelo omabini.
6. Izicelo zeMarike yeHlabathi kunye noLungiso lweNgingqi
Izixhobo ze-CQC TRACK zenzelwe iimeko ezahlukeneyo zokusebenza kwiimarike ezinkulu zehlabathi:
| Ummandla | Indawo yokusebenza | Izinto eziqwalaselwayo kwiCandelo |
|---|---|---|
| Amazantsi emelika | Ukufuma okuphezulu, ukurhawuzelelwa kwesinyithi, ukuphakama kweAndean | Iingubo ezichasene nokugqwala; ukhetho lokuwelda olujongene nobuso obuqinileyo kwiindawo ezinamatye |
| Afrika | Ukukrazulwa okukhulu kwesanti/igranite, amaqondo obushushu aphezulu | Igrisi yobushushu obuphezulu; ukhetho lwecandelo le-sprocket lokutshintshwa kwentsimi |
| IRashiya / iCIS | Amaqondo obushushu angaphantsi kwe-zero (-40°C), umhlaba oqandisiweyo | Igrisi ethwala ubushushu obuphantsi; ukwakheka kwentsimbi yokuqina kwempembelelo yobushushu obuphantsi |
| Phakathi empuma | Ukukrazulwa kwesanti, ubushushu obugqithisileyo (50°C+) | Izivalo ezingabandakanyi isanti; iingcambu zamazinyo eziqinileyo ukuze zikwazi ukumelana nokukhukuliseka |
| iYurophu | Ukwakhiwa kwedolophu, imiqathango yengxolo | Ukuthobela uphawu lwe-CE; uyilo lweprofayili yengxolo ephantsi |
| amantla Emelika | Ukwembiwa kwemigodi, ukumbiwa kwemigodi, amahlathi, imibhobho | Ukuthobela imigangatho ye-ANSI/SAE; ukufumaneka ngokupheleleyo kwezixhobo zokuthwala abantwana abangaphantsi kwesithuthi |
7. Ukuqinisekiswa kokuthengwa kunye nokuHlangana
7.1 Amanyathelo okuqinisekisa ukuthengwa kwangaphambili
- Ukuqinisekiswa kweNombolo yoMshini: Qinisekisa uphawu lwemodeli ye-SY700, SY700H, SY750, okanye SY750H
- Umlinganiselo wePateni yeBolt: Kwi-sprocket ye-13697242, qinisekisa i-PCD (i-Pitch Circle Diameter) kunye nenani lemingxunya yebolt ngokuchasene neflange yokugqibela yokuqhuba.
- Ububanzi be-Idler Shaft: Qinisekisa ububanzi be-shaft kunye nesithuba se-bracket yokuyifaka kwi-60307412 assembly
- Ukuhambelana kweTrack Pitch: Qinisekisa ukuba i-sprocket tooth pitch ihambelana ne-track chain bushing pitch ekhoyo okanye entsha (ngesiqhelo yi-260–280 mm kule klasi)
7.2 Iindlela Zokufumana Izinto
- I-Factory Direct (CQC TRACK – HELI): Ilungele abanini beenqanawa ezinkulu, abasasazi bamazwe ngamazwe, kunye neenkampani zemigodi; ixabiso eliphantsi leyunithi; inkxaso yobugcisa ngqo
- Inethiwekhi yoSasazo eGunyazisiweyo: Kwiiodolo ezincinci okanye ukutshintshwa kwentsimi okungxamisekileyo; igcina uluhlu lwezinto zasekuhlaleni ukuze zithunyelwe ngokukhawuleza
8. Uhlalutyo lweMowudi yoKuhluleka kunye neeParamitha zoLondolozo
8.1 Iindlela zokusilela eziqhelekileyo – iSprocket Assembly
| Imo Yokusilela | Isizathu esiPhambili | Uthintelo |
|---|---|---|
| Ukunxiba Amazinyo Okukhawulezileyo/Okungalinganiyo | Ikhonkco lendlela elingahambelaniyo, uxinzelelo olungafanelekanga, isithuthi sangaphantsi esingalunganga | Gcina ukuguga okufanelekileyo; qinisekisa uxinzelelo rhoqo |
| Ukuqhekeka kwamazinyo okanye ukwaphuka kwawo | Imithwalo enzima kakhulu okanye ukudinwa kwezinto eziphathekayo | Kuphephe ukulayisha izinto ezibangela ukukhwankqiswa; jonga emva kweziganeko zempembelelo |
| Ukuthwala i-Spalling okanye i-Seizure | Ukungasebenzi kakuhle kwetywina, ukulahleka kwezithambiso, ukungena kongcoliseko | Ukuhlolwa rhoqo kwesitywino; ukuthambisa okucwangcisiweyo |
| Ukuphosa/ukuvula iiGiya | Uxinzelelo oluphindaphindwayo lokudibana nabantu abaninzi ngokuhamba kwexesha | Uhlalutyo lweoyile ukuze kufunyanwe kwangethuba |
| Ukusilela kweSeal yeShaft yokufaka | Ukunxiba okanye ukungcola | Ukuhlolwa ngokubonakalayo kokuvuza kweoyile |
8.2 Iingcebiso zoLondolozo
- Ukubeka esweni ukunxitywa kwe-sprocket: Hlola amazinyo rhoqo ukuba awanawo na “amazinyo aqinileyo” okanye abukhali; kubonisa ukuguguleka okugqithisileyo okufuna ukutshintshwa
- Uhlalutyo lweoyile: Ukuthatha iisampulu rhoqo kufumanisa amasuntswana okuguguleka kwangaphakathi okanye ungcoliseko
- Ukunyaniseka kweSeal: Ukuhlolwa rhoqo ngokubonakalayo kokuvuza kweoyile ejikeleze i-sprocket hub kunye ne-input shaft
- Ukuhlolwa kwe-Idler: Linganisa ukuguguleka kobubanzi bangaphandle kunye nobukhulu beflange; hlola ukuvuza kwegrisi okanye ukujikeleza okungacwangciswanga
9. Isiphelo
Ii-excavator ze-SANY SY700 kunye ne-SY750 zimele utyalo-mali olukhulu olufuna izinto ezisetyenziswa ngaphantsi kwesithuthi esiphantsi ezicwangcisiweyo ngokuchanekileyo ukuze kugcinwe imveliso kwaye kuncitshiswe ixesha lokungasebenzi. I-SANY 13697242 Track Sprocket/Final Drive Assembly kunye ne-SANY 60307412 Front Idler Assembly zizinto ezibalulekileyo ezifuna imigangatho yokuvelisa esemgangathweni we-OEM.
I-CQC TRACK (HELI) ime njengomvelisi oqinisekisiweyo womthombo onokuhlanganiswa okuthe nkqo, amandla onyango lobushushu oluphambili, iinkqubo zokuqinisekisa umgangatho eziqinileyo, kunye neziseko zophuhliso lwehlabathi jikelele. Izixhobo zabo zenzelwe ukuhlangabezana okanye ukudlula iinkcukacha ze-OEM, ukuqinisekisa ukusebenza okuthembekileyo kuzo zonke iindawo zokusebenza ezifuna kakhulu kwihlabathi—ukusuka kwimigodi yaseMzantsi Melika ukuya kwiindawo zokwakha zaseMbindi Mpuma, nakwiindawo ezibandayo zaseRashiya ukuya kwiiprojekthi zeziseko zophuhliso zaseMntla Melika naseYurophu.
Ukuze ufumane iinkcukacha zobugcisa, imibuzo ngamaxabiso, okanye ukufaka iiodolo zezinto ezingaphantsi kwesithuthi se-SY700/SY750, nxibelelana nesebe lentengiso lamazwe ngamazwe le-CQC TRACK ngenombolo yakho yothotho lomatshini kunye neemfuno ezithile.
Umbhali:
ISebe leNtengiso laMazwe ngaMazwe le-CQC – uJack
Ingcali kwiZisombululo zeZithuthi eziNcinci zeMisebenzi yokuGcina iiNqanawa eziNcinci
Umenzi oQinisekisiweyo: HELI (CQCTRACK)
Isikhanyeli: Zonke iinombolo zeenxalenye kunye neemodeli zoomatshini ezikhankanyiweyo zenzelwe ukuchonga kunye nokuhambelana kuphela. I-CQC TRACK ngumvelisi ozimeleyo wezinto ezithengiswa emva kwemarike kunye ne-OEM-quality components. Zonke iimpawu zorhwebo zihlala ziyimpahla yabanini bazo.








