IKomatsu 2083200300 2083200401 KM2489 46L PC400-6 track chain assy / CQC TRACK ilungile ekwenzeni inxalenye yesithuthi esingaphantsi kwemoto
Izisombululo ze-Precision Undercarriage zeKomatsu PC400-6 Excavators: Uhlalutyo lobuchwephesha oluNzulu lweIindibano zeTrack Chainkunye neNgcali yoKwenziwa kweMveliso yeCQC TRACK
Umbhali: uJack
Umhla: Epreli 2, 2026
1. Isishwankathelo soBugcisa: Indima ebalulekileyo yeIindibano zeTrack Chainkwimisebenzi enzima
Indibano yetsheyini yomzila yintsika yesakhiwo sayo nayiphi na inkqubo yokuthutha impahla engaphantsi komhlaba. Inoxanduva lokudlulisa amandla okuhambisa ukusuka kwi-sprocket ukuya emhlabeni, isasaze ubunzima bomatshini kwisakhelo somzila, kwaye igcine uzinzo ngexesha lokumba, ukuphakamisa, kunye nokuhamba kumhlaba ongalinganiyo. Kubasebenzisi be-Komatsu PC400-6 excavators—ukwembiwa kweklasi yeetoni ezingama-40 kunye noomatshini bokwakha obunzima—ukuthembeka kwetsheyini yomzila kumisela ngokuthe ngqo ixesha lokusebenza, ukhuseleko, kunye neendleko zizonke zobunini.
Olu shicilelo lubonelela ngovavanyo olupheleleyo lobuchwephesha beenombolo zenxalenye yeKomatsu 2083200300, 2083200401, kunye ne-KM2489—iindibano zethrekhi ezilungiselelwe ngokukodwa iqonga le-PC400-6. Ingqwalasela ekhethekileyo ibekwe kwi-CQC TRACK, umenzi odityaniswe ngokuthe nkqo onolwazi olunzulu kwizinto ezithwala abantu abaphantsi kwesithuthi esinzima, kunye nesizathu sokuba isikhundla sayo njengomzi-mveliso kunye nomenzi sibalulekile kwiingcali zokuthenga zehlabathi.
2. Ukuchaza iiNombolo zeCandelo: Ukuchongwa kunye nokuhambelana komatshini
Ukuqonda ubudlelwane phakathi kweenombolo ze-OEM zeKomatsu kunye ne-aftermarket equivalents zazo kubalulekile ukuze kufunyanwe ngokuchanekileyo. Amanani akhankanyiweyo kolu hlalutyo afuna ukutolikwa ngononophelo ngokusekelwe kuncwadi lobugcisa olufumanekayo kunye namaxwebhu ababoneleli.
2.1 Inombolo yeCandelo eliPhambili: 208-32-00301 (Iqela leTrack Link Chain)
Inombolo yenxalenye ebhalwe kakuhle kolu sapho yi-208-32-00301, ehambelana neqela elipheleleyo leekhonkco zethrekhi zee-excavator zeKomatsu PC400-6. Le nxalenye ye-undercarriage enzima yenzelwe ngokukodwa ii-excavator ze-PC400-6, PC400LC-7, kunye nee-excavator ezihambelanayo ezisebenza kwiindawo zemigodi nezakhiwo. Inombolo yenxalenye epheleleyo yeKomatsu idla ngokubhalwa ngama-hyphens njenge-208-32-00301, ngelixa inombolo ebonelelweyo kumbuzo—2083200300—ibonakala ngathi yinxalenye eyahlukileyo okanye enxulumene ngokusondeleyo kusapho olufanayo lwenxalenye. Iireferensi ze-2083200401 kunye ne-KM2489 nazo zinxulunyaniswa nale ndibano yethrekhi, apho i-KM2489 isenokuba imele inombolo ye-aftermarket okanye inombolo yekhathalogu yomthengisi.
2.2 I-Matrix yokuhambelana koomatshini
Indibano ye-track chain ye-208-32-00301 iyahambelana nezi modeli zilandelayo zomatshini:
| Imodeli | Amanqaku |
|---|---|
| Komatsu PC400-6 | Isicelo esiphambili |
| Komatsu PC400LC-6 | Uhlobo lwenqwelo ende |
| IKomatsu PC450-6 | Iqonga elifanayo lesithuthi esingaphantsi kwemoto |
| Komatsu PC400LC-7 | Iyahambelana |
| I-PC400-3, i-PC400-5 | Iimodeli zangaphambili (qinisekisa ukuhambelana) |
Inqaku Lokuqinisekisa Elibalulekileyo: Ngaphambi kokuba u-odole, soloko uqinisekisa uluhlu lweenombolo ze-serial zomatshini. Iimodeli zangaphambili ze-PC400-5 zisebenzisa izixhobo ezahlukeneyo ze-undercarriage—ii-track rollers, umzekelo, azitshintshi phakathi kwe-PC400-5 kunye ne-PC400-6/7/8 series.
3. Iinkcukacha zobuchwephesha: Iiparamitha zobunjineli zeTrack Chain yePC400-6
Ukusebenza kwetsheyini yomzila kuchazwa kukuchaneka kwayo ngobukhulu, iimpawu zezinto, kunye neprofayili yonyango lobushushu. Apha ngezantsi kukho iinkcukacha eziqinisekisiweyo zendibano yetsheyini yomzila yeKomatsu PC400-6.
3.1 Iinkcukacha zoBume
| Ipharamitha | Inkcazo | Ukubaluleka koBunjineli |
|---|---|---|
| Iphimbo | 228.6 mm (9.0 intshi) | Umgama phakathi kweziko leepini ezikufutshane; umisela ukuhambelana kwe-sprocket |
| Inani leeLinks | 49 (esemgangathweni) | Iikhonkco zizonke ngendibano nganye yetyathanga |
| Ububanzi bezihlangu zeTrack | 600 mm / 700 mm / 800 mm (iinketho) | Imisela uxinzelelo lomhlaba kunye nokudada |
| Ukuphakama kwekhonkco | 104–106 mm | Ubukhulu obuthe nkqo bomphezulu wesitimela sekhonkco |
| Ububanzi bePin | 59 mm | Kubalulekile kwi-bushing interface kunye nokudluliselwa komthwalo |
3.2 Iinkcukacha zeMpahla kunye noNyango loBushushu
| Ipharamitha | Inkcazo | Ukubaluleka koBunjineli |
|---|---|---|
| Izinto ezisisiseko | Intsimbi ye-alloy ye-35MnBh (JIS G4053) / Intsimbi eqikelelweyo ye-40Mn2 | I-alloy ephezulu ye-carbon-manganese eyenzelwe ukuqina |
| Inkqubo yoMveliso | Ukubumba (okungcono kune-casting) | Ulwakhiwo lweenkozo ezicociweyo lususa izithuba zangaphakathi |
| Ubunzima bomphezulu we-Bushing | 55–60 HRC | Iyamelana nokuguguleka okurhabaxa ngenxa yokubandakanyeka kwe-sprocket |
| Ubunzulu Obuqinileyo (Ityala) | 4–12 mm (umgangatho weshishini) | Ubunzulu bebhokisi efanayo buthintela ukuwohloka ngokukhawuleza |
| Ukuqina kwePlate yeLinki | 48–56 HRC, ubunzulu 6–12 mm | Igcina ubulungisa besakhiwo phantsi komthwalo ojikelezayo |
| Ubunzima bePin | 52–58 HRC, ubunzulu 4–6 mm | Ithintela ukuguguleka kwephini ngaphambi kwexesha kunye nokwandiswa |
3.3 Uvavanyo loMthwalo kunye neeMetriki zokuSebenza
| Ipharamitha | Ixabiso |
|---|---|
| Uvavanyo loMthwalo | 12,000 kg ngekhonkco ngalinye |
| Isantya esiphezulu soThutho | 5.5 km/h |
| Uxinzelelo Lomhlaba (izihlangu ezingama-600 mm) | 77.2 kPa |
| Ububanzi boMkhondo (ngokubanzi) | 2,740 mm |
| Ubude beTrack Phantsi | 4,020 mm |
3.4 Uyilo oluValiweyo noluThambisiweyo
Iitsheyini zendlela eziphambili ze-PC400-6 ziquka ii-bushings ezitywiniweyo nezithanjiswe nge-lubricated (ezidla ngokubizwa ngokuba yi-"Sealed and Lubricated Track" okanye uyilo lwe-SALT). Ii-bushings ezizaliswe nge-grease zithintela ukungena kongcoliseko kwaye zinciphisa ukungqubana kwangaphakathi, nto leyo eyandisa ubomi benkonzo xa kuthelekiswa noyilo lwe-dry-pin.
4. Kutheni Ukulandelela Umgangatho Weekhonkco Kubalulekile Kwizicelo Zemigodi
I-PC400-6 yi-excavator yodidi lweetoni ezingama-40 esetyenziswa kakhulu ekumbeni amatye, ekwembiweni komhlaba, nakwiiprojekthi zeziseko zophuhliso ezinzima. Kwezi meko, imixokelelwane yeendlela ichaphazeleka kukuguguleka okukhulu okuvela kumhlaba ogcwele i-silica, imithwalo enamandla aphezulu ukusuka ekudluleni kwilitye eliqhekekileyo, kunye nokudinwa okuqhubekekayo ngenxa yokusebenza rhoqo.
4.1 Iindlela zokusilela kunye nezikhombisi zokutshintsha
Izalathisi ezisemgangathweni zoshishino zokutshintshwa kwe-track chain ziquka:
- Ukwandiswa kwetyathanga okugqitha i-3% yepitch yokuqala (linganisa kwiikhonkco ezili-10–20)
- Ukonakala kwe-bushing okungaphezulu kwe-5 mm kulinganiswa kwindawo yoqhagamshelwano lwe-sprocket
- Iimfanta ezibonakalayo okanye amakhonkco aphukileyo (ingozi yokhuseleko ekhawulezileyo)
- Ukuwohloka kwethrekhi okugqithisileyo nasemva kokulungiswa kwe-hydraulic tensioner
4.2 Uthelekiso lwe-OEM vs. Aftermarket
| Uphawu | I-Komatsu yokwenene | I-Premium Aftermarket (I-CQC TRACK) |
|---|---|---|
| Izinto eziphathekayo | Intsimbi eyenziwe nge-40Mn2 | Intsimbi ye-alloy elinganayo (35MnBh) |
| Iwaranti | Iinyanga ezili-12 | Iinyanga ezi-6–12 (ziyahluka) |
| Ixabiso | Iprimiyamu ye-OEM ($$$$) | Ukonga okungu-25–40% ($$–$$) |
| Ukufumaneka | Ixesha lokunikezelwa kwesicelo lithatha iiveki ezi-4–8. | Iiveki ezi-1–2 (isitokhwe esilungele ukusetyenziswa) |
| Unyango lobushushu | Ukungeniswa komoya kuqiniswe | Ukufakwa komoya kuqiniswe (ubunzulu obulinganayo) |
5. I-CQC TRACK: Umvelisi okhethekileyo weeComponents zeKomatsu Undercarriage
5.1 Iprofayili yeNkampani kunye neLifa leMveliso
I-CQC TRACK izibonakalise njengomvelisi okhethekileyo wezixhobo ezingaphantsi kwesithuthi sokumba, ii-bulldozers, kunye nezixhobo zokumba. Olu phawu lusebenza ngemodeli yokuvelisa edityaniswe ngokuthe nkqo, elawula inkqubo yokuvelisa ukusuka ekukhethweni kwezinto eziluhlaza ukuya ekuhlolweni komgangatho wokugqibela.
Kangangeminyaka emininzi, i-CQC ibingumthengisi okhethwayo kubavelisi bezixhobo zokuqala boomatshini bemigodi kwihlabathi liphela. Ngokudibanisa ubuchule boyilo nobunjineli, uphando olunzulu kunye nophuhliso, kunye neetekhnoloji zokuvelisa eziphucukileyo, i-CQC iphuhlisa iimveliso ezintsha, ezithembekileyo, nezikhuphisanayo ezihlangabezana nemigangatho ephezulu yomgangatho.
5.2 Amandla eKomatsu PC400 Series
Ipotifoliyo yemveliso yeCQC TRACK ijongana ngqo neqonga leKomatsu PC400, kuquka iimodeli zePC400-6, PC400-7, kunye nePC400-8, kunye neenguqulelo zePC400LC (inqwelo ende). Izinto eziphambili ezingaphantsi kwenqwelo eyenziwe yiCQC TRACK yoluhlu lwePC400 ziquka:
- Iindibano ze-track chain (zalisa amaqela okudibanisa anee-pin kunye ne-bushings)
- Izihlangu zomkhondo (ububanzi obuninzi kunye noqwalaselo lwe-grouser)
- Ii-sprockets kunye nee-sprocket segments
- Iirola zomkhondo (iirola ezisezantsi) — zibalulekile ekuxhaseni ubunzima bomatshini nasekusasazeni umthwalo kulo lonke umzila
- Iirola zokuthwala (iirola eziphezulu) — gcina ulungelelwaniso lwendlela kwaye unciphise ukungqubana phakathi kwetsheyini yendlela kunye nesakhelo
- Iindibano zangaphambili kunye nezilungisi zethrekhi
5.3 Inkqubo yoMveliso kunye noLawulo loMgangatho
Inkqubo yokuvelisa ye-CQC TRACK yeendibano zethrekhi ilandela ulandelelwano oluqinileyo oluqinisekisa ukuchaneka kobukhulu kunye nokuhambelana kwesinyithi:
- Ukukhethwa kwezinto eziluhlaza: Iintsimbi ze-alloy ze-premium (35MnBh, 40Mn2, okanye ezilinganayo) zifunyanwa kwiifektri eziqinisekisiweyo ezineekhemikhali eziqinisekisiweyo.
- Ukubumba: Iikhonkco zendlela ziyabumba endaweni yokubumba. Ukubumba kuphucula isakhiwo sengqolowa, kususa imingxuma yangaphakathi, kwaye kuvelisa amandla okuxinana aphezulu xa kuthelekiswa nezinye iindlela zokubumba.
- Umatshini we-CNC: Umatshini wokulungisa ngokuchanekileyo uqinisekisa ukuba ii-pin bores, izihlalo ze-bushing, kunye neendawo zokudibanisa iikhonkco ziyahlangabezana nokunyamezelana kobukhulu be-OEM. Oomatshini bokulinganisa abadibeneyo (i-CMM) baqinisekisa ubukhulu obubalulekileyo.
- Unyango lobushushu: Ukuqina kokufakelwa okulawulwa yikhompyutha kudala iprofayili yobunzima be-gradient:
- Ubulukhuni bomphezulu: HRC 48–58
- Ubunzulu obuqinileyo: 4–12 mm
- Ubunzima beCore: HRC 28–35 (igcina ukuqina)
Iphini yokulandelela iphantsi konyango lokucima i-tempering kunye ne-surface intermediate frequency, ukuqinisekisa ubulukhuni obaneleyo be-core kunye nokumelana nokukrala komphezulu wangaphandle.
- Indibano Yokuthambisa Etywiniweyo: Iibhushi zizaliswe ngamafutha kwaye zivalwe ukuthintela ungcoliseko nokunciphisa ukungqubana kwangaphakathi, nto leyo enika ubomi obude bokuguguleka kwiindawo zokumba ezirhabaxa.
- Uhlolo Lokugqibela: Ibhetshi nganye ivavanywa iprofayili yobunzima, ukuqinisekiswa kokwakheka kweekhemikhali, kunye nokuhlolwa kwamasuntswana emagnethi ukuze kufunyanwe imifantu yomphezulu.
5.4 Iingenelo zokufumana izinto ngqo kwiFektri
Ukukhangela iKomatsu PC400-6 track chain assemblies ngqo kwiCQC TRACK kunika iingenelo ezininzi ezibalulekileyo:
| Inzuzo | Inkcazo |
|---|---|
| Amaxabiso eFektri | Ukususwa kwee-markups zabasasazi (ukonga okungama-25–40% xa kuthelekiswa ne-OEM) |
| Ixesha lokukhokhela | Iiveki ezi-1–2 zezinto ezigciniweyo xa kuthelekiswa neeveki ezi-4–8 ze-OEM |
| Inkxaso yoBugcisa ethe ngqo | Iqela lobunjineli liyafumaneka kwimibuzo ethile yesicelo |
| Umgangatho olandelekayo | Ibhetshi nganye ivavanyiwe kwaye ibhalwe phantsi |
| Uqwalaselo Lwesiko | Ubuchule bokucacisa ububanzi bezihlangu, inani lekhonkco, kunye nohlobo lokuthambisa |
6. Isicwangciso sokufumana izinto kunye nezinto eziqwalaselwayo kwiCandelo loNikezelo
Kubanini beenqanawa kunye neengcali zokuthenga, ukukhetha umthengisi wendlela efanelekileyo kubandakanya ukulinganisela iindleko, umgangatho, ixesha lokuqalisa, kunye nenkxaso yobugcisa.
6.1 Inombolo yeCandelo eQinisekisiweyo Isalathiso esiNqamlezileyo
| Inombolo yeCandelo leKomatsu | I-CQC TRACK Equivalent | Inkcazo yeCandelo |
|---|---|---|
| 208-32-00301 | I-CQC-TRK-PC400-6-49L | Indibano epheleleyo yetsheyini yethrekhi, iikhonkco ezingama-49, iphimbo elingama-228.6 mm |
| 2083200300 (utshintsho) | I-CQC-TRK-PC400-6-ALT | Uqwalaselo oluhlukileyo kusapho olunye |
| KM2489 | I-CQC-TRK-PC400-6-KM | Inombolo yekhathalogu ye-Aftermarket |
| 208-32-00401 | I-CQC-TRK-PC400-6-49L-HD | Uhlobo olunzima olunonyango lobushushu oluphuculweyo |
6.2 Uthutho kunye nokuHanjiswa
Ukuthunyelwa ngqo kwe-CQC TRACK kwifektri kudla ngokuvela kwiindawo ezinkulu zaseTshayina (iXiamen, iShanghai, okanye iNingbo). Amaxesha aqhelekileyo okukhokela ngala:
- Izinto ezigciniweyo: Iiveki ezi-1–2 zesitokhwe esisele silungile
- Yenziwe ngokwe-odolo: iiveki ezi-3–4 kunye nokuthunyelwa
- Ukuhanjiswa ngokukhawuleza: Kuyafumaneka kwiimfuno ezingxamisekileyo
7. Iindlela ezilungileyo zokufaka nokulungisa
Ukuze wandise ubomi benkonzo ye-track chain kwiindawo zemigodi nakwiindawo zokwakha ezinzima, landela le misebenzi yobunjineli:
7.1 Izikhokelo zoFakelo
- Coca ii-sprocket kunye nee-roller kakuhle ngaphambi kokuba ufake ityathanga elitsha — inkunkuma ikhawulezisa ukuguguleka.
- Lungelelanisa ikhonkco eliphambili nesixhobo sokulungisa umkhondo ukuze uxinzelele kakuhle.
- Iibholithi zeTorque ngokweemfuno — ngesiqhelo yi-450 N·m kunye nokujikeleza kwe-90° kwiibholithi zekhonkco eziphambili.
- Lungisa uxinzelelo lwendlela ukuya ekugobeni okucetyiswayo — ngesiqhelo yi-35–40 mm phakathi kwendlela kunye nesakhelo sendlela embindini.
7.2 Ishedyuli yoLondolozo
| Ixesha lokuphumla | Isenzo |
|---|---|
| Rhoqo iiyure ezingama-250 zokusebenza | Hlola iibhushi ukuba azigugi; ukulinganisa ityathanga lokugoba |
| Rhoqo emva kweeyure ezingama-500 zokusebenza | Thambisa i-adjuster yethrekhi ngegrisi ye-EP2 |
| Rhoqo ngeeyure zokusebenza ezili-1,000 | Linganisa ulwandiso lwetyathanga kwiikhonkco ezili-10 |
| Njengoko kufuneka | Buyisela ii-bolts ze-master link ukuba zonakele |
7.3 Inqaku Elibalulekileyo Lokuhambelana
Soloko utshintsha iintambo ze-track kunye nee-sprocket njengeseti ehambelanayo. Ukufaka intambo entsha kwi-sprocket egugileyo (okanye ngokuchaseneyo) kukhawulezisa ukuguguleka kuzo zombini izinto ngenxa ye-pitch geometry engahambelaniyo. Ukonga iindleko ezivela ekutshintsheni okuncinci kukhawuleza kuncitshiswe bubomi bezinto ezisetyenzisiweyo obuncitshisiweyo kakhulu.
8. Isiphelo
Kwabo basebenza ngee-embacu zeKomatsu PC400-6 kwezemigodi kunye nokwakha okunzima, indibano ye-track chain emelwe ziinombolo zenxalenye 2083200300, 2083200401, kunye ne-KM2489 yinxalenye ebalulekileyo yomsebenzi wayo, ukuthembeka kwayo okuchaphazela ngokuthe ngqo imveliso yoomatshini kunye neendleko zokusebenza.
I-CQC TRACK izichaza njengomvelisi okhethekileyo odibanisa ubuchule be-metallurgical, ukuhlanganiswa ngokuthe nkqo kweenkqubo zokubumba kunye nonyango lobushushu, kunye nefilosofi yokuvelisa esemgangathweni yokubonelela ngezinto ezingaphantsi kwesithuthi ezisebenza ngokuthembekileyo phantsi kweemeko ezinzima kakhulu. Ngamaxabiso ngqo avela kumzi-mveliso, amaxesha amafutshane okukhokela, kunye nenkxaso yobugcisa ethe ngqo, i-CQC TRACK inika abanini beenqwelo-moya kunye neengcali zokuthenga enye indlela enomtsalane endaweni ye-OEM supply chain.
Ngokufumana iindibano zeKomatsu PC400-6 track chain ngqo ezivela kumzi-mveliso, imisebenzi yezemigodi neyokwakha ifumana ukufikelela kumgangatho ohambelanayo, uthungelwano lokubonelela olucacileyo, kunye namaxabiso akhuphisanayo—izinto ezidibanisa iindleko ezipheleleyo zobunini kunye nokwandisa ixesha lokusebenza komatshini.
Umbhali: uJack
Ingcali kwiinkqubo zezithuthi ezithwala izixhobo ezinzima, ukuthembeka koomatshini bemigodi, kunye namaqhinga okufumana izixhobo zokwakha kwihlabathi liphela.
Isikhanyeli: Olu shicilelo luqulatho lwantlandlolo olwenzelwe iinjongo zolwazi kunye nezobugcisa. Zonke iinombolo zemveliso, amagama eebhrendi, kunye neereferensi zomenzi zisetyenziselwa ukuchonga kunye nokubhekisa kuphela. Soloko uqinisekisa ukuhambelana nenombolo yochungechunge lomatshini wakho kunye noqwalaselo lwesithuthi esingaphantsi kwesithuthi ngaphambi kokuba u-odole. Iinkqubo zokufakela ezishwankathelwe kwimigangatho yoshishino zibonelelwe ngereferensi; jonga amaxwebhu apheleleyo ezixhobo zokuqala ngaphambi kokuba wenze naluphi na ulondolozo.







