Daim Ntawv Dawb Txog Kev Siv Tshuab: LIUGONG 46A0377 / 46A0377C1 CLG990F Lub Rooj Sib Tham Kawg ntawm Sprocket Log

Chaw Tsim Khoom: HELI Machinery Manufacturing Co., Ltd. (CQCTRACK)

1. Cov Lus Qhia Tseem Ceeb: Kev Tsim Kho Lub Siab Tshaj Plaws ntawm Kev Xa Hluav Taws Xob rau Cov Excavators Loj

Lub rooj sib dhos kawg ntawm lub log sprocket yog qhov tseem ceeb uas lub zog hydraulic hloov mus ua lub zog linear tractive. Rau LIUGONG CLG990—lub tshuab khawb av loj uas ua haujlwm hauv kev khawb av hnyav, kev khawb av, thiab kev thauj av loj—lub rooj sib dhos sprocket uas tau xaiv ua Part Number 46A0377 (thiab nws cov variant 46A0377C1) yuav tsum tiv taus kev ntxhov siab heev, kev hnav abrasive los ntawm kev sib cuag ntawm txoj saw hlau, thiab kev cuam tshuam rau cov ntawv thov hnyav.

HELI Machinery Manufacturing Co., Ltd., ua haujlwm nyob rau hauv lub npe CQCTRACK, tsim cov khoom siv hnyav no ua tus tsim khoom sib xyaw ua ke. Los ntawm kev ua kom raug kaw-tuag forging, kev kho cua sov siab heev, thiab kev tswj hwm zoo, cov sprockets no tau tsim los xa cov khoom siv sib pauv nrog OEM cov lus qhia thaum muab kev ruaj khov rau cov kev ua haujlwm ntawm CLG990.

Daim ntawv no muab kev piav qhia txog kev siv tshuab ntawm LIUGONG.46A0377/46A0377C1Kev Sib Dhos Lub Log Sprocket, qhia txog lub tswv yim engineering, cov khoom siv metallurgy, cov txheej txheem tsim khoom, thiab cov qauv kev ruaj ntseg zoo uas txhais cov khoom tseem ceeb no.

2. Kev Txheeb Xyuas Khoom thiab Cov Qauv Sib Piv

3. Lub Luag Haujlwm Hauv Lub Cev Hauv Qab Tsheb

Hauv lub chassis architecture ntawm LIUGONG CLG990, lub sprocket log sib dhos ua haujlwm ua tus tsav tsheb tseem ceeb ntawm lub kaw lus hauv qab, ua cov haujlwm uas cuam tshuam ncaj qha rau kev txav mus los ntawm lub tshuab, kev ua haujlwm zoo, thiab lub neej ntev ntawm cov khoom.

3.1 Cov Haujlwm Tseem Ceeb

1. Kev Hloov Torque thiab Kev Kis Fais Fab:
Lub sprocket mounts ncaj qha mus rau lub hub tsav kawg, tau txais cov tswv yim tig siab-torque los ntawm lub cev muaj zog hydraulic. Los ntawm kev sib koom tes hniav nrog cov saw hlau bushings, nws hloov lub zog tig no mus rau hauv kev txav mus los linear, thawb lub tshuab hla qhov chaw ua haujlwm. Cov qauv hniav profile yog qhov tseem ceeb rau kev ua kom muaj kev hloov pauv fais fab du yam tsis muaj kev co lossis kev co.

2. Kev Sib Txuas Lus Sib Txuas ntawm Cov Saw:
Lub sprocket cov hniav sib txawv thiab cov duab tau raug kho kom raug kom phim cov lus qhia ntawm CLG990. Kev sib dhos kom zoo ua kom muaj kev faib khoom sib npaug thoob plaws ntau cov hniav, txo cov kev ntxhov siab hauv zos uas ua rau hnav ua ntej lossis tawg hniav. Qhov kev sib dhos no yog qhov tseem ceeb rau kev tswj hwm kev nruj ntawm txoj kev thiab kev sib dhos ntawm lub hauv qab.

3. Kev Sib Koom Ua Ke thiab Kev Sib Haum Xeeb ntawm Lub Tshuab:
Raws li lub ntsiab tsav tsheb tseem ceeb, lub sprocket ua haujlwm ua ke nrog lub idler, cov menyuam khiav, thiab cov menyuam nqa khoom kom tswj tau qhov geometry ntawm txoj kev khiav. Txhua qhov tsis sib xws lossis kev hnav tsis sib npaug hauv lub sprocket tuaj yeem kis tau qhov hnav sai sai thoob plaws hauv lub cev undercarriage, ua rau kev tsim khoom raug yog qhov yuav tsum tau ua.

3.2 Cov Ntsiab Lus Kev Sib Koom Ua Ke

4. Kev Txhim Kho Kev Siv Tshuab: Kev Tshawb Fawb Txog Lub Cev ntawm 46A0377 Sprocket Assembly

Qhov kev ua tau zoo thiab lub neej ua haujlwm ntawm lub sprocket hauv chav kawm CLG990 yog txiav txim siab los ntawm kev sib koom ua ke ntawm cov khoom siv tshawb fawb, kev siv tshuab forging, kev ua haujlwm raug, thiab kev kho cua sov.

4.1 Cov Khoom Siv Hlau: Lub Hauv Paus ntawm Kev Ruaj Khov

Kev xaiv cov khoom siv hauv paus yog thawj kauj ruam tseem ceeb hauv kev ua tiav qhov kev sib xyaw ua ke ntawm kev tiv taus kev hnav ntawm qhov chaw thiab lub hauv paus tawv.

Cov Khoom Siv Tseem Ceeb:

• Qib: 42CrMo4 / SAE 4140 lub zog siab chromium-molybdenum alloy hlau, lossis sib npaug qib siab forging hlau
• Cov yam ntxwv ntawm cov khoom siv:
  • Kev ua kom tawv zoo heev rau qhov sib sib zog nqus, sib xws
  • Lub zog tensile siab thiab lub zog tawm los tiv taus cov yas deformation hauv qab cov loads siab tshaj plaws
  • Zoo toughness ntawm qhov kub siab
  • Kev tiv thaiv kev qaug zog zoo tshaj plaws nyob rau hauv cov xwm txheej cyclic loading

Cov Txheej Txheem Txheeb Xyuas Khoom Siv:
Txhua pawg khoom siv yuav raug tshuaj xyuas spectrographic kom paub tseeb tias cov tshuaj muaj pes tsawg leeg sib xws nrog cov lus qhia tau ntawv pov thawj. Qhov no ua kom ntseeg tau tias muaj kev sib xws ntawm ib pawg mus rau ib pawg thiab muaj peev xwm taug qab tau tag nrho thoob plaws hauv cov txheej txheem tsim khoom.

4.2 Cov Txheej Txheem Forging: Kev Txhim Kho Cov Nplej Ntsws

Kev hloov pauv ntawm cov khoom siv raw mus rau sprocket blank tshwm sim los ntawm kev kaw-tuag kub forging - ib qho txheej txheem uas txhim kho cov khoom siv kho tshuab.

Cov txheej txheem forging kaw-die sib phim cov hlau nplej ntws nrog cov khoom geometric contour, tsim cov qauv anisotropic nrog lub zog cuam tshuam zoo dua piv rau lwm cov kev xaiv cam khwb cia. Qhov no yog qhov tseem ceeb tshwj xeeb rau CLG990 chav kawm, qhov twg cov khoom cuam tshuam los ntawm kev khawb thiab dozing ua rau muaj kev ntxhov siab hnyav ntawm cov hauv paus hniav.

4.3 Kev Ua Haujlwm CNC Precision: Kev Ntsuas Qhov Ntev

Lub forged blank undergoes multi-axis CNC machining kom ua tiav qhov geometry tseeb uas xav tau rau kev haum thiab kev ua haujlwm zoo.

Cov yam ntxwv tseem ceeb ntawm kev siv tshuab:

Cov qauv hniav yog tshuab rau daim ntawv involute tseeb uas tau teev tseg los ntawm tus qauv tsim khoom siv thawj, ua kom ntseeg tau tias kev sib koom tes zoo nrog txoj saw hlau thiab tshem tawm cov kev ntxhov siab ntau dhau uas ua rau hnav sai dua.

4.4 Kev Kho Mob Kub thiab Kev Tsim Kho Nto

Kev kho cua sov yog lub hauv paus ntawm qhov zoo ntawm kev ruaj khov uas CQCTRACK sprockets muab. Cov txheej txheem tsim cov qauv tawv uas ua rau qhov tiv taus hnav siab tshaj plaws thaum tseem tswj tau qhov tawv ntawm lub hauv paus.

Cov Txheej Txheem Ua Kom Ruaj Khov Induction:

Kev piav qhia txog kev siv tshuab:

• Qhov chaw tawv (58-62 HRC) muab kev tiv thaiv kev sib txhuam hnyav heev tiv thaiv kev sib cuag ntawm txoj kev thiab cov khoom ua qias tuaj
• Qhov tob ntawm lub thawv sib sib zog nqus ua kom ruaj khov thoob plaws lub sijhawm siv tau ntawm lub sprocket
• Lub plawv ductile nqus cov khoom hnyav thiab tiv thaiv kev tawg hniav loj heev

4.5 Kev Tiv Thaiv Qhov Chaw Thiab Kev Tiv Thaiv Kev Xeb

Rau cov khoom uas raug rau qhov chaw ua haujlwm hnyav, kev tiv thaiv nto yuav ua rau lub neej ua haujlwm ntev dua thiab tswj tau qhov kev sib khi kom ruaj khov.

5. Kev Sib Koom Tes ntawm Lub Tshuab Sealing

Qhov sib txuas ntawm lub rooj sib dhos sprocket thiab lub tsav kawg yog thaj chaw kaw tseem ceeb. Kev nkag mus rau hauv qhov sib txuas no yog qhov ua rau lub tsav kawg tsis ua haujlwm.

5.1 Kev Tsim Kho Qhov Chaw Sealing

Lub sprocket suav nrog cov qhov sib khi ua kom raug thiab cov chaw tsim los sib txuas nrog ntau lub labyrinth lossis Duo-Cone-hom foob systems:

• Kev Ua Kom Tiav Ntawm Qhov Chaw: Sib tsoo kom zoo rau ntawm cov chaw khiav dej num
• Kev Sib Tov Chrome Nyuaj: Siv rau kev kaw cov cheeb tsam sib cuag kom tiv thaiv kev puas tsuaj ntawm qhov chaw los ntawm kev xeb
• Kev Ntsuas Geometric: Kev kam rau qhov khiav tawm ua kom muaj kev sib zog sib npaug thiab kev ua haujlwm ntawm lub foob kom raug

5.2 Kev Xav Txog Kev Tshem Tawm Kev Ua Phem

Lub kaw lus sealing ua haujlwm ob txoj haujlwm tseem ceeb:

1. Kev Khaws Cia Lubricant: Tiv thaiv kev poob ntawm cov roj iav tsav kawg
2. Kev Tshem Tawm Cov Khoom Phem: Thaiv kev nkag mus ntawm cov khoom me me (silica, pulverized ore, slurry) uas ua rau cov khoom sab hauv tsis ua haujlwm

Cov khoom sib xyaw ua ke tau tsim los nrog cov nplaim sealing uas ua tau raws li lossis tshaj OEM cov lus qhia, kom ntseeg tau tias muaj kev sib txuas zoo nrog lub tshuab lub kaw lus foob uas twb muaj lawm.

6. Kev Muaj Peev Xwm Tsim Khoom: HELI CQCTRACK ua tus Tsim Khoom Siv

HELI Machinery Manufacturing Co., Ltd. (CQCTRACK) ua haujlwm ua ib lub chaw tsim khoom sib koom ua ke, sib txawv ntawm cov neeg faib khoom thiab cov tuam txhab lag luam los ntawm kev tswj hwm ncaj qha rau tag nrho cov khoom tsim tawm.

6.1 Kev Tsim Kho Kev Sib Koom Ua Ke Ntsug

6.2 Lub moj khaum Kev Ntsuam Xyuas Zoo

Lub kaw lus zoo ntawm CQCTRACK muaj cov rooj vag tshuaj xyuas uas yuav tsum tau ua kom ntseeg tau tias muaj kev sib xws ntawm ib pawg mus rau ib pawg thiab kev taug qab tag nrho:

Kev Txheeb Xyuas Cov Khoom Siv Tuaj:

• Kev tshuaj ntsuam xyuas tshuaj spectrographic raws li cov lus qhia tau ntawv pov thawj
• Kev kuaj ultrasonic rau kev kuaj pom qhov tsis zoo sab hauv
• Kev txheeb xyuas qhov nyuaj thiab kev kuaj xyuas cov qauv ntawm cov noob

Kev Tswj Xyuas Hauv Cov Txheej Txheem:

• Kev tshuaj xyuas qhov ntev ntawm cov yam ntxwv tseem ceeb siv cov khoom siv ntsuas qhov tseeb
• Kev saib xyuas lub sijhawm tiag tiag ntawm cov kev kho cua sov nrog kev khaws cia cov ntaub ntawv digital
• Kev tshuaj xyuas cov khoom sib nqus rau qhov tsis zoo ntawm qhov chaw thiab hauv qab

Kev Pom Zoo Zaum Kawg:

• Kev kos duab qhov nyuaj: kev txheeb xyuas ntau qhov chaw rau ib feem
• Kev sim khiav hauv kev sim kom paub tseeb tias kev ua haujlwm zoo
• Kev txheeb xyuas qhov ntev ntawm txhua qhov interfaces tseem ceeb

Cov Txheej Txheem Nrhiav Tau:

• Cov ntawv pov thawj khoom siv raws li cov qauv siv tau
• Kev khaws cia cov ntaub ntawv kho cua sov thiab cov ntawv qhia kev tshuaj xyuas digital
• Kev taug qab ntau lawm rau kev tshuaj xyuas cov hauv paus ntsiab lus thiab kev lees paub warranty

7. Cov Lus Qhia Txog Kev Siv Tshuab

8. Kev Tsim Nyog Rau Kev Ua Haujlwm Siv Khoom Hnyav

8.1 Kev Xav Txog Kev Lag Luam Rau Kev Xaiv Chaw Tsim Khoom

8.2 Tag Nrho Cov Nqi ntawm Kev Muaj Tswv Cuab Yuav Tsum Xav Txog

Rau cov tshuab CLG990-chav kawm ua haujlwm hauv cov ntawv thov hnyav, tag nrho cov txiaj ntsig ntawm tus tswv muaj xws li:

• Kev pabcuam ntev dua los ntawm kev tiv taus kev hnav zoo dua
• Kev tiv thaiv kev puas tsuaj rau cov saw hlau thiab cov tsav kawg
• Txo lub sijhawm tsis tau npaj tseg los ntawm kev ua tsis tiav ntawm sprocket
• Kev kwv yees lub voj voog hnav ua rau kev saib xyuas raws sijhawm
• Kev lees paub txog kev lees paub los ntawm kev taug qab cov ntaub ntawv pov thawj

9. Txoj Kev Kho thiab Hloov Chaw

9.1 Cov Txheej Txheem Tshuaj Xyuas

Kev tshuaj xyuas tsis tu ncua ntawm lub rooj sib dhos sprocket ua rau muaj kev txij nkawm ua ntej:

9.2 Cov Lus Qhia Txog Kev Hloov Pauv

9.3 Kev Tiv Thaiv Hom Kev Ua Tsis Tau Zoo

10. Xaus Lus: Kev Ntseeg Siab Txog Kev Tsim Kho Rau Kev Ua Haujlwm Hnyav ntawm Excavator

Lub LIUGONG 46A0377 / 46A0377C1 Track Sprocket Wheel Assembly rau CLG990 excavator, raws li tsim los ntawm HELI Machinery Manufacturing Co., Ltd. (CQCTRACK), sawv cev rau kev sib koom ua ke ntawm cov khoom siv thev naus laus zis siab heev, kev tsim khoom meej, thiab kev tsim kho tshwj xeeb. Tsim los rau qhov kev xav tau ntawm kev khawb av, kev khawb av, thiab kev tsim kho hnyav, cov rooj sib txoos no suav nrog:

• Kev tsim kho hlau forged nrog kev tswj cov noob qoob loo kom muaj kev cuam tshuam zoo dua thiab lub zog qaug zog
• Kev kho kom tawv tawv tob (58-62 HRC, 3-5 hli qhov tob) ua rau siv tau ntev dua
• Cov qauv hniav uas raug tshuab ua kom ntseeg tau tias muaj kev sib koom tes zoo meej nrog CLG990F txoj kab sib txuas
• Cov chaw sib khi ua kom zoo tshaj plaws uas tau tsim los kom tswj tau qhov kawg ntawm lub zog tsav
• Kev tsim khoom sib xyaw ua ke kom ntseeg tau tias muaj kev taug qab tag nrho thiab kev sib xws ntawm ib pawg mus rau ib pawg
• Cov txheej txheem zoo uas tau ntawv pov thawj muab kev lees paub cov ntaub ntawv ntawm cov ntaub ntawv, cov txheej txheem, thiab kev sib dhos zaum kawg

Rau cov thawj coj ntawm cov tsheb thauj khoom, cov kws kho tsheb, thiab cov kws tshwj xeeb uas muaj lub luag haujlwm los ua kom muaj kev siv tau zoo tshaj plaws thiab siv nyiaj tsawg ntawm LIUGONG CLG990F excavators, kev nrhiav cov sprocket assemblies no los ntawm cov chaw tsim khoom tshwj xeeb muab txoj hauv kev los ua kom tau txiaj ntsig zoo tshaj plaws rau tag nrho cov nqi ntawm kev muaj, txo cov sijhawm tsis tau npaj tseg, thiab txhim kho kev nyab xeeb ntawm kev ua haujlwm.

Lus Ceeb Toom: LIUGONG, CLG990F, thiab cov lej ntu 46A0377 thiab 46A0377C1 yog cov cim lag luam thiab cov khoom ntawm LiuGong Machinery Co., Ltd. HELI Machinery Manufacturing Co., Ltd. (CQCTRACK) yog ib lub tuam txhab tsim khoom ywj pheej uas tshwj xeeb hauv kev tsim cov khoom siv hloov pauv hauv qab. Cov khoom lag luam tau tsim los kom sib pauv tau nrog cov khoom OEM uas muaj npe. Daim ntawv no yog rau kev qhia xov xwm thiab tsis txhais tau tias LiuGong koom nrog, pom zoo, lossis txhawb nqa.