Haɗawar Hannun Wayar Gaba ta XCMG XR420/ XR460/ XR500/ XR550: Kai tsaye daga Mai Kera Na'urar Hakowa ta Ƙarƙashin Motoci Masu Nauyin Tan 76
Lokacin da na'urar haƙa rami mai juyawa irin ta cantilever kamar XCMG XR420, XR460, XR500, ko XR550 ke motsawa tsakanin wuraren tudu a kan babban aikin tushe, tsarin tada hankali gaba ɗaya ya dogara ne akan wani abu mai ƙarfi: taron tudu na gaba, wanda kuma ake kira ƙungiyar tudu ta tudu ta tudu. Wannan taron ba wai kawai yana jagorantar sarkar hanya a kusa da gaban firam ɗin ƙarƙashin abin hawa ba ne, har ma yana ɗaukar nauyin girgiza akai-akai, yana kula da mafi kyawun matsin lamba na hanya, kuma yana jure wa lalacewar tafiyar tudu mai nauyi.
A cqctrack, muna ƙera wannan rukunin masu aiki a gaba a matsayin madadin kai tsaye, wanda aka gina bisa ga ƙa'idodin aiki masu nauyi da kayan aikin asali suka buƙata. Ni Jack ne, daga ƙungiyar harkokin duniya ta cqctrack, kuma ni da kaina na rubuta wannan labarin don ba ku cikakken hoto na ƙarfin masana'antu, sarrafa inganci, da cikakken tallafin ɗaukar kaya a ƙarƙashin motocin da ke bayan haɗar XR420–XR550 ɗinmu.
1. cqctrack: Ƙwararren ƙwararren ma'aikacin OEM da ODM wanda ke hidimar injina masu ƙarfin tan 5 zuwa tan 400
cqctrack kamfani ne mai kera OEM da ODM wanda ke da tsarin da kayan aikin da aka bi diddiginsu. Ƙarfin injiniyancinmu da samarwarmu ya ƙunshi cikakken nauyin da ke cikin jirgin daga ƙananan injinan haƙa rami masu nauyin tan 5 zuwa injinan haƙa rami masu nauyin tan 300, kuma mun yi nasarar faɗaɗa dandamalin masana'antarmu zuwa kayan aikin da ke da nauyin tan 400. Wannan injiniya mai ƙarfin aiki yana tallafawa buƙatun manyan injinan haƙa rami kamar XR420, XR460, XR500, da XR550, waɗanda ke aiki a cikin ajin tan 76 zuwa sama - injunan da gazawar injin gaba na iya nufin kwanaki na asarar samarwa.
Kwarewarmu ta ƙarƙashin motarmu an gina ta ne a cikin nau'ikan injunan da aka bi diddigi iri-iri, wanda ke ba mu cikakken bayanai na musamman game da halayen kaya da lalacewa:
- Na'urorin haƙa ramin Cantilever masu juyawa (jerin XCMG XR da makamantansu)
- Crane masu rarrafe
- Manyan injinan haƙa rami
- Bulldozers
- Na'urorin ɗaukar kaya da aka bi diddiginsu
- Masu shimfida kwalta da aka bi diddiginsu
- Tsarin jigilar kaya da aka bi diddiginsu
Abu mafi mahimmanci, a matsayinmu na masana'anta mai iya ODM, muna goyon bayan keɓancewa sosai. Idan na'urar XR-series ɗinku tana buƙatar ma'aunin hanya mara daidaituwa, faɗin gefen layi mai faɗi don takalman waƙa masu faɗi, ko hatimi na musamman don yanayin slurry mai tsanani, cqctrack na iya ƙera da kuma samar da mafita ta musamman - ba kawai wani ɓangare na shiryayye ba.
2. Masana'antar da aka gina da kanta tare da samar da kayayyaki 100% a cikin gida don inganci mara canzawa
Haɗa injinan haƙa rami na gaba don injinan haƙa rami masu nauyin tan 76 dole ne su nuna cikakken aminci. Ko da ƙananan rashin daidaito a cikin ingancin siminti, zurfin maganin zafi, ko daidaitawar ramin shaft na iya haifar da lalacewa da wuri, gazawar hatimi, ko tsagewar tsari. Don kawar da waɗannan masu canji, cqctrack yana aiki daga cibiyar masana'antu da aka gina da kanta inda duk layukan samarwa mallakar kamfani ne kuma ana gudanar da su. Ba mu da kwangilar yin amfani da manyan hanyoyin ƙera bututun.
Kowace haɗuwar marasa aiki da aka yi niyya don XR420–XR550 tana tafiya ta cikin sarkar samarwa ta cikin gida gaba ɗaya:
- Binciken sinadaran da aka yi kan ingancin ƙarfe da kuma tabbatar da ingancinsa
- Jefa jikin mai ladle da gefensa
- Injin CNC na daidaitacce na rijiyar, saman hawa, da bayanin martaba na rijiyar
- Maganin zafi da kuma dumama shi da cikakken zagaye
- Gano lahani 100% ba tare da lalatawa ba
- Tsarin aunawa akan juriyar injiniya na asali
- Haɗawa tare da hatimin aiki mai nauyi, bushings, da sassan shaft
- Rufin kariya da kuma sakin ingancin ƙarshe
Domin kowace hanya tana cikin cibiyarmu, muna tabbatar da cewa ingancin na'urar da aka kawo a yau iri ɗaya ne da wanda aka kawo shekara guda da ta gabata - mai karko, mai maimaitawa, kuma ana iya gano ta gaba ɗaya.
3. Haɗin gwiwar Masana'antu na OEM da Lambobin Sassan Jirgin Ƙasa Sama da 20,000
Amincewar manyan masana'antun kayan aiki wata babbar hanya ce ta tabbatar da ingancinmu. cqctrack yana aiki a matsayin abokin haɗin gwiwa na masana'antar OEM don samfuran da aka fi sani a duniya, gami da:
- XCMG
- Hitachi
- LiuGong
- KOBELCO
- SDLG (LGCE)
Muna samar da sassan ƙarƙashin abin hawa waɗanda aka sanya kai tsaye a kan sabbin injuna akan layukan haɗa waɗannan masana'antun, suna bin ƙa'idodin zane-zanen fasaha, ƙayyadaddun kayan aiki, da ƙa'idodin duba su. Kwarewar OEM ɗinmu kai tsaye tare da XCMG yana nufin cewa an ƙera na'urar gaba ta jerin XR420-XR550 tare da fahimtar ainihin manufar injiniya, akwatunan kaya, da ambulan girma.
Ga kasuwar bayan fage, kundin samfuranmu masu aiki ya karu zuwa sama da adadin sassan sassa 20,000, wanda ya shafi masu aiki tukuru, masu naɗe-naɗen waƙa, masu tsalle-tsalle, da kuma sarƙoƙin waƙa don nau'ikan kayan aiki na cikin gida na China da na ƙasashen waje. Wannan faffadan ɗaukar hoto yana tabbatar da cewa za mu iya tallafawa gaurayen jiragen ruwa da kuma samar da sassa masu inganci ga samfura da yawa ba tare da zato ba.
4. Na'urar Haɗa Kai ta Gaba ta XR420–XR550: Karfe Mai Alloy, Cikakken Maganin Zafi, da kuma NDT 100%
Ga yadda cqctrack ke gina haɗin gaban idler don waɗannan na'urorin haƙo cantilever masu nauyi na XCMG:
Simintin Karfe na Alloy — An yi amfani da ƙarfe mai ƙarfi sosai wajen yin amfani da ƙarfe mai ƙarfi wanda aka ƙera musamman don ɗaukar nauyi mai yawa da kuma taurare mai zurfi. Tsarin simintin yana tabbatar da cewa gefen zai iya jure ci gaba da haɗuwa da sarkar hanya yayin da sashin tsakiya ke tsayayya da lanƙwasawa da matsin lamba na juyawa.
Maganin Zafi Mai Cike da Tsaftacewa — Bayan an yi masa aiki mai tsauri, mai aiki yana yin cikakken maganin zafi mai tauri a kewayen kewayen baki. Wannan ba tauri ba ce ta saman da ke barin siririn akwati mai rauni. Maganin cikakken sashe yana samar da tauri iri ɗaya a kan fuskar taka da kuma zurfin bayanin gefen, sannan a bi shi da daidaiton tempering don cimma haɗin da ya dace na juriyar lalacewa da kuma tauri. Wannan tsari yana da matuƙar muhimmanci ga masu aiki a kan na'urori masu nauyin tan 76 waɗanda ke fuskantar matsanancin nauyin girgiza yayin tafiyar wurin.
Gwaji 100% Ba Mai Lalacewa Ba (NDT) — Kowace haɗuwar mai aiki da na'urar aiki tana yin gwajin NDT mai ƙarfi kafin a fara duba girman ƙarshe. Ta amfani da dabarun gwajin maganadisu da na'urar ultrasonic, muna duba duk wani lahani a ƙarƙashin saman - fashe, porosity, ko abubuwan da za su iya zama wuraren farawa don gazawar gajiya. Ga mai aiki da na'urar aiki da ke gaba wanda dole ne ya kula da matsin lamba a kan hanya da aminci a ƙarƙashin babban kaya, wannan binciken ba za a iya yin sulhu ba.
Tsarin Juriya Mai Tsanani — Duk girman hawa — ramin shaft, faɗin maƙallin, bayanin gefen, da kuma runout na axial — an ƙera su kuma an tabbatar da su a cikin juriyar da aka ƙayyade ta hanyar zane-zanen fasaha na asali. Wannan yana tabbatar da cewa rukunin idler yana manne kai tsaye akan firam ɗin hanya na XR420/XR460/XR500/XR550 tare da daidaitaccen daidaitawa, yana ba da damar tsarin tensioning na hanya yayi aiki daidai kuma hatimin ya yi aiki yadda ya kamata.
5. Tushe Ɗaya Don Cikakken Tsarin Jirgin Ƙasa
Mai riƙe gaban mota ɗaya ne kawai daga cikin abubuwan da ke cikin motar da ke ƙarƙashin motar crawler. Don haɓaka daidaiton kayan aiki da tsawaita tsawon rayuwar tsarin, cqctrack yana ƙera dukkan sassan kayan da ke ƙarƙashin motar a ƙarƙashin tsarin sarrafa inganci iri ɗaya:
- Na'urorin juyawa na ƙasa (na'urorin juyawa na ƙasa)
- Na'urorin juyawa masu ɗaukar kaya (masu juyawa masu hawa sama)
- Masu yin aiki a gaba (tayoyin jagora / tayoyin tensioner)800352092
- Tuƙi sprockets (tattarukan ƙafafun tuƙi)800352090
- Cikakken sarƙoƙi na waƙa tare da takalma (cikakkun haɗawar waƙa)
- Hakoran bokiti da adaftar (don amfani da na'urar haƙa rami)
Domin duk waɗannan abubuwan an tsara su, an yi musu magani da zafi, kuma an yi musu injina a cikin tsarin samarwa guda ɗaya, suna ba da daidaiton lalacewa mara misaltuwa. Lokacin da ka maye gurbin na'urar da ke gaban tare da na'urorin juyawa da sprockets ɗinmu, za ka sami tsarin da ke ƙarƙashin abin hawa wanda ke rage lalacewa mara daidaito kuma yana tsawaita tazara tsakanin manyan sake ginawa.
6. Sadarwar Ƙungiya ta Ƙasa da Ƙasa — da kuma Jawabin Jack
Domin yi wa 'yan kwangilar haƙa rijiyoyin mai, kamfanonin hayar kayan aiki, da masu rarrabawa hidima a duk faɗin duniya, cqctrack ta kafa ƙungiyar kula da harkokin ƙasashen duniya masu himma. Manyan membobin da za ku yi aiki da su sune:
- Philip — yana kula da rarrabawa a duniya, haɓaka haɗin gwiwar OEM, da dabarun bayan kasuwa.
- Jack — ni ne. Ina sarrafa fasahar samfura, daidaitawar aikace-aikace, da sadarwa ta fasaha. Ni da kaina na rubuta kuma na sake duba kowane takamaiman bayani a cikin wannan labarin.
- Haily — mai alhakin gudanar da bincike mai inganci, sarrafa oda, da kuma daidaita harkokin sufuri na ƙasashen duniya.
Na rubuta wannan rubutun ne domin in ba ku cikakken bayani iri ɗaya da za ku samu a lokacin ziyarar kai tsaye zuwa masana'antarmu. Idan kun tuntube mu game da haɗa na'urar aiki ta gaba don XCMG XR420, XR460, XR500, ko XR550 — ko kuma lokacin da kuke buƙatar mafita ta musamman wacce ba ta dace ba ta ƙarƙashin abin hawa — kuna magana kai tsaye da ƙungiyar fasaha waɗanda suka fahimci ƙarfe, maganin zafi, da bayanan dubawa da ke bayan kowane ɓangare.
Idan kana aiki da manyan injin haƙa rijiyoyin juyawa, ko kuma kana kula da tarin jiragen ruwa, ko kuma kana neman masana'anta da ke samar da kayayyaki kai tsaye kuma za ta iya keɓance manyan motocin crawler masu nauyi, da fatan za a tuntuɓi Philip, Haily, ko ni. Bari ingancin injin cqctrack ya kasance mai haɗa kai tsaye, wanda aka haɗa kai tsaye daga masana'anta, ya sa injinan ka su ci gaba da aiki a wurare mafi wahala a wuraren aiki.
Jack
Ƙungiyar Harkokin Ƙasashen Duniya, cqctrack








