IKomatsu PC650-7 / PC650-8 I-Track Front Idler Assembly (21M-30-00301 / 21M-30-00302): Ukulungiswa Kwemisebenzi Enzima Kwiinqanawa Zokwemba Zehlabathi

Indibano yeKomatsu PC650-7 / PC650-8 Track Front Idler (21M-30-00301 / 21M-30-00302): Ukwenziwa ngokwezifiso okukhulu kweenqanawa zemigodi zehlabathi
NguJack, iNjineli yeMveliso ePhakamileyo kwi-CQCTRACK (CQC)

Ii-embar zeKomatsu PC650-7 kunye nePC650-8 zimele udidi loomatshini abanzima kakhulu abasetyenziswa rhoqo ekumbeni imingxunya emikhulu evulekileyo, ukumba ngobuninzi, kunye nokumba imigodi enzima. Ngobunzima bokusebenza obudlula iitoni ezingama-65 kunye namandla okuqhekeka ahlasela yonke into engaphantsi kwesithuthi, indibano ye-idler yangaphambili ithwala ubunzima boxinzelelo lwendlela, umthwalo wothuko, kunye nokungena okurhabaxa. Xa i-idler isilela kwindawo yokuvelisa imigodi, ixabiso lilinganiswa ngeetoni zezinto ezilahlekileyo ngeyure. I-CQCTRACK, esebenza phantsi kophawu lwe-CQC kwaye yamkelwe kwihlabathi liphela njengomvelisi okhethekileyo weendawo ze-chassis ezilandelelweyo ezinzima ukusuka kwiitoni ezi-5 ukuya kwezingama-300, inikezela ngesisombululo se-idler esitshintsha ngokuthe ngqo kwaye esinokwenziwa ngokwezifiso ngokupheleleyo seenombolo zenxalenye yeKomatsu 21M-30-00301 kunye21M-30-00302Eli nqaku lichaza indlela ubunjineli bethu, imveliso edityaniswe ngokuthe nkqo, kunye nokwenza ngokwezifiso imeko egqithisileyo okudala ngayo indibano ye-front idler ethembekileyo ekhoyo kwi-PC650 fleet.

1. I-CQC – Yenzelwe uMjikelo woMsebenzi weMigodi kunye noweMizi-mveliso

I-CQCTRACK (CQC) ayingomthengisi wekhathalogu. Singumvelisi ogxile kwizicelo zakhe one-DNA yobunjineli eyakhelwe kwimijikelo enzima yemijelo yemigodi, ii-crawler cranes, oomatshini bokubhoboza imigudu, kunye nabathuthi bemizi-mveliso enzima. Inkqubo ye-PC650 front idler lulwandiso oluthe ngqo lwefilosofi yethu eyintloko: ukuqonda imeko yokusebenza komatshini ngaphambi kokubhala umgca omnye wekhowudi ye-CNC. Ngokuhlalutya idatha yoxinzelelo lwe-undercarriage evela kwimisebenzi yesinyithi, ubhedu, kunye nemigodi yegolide kulo lonke elase-Australia, eMzantsi Melika, nase-Afrika, iqela lethu lichonge iindlela ezichanekileyo zokusilela ezifinyeza ubomi be-OEM idler, kubandakanya ukusasazeka kwe-flange yangaphakathi, ukubola kobuso be-seal, kunye nokudinwa kwe-shaft kwi-interface ye-bracket. Yonke indibano ye-CQC idler ye-21M-30-00301 kunye ne-21M-30-00302 yenzelwe ukoyisa obu buthathaka ngokulungiswa koyilo, i-metallurgy ephezulu, kunye nolawulo lwenkqubo yokuvelisa.

2. Ukugubungela okupheleleyo kweModeli kunye nokwenza ngokwezifiso okungengomgangatho kwiCore

I-CQC igcina izixhobo ezilungele imveliso kuzo zombini iindibano ze-21M-30-00301 kunye ne-21M-30-00302 i-idler, egubungela zonke iinguqulelo ze-OEM phakathi kochungechunge lwe-PC650-7 kunye ne-PC650-8. Iindibano ezisemgangathweni zigcinwe kwiindawo ezicwangcisiweyo ukuze zithunyelwe ngoko nangoko. Nangona kunjalo, ixabiso lokwenyani lokusebenzisana ne-CQC likwindlela yethu ekhethekileyo kwizisombululo ezenzelwe wena zezicelo zemigodi kunye nezoshishino. Akukho ndawo zimbini zemigodi ezifanayo, kwaye azifani neemfuno zazo ze-undercarriage. Sihlala sinikezela ngeenkqubo ze-idler ezingaqhelekanga, kuquka:

• Ukuhlaziywa kwephakheji yokunxiba: Ii-treads ezinzulu ezine-carburised case ezinobunzulu obuqinileyo obuyi-10-14 mm kunye nobunzima bomphezulu obufikelela kwi-60 HRC ukuze kubekho i-granite okanye i-quartzite erhabaxa kakhulu.
• Ukutshintshwa kwezinto: Ukuphuculwa kwe-alloy epheleleyo ukuya kwiintsimbi ze-nickel-chromium cast eziphezulu okanye ii-grades ze-boron-microalloyed ezizimeleyo zokusebenza kumaqondo obushushu angaphantsi kwe-zero arctic okanye kwiindawo ezityebileyo ze-sulfuric-acid.
• Ukwenziwa ngokwezifiso kwenkqubo yokutywina: Iiseal ze-duo-cone ezinzima ezinee-silicon carbide ubuso okanye izinto ezikhethekileyo ze-FKM elastomer ukuze zisebenze ngokuqhubekayo kwiimeko ze-slurry, amanzi anetyuwa, okanye imigodi enobushushu obuphezulu.
• Uhlengahlengiso lwezibiyeli kunye neshaft: Iibrackets zokuxhoma ezilungisiweyo zefreyimu zetrack eziqinisiweyo, ububanzi beshaft obulungiselelweyo beekhonkco zetrack aftermarket, kunye nezilungisi ze-offset ezisecaleni zokulungiswa okukhethekileyo kokudilizwa okanye ukulungelelaniswa kwezinto.
• Iindlela zokuthambisa: Igrisi yokwenziwa enoxinzelelo oluphezulu okanye iigrisi ezinokubola ezithile zemigodi, ezizalisiweyo zaza zavavanywa ngaphakathi ukuze zihambelane neenkcukacha zomthamo ochanekileyo.

Isicelo ngasinye esenziwe ngokwezifiso siqinisekiswa ngemodeli eqinileyo ye-3D kunye nohlalutyo lwezinto ezilinganiselweyo (FEA) olulinganisa ukulayisha kwe-multi-axial, ukuqinisekisa ukuba i-idler ayifaneleki nje kuphela kodwa iphumelela ngokwesakhiwo uyilo lokuqala.

3. Amava Okuvelisa Amashumi Eminyaka kunye neQela Lobuchwephesha Elikhokelwa nguJack

Ilifa lemveliso yezithuthi ezingaphantsi kwemoto ye-CQCTRACK liqala emva kwiminyaka engama-20, ligubungela uluhlu olupheleleyo ukusuka kwii-compact track loaders ze-5-ton ukuya kwii-crane ze-lattice-boom crawler ze-300-ton. Olu lwazi lubanzi lubalulekile xa usebenza nomatshini ofana ne-PC650, okwindawo yokudibana kokwemba ngobuninzi kunye nokwemba okukhulu. Iqela lethu lobuchwephesha, endilikhokelayo njengeNjineli yeMveliso ePhakamileyo, liquka iingcali zesinyithi ezizinikeleyo, iinjineli zokucubungula i-CNC, iingcali zonyango lobushushu, kunye neengcali zohlalutyo lokusilela. Sihlala sihlola ii-idlers ezisetyenzisiweyo ezibuyisiweyo kwiindawo zemigodi, sizihlalutye, kwaye sidibanise iziphumo ekuphuculweni kwemveliso okuqhubekayo. Utshintsho oluncinci kwirediyasi apho i-idler web idibana nomphetho, okanye ukugqitywa kwe-seal cavity enzulu kancinci, kunokongeza amawaka eeyure kubomi bezinto. Olu tshintsho lwempendulo oluvela kwintsimi ukuya kwifektri lufakwe kwinkcubeko yethu yobunjineli.

4. Ukuhlanganiswa Okupheleleyo Okuthe Tye: Ukusuka kwi-Raw Billet ukuya kwi-Finished Assembly

Eyona nzuzo ibalaseleyo efumaneka kwi-CQC kukulawula ngokupheleleyo lonke uthotho lwemveliso. I-Komatsu PC650 front idler assembly iveliswa ngokupheleleyo kwi-complex yethu yefektri, ngaphandle kokuxhomekeka ekucutshungulweni ngumntu wesithathu:

• Inqanaba 1 - Izinto eziluhlaza kunye nokuBumba: I-rim kunye ne-web ye-idler ziqala njengentsimbi ye-furnace ye-electric-arc, eqinisekiswe ngokupheleleyo yi-optical emission spectrometry ukuze ihambelane neekhemikhali. Sisebenzisa i-hot closed-die forging yomzimba wevili ukuze silungelelanise ukuhamba kweenkozo kunye necala loxinzelelo olukhulu lokuqengqeleka, sinikezela ngokumelana nokudinwa ngaphaya kwezinto ezimileyo. Kwii-hubs ezinkulu, inkqubo yethu yokuqengqeleka kwendandatho iqinisekisa uxinano olufanayo.
• Inqanaba lesi-2 - Ngaphambi kokwenziwa koomatshini kunye nokulungiswa: Izikhewu ezenziweyo ziyalungiswa ukuze kuphuculwe isakhiwo sengqolowa, emva koko zijikwa zibe ziilathe ezithe tyaba eziqinileyo ukuze kususwe isikali kwaye kulungiselelwe imisebenzi echanekileyo.
• Inqanaba lesi-3 – Umatshini we-CNC ochanekileyo: Iziko loomatshini be-CNC ezijikelezayo ezininzi kunye nee-lathes zokujika ezithe nkqo zigqibezela imbobo, isihlalo se-shaft, imingxunya yesitywina, kunye neepateni zebolt kwiisetingi ze-single-clamp. Oku kuqinisekisa ukuhlangana phakathi kwe-tread kunye neendawo zokuthwala ngaphakathi kwe-0.04 mm kwaye kuqinisekisa ukulungelelaniswa kwe-axial okugqibeleleyo okubalulekileyo kwixesha elide lesitywina.
• Inqanaba lesi-4 – Unyango oluPhambili lobushushu: I-tread egugileyo idlula kwi-induction contour harding okanye i-deep carburizing ngokuxhomekeke kwiimfuno zesicelo. Sifikelela kubunzulu becala obulawulwa ngokuchanekileyo obushiya umongo oqinileyo, obamba ukuthuthumela ngelixa sibonelela ngobunzima obugqithisileyo bomphezulu. Emva konyango lobushushu, i-100% yabantu abangasebenziyo bayavavanywa kwaye bahlolwe ukuba abanakugqwetheka na.
• Inqanaba lesi-5 - Ukuhlanganiswa, Ukuthambisa, kunye noVavanyo: Kwiseli yokuhlanganisa elawulwa ngoxinzelelo olulungileyo, izitywina ezidadayo zeprimiyamu zifakelwa ngokusebenzisa ucoceko lotyando. I-idler emva koko izaliswe yi-lubricant echaziweyo, kwaye yonke indibano ivavanywa ngokurhuqa okujikelezayo kunye novavanyo lokuvuza oluxinzelelweyo. Kuphela zi-idlers ezingabonisi kuvuza nokujika okugudileyo eziya kwi-coating yokugqibela kunye nokupakishwa.

Le ndlela idityaniswe ngokupheleleyo iqinisekisa ukuba akukho ndlela imfutshane ebeka emngciphekweni imveliso yokugqibela.

5. Inkqubo yoLawulo loMgangatho engagungqiyo

Inkqubo yokuqinisekisa umgangatho yeCQC ye-PC650 idler yenzelwe ukuhlangabezana neemfuno zokhuseleko nokuthembeka kwemigangatho yokuthengwa kwendawo yemigodi, kuquka i-ISO 9001 kunye neemfuno ezithile zabasebenzi abaphambili bemigodi:

• Uhlolo lweNqaku lokuQala: Ingxelo epheleleyo yoyilo olunemilinganiselo yeCMM kunye nazo zonke iimpawu ezibalulekileyo zomsebenzi eziqinisekisiweyo.
• I-NDT ekwiNkqubo: Ukuhlolwa kwee-particle ze-magnetic kwiindawo ezibunjiweyo kunye novavanyo lwe-ultrasound kwiindawo ezixinezelekileyo ukuze kususwe izinto ezingaphantsi komhlaba okanye imijikelo yokubumba ngaphambi kokuba zibe ziindawo zokuqalisa ii-crack.
• Ilebhu yeMetallurgical: Uhlalutyo lwe-micrographic lweesampuli zemveliso ukuqinisekisa ubunzulu besakhiwo se-martensitic, imida ye-austenite egciniweyo, kunye nobunzima be-core.
• Uvavanyo Lokusebenza Lokuphela Komgca: Indibano nganye ye-idler ijikeleziswa phantsi komthwalo we-radial oqikelelweyo kwisixhobo sokuvavanya esakhelwe injongo ngelixa ijonga i-torque, ukunyuka kobushushu, kunye nokuthembeka kwe-seal. Ukulandelela okupheleleyo kugcinwa ukusuka kwi-ladle chemistry yobushushu bokuqala ukuya kwixabiso lokugqibela le-torque yendibano.

6. Kutheni Abaphathi beMigodi bekhetha i-CQC kwii-PC650 Idlers

Ukuxhobisa iKomatsu PC650-7 okanye iPC650-8 nge-CQC front idler assembly kuthetha ukunciphisa ixesha lokungasebenzi elingacwangciswanga, ukwandisa ikhonkco lomzila kunye nobomi bezihlangu ngokusebenzisa isikhokelo esigqwesileyo, kunye nokufumana iqabane elinokuphendula kutshintsho olukhawulezileyo lwesiko. Ngezinto zethu zokuhambisa ezithe ngqo kumzi-mveliso, ii-odolo ezingxamisekileyo zinokucutshungulwa ngenkxaso epheleleyo yobugcisa, kubandakanya nesikhokelo sokufakela. Ngokukhetha i-CQCTRACK, utyala imali kwi-idler eyenzelwe kungekuphela nje ukufanisa iinkcukacha ze-OEM, kodwa ukusinda kwiinyani ezithile zomgodi wakho.

Ukuze ufumane ingcebiso yobuchwepheshe ekhawulezileyo malunga neendibano zeKomatsu PC650 front idler 21M-30-00301 kunye ne-21M-30-00302, okanye ukuze ungenise isicelo sokwenziwa ngokwezifiso esingaqhelekanga, nxibelelana neqela lobunjineli bezicelo zeCQCTRACK. Nika iimeko zokusebenza komatshini wakho kunye nolindelo lokusebenza kwisicelo esilungiselelwe wena.

*Imbali yoMbhali: UJack yiNjineli yeMveliso ePhakamileyo kwi-CQCTRACK (CQC), egxile kuyilo lwe-heavy-lift mining excavator undercarriage, i-metallurgy, kunye namaqhinga okwandisa ubomi bezinto ze-chassis ezilandelelweyo ukusuka kwiitoni ezi-5 ukuya kwezingama-300. Amanqaku akhe aguqulela uhlalutyo lokusilela kwentsimi lube luphuculo olusebenzayo lokuthembeka.*