ZOOMLION ZE1250 Track Top Roller Group / Babban Roller Assembly: Forged Integrity by cqctrack – Ƙwararren OEM Mai Nauyin Ƙarƙashin Jirgin Ƙasa

Mayar da Hankali Kan Samfura: Ƙungiyar Masu Naɗawa ta Track Top (Mai Naɗawa / Babban Haɗin Masu Naɗawa)
Samfurin Hako Mai Dace: ZOOMLION ZE1250 (da makamantan manyan injin hako ma'adinai)
Mai ƙera kayan aiki na asali: cqctrack – Babban mai kera kayan aikin ƙarƙashin kaya mai nauyi wanda aka sa ido a kai
Wanda ya rubuta: Jack, cqc International Business Team

Gabatarwa: Tallafin Waƙoƙi Mai Muhimmanci ga Mai Haƙa Ma'adinai na ZOOMLION ZE1250

A kan wani babban injin haƙa ma'adinai mai nauyin tan 125 kamar ZOOMLION ZE1250, dole ne a tallafa wa hanyar sama ba tare da wata matsala ba don hana yin kasa a gwiwa, shan girgiza mai yawa, da kuma tabbatar da isar da sarkar sprocket-zuwa-idler mai santsi. Ƙungiyar Track Top Roller - wacce aka fi sani da Upper Roller Assembly - wani abu ne mai sauƙin yaudara wanda ke ɗauke da nauyi mara misaltuwa. Dole ne ya tsayayya da nauyin radial mai yawa, ci gaba da gogewa daga sarkar hanya, da gurɓataccen muhalli mai tsanani yayin da yake kiyaye daidaiton birgima mai kyau. cqctrack, wani kamfani na asali na kera sassan ƙarƙashin kaya masu nauyi da ke Quanzhou, China, ya ƙera wannan na'urar ɗaukar kaya mai ɗauke da harsashi na ƙarfe 35MnBh da aka ƙera, wani shaft mai kauri 40Cr da aka zaɓa da aka ƙera da kuma aka ƙera da induction, da kuma shekaru ashirin na aikin haƙar ma'adinai da aka tabbatar. Sakamakon shine ɓangaren da ya dace kuma sau da yawa ya wuce tsammanin rayuwar OEM.

1. cqctrack: Kamfanin Samar da Wutar Lantarki na OEM tare da Asalin Alamar Duniya

Matsayin cqctrack a matsayin kamfanin kera jiragen ruwa na ƙasa mai daraja ya samo asali ne daga rawar da yake takawa a matsayin amintaccen abokin haɗin gwiwa na samar da OEM da ODM don wasu daga cikin fitattun kamfanoni a fannin gini da hakar ma'adinai. Kamfanin a halin yanzu yana ƙera kayan aikin ƙarƙashin jirgi bisa ga tsarin OEM don Hitachi, Kobelco, LiuGong, XCMG, da SDLG. Waɗannan haɗin gwiwa ba wai kawai ciniki ba ne; suna buƙatar al'adar masana'antu wacce ke aiwatar da ingantaccen aikin ƙarfe, injinan daidaitacce, da kuma tabbatar da inganci 100%. Irin waɗannan layukan ƙira, maganin zafi, da CNC da ke samar da waɗannan OEM na duniya ana amfani da su don samar da kowace ƙungiyar ZOOMLION ZE1250 Top Roller.

Jimlar 'Yancin Masana'antu a Cikin Gida
Abin da ya bambanta cqctrack da na'urorin haɗa kayan aiki na zamani shine cikakken haɗin kai tsaye. Duk tsarin samarwa - daga ƙirƙirar ƙarfen ƙarfe na farko zuwa na ƙarshe da aka rufe da injin - ana gudanar da shi a cikin kayan aikin da aka gina da manufa. Wannan cikakken iko yana tabbatar da daidaiton ƙarfe, maimaita girma, da cikakken bin diddigin kayan aiki, yana kawar da bambancin da hanyoyin da aka samar daga waje suka gabatar.

2. Bayanin Samfura: An Rufe Rukunin Roller na ZE1250 Top

An ƙera cqctrack Upper Roller Assembly na ZOOMLION ZE1250 a matsayin madadin da ya dace kai tsaye, mai nauyi wanda aka ƙera don isar da tsawaita lokacin sabis a ƙarƙashin aikin haƙar ma'adinai akai-akai. Kowane ɓangaren an inganta shi ta hanyar ƙarfe kuma an ƙera shi don daidaita girman hawa OEM.

2.1 Na'urar Rage Kura: Karfe Mai Kauri 35MnBh Mai Cikakken Maganin Zafi da Gano Kurakuran da ke Cikinsa

An ƙera harsashin naɗin (jikin tayoyin) daidai gwargwado daga ƙarfe mai ƙarfin ƙarfe 35MnBh. An zaɓi wannan kayan musamman saboda kyawun ƙarfinsa, ƙarfinsa mai ƙarfi, da juriyar gajiya mai ƙarfi - abubuwan da ke da mahimmanci ga ɓangaren da ke fuskantar ci gaba da haɗuwa da birgima da lodawa cikin girgiza. Tsarin kera kowane harsashi ya ƙunshi:

• Kashewa da Tsaftacewa (Q&T): Bayan ƙera, dukkan harsashin yana fuskantar zagayen Q&T mai tsauri. Wannan yana daidaita tsarin hatsi, yana kawar da matsalolin ƙera sauran abubuwa, kuma yana haɓaka ƙwanƙolin da ke da ƙarfi iri ɗaya, wanda zai iya shanye tasirin duwatsu masu tsanani ba tare da fara fashewa ba.
• Gwaji Mai Cikakke Ba Tare Da Lalacewa Ba (NDT): Kowace harsashi ana duba barbashi mai maganadisu (MPI) ko kuma gano lahani iri ɗaya a saman da ƙasa. Wannan hanyar rashin haƙuri ba ta tabbatar da cewa babu wani katsewar ƙirƙira, cinya, ko tsagewa kafin a fara aikin.
• Taurarewar Tafiya a Tafiya: Ana dumama saman birgima na waje - wanda ke ɗaure kai tsaye da hanyoyin haɗin hanya - ta amfani da madaidaicin madaidaicin ma'aunin induction na matsakaici kuma yana kashewa cikin sauri. Taurin da aka samu yana da ƙarfi sosai a cikin 52-56 HRC. Wannan akwati mai zurfi, mai jure lalacewa yana magance lalacewar da ta faru daga tabar wiwi da taɓa ƙarfe zuwa ƙarfe, yayin da ƙarfin Q&T mai ƙarfi yana ba da juriya ga tsarin.

2.2 Shaft ɗin Naɗi: Karfe 40Cr mai siffar Carburized da Induction-Taurine

An ƙera shaft ɗin da ba ya tsayawa daga ƙarfe mai ƙarfi na 40Cr (AISI 5140) kuma an sarrafa shi ta hanyar wata hanyar musamman ta taurare saman don haɓaka ƙarfin gajiya mai lanƙwasa da juriyar lalacewa a mahimmin haɗin hatimi da ɗaukar kaya:

• Kashewa da Juyawa: Da farko ana yi wa bargon shaft ɗin cikakken magani don samar da tsari mai ƙarfi, daidaito, da kuma ductile core. Wannan yana tabbatar da cewa shaft ɗin zai iya jure wa nauyin lanƙwasa akai-akai ba tare da nakasa ta dindindin ba.
• Carburizing na saman: Ana amfani da ma'aunin shaft da ramukan hulɗar hatimi biyu wajen sarrafa carburizing. Carbon yana yaɗuwa cikin yadudduka na saman, yana ƙirƙirar akwati mai wadataccen sinadarai wanda ke ƙara ƙarfin tauri da juriyar zamewa - musamman ma yana da mahimmanci ga mahaɗin hatimin da ke juyawa.
• Taurarewar Matsakaici Mai Sauri: Bayan an yi amfani da carburizing, saman da aka yi wa magani an taurare su daidai da taurin saman da ya kai 52-56 HRC. Wannan yana samar da santsi, mai jure lalacewa da kuma rufewa sosai, yayin da zuciyar ta kasance mai tauri da juriya ga gajiya. An yi wa ramukan hatimi biyu karewa har zuwa matakin micron, wanda ke tabbatar da haɗuwa mara aibi da zoben hatimin da ke iyo.

2.3 Tsarin Rufewa da Man Shafawa na Rayuwa

An kare haɗin na'urar ta hanyar hatimin saman-mataki biyu masu iyo da aka yi da ƙarfe mai girman chromium, wanda aka matse shi cikin matsayi ta hanyar zoben O masu jurewa waɗanda ke ci gaba da ɗorawa a fuska. An cika ramin shafawa na ciki da man shafawa na musamman mai hana daskarewa. Wannan man shafawa yana ci gaba da yin famfo a cikin sanyin arctic kuma yana tsayayya da rage zafi a cikin zafi mai tsanani, yana tabbatar da cikakken man shafawa na dukkan hanyoyin haɗin shaft-zuwa-bushing daga farawa da farko kuma yana hana duk wani shiga ruwa, laka, ko tarar gogewa.

2.4 Daidaito Mai Girma: Sauya OEM Kai Tsaye

Duk girman hawa, sawun ƙafar maƙallin, diamita na naɗi, da kuma bayanin takalmi an ƙera su ne bisa ga ƙa'idodin ƙira na ZOOMLION ZE1250 na asali. Ƙungiyar naɗin tana manne kai tsaye a kan firam ɗin hanya ba tare da wani gyara ba, wanda ke tabbatar da cewa hanyar haɗin hanya ta dace kuma tana hana lalacewa ta hanyar sarka.

3. Shekaru Ashirin na Ci Gaban Ci Gaban Tsarin Aiki da Tabbatar da Wurin Hako Ma'adinai na Duniya

Aikin Babban Roller Assemblies na cqctrack ba sakamakon shawara ɗaya tilo ta injiniya ba ne; shine ƙarshen tafiya ta shekaru 20 na ci gaba da inganta tsari. Kowane fanni - yanayin ƙirƙirar ma'aunin ƙarfe, madaidaicin lanƙwasa zafin jiki, mitar induction coil da saurin wucewa, ƙarfin carbon na yanayi - an inganta shi akai-akai ta amfani da ra'ayoyin kai tsaye daga mawuyacin yanayin aiki a duniya.

An tabbatar da kwanciyar hankali da amincin waɗannan na'urorin naɗawa akai-akai a cikin mawuyacin yanayin hakar ma'adinai da kuma yanayin ƙasa a duniya: ma'adinan tagulla da azurfa masu tsayi a Peru, ayyukan zinariya da lu'u-lu'u masu lalata a Afirka ta Kudu, kwal da ma'adinan ƙarfe masu daskararru na Rasha da Kazakhstan, wuraren haƙar duwatsu masu aman wuta na Vietnam, da kuma yankunan ababen more rayuwa masu amfani da yawa na Indiya da Koriya ta Kudu. Wannan babban rumbun adana bayanai na tabbatar da inganci na duniya yana sanar da samar da kowane na'urar ZOOMLION ZE1250 kai tsaye, yana tabbatar da cewa ikirarin aikinsa ba na ka'ida ba ne, amma an tabbatar da shi a fannin.

4. Cikakken Tsarin Jirgin Ƙasa: Mai Masana'anta Ɗaya, Jimlar Daidaituwa

Na'urar hawa sama ba ta taɓa aiki a ware ba; saurin lalacewa yana da alaƙa da yanayin sarkar hanyar haɗuwa, sprocket, idler, da bottom rollers. cqctrack yana ba da cikakken tsari na kayan aikin ƙarƙashin abin hawa don ZOOMLION ZE1250 da kusan duk sauran manyan samfuran haƙa, duk an ƙera su a ƙarƙashin tsarin inganci iri ɗaya a cikin gida:

• Na'urorin juyawa (flange ɗaya da biyu, masu nauyi)
• Haɗaɗɗun na'urorin ladler na gaba tare da hanyoyin dawo da ƙarfi
• Na'urorin juyawa masu ɗaukar kaya / Na'urorin juyawa masu sama
• Tuƙi sprockets (tsarin cibiya mai rabe-rabe da haɗaka)

Cikakken 'Yancin Samarwa: Duk hanyoyin ƙera waɗannan sassan - ƙirƙira, jefawa, maganin zafi, injin CNC, rufewa, da haɗawa na ƙarshe - an kammala su gaba ɗaya a cikin wuraren samarwa na cqctrack. Babu wani muhimmin tsari da ake bayarwa daga waje. Wannan yana tabbatar da ingancin kayan aiki iri ɗaya, daidaiton bayanan zurfin akwati, da kuma dacewa da sassan-zuwa-sassan, yana bawa jiragen haƙar ma'adinai damar yin cikakken gyaran ƙarƙashin kaya tare da cikakken kwarin gwiwa a cikin tsawon lokacin sabis ɗin da aka daidaita.

5. Kayayyakin Fitar da Kaya na Duniya da Ƙungiyar Kasuwanci ta Ƙasa da Ƙasa ta CQC

Sassan jirgin ƙasa na Cqctrack masu inganci na OEM ana amincewa da su kuma ana rarraba su a cikin kasuwa mai faɗi da bambancin duniya. Kamfanin yana fitar da kayayyaki zuwa kuma yana kula da ingantattun bayanan aiki a cikin:

• Kudancin Amurka: Ecuador, Peru, da kuma tattalin arzikin da ke da alaƙa da hakar ma'adinai.
• Afirka: Afirka ta Kudu - ma'aunin duniya na gwajin lalata.
• CIS & Asiya ta Tsakiya: Rasha, Kazakhstan, da jihohi maƙwabta inda sassan dole ne su jure yanayin sanyi da zafi mai tsanani.
• Asiya-Pacific: Koriya ta Kudu, Indiya (musamman ɓangaren kasuwa mai inganci, mai inganci), Vietnam, da kuma ƙasashe da yawa na tsibiran Kudancin Pacific waɗanda ke da faɗaɗa fannin hakar ma'adinai da kayayyakin more rayuwa.
• Amurka da Turai: Arewacin Amurka da Turkiyya, inda ƙayyadaddun bayanai na fasaha da tsammanin aminci suke da tsauri sosai.

Wannan kasancewar a duniya tana samun goyon baya sosai daga ƙungiyar kasuwanci ta ƙasa da ƙasa ta CQC, waɗanda manyan membobinsu — Philip, Jack, da Haily — waɗanda suka haɗa cikakken ilimin injiniyan ƙarƙashin motoci tare da sabis na kasuwanci na ƙwararru. Jack ne ya yi bincike, ya tabbatar, kuma ya rubuta wannan cikakken bayanin fasaha da takaddun samfura, yana tabbatar da cewa kowane takamaiman bayani da da'awa sun dogara kai tsaye ga ƙwarewar masana'antu ta CQctrack.

Kammalawa: An ƙirƙira shi don ZE1250, wanda cqctrack ya ƙera

Ƙungiyar ZOOMLION ZE1250 Track Top Roller da cqctrack ke samarwa misali ne na ƙarfin kera OEM na gaske. Daga harsashin na'urar 35MnBh da aka ƙirƙira kuma aka gano kurakurai sosai zuwa shaft ɗin da aka yi da carburized da induction, kowane cikakken bayani na ƙarfe da girma an inganta shi don matsakaicin lokacin aiki da mafi ƙarancin farashin zagayowar rayuwa. Tare da goyon bayan shekaru 20 na haɓaka tsarin juyin halitta kuma an tabbatar da shi a cikin yanayin hakar ma'adinai mafi ƙima a duniya, wannan tarin na'urar rollers na sama yana ba da ma'aunin aminci wanda ba kwafin asali ba ne - juyin halitta ne na injiniya na ƙwararru.

Don zane-zanen fasaha, kundin kayan aiki, ko don tattauna buƙatun ZOOMLION ɗinku ko wasu buƙatun injin haƙa ƙasa, tuntuɓi ƙungiyar kasuwanci ta ƙasa da ƙasa ta CQC. Jack, Philip, da Haily suna shirye don samar da tallafi na ƙwararru, matakin OEM ga aikinku.