Inyandiko Yera y'Ubuhanga: KOMATSU PC1250 Icukura amabuye y'agaciro akomeye Iteranya ry'umuzingo wo hasi

Nimero z'ifatizo:KM2503, 21N3000120, 21N3000121, 21N3000122, 21N3000123

Uwakoze: HELI Machinery Manufacturing Co., Ltd. (CQCTRACK)

1. Incamake y'Ubuyobozi: Gutunganya Ishingiro ry'Ubucukuzi bw'Amabuye bwa Ultra-Class

Mu rwego rw'imashini zicukura amazi zikoresha hydraulic class, icyuma kiri munsi y'ubutaka kigaragaza ihuriro ry'ingenzi riri hagati y'ubushobozi bw'imashini n'uburyo ikoreshwa. Kuri KOMATSU PC1250—imashini ikora ku buryo buhoraho mu bucukuzi bw'amabuye y'agaciro, kubaka ibintu bikomeye, no gucukura amabuye manini—ubuziranenge bwa buri gice cy'icyuma kiri munsi y'ubutaka bufitanye isano itaziguye n'igihe cyo gukora, umutekano, n'ikiguzi cyose cyo gutunga.

Ihuriro ry'umuzingo wo hasi (cyangwa umuzingo wo hejuru cyangwa umuzingo wo kugarura) rifite inomero z'icyitegererezoKM2503,21N3000120,21N3000121,21N3000122, 21N3000123bigize umuryango w’ibice byakozwe neza byakorewe by’umwihariko uruhererekane rwa KOMATSU PC1250. Ibi bikozwe na HELI Machinery Manufacturing Co., Ltd., ikorera ku kimenyetso cya CQCTRACK, ntabwo byakozwe nk’ibice bisimbura gusa ahubwo ni nk’ibisubizo byakozwe mu buryo bwa tekiniki bukemura uburyo bwihariye bwo gutsindwa n’ibibazo by’imikorere bihura nabyo mu bikorwa bikomeye.

Iyi nyandiko itanga ibisobanuro birambuye bya tekiniki by’uyu muryango w’ibice, isobanura mu buryo burambuye filozofiya y’ubuhanga, siyansi y’ibikoresho, amabwiriza y’inganda, n’uburyo bwo kwemeza ubuziranenge butandukanya izi ntera n’izindi zisanzwe zitangwa nyuma y’isoko.

2. Kumenya ibicuruzwa n'uburyo bigaragazwa

Kumenya neza ibice ni intambwe y'ibanze mu kugura ibikoresho byo mu bucukuzi bw'amabuye y'agaciro byo mu rwego rwo hejuru. Imbonerahamwe ikurikira igaragaza isano iri hagati y'imibare itandukanye y'ifatizo n'aho ikoreshwa.

3. Uruhare rw'imikorere mu buryo bw'inyuma y'igare

Gusobanukirwa imikorere y'itsinda ry'imodoka zitwara imizigo ni ingenzi kugira ngo umuntu asobanukirwe ibyemezo by'ubuhanga bigenga imiterere yayo, guhitamo ibikoresho, n'uburyo ikorwa.

3.1 Imirimo y'ibanze y'imikorere

Mu miterere ya chassis ya KOMATSU PC1250, ihuriro ry'imizingo yo hasi rikora imirimo itatu y'ingenzi ifasha mu gutuma sisitemu yo munsi y'imodoka ikora neza:

1. Inkunga y'Umunyururu wo hasi: Ishyizwe ku ruhande rwo hejuru rw'umunyururu wo hasi, imiyoboro y'imodoka itwara imizigo ifite uburemere budahinduka kandi buhindagurika bw'umunyururu wo hasi. Iyi nkunga irinda kugwa cyane kwakongera gukurura kwa parasite no kwihutisha kwangirika kw'imiyoboro y'inzira n'ibice by'imiyoboro.
2. Gucunga Umuvuduko w'Inzira: Binyuze mu gushyigikira umugozi wo hejuru mu byiciro by'ingenzi, imigozi itwara imizigo igumana imiterere ikwiye y'inzira. Ibi bigira ingaruka ku buryo butaziguye ku miterere y'umuvuduko woherezwa kuri tensioner y'inzira no ku nkuta zisubira inyuma, bigafasha mu gutuma igitutu gikomeza gukwirakwira ku butaka no gukora neza kw'imashini.
3. Ubuyobozi n'Uburyo bwo Kuyobora no Kugena Imiterere y'Impande: Igishushanyo mbonera cy'umuzingo w'imodoka ufata imizigo gihuza n'aho umuyoboro w'inzira uhurira kugira ngo ukomeze kugendera neza ku ruhande rw'inzira yo gusubira inyuma. Iki gikorwa cyo kuyobora kirinda ko inzira ihagarara mu gihe cyo guhindukira kandi kikagabanya uburyo bwo gukurura impande bishobora kwihutisha kwangirika kw'umuyoboro w'inzira ndetse n'imizingo y'imodoka.

3.2 Imiterere y'Ihuriro ry'Imiterere ya Sisitemu

Roller yo munsi y'imodoka ikora ku buryo bukurikira kugira ngo ikore uburyo bwo kwambara buhuriweho:

• Guteranya Umuyoboro w'Inzira: Ubuso bw'umuyoboro utwara imizinga bukorana n'inyuma y'umuyoboro, aho imigozi ifata impande z'umuyoboro
• Udupira two hejuru (Udupira two hepfo): Dushyigikira uburemere bwose bw'imashini ku mugozi wo hasi
• Uruziga rw'Inzira Idakora: Rutanga ubuyobozi bw'imbere n'uburyo bwo gushyira imbaraga mu nzira
• Drive Sprocket: Yohereza torque izenguruka kuva kuri drive ya nyuma ijya kuri chain ya track

4. Gusenya Tekiniki: Imiterere y'Iteraniro ry'Imodoka ya KM2503

Imikorere y'icyuma gitwara imizigo mu bucukuzi bw'amabuye y'agaciro iterwa no guhuza ibikorwa byacyo. Isesengura rikurikira rigaragaza ibisobanuro by'ubuhanga byashyizwe mu bikorwa mu gikorwa cyo gukora HELI CQCTRACK.

4.1 Sisitemu y'umubiri n'urukiramende: Byakozwe kugira ngo birwanye kwangirika

Umubiri w'ikizingo ugaragaza imiterere y'ibanze yo kwangirika kandi ugomba kugaragaza ubukana bukabije bw'ubuso kugira ngo urwanye gushwanyagurika no gukomera bihagije mu gice cy'imbere kugira ngo gishobore kwinjiza ingaruka.

Guhitamo Ibikoresho:

• Umubiri w'umuzingo ukozwe mu cyuma cya boron gifite icyuma gikozwe mu buryo bwihariye (urugero, 40MnB cyangwa 50Mn)
• Ibipimo byo gucura bigenzurwa kugira ngo bihuze urujya n'uruza rw'ibice by'icyuma n'imiterere yabyo, bigatuma habaho imiterere ya anisotropic ifite imbaraga nyinshi ugereranije n'izindi mpinduka.
• Iyi nyubako y’ubucukuzi ni ingenzi cyane ku bwoko bwa PC1250, aho imitwaro y’ingaruka ituruka mu bikorwa by’ubucukuzi bw’amabuye y’agaciro ishobora kurenza 200% by’uburemere bw’imikorere idahinduka.

Ubwubatsi bw'Ibyuma:

• Iyi teraniro ifite sisitemu yo kuyobora ifite imiterere ibiri ikoresheje ikoranabuhanga rigezweho.
• Ubuhanga bwa Flange bwakozwe neza kugira ngo buhuze neza na KOMATSU PC1250 track link.
• Ubugari n'inguni byakozwe kugira ngo bigabanye ukugongana mu gihe cyo guhindukira ariko bigakomeza kugira imbogamizi nziza ku ruhande.

Porogaramu yo Gutunganya Ubushyuhe Itandukanye:
Imashini ikora uburyo bwo gukomeretsa bugenzurwa butuma ihinduka nk'iy'ubukomere:

4.2 Ibyuma byo mu miyoboro n'imiterere y'ibipimo by'imiyoboro

Umugozi uhoraho n'uburyo bwo kuzenguruka bigomba kwakira ingendo zihoraho mu gihe bishyigikira imizigo ihindagurika mu gihe cyo gucukura, gutembera no guhindukira.

Ubwubatsi bw'imirongo:

• Yakozwe mu cyuma gikozwe mu cyuma gifite imbaraga nyinshi cya 40Cr cyangwa 20CrMnTi
• Ibikoresho byo gushushanya ibyuma bikoreshwa mu gushushanya bikora neza cyane kugeza ku buso bumeze nk'indorerwamo (Ra ≤ 0.4 μm) kugira ngo bigabanye uburyaryate ku miyoboro yo gufunga
• Ubuso bukonje cyangwa bukozwe muri plasma burwanya ingese n'isaza riterwa no gukoranaho n'izunguruka

Sisitemu yo gutwara ibintu:

• Ikoresha imigozi ifite imirongo ibiri cyangwa imigozi ikomeye ya bronze, bitewe n'ubwoko bwihariye bw'imigozi iri mu muryango wa KM2503.
• Amapine y'imodoka atoranywa kugira ngo arusheho kunoza uburemere bw'umutwaro ujyanye n'uburemere bw'imikorere ya PC1250 n'umuvuduko w'akazi.
• Imigozi y'intoki ikora neza igenzura neza imbere no gushyiramo ibintu mbere y'uko bishyirwa, bikuraho uburyo bwo gukinira mu buryo bw'umurongo mu gihe cy'imikorere.

4.3 Ubwubatsi bw'Icyuma Giteye Imbere

Ikintu cy'ingenzi cyane kigena ubuzima bw'imashini zitwara imizigo mu bucukuzi bw'amabuye y'agaciro ni ubuziranenge bw'uburyo bwo kuzifunga. Ubwinshi bw'ubwandu—cyane cyane buva mu mucanga wa silica, amabuye y'agaciro yasheshwe, n'ibice by'icyuma—ni yo mpamvu nyamukuru itera hejuru ya 90% by'igabanuka ry'ibice biri munsi y'ubutaka.

HELI CQCTRACK ikoresha uburyo bwo gufunga bufite ibyiciro byinshi, bushobora kwihutisha igitutu, bwakorewe by'umwihariko ahantu hakorerwa ibikorwa bikomeye:

Umwobo wose ufunze wuzuzwa mbere na mbere amavuta ya lithium-complex afite ubukana bwinshi kandi adahindagurika arimo amavuta akomeye (molybdenum disulfide) kugira ngo arinde amavuta yo mu bwoko bwa 'limited' mu gihe cy'umuvuduko ukabije.

5. Ubushobozi bwo gukora: HELI CQCTRACK nk'umukozi utanga isoko

HELI Machinery Manufacturing Co., Ltd. (CQCTRACK) ikora nk'uruganda rukora ibikoresho bihuza ibikoresho, rwitandukanya n'abacuruza ibice n'ibigo by'ubucuruzi binyuze mu kugenzura uruhererekane rw'agaciro rw'umusaruro wose.

5.1 Imiterere y'Uburyo bwo Guhuza Ibyerekezo Bihagaze

5.2 Gahunda yo Gutanga Ubuziranenge

Sisitemu y’ubuziranenge ya CQCTRACK ikubiyemo amarembo y’igenzura ategetswe atuma habaho ubwumvikane busesuye kandi ko ibintu byose bikurikiranwa neza:

Kwemeza Ibikoresho Biza:

• Isesengura rya Spectrochemical rigenzura imiterere y'ibinyabutabire ukurikije ibisabwa byemewe
• Igenzura ry'ubukomere n'imiterere y'ibinyampeke binyuze mu isuzuma rya metallographic

Igenzura ry’ibikorwa:

• Igenzura ryimbitse ry’ibintu by’ingenzi (Roller OD, ubugari bwa flange, concentricity ya bore, seal gland profiles)
• Gukurikirana mu buryo nyabwo ibipimo byo gukomera kw'induction hamwe no kubika inyandiko mu buryo bw'ikoranabuhanga

Kwemeza Inteko ya Nyuma:

• Isesengura ry'imbaraga zizenguruka rigenzura mbere yo gushyiramo imbaraga n'ubwisanzure bwo kugenda
• Gupima igitutu cy'umuvuduko w'imyenda bipima ubushobozi bwo kwirinda kwandura
• Isuzuma ryangiza ritunguranye rigamije kugenzura imiterere y'ubukana bw'umubiri

Sisitemu zo gukurikirana:

• Amezi 24+ yo kubika ibikoresho mu buryo bw'ikoranabuhanga, inyandiko zigaragaza uburyo bwo kuvura ubushyuhe, na raporo z'igenzura.
• Gukurikirana ibibanza by'umusaruro bituma hakorwa isesengura ry'impamvu nyamukuru no kwemeza garanti

6. Guhuza Ubwubatsi n'Ubutabire mu Gukoresha Porogaramu

6.1 Uburyo bwiza bwo gukoresha mu gutwara imodoka munsi ya PC1250

Igihe cy'akazi k'imodoka zitwara imizigo giterwa n'ibipimo by'imikorere abashinzwe kubungabunga bashobora kunoza:

Gucunga umuvuduko w'inyuma:

• Gumanura inzira mu buryo bworoshye muri KOMATSU-tolerances kuri PC1250
• Gushyuha cyane byongera umutwaro w'ingufu kandi byihutisha kwangirika kw'amapine
• Ubushyuhe budahagije butuma inzira ihagarara neza kandi imipaka y'impande ikagira imiterere mibi.

Ibitekerezo ku ngendo:

• Gabanya ingendo zihoraho ku ntebe z'amabuye zifite impande zisongoye
• Irinde kugenda ku muvuduko mwinshi ahantu hangiritse aho inzira yo kunyuramo irushaho kwiyongera
• Teganya inzira zo gutemberamo kugira ngo ugabanye guhura n'amazi ahagaze n'ibitaka bishobora kwangiza ibidukikije

Porogaramu y'igenzura:

• Igenzura ry'ubuziranenge bw'ikimenyetso mu gihe cya buri munsi
• Igenzura rizenguruka mu gihe cyo gutanga serivisi (agakoresho ko kuzunguruka gakwiye kuzunguruka nta gufatanya)
• Gupima ubunini bw'ikirenge mu gihe cyo kugenzura ibigega biri munsi y'imodoka
• Kugereranya imiterere y'imashini isanzwe ku mpande zombi z'imashini

6.2 Ibyifuzo ku ngamba zo gusimbuza

Ku bikorwa by'ubucukuzi bw'amabuye y'agaciro bicunga amato ya PC1250, ingamba zo gusimbuza zitanga ikiguzi cyiza cyo gutunga:

7. Agaciro k'ibikorwa by'ubucukuzi bw'amabuye y'agaciro

7.1 Impamvu z'ubukungu zo guhitamo abahinzi bakomoka ku isoko

Kugura ibikoresho byo munsi y'imodoka biva mu ruganda rwabigenewe nka HELI CQCTRACK bitanga inyungu zidasanzwe ugereranyije n'imiyoboro ya OEM ndetse n'iya nyuma y'isoko rusange:

7.2 Igiciro cyose cy'isesengura ry'umutungo

Ku mashini zo mu bwoko bwa PC1250 zikora amasaha arenga 5,000 buri mwaka mu bucukuzi bw'amabuye y'agaciro, ikiguzi cyose cy'inyungu zo gutunga imashini zitwara imizigo zifite ubuziranenge kigaragara muri ibi bikurikira:

• Igihe kirekire cyo gutanga serivisi kigabanya ikiguzi cy'abakozi bo kubungabunga
• Kurinda kwangirika kw'ibice by'inzira n'uburyo bwo gukurura umwuka
• Kugabanuka kw'igihe cyo kuruhuka kitateganijwe bitewe n'ingaruka mbi z'impanuka z'imodoka
• Ingendo zo gusaza ziteganyijwe zituma habaho gahunda yo kubungabunga iteganyijwe
• Gukuraho amakimbirane y'ubwishingizi binyuze mu nyandiko zigaragaza ko

8. Umwanzuro: Icyizere cy'ubuhanga mu bikorwa by'ubucukuzi bw'amabuye y'agaciro mu rwego rwo hejuru

Umuryango wa KOMATSU KM2503 / 21N3000120-21N3000123 Track Roller Assembly, nk'uko wakozwe na HELI Machinery Manufacturing Co., Ltd. (CQCTRACK), uhagarariye ikoranabuhanga rigezweho, gukora neza, n'ubuhanga bwihariye mu bijyanye n'ikoreshwa ryawo. Yakozwe ku bw'ibyifuzo bikomeye by'abacukuzi bo mu bwoko bwa PC1250 bakora mu bucukuzi bw'amabuye y'agaciro, ubucukuzi bw'amabuye y'agaciro, n'ubwubatsi bukomeye, izi nteko zigizwe na:

• Inyubako y'icyuma gikozwe mu buryo bugenzurwa kandi butuma ibinyampeke bidashobora kwangirika cyane
• Gukomera mu buryo bwimbitse bitanga igihe kirekire cyo kwangirika binyuze mu miterere itandukanye y'ubukana
• Imiterere yo gufunga ibyiciro byinshi yakozwe kugira ngo ikuremo imyanda itera kwangirika vuba mu bucukuzi bw'amabuye y'agaciro
• Inganda zihujwe neza kandi zigakurikirana neza kandi zigahuza ibintu byose
• Sisitemu zemewe z’ubuziranenge zitanga icyemezo cyanditse cy’ibikoresho, imikorere, n’iteranywa rya nyuma

Ku bayobozi b'amato, abahanga mu by'ubuziranenge, n'inzobere mu gutanga amasoko bashinzwe kubyaza umusaruro uburyo bwo gucukura KOMATSU PC1250 no kubyaza umusaruro amafaranga make, gushaka izi mashini zitwara imizigo ziturutse ku nganda zikora ibikoresho byabugenewe bitanga inzira igaragara yo kunoza ikiguzi cyose cyo gutunga, kugabanya igihe cyo gukora kitateganijwe, no kunoza umutekano w'imikorere.

Umugereka: Incamake y'ibisobanuro bya tekiniki

Iyi nyandiko igamije kuba icyitegererezo cya tekiniki ku bahanga mu by’ubuziranenge n’inzobere mu by’amasoko. Ibisobanuro birambuye bigomba kunozwa buri gihe kandi bigomba kwemezwa n’uruganda kugira ngo harebwe ibisabwa byihariye mu ikoreshwa ryayo.