I-Caterpillar 6Y8168 CR6382 3004611 2424066 1753274 E365 E374 E375 E385 I-Track Upper Roller Assy / I-Track Carrier Roller Assembly / I-Heavy duty Excavator undercarriages Umzi-mveliso kunye nomenzi / CQCTRACK

Isibungu6Y8168 CR6382 3004611 2424066 1753274I-E365 E374 E375 E385 I-Track Upper Roller Assy / I-Track Carrier Roller Assembly / Ii-Heavy Duty Excavator Undercarriages - Umzi-mveliso kunye nomenzi / CQCTRACK

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1. Isishwankathelo soLawulo

Isibungu6Y8168, CR6382, 3004611, 2424066, kunye ne-1753274 Track Carrier Roller Assemblies zizinto ezibalulekileyo ezisetyenziswa phantsi kwesithuthi ezenzelwe ii-hydraulic excavators ze-Caterpillar's E-series ezinkulu, kuquka iimodeli ze-E365, E374, E375, E385, E390, kunye ne-E395F. Ezi zixhobo ze-track upper roller assemblies—ezikwabizwa ngokuba ngamaqela e-roller aphezulu okanye ii-carrier rollers—zixhasa indlela ebuya ngayo i-track chain ephezulu, zigcina i-track sag kunye ne-tension efanelekileyo, kwaye zikhokela i-chain ngokutyibilikayo ibuyele kwi-drive sprocket.

Ibekwe phezulu kwisakhelo somkhondo, i-carrier roller isebenza umsebenzi owahlukileyo ngokupheleleyo kune-bottom track roller. Ngelixa ii-bottom roller zithwala ubunzima bomatshini bonke emhlabeni, ii-carrier roller zixhasa umtya ongaphezulu we-track chain njengoko ibuya kwi-front idler ukuya kwi-rear drive sprocket. Lo msebenzi wokhokelo ubalulekile: i-carrier roller engasebenziyo engabonwanga kwangethuba iya kugqobhoza amakhonkco e-track kwaye idale umonakalo omkhulu kuyo yonke inkqubo ye-undercarriage.

Kwizixhobo zokumba ezikumgangatho ophezulu ezifana ne-CAT E390 kunye ne-E395F, isithuthi esingaphantsi komhlaba sisiseko semveliso, sinobunzima obukhulu bokusebenza kunye noxinzelelo oluguquguqukayo oluvela kwimigodi, ukumba imigodi emikhulu, kunye nokwakhiwa okunzima. Ukungaphumeleli kwerola ephezulu kwezi zicelo kukhokelela kwi-track whip embi kakhulu, umngcipheko ophezulu wokuphazamiseka kwesitimela, ukuguguleka okukhawulezileyo kwi-track chain kunye ne-sprocket, kunye nexesha elibizayo lokungasebenzi.

I-CQCTRACK (eqhutywa yi-Heli Machinery Manufacturing Co., Ltd.) izibonakalise njengomvelisi ophambili wemithombo kunye nomthengisi wehlabathi jikelele wezixhobo ezinzima zemigodi, zokwakha, kunye nezixhobo zokumba. Njengomzi-mveliso wemithombo odityaniswe ngokuthe nkqo—hayi nje inkampani edibanisayo okanye yokurhweba—i-CQCTRACK inika izixhobo zokutshintsha ezisemgangathweni we-OEM ezinokulandeleka ngokupheleleyo kwenkqubo ukusuka kwikhemistri yezinto eziluhlaza ukuya kwisiqinisekiso sokugqibela sokuhlanganiswa. Olu lwazi lobuchwephesha lubonelela ngohlalutyo olupheleleyo lobunjineli beendibano ze-roller ze-Caterpillar track carrier ezikhankanyiweyo apha ngasentla, ezibandakanya iprofayili yenkampani, iimpawu zemveliso, iinkqubo zokuvelisa eziphambili, amandla e-OEM kunye ne-ODM, ukwenziwa ngokwezifiso okungekho semgangathweni kwiimeko ezinzima zokusebenza, kunye nokugubungela uthotho lweenkonzo kwihlabathi liphela.

Onke amagama abenzi, iinombolo zeenxalenye, iimpawu zorhwebo, kunye neempawu zorhwebo ezibhalisiweyo zisetyenziselwa iinjongo zokubhekisela kunye nokuchonga ukuhambelana kuphela.

2. Umvelisi womthombo: CQCTRACK (Heli Machinery Manufacturing Co., Ltd.)

2.1 Iprofayili yeNkampani kunye nokuBekwa kweSikhundla

I-CQCTRACK, esebenza phantsi kwequmrhu elisemthethweni iHeli Machinery Manufacturing Co., Ltd., ngumvelisi okhethekileyo kunye nomthengisi wehlabathi jikelele wezixhobo zezithuthi eziphantsi kwezithuthi ezinzima zemigodi, zokwakha, kunye nezixhobo zokumba. I-Heli Machinery izibonakalise njengomvelisi ophambili wezixhobo zezithuthi ezingaphantsi kwezithuthi ezisemgangathweni we-OEM, ivala umsantsa phakathi kwezixhobo ze-OEM zokwenyani kunye nezinye iindlela ezingahambelaniyo emva kwemarike. Ngokugxila ngokuqinileyo kubunjineli bezithuthi ezingaphantsi kwezithuthi, inkampani iphuhlise ubuchule obunzulu bobuchwephesha kwiinkqubo zesinyithi kunye ne-tribology ezithile kwiinkqubo zokulandelela.

Ishishini eliphambili lenkampani liquka izixhobo ze-excavator kunye ne-bulldozer, kuquka ii-track rollers, ii-carrier rollers, ii-sprockets, ii-idlers, ii-track chain assemblies, kunye nezihlangu ze-track. Indawo yokuvelisa ye-Heli Machinery yindawo eqinisekisiweyo ye-ISO 9001:2015 enesiqinisekiso semveliso se-CQC (China Quality Certification), eqinisekisa ulawulo lomgangatho oluqhubekayo kunye nophuculo oluqhubekayo.

2.2 Ifilosofi yoHlobo: CQCTRACK

Uhlobo lwe-CQCTRACK lufanekisela imigaqo emithathu ephambili yobunjineli: Umgangatho, Ukuchaneka, kunye Nokuqina—iimfuno ezisisiseko zalo naliphi na icandelo elingaphantsi kwesithuthi elisebenza kwiindawo zemigodi enzima. Njengomzi-mveliso wokwenene, i-CQCTRACK igcina imisebenzi epheleleyo yemveliso yangaphakathi, kubandakanya ukubumba, umatshini we-CNC, unyango oluphezulu lobushushu, kunye nemigca yokuhlanganisa. Olu manyano oluthe nkqo luqinisekisa ulawulo lomgangatho kuzo zonke izigaba kwaye lususa iimpawu eziphakathi zobonelelo, okuvumela amaxabiso ngqo kumthengi ngaphandle kokubeka umgangatho esichengeni.

2.3 Iziqinisekiso kunye noLawulo loMgangatho

I-CQCTRACK isebenzisa indawo eqinisekisiweyo ye-ISO 9001:2015 enesiqinisekiso semveliso ye-CQC, eqinisekisa ukuba iinkqubo zolawulo lomgangatho zenkampani ziyahlangabezana nemigangatho yamazwe ngamazwe. Uphawu lwe-CQC (i-China Quality Certification) lubonelela ngokuqinisekiswa komntu wesithathu ukuba iimveliso ziyahambelana neemfuno ezifanelekileyo zomgangatho, ukhuseleko, kunye nokusebenza, zikhusela umdla wabathengi kwaye ziphucula umgangatho wemveliso.

3. Iimpawu zeMveliso: Iindibano zeRoller zeCaterpillar Track Carrier

3.1 Inkcazo yoMsebenzi kunye neNdima yoMbane

I-Track Carrier Roller Assembly (ekwaziwa ngokuba yiTop Roller Group okanye i-Upper Roller Assembly) yinxalenye ebalulekileyo yenkqubo ye-excavator undercarriage. Ibekwe phezulu kwisakhelo se-track, imisebenzi yayo ephambili yile:

• Xhasa Ubunzima beTyeya eliPhezulu leTreya: Irola yokuthwala ixhasa ukubuyela kwetsheya, ithintela ukugoba okugqithisileyo okunokubangela ukuba itsheya iqhagamshelane nesakhelo sethreya okanye ezinye izinto.
• Gcina iTrack Sag kunye neTshintsiso Efanelekileyo: Ngokubonelela ngomphezulu ogudileyo nongashukumiyo kwi-track chain ebuyayo, i-carrier roller inceda ukugcina i-track tension efanelekileyo kuyo yonke i-chain ejikelezayo ngokupheleleyo.
• Khokela iTyathanga ngokutyibilikayo Buyela kwiDrive Sprocket: Irola yesithuthi iqinisekisa ukulungelelaniswa okufanelekileyo kwetyathanga lethrekhi njengoko libuya kwi-idler yangaphambili ukuya kwi-drive sprocket yangasemva, lithintela ukuphuma kwesitimela kwaye linciphise ukuguguleka okungalinganiyo.

3.2 Amanani eCandelo lokuBhekisela kunye nokuTshintshiselana

La manani alandelayo e-OEM ayakwazi ukutshintshana ngokupheleleyo kwaye abhekisele kwiiplatfomu ze-excavator ze-E365, E374, E375, E385, E390, kunye ne-E395F:

I-HELI upper roller assembly yenzelwe ukuba ibe yindlela yokutshintsha uhlobo, ukulingana, kunye nomsebenzi kwezi modeli zeCaterpillar ezithile, ihambelana nayo yonke imilinganiselo ebalulekileyo, uqwalaselo lokufakelwa, kunye neenkcukacha zokusebenza kweendawo zeCAT zokwenyani.

3.3 Iimodeli zoMatshini oThagethiweyo

Ezi zixhobo zokuthwala iirola ezithwala abantu abanzima zenzelwe ngokukodwa ezi modeli zilandelayo zeCaterpillar excavator, ezidume ngokusetyenziswa kwazo kwimigodi nakwiiprojekthi zeziseko zophuhliso ezinzima:

• I-CAT E365 Series Hydraulic Excavator — I-E365 yi-excavator enzima kakhulu kudidi lweetoni ezingama-65, kwaye yenzelwe imisebenzi emikhulu yokufuduka komhlaba kunye nokumba. I-carrier roller ixhasa uthotho oluphezulu lwendlela phantsi kwemijikelo enzima eqhubekayo.
• I-CAT E374 Series Hydraulic Excavator — I-excavator enkulu yeetoni ezingama-74 ene-swing torque engaphezulu nge-10% kune-374F eyitshintshayo, ukuqina okuphindwe kabini kunokwakhiwa kwayo, kunye neendleko zokugcina eziphantsi ngama-20%. I-374 inokulayisha iilori ezingama-33 ngeyure ezinomthamo weetoni ezingama-36 (iitoni ezingama-40).
• I-CAT E375 Series Hydraulic Excavator — Ikwiklasi yeetoni ezingama-75–80, i-E375 yenzelwe imisebenzi yokumba enzima kunye nokuphathwa kwezinto ezininzi, inoyilo oluqinileyo olufanele imisebenzi enzima kakhulu.
• I-CAT E385 Series Hydraulic Excavator — Isebenza kudidi lweetoni ezingama-80–90, i-E385 isetyenziswa kakhulu kwimigodi nakwimigodi emikhulu yokususa umthwalo ogqithisileyo kunye nokukhutshelwa kwesinyithi. Irola yokuthwala kufuneka imelane nomthwalo ojikelezayo kakhulu kwezi ndawo zinemveliso ephezulu.
• I-CAT E390 Series kunye ne-E395F Hydraulic Excavator — Ii-excavator ze-Ultra-class ezisebenza kudidi lweetoni ezingama-90+, ezisetyenziswa kwizicelo zemigodi ezinzima kakhulu kwihlabathi liphela. I-undercarriage iyaqiniswa ukuze ibonelele ngokuthembeka okukhulu kunye nokuqina xa usebenza kumhlaba onamatye okanye ilitye eliqhushumbisiweyo.

3.4 I-Anatomy yeCandelo

I-CATERPILLAR track carrier roller assembly yinxalenye evaliweyo, ethanjiswe nge-lubricated. Ukusebenza kwayo kuxhomekeka kukusebenzisana kweenkqubo ezininzi ezicwangcisiweyo ngokuchanekileyo:

Inkqubo yeRoller Shell kunye neFlange: Umzimba weroller wenziwe ngokuchanekileyo ngentsimbi yeboron exutywe kancinci okanye izinto ezifanayo eziphezulu. Iqokobhe langaphandle—umphezulu woqhagamshelwano lwethrekhi—liqiniswe ngokwenziwa ukuze kufezekiswe ukumelana nokuguguleka okufanelekileyo ngelixa kugcinwa ukuqina kwesiseko. IiFlange (apho zifakiwe) zikhokela ithrekhi kwaye zithintele intshukumo ecaleni kwendlela yeroller. Iiroller zokuthwala zinokuba noyilo lweflange enye okanye ezimbini ngokuxhomekeke kulwakhiwo lomatshini othile.

I-Roller Shaft: I-shaft esembindini ingena kwii-boss zokufaka kwisakhelo sendlela. I-shaft yenziwe ngokuchanekileyo ukuya kwi-tight tolerances (IT7-IT8), iqinisekisa ukulungelelaniswa okufanelekileyo kunye nokugxila kwe-roller assembly.

Iibheringi zeRoller: Iibheringi ezivaliweyo ezinomthamo ophezulu zivumela iroller ukuba ijikeleze ngokukhululekileyo ijikeleze ishaft. Ezi bearing zenzelwe ukuthwala zombini imithwalo yeradial (ukusuka kubunzima betrack chain) kunye nemithwalo ye-axial (ukusuka kumandla okulungelelanisa itrack).

Inkqubo Yokuvala: Izitywino ezibalulekileyo zemilebe emininzi—ngokuqhelekileyo ezibizwa ngokuba yi-labyrinth kunye/okanye ulwakhiwo lwezitywino zemilebe—zikhusela iibheringi kwiingcolisi (ukungcola, amanzi, udaka) kwaye zigcina igrisi yokuthambisa. Ukusilela kwesisitywino sesona sizathu siqhelekileyo sokungaphumeleli kweroli ngaphambi kwexesha, njengoko izitywino ezingasebenziyo zivumela ukungcola ukuba kutshabalalise iibheringi.

3.5 Iinkcukacha zobuGcisa

Ezi mpawu zezinto ziqinisekisa ukuba i-carrier roller igcina ubuqotho bayo bejometri phantsi kophawu olujikeleleyo lokulayisha lwemigodi kunye nemisebenzi yokwakha enzima, inika ubomi benkonzo obongezelelweyo kwiimeko ezinzima zokusebenza.

4. Inkqubo yoMveliso ePhambili

4.1 Ukwakha ngokuchanekileyo – Isiseko sokuqina

Inkqubo yokuvelisa yeCQCTRACK idibanisa i-metallurgy ephucukileyo, i-machining echanekileyo, kunye nonyango lobushushu olulawulwayo ukuqinisekisa ukuba i-carrier roller nganye ihlangabezana nemigangatho yokusebenza eqinileyo. Umsebenzi wokuvelisa unezigaba ezintlanu ezahlukeneyo.

Inqanaba loku-1: Ukukhethwa kwezinto kunye noHlalutyo lweSpectrographic

I-CQCTRACK isebenzisa iintsimbi ze-alloy eziphambili eziquka i-35MnB, i-50Mn, kunye neeklasi zentsimbi ye-boron ene-micro-alloyed. Ezi zinto zikhethwa ngenxa yokuqina kwazo okugqwesileyo, ziqinisekisa ubunzima becala obunzulu nobuhambelanayo ngelixa zigcina umongo ofunxa ukuthuthumela. Uhlalutyo lwe-Spectrographic luqinisekisa ikhemistri yezinto kwibhetshi nganye, luqinisekisa ukuthotyelwa kweenkcukacha ze-ISO 683-1.

Inqanaba lesi-2: Ukuyila ngokuGqibeleleyo

Inkqubo iqala ngokuyila ngokuchanekileyo i-roller blank. Le nkqubo yokuyila eshushu iphucula ulwakhiwo lwengqolowa, idala ukuhamba kwefayibha okuqhubekayo okulandela umda wecandelo.

• Ilungelelanisa ukuhamba kweenkozo zesinyithi kunye neekhontenti zecandelo, inyusa amandla kwicala loxinzelelo oluphambili
• Isusa ubumdaka bangaphakathi kunye neziphene zokuncipha ezibonakala kwi-castings
• Iphucula kakhulu amandla okudinwa kunye nokumelana nempembelelo xa kuthelekiswa nezinye iindlela ezenziwe ngomatshini okanye ezenziwe ngebhari

Inqanaba lesi-3: Ukwenziwa kweMishini ye-CNC kunye nokuGqitywa komphezulu

Izikhewu ezenziweyo zicutshungulwa ngokusebenzisa iilathe zeComputer Numerical Control (CNC) kunye neziko lokugaya ukuze kufezekiswe ubungakanani obubalulekileyo. Imisebenzi ephambili yokugaya ibandakanya:

• Ukunyathela kunye noMatshini weFlange: Iqokobhe leroller lenziwe ngomatshini ukuya kububanzi obuchanekileyo bokunyathela kunye neenkcukacha zejometri yeflange
• Umatshini wokufaka iShaft: Ishaft esembindini ilungelelaniswe kakuhle ukuze ifikelele ekunyamezeleni izihlalo eziqinileyo
• Umatshini wokufaka umphezulu weBore kunye nowokufaka: Iindawo zokufaka ezibalulekileyo zibambeke ngokuqinileyo (IT7-IT8) ukuze zilungelelaniswe kakuhle neebrakethi zokufaka isakhelo somkhondo
• Ukuqinisekiswa koBume: Ukuhlolwa kwe-CNC kuqinisekisa ukuchaneka kobukhulu ngokwemigangatho ye-ISO 2768-mK

Inqanaba lesi-4: Unyango lobushushu oluPhambili

Isixhobo esizinikeleyo seCQCTRACK sinezixhobo zokuqinisa kunye nokupholisa ezilawulwa yikhompyutha. Le nkampani igxile ekufezekiseni iiprofayili zobunzima bekheyisi ezinzulu nezifanayo kwiindawo ezibalulekileyo zokuguguleka:

• Ukuqina kokufakelwa: Kusetyenziswa kwi-roller shell tread kunye neendawo ezigugileyo ze-flange, kufikelela ubunzima bomphezulu we-HRC 52–58 kunye nobunzulu be-case obuyi-8–12 mm
• Ukuqinisa Ngokusebenzisa Indlela (Enye): Kwimiba ethile apho kufuneka khona ubunzima obufanayo kulo lonke icandelo elinqamlezileyo
• Ukulinganisela: Ukulinganisela okulawulwayo kunciphisa uxinzelelo lwangaphakathi ngelixa kugcina ubulukhuni obufanelekileyo

Inqanaba lesi-5: Ukudibanisa nokutywina

Isigaba sokugqibela sokuhlanganiswa siquka:

• Ukulingana kweBearing Press: Ukulingana ngokuchanekileyo kweebheringi ezitywiniweyo ezinomthamo ophezulu kwi-roller shaft
• Ukufakwa kweSeal: Ukufakwa kwe-multi-lip labyrinth kunye/okanye i-lip seals ukukhusela iibheringi kwingcoliseko
• Inaliti ye-Lubricant: Uyilo oluvalwe ngumzi-mveliso, olufakwe i-lubricated kwangaphambili luqinisekisa ukusebenza okungenazingxaki ukususela ekusetyenzisweni kokuqala
• Uvavanyo lokugqibela: Uvavanyo lobukhulu, ubulukhuni, kunye nokuthembeka kwetywina oluyi-100% ngaphambi kokupakishwa

4.2 Kutheni iForging Beats Casting yeeRollers zeCarrier ezisebenza nzima

Kwiimfuno ezigqithisileyo zezicelo zeCAT E365, E374, E375, E385, kunye ne-E390 kwimigodi nakwimigodi, iirola ezithwala izinto ezenziwe ngobumba zisemgangathweni, njengoko zibonelela ngomgangatho ofunekayo wokusebenza nzima rhoqo.

4.3 Ulawulo Lomgangatho kunye noVavanyo Olungonakalisiyo

Yonke into idlula kwinkqubo yokuqinisekisa umgangatho engqongqo:

• Ukuhlolwa koBume: Ukuqinisekisa zonke izilinganiso ezibalulekileyo ngokuchasene nemigaqo ye-OEM
• Uvavanyo loBulukhuni: Ukuqinisekiswa kobulukhuni bomphezulu kunye nobunzulu beRockwell HRC
• Ukulinganisa Ubunzulu Bekheyisi: Ubulukhuni obuncinci buhamba ukusuka kumphezulu ukuqinisekisa ubunzulu bekheyisi (ubuncinci obuyi-8–12 mm)
• Uvavanyo Olungonakalisiyo (NDT): Uhlolo lweMagnetic Particle (MPI) ukuqinisekisa ukusebenza okugqibeleleyo kunye nokubona nayiphi na imifantu yomphezulu okanye engaphantsi komhlaba
• Uvavanyo loBulungisa beSeal: Uvavanyo loxinzelelo ukuqinisekisa ukusebenza kweseal kunye nokugcinwa kwegrisi

5. Amandla okuvelisa e-OEM kunye ne-ODM

5.1 Ukwenziwa kwe-OEM - Ukuphindaphinda ngokuchanekileyo

I-CQCTRACK isebenza njengeqabane elinobuchule le-OEM (uMvelisi weZixhobo zoqobo), ivelisa izinto ezihambelana neenkcukacha zomthengi, imizobo, kunye nemigangatho yomgangatho. Umzi-mveliso wenkampani unobuchule bokudibanisa ngaphandle komthungo kwiikhonkco zobonelelo zehlabathi, ukubonelela ngemveliso ethembekileyo yeerola zokuthwala, iirola ezisezantsi, ii-idlers, ii-sprockets, kunye neekhonkco zethrekhi.

Iimpawu zeNkonzo ye-OEM:

• Ukuthobela iNkcazelo echanekileyo: Izinto ezenziwe ngokwemizobo ebonelelwa ngabathengi, kuquka zonke iindlela zokunyamezelana, amanqanaba ezinto, kunye neemfuno zonyango lobushushu
• Ukulebhelisha kunye nokuPakisha ngokwezifiso: Iimpawu zophawu lwe-OEM kunye nokupakisha ziyafumaneka
• Amandla okuvelisa umthamo: Umthamo wokuvelisa onokukhula kwii-odolo ezinkulu zeenqwelo-mafutha
• Ukulandelelwa koMgangatho: Amaxwebhu apheleleyo ukusuka kwizatifikethi zezinto eziluhlaza ukuya kwiingxelo zokugqibela zokuhlolwa

5.2 Ubunjineli be-ODM – Uyilo oluQhelekileyo kunye noVuselelo

Isebenzisa amava amaninzi entsimi, i-CQCTRACK isebenzisana nabathengi ukuphuhlisa, ukuyila, nokuqinisekisa izisombululo zesithuthi esingaphantsi kwesithuthi esiphuculweyo okanye esenziwe ngokwezifiso ngokupheleleyo. Iqela lobunjineli lijongana ngokukhawuleza neendlela eziqhelekileyo zokusilela, linikezela ngoyilo oluphuculiweyo oluphucula ukusebenza kunye neendleko zizonke zobunini (TCO).

Iimpawu zeNkonzo ye-ODM:

• Ubunjineli obuqhutywa zizicelo: Uyilo olulungiselelwe iimeko ezithile zokusebenza, iintlobo zomhlaba, kunye nemijikelo yomsebenzi
• Uhlalutyo lweNdlela yoKusilela: Ukuchongwa kwangaphambili kunye nokunciphisa ukuguguleka okuqhelekileyo kunye neendlela zokusilela
• Ukuphucula Izinto: Ukukhethwa kwee-alloys zeprimiyamu (35MnB, 50Mn, intsimbi ye-boron exutywe kancinci) ngokusekelwe kubunzima besicelo
• Ukuqinisekiswa koYilo: Uvavanyo lweprototype kunye nokuqinisekiswa kwentsimi ngaphambi kokuveliswa komthamo
• Iimpawu zoYilo ezoNgeziweyo: Iinkqubo zokuvala eziphuculweyo, iindlela zokuthambisa ezilungiselelweyo, kunye nejometri ezigugileyo

Ubuchule be-ODM be-CQCTRACK busekelwe kubuchule obunzulu bobuchwephesha kwi-metallurgy kunye ne-tribology kwiinkqubo zokulandelela, eziphuhliswe kwiminyaka yobuchwephesha kwicandelo lezithuthi ezingaphantsi kwesithuthi.

5.3 Ukuhambelana namaQonga amakhulu e-OEM

Ipotifoliyo yemveliso yeCQCTRACK ibandakanya izinto ezihambelanayo kwiimveliso eziphambili kuquka iCaterpillar, iKomatsu, iHitachi, iKobelco, nezinye. Ngokukodwa kwizicelo zeCaterpillar, iCQCTRACK ivelisa izinto ezingaphantsi kwesithuthi kwiintlobo ngeentlobo zeemodeli zokumba ezivela kuthotho lwe-E200B ngokusebenzisa oomatshini be-E395F abakumgangatho ophezulu, ukuqinisekisa inkxaso ebanzi yamaqonga ahlukeneyo kubaqhubi beenqwelo-moya zehlabathi.

6. Ukulungiswa Okungekho Mgangathweni Kwiimeko Zokusebenza Ezinzima

6.1 Izisombululo zoBunjineli kwiindawo eziNgqongileyo

Ii-CAT E365, E374, E375, E385, kunye ne-E390 zisasazwa kwezinye zezona ndawo zinzima zokusebenza kwihlabathi liphela—ukusuka kwimigodi yentsimbi erhabaxa yaseNtshona Ostreliya ukuya kwi-tundra eqandisiweyo yemisebenzi yokwemba yaseRashiya, ukusuka kwimigodi yobhedu yase-Andean ephakamileyo ukuya kwimigodi eshushu yase-Afrika naseMzantsi Melika. Amandla okwenza ngokwezifiso angaqhelekanga e-CQCTRACK ajongana neemfuno ezizodwa zendalo nganye.

6.2 Iiprofayili Zonyango Lobushushu Olwenzelwe Wena

Iimeko ezahlukeneyo zokusebenza zifuna iiprofayili ezahlukeneyo zobunzulu bobulukhuni:

6.3 Uqwalaselo lweFlange oluSetyenzisiweyo

I-CQCTRACK inokutshintsha iijometri ze-carrier roller flange ukuze ivumelane:

• Uyilo lwe-flange enye yezicelo zesikhokelo sendlela eqhelekileyo
• Uyilo lwe-double-flange lokulawula umzila osecaleni oluphuculweyo kwiindawo ezinzima
• Ukuphakama kweflegi kunye nee-engile ezenziwe ngokwezifiso zoqwalaselo oluthile lwekhonkco lomkhondo
• Amacandelo e-flange aqinisiweyo kwiindawo ezinempembelelo ephezulu

6.4 Iinkqubo zokutywina ezikhethekileyo

Kwizicelo zomsebenzi onzima kakhulu ezifuna amaxesha olondolozo olongezelelweyo, i-CQCTRACK inikezela:

• Uqwalaselo lwetywina le-labyrinth oluphuculweyo ukuze kukhutshwe ungcoliseko olukhulu
• Iinkqubo zokutywina ezinemilebe emininzi ezinee-essential closing elements
• Izixhobo zesitywino ezinzima zeendawo ezinobushushu obuphezulu okanye ezinoburhalarhume beekhemikhali
• Uyilo lwetywina oluhlawulelwa ngoxinzelelo lwezicelo zokunqumla emanzini anzulu

6.5 Iindlela zokuFakela ngokwezifiso

Kwiimatshini ezinee-track frame configurations ezingezizo ezisemgangathweni, i-CQCTRACK inokucwangcisa ii-carrier rollers nge:

• Iipateni zebholithi ezilungisiweyo kunye neenkcukacha zemisonto
• Ubude kunye nobubanzi beshaft ngokwezifiso
• Ubukhulu bomphezulu okhethekileyo wovavanyo
• Iimpawu zokuxhoma ezidityanisiweyo zoyilo oluthile lwesakhelo sethrekhi

6.6 Uqwalaselo oluSele lutyiswe kwaye lutywiniwe

Iirola zokuthwala zeCQCTRACK zivaliwe kwaye zithanjiswe kwangaphambili, zilungiswa njengeyunithi. Olu yilo luqinisekisa:

• Ukusebenza ngaphandle kweengxaki ukususela ekusetyenzisweni kokuqala ngaphandle kweemfuno zokuthambisa intsimi
• Amaxesha ongezelelweyo okugcinwa (iiyure ezingama-2,000–4,000 zobomi benkonzo eqhelekileyo)
• Umngcipheko wokungcola oncitshisiweyo ngenxa yeendlela ezingafanelekanga zokuthambisa intsimi

7. Uthotho lweeNkonzo zeHlabathi kunye nokuGutyungelwa kweMarike yeSithili

I-CQCTRACK isebenza njengomthengisi wehlabathi jikelele wezixhobo ezinzima zesithuthi esingaphantsi komhlaba, kunye nabathengi bamazwe ngamazwe abahlukeneyo abagubungela iindawo zemigodi nezokwakha ezisebenzayo kwihlabathi liphela. Ipotifoliyo yemveliso yenkampani kunye nenethiwekhi yokusasazwa igubungela ezi marike zilandelayo ziphambili.

7.1 UMzantsi Melika

Icandelo lezemigodi eMzantsi Melika—ingakumbi ukwembiwa kobhedu kwiNtlango yase-Atacama eChile, ubhedu negolide ePeru, i-iron ore eBrazil, kunye namalahle eColombia—limele imfuno enkulu yeerola zokuthwala ze-CAT E365, E374, E375, kunye ne-E385. Iimeko ezirhabaxa kakhulu zeNtlango yase-Atacama zifuna iirola zokuthwala ezinobunzulu obukhulu bobunzima bekheyisi ukuze zisetyenziswe ixesha elide.

Iindlela Eziphambili Zokubonelela: Abasasazi bemimandla kulo lonke elaseBrazil, eChile, ePeru, eArgentina, naseColombia banikezela ngezinto ezingaphantsi kwemarike kwimisebenzi yemigodi. Iimveliso zeCQCTRACK zifikelela kubathengi baseMzantsi Melika ngokusebenzisa ubudlelwane obusekwe bokusasaza.

7.2 Afrika (kuquka noMzantsi Afrika)

Imisebenzi yokumba kulo lonke elaseMzantsi Afrika (iplatinum, igolide, ichrome), iGhana (igolide), iDemocratic Republic of Congo (ubhedu, i-cobalt), kunye neZambia (ubhedu) zixhomekeke kakhulu kwi-Caterpillar excavators ekususeni umthwalo ogqithisileyo kunye nokukhutshelwa kwe-ore. I-CAT E385 kunye ne-E390 zisetyenziswa kakhulu kwimisebenzi yokumba evulekileyo eAfrika.

Iitshaneli zoNcedo oluPhambili: I-ESP Africa ibonelela ngezixhobo zokutshintsha ezilungele iCaterpillar kulo lonke elaseMzantsi Afrika. Iimveliso zeCQCTRACK zikhonza icandelo lezemigodi laseAfrika ngokusebenzisa iinethiwekhi zokusasazwa kwemimandla.

7.3 iYurophu

Imarike yaseYurophu ifuna izixhobo ezisemgangathweni ophezulu zezithuthi ezingaphantsi komhlaba ezinokulandelelwa ngokupheleleyo kwaye zihambelana nemigangatho ye-EU. Ii-CAT E-series excavators zisetyenziswa kulo lonke elaseYurophu ekumbeni amatye, kwiiprojekthi ezinkulu zeziseko zophuhliso, nakwizicelo zokudiliza.

Iitshaneli zoNcedo oluPhambili: I-BIA Group isebenza njengomsasazi wezixhobo zeCaterpillar kunye neenxalenye zayo kumazwe angaphezu kwama-20 aseYurophu. Izixhobo zeCQCTRACK zifikelela kubathengi baseYurophu ngeendlela zokusasaza ezisekwe emva kwemarike.

7.4 I-Asia Ephakathi kunye neRashiya

Amacandelo ezemigodi nophuhliso lweziseko kulo lonke elaseKazakhstan (ubhedu, i-uranium), i-Uzbekistan (igolide), iMongolia (amalahle, ubhedu), kunye neRashiya (amalahle, i-iron ore, igolide) afuna izinto ezisetyenziswa ngaphantsi kwesithuthi esinzima ezikwaziyo ukumelana nobushushu obuphezulu ukusuka kwi -40°C ukuya kwi +40°C.

Iindlela Eziphambili Zokubonelela: Inethiwekhi enkulu yabathengisi beCaterpillar kulo lonke elaseRashiya nakwamanye amazwe eCIS ibonelela ngokubonelela ngeenxalenye, ngelixa iCQCTRACK inikezela ngezinye iindlela ezingabizi kakhulu emva kwemarike. I-VemaTrack igcina iinxalenye zeCaterpillar zisesitokhweni kwihlabathi liphela.

7.5 IKorea neJapan

IJapan igcina imigangatho engqongqo yomgangatho wezinto ezisetyenziswa ngaphantsi kwesithuthi. Izinto ezisetyenziswa kwi-CQCTRACK ezifana ne-OEM zibekwe njengeendlela ezingabizi kakhulu kubaqhubi beenqwelo-moya abafuna ukuphucula uhlahlo-lwabiwo mali lokugcinwa kwazo. Imarike yaseMzantsi Korea, kunye namashishini ayo okwakha nokwakha iinqanawa aqinileyo, imele imfuno enkulu yezinto ezisetyenziswa ngaphantsi kwesithuthi esisetyenziswa ekuvumbululeni iinqanawa zeCAT.

Iindlela Eziphambili Zokubonelela: Abasasazi bemimandla eJapan naseMzantsi Korea banikezela ngezinto ezisetyenziswa emva kwemarike kwimisebenzi yokwakha neyemizi-mveliso.

7.6 Ostreliya

Icandelo lezemigodi lase-Australia—ingakumbi ukwembiwa kwe-iron ore kummandla wasePilbara eNtshona Australia, ukwembiwa kwamalahle eQueensland naseNew South Wales, kunye nokumbiwa kwegolide kumazwe amaninzi—limele enye yezona ndawo zinzima kakhulu zokusebenza kwihlabathi jikelele kubagcali be-CAT. Iimeko ezirhabaxa kakhulu zokumbiwa kwe-iron ore e-Australia zifuna ii-carrier rollers ezinobunzima obukhulu bokungena kunye nokumelana nokuguguleka.

Iitshaneli zoNcedo oluPhambili: ITR Pacific ngumthengisi ophambili wase-Australia wezixhobo ezintsha ezipheleleyo zangaphantsi kwesithuthi sabasebenzi bokumba, ukuvelisa nokubonelela ngoluhlu olukhulu lwezixhobo zokutshintsha ezithengiswa emva kwemarike ezifanelekileyo kwizixhobo zeCaterpillar. I-Trackspares Australia inikezela ngezixhobo ezingezizo ezokwenyani ezisemgangathweni ophezulu ngamaxabiso akhuphisanayo kwizixhobo zokumba zeCaterpillar.

7.7 Amazwe aseMelika (eMantla naseMbindini Melika)

Imakethi yaseMntla Melika (e-United States naseKhanada) inesiseko esikhulu esifakelweyo see-Caterpillar excavators ezisebenza kwimigodi (eWyoming, eMontana, e-Alberta oil sands), ukumba amatye, kunye nokwakhiwa kwezakhiwo ezinkulu. Uthotho lokubonelela ngempahla emva kwemarike luphuhliswe kakhulu kulo lonke elaseMelika.

Iitshaneli zoNcedo oluPhambili: I-FridayParts ikhonza imakethi yaseMelika ngeenxalenye zeCaterpillar ezenzelwe iinkcukacha ezichanekileyo. I-AGA Parts (eBrooklyn, NY) ibonelela ngeenxalenye zokwenyani neze-aftermarket zezixhobo zeCaterpillar kulo lonke elaseMelika. Iinxalenye zeBoltz Equipment zibonelela ngoluhlu olukhulu lweenxalenye zezixhobo ezinzima kunye neendibano kulo lonke elaseMelika.

7.8 Isishwankathelo soSasazo lweHlabathi

8. Ukufakelwa kunye nokugcinwa

8.1 Iinkqubo zoFakelo olufanelekileyo

Ukufakelwa ngokufanelekileyo kwe-Caterpillar track carrier roller assembly kufuna ukuthotyelwa kwemiyalelo ye-Caterpillar's field assembly njengoko kuchaziwe kwi-Caterpillar Service Information System (SIS) kunye neencwadi zesikhokelo zevenkile.

Ubunzima berola yokuthwala itreyila buyahluka ngokwemodeli: kwizicelo zeCAT E374/E375, ubunzima berola yokuthwala itreyila bumalunga ne-52 kg (115 lb). Kwiimodeli ezinkulu, ubunzima bungadlula i-190 kg (419 lb), nto leyo efuna izixhobo zokuphakamisa oomatshini kunye nabasebenzi ababini ukuze kusetyenziswe ngokukhuselekileyo.

Inkqubo yokufakela ngokubanzi ibandakanya:

1. Ukuhlolwa kweCandelo: Coca zonke iindawo uze uhlole ukungcola, umonakalo, ukubhitya, kunye neziqwenga ngaphambi kokuba zihlanganiswe.
2. Indawo yokuFaka: Beka i-carrier roller kwi-track roller frame mounting bracket
3. I-Bolt Torque: Qinisa ii-bolts zokufakela kwiixabiso ze-torque ezichazwe yi-Caterpillar kwimodeli yomatshini othile
4. Ukuqinisekiswa koLungelelaniso: Qinisekisa ulungelelwaniso olufanelekileyo lwerola yokuthwala kunye nokubuyela kwetsheyini yomzila

8.2 Ukuhlolwa kokuguguleka kunye nokutshintshwa kwemida

Ukuhlolwa rhoqo kubalulekile ukuze kubekho ubomi obupheleleyo benkonzo ye-carrier roller. Ii-top roller (ze-carrier) zihlala zingasebenzi kakuhle kwiiyure ezingama-2,000–4,000 zokusebenza, kwaye i-top roller engasebenzi kakuhle engabanjwanga kwangethuba iya kugqobhoza ii-track links kwaye idale umonakalo omkhulu kuyo yonke inkqubo ye-undercarriage.

Iimpawu ze-Carrier Roller Assembly ezifuna ukutshintshwa:

• Ukonakala okugqithisileyo okanye ukurhawuzelelwa okubonakalayo kwiqokobhe langaphandle
• Ukudlala okanye ukushukuma okukhulu xa i-roller isenziwa
• Irola ayijikelezi ngokukhululekileyo (ibanjwe okanye iqine kakhulu)
• Ukuvuza okubonakalayo kwegrisi okanye ukungcola okujikeleze izitywina
• Ingxolo engaqhelekanga yokusila okanye yokukhwaza evela kwisisu esingaphantsi kwesisu
• Iipateni zokunxiba iitrack chain ezingaqhelekanga

Izalathi zokusilela kweSeal:

• Igrisi ephuma kwindawo yesitywino
• Ukungcola okanye udaka olungena kwindawo yokutywina
• Ukusilela kweebheringi okubangela ukuba i-roller ibambe okanye itshixe

8.3 Iingcebiso zoLondolozo loThintelo

Ukuze kufezekiswe ubomi obuphezulu benkonzo kwiirola zokuthwala kwizicelo ezinzima:

• Ukucoca rhoqo: Susa izinto ezipakishiweyo kwi-carrier roller kunye ne-track chain interface. Inkunkuma eqokelelweyo ikhawulezisa ukuguguleka okurhabaxa kwaye inokubangela umonakalo kwi-seal.
• Ukuhlolwa Kokubona: Yenza uhlolo lwemihla ngemihla lokubona ukuvuza kwegrisi, iipateni zokuguguleka ezingaqhelekanga, okanye umonakalo.
• Ukujonga Ukujikeleza: Qinisekisa rhoqo ukuba i-carrier roller ijikeleza ngokukhululekileyo ngaphandle kokusila okanye ukuxhathisa.
• Ukugcinwa koxinzelelo lwendlela: Gcina uxinzelelo olufanelekileyo lwendlela njengoko kuchaziwe kwincwadi yemiyalelo yevenkile yeCaterpillar. Uxinzelelo olungalunganga lwendlela lukhawulezisa ukuguguleka kwerola yesithuthi.
• Ixesha lokutshintshwa kweTrack Chain: Buyisela iTrack Chain ngaphambi kokuba ukuguguleka kweBushing kudale ukungalungelelani okuya kukhawulezisa ukuguguleka kweCarrier Roller.

9. Uqinisekiso loMgangatho kunye neSatifikethi

Isiqinisekiso se-ISO 9001:2015 9.1

Indawo yokuvelisa yeCQCTRACK igcina isiqinisekiso se-ISO 9001:2015, iqinisekisa ulawulo lomgangatho oluhambelanayo, uphuculo oluqhubekayo, kunye nolawulo lwenkqubo olubhaliweyo kuyo yonke imisebenzi yokuvelisa.

9.2 Isiqinisekiso seMveliso yeCQC

I-CQC (iSiqinisekiso soMgangatho waseTshayina) inika ubungqina bomntu wesithathu bokuba ii-carrier roller assemblies ze-CQCTRACK ziyahambelana neemfuno zomgangatho, ukhuseleko kunye nokusebenza ezifanelekileyo. Isakhelo sesiqinisekiso se-CQC sigxile kwizalathisi ezibonisa ngokuthe ngqo umgangatho wemveliso, zikhusela izinto ezithandwa ngabathengi kwaye ziphucula umgangatho wemveliso.

9.3 Amaxwebhu oQinisekiso loMgangatho

I-CQCTRACK ibonelela ngamaxwebhu alandelayo ngokuthunyelwa ngakunye kwe-carrier roller assembly:

• Iingxelo zovavanyo lwezinto (ii-MTR) kunye nohlalutyo lokwakheka kweekhemikhali
• Izatifikethi zovavanyo lokuqina (umphezulu kunye nombindi weRockwell HRC)
• Iirekhodi zokulinganisa ubunzulu betyala
• Iingxelo zohlolo lwemilinganiselo
• Iingxelo zovavanyo olungonakalisiyo (NDT) (ukuhlolwa kwee-particle zemagnethi)
• Isatifikethi sokuhambelana nemigangatho efanelekileyo (ISO, GB/T)
• Amaxwebhu esiqinisekiso se-CQC (apho kufanelekileyo)
• Isatifikethi senkqubo yolawulo lomgangatho se-ISO 9001:2015

10. Isiphelo

IiCaterpillar 6Y8168, CR6382, 3004611, 2424066, kunye ne-1753274 Track Carrier Roller Assemblies zizinto ezibalulekileyo ezisetyenziswa phantsi kwesithuthi ezenzelwe ii-CAT E365, E374, E375, E385, E390, kunye nee-E395F series hydraulic excavators. Zibekwe phezulu kwisakhelo sendlela, ezi rollers zesithuthi zixhasa indlela ebuya ngayo phezulu kwi-track chain, zigcina ukugoba kunye noxinzelelo olufanelekileyo, kwaye zikhokela i-chain ngokutyibilikayo ukubuyela kwi-drive sprocket. Ukungaphumeleli kwe-carrier roller kukhokelela kwi-track whip embi kakhulu, umngcipheko ophezulu wokuphambuka, ukuguguleka okukhawulezileyo kwi-track chain kunye ne-sprocket, kunye nexesha elibi kakhulu lokungasebenzi.

I-CQCTRACK (i-Heli Machinery Manufacturing Co., Ltd.), njengomvelisi ohlanganisiweyo ngokuthe nkqo kunye nomthengisi wehlabathi jikelele wezixhobo eziphantsi kwesithuthi esinzima, ihambisa iindibano ze-carrier roller ezihlangabezana okanye ezigqithileyo kwiimfuno zokusebenza ze-OEM ngokusebenzisa i-metallurgy ephucukileyo, i-precision closed-die forging, i-induction hardening elawulwa yikhompyutha efikelela kubunzima bomphezulu we-HRC 52–58 kunye nobunzulu be-case obuyi-8–12 mm, kunye neenkqubo zolawulo lomgangatho eziqinileyo eziquka isiqinisekiso se-ISO 9001:2015, isiqinisekiso semveliso ye-CQC, kunye novavanyo olungonakalisiyo.

Amandla enkampani okuvelisa i-OEM kunye ne-ODM avumela ukuveliswa kwezinto ngokweemfuno zabathengi, ubunjineli obuqhelekileyo kwiimeko zokusebenza ezinzima, kunye noyilo oluphuculweyo oluphucula iindleko zizonke zobunini. Iindlela zokwenza ngokwezifiso ezingezizo ezisemgangathweni—kuquka iiprofayili zonyango lobushushu ezikhethekileyo, uqwalaselo lweflange oluqhelekileyo, iinkqubo zokuvala eziphuculweyo, kunye neendawo zokudibanisa ezilungisiweyo—ziqinisekisa ukuba i-CQCTRACK inokujongana neemfuno ezizodwa zayo nayiphi na indawo yokusebenza, ukusuka ekungcoleni kakhulu kwemigodi yentsimbi yase-Australia ukuya kwiimeko ezinefuthe elikhulu leemigodi zamatye aqhushumbisiweyo kunye nemingeni yobushushu obuphantsi bemisebenzi yemigodi yase-Arctic.

Njengoko i-CQCTRACK isebenza njengeqabane elinobuchule lokufumana izinto kwiingcali zokuthenga, iinjineli zokulungisa iinqanawa, kunye nabaphathi bezixhobo abafuna ezinye iindlela ezinokuthenjwa nezingabizi kakhulu kunezixhobo ze-OEM ezingaphantsi kwezithuthi ze-Caterpillar E-series ezisebenza kwiimeko ezinzima kakhulu emhlabeni.

Olu lwazi lobuchwephesha lubhalwe nguJack. Yonke into equlethweyo yeyoqobo kwaye yenzelwe ukubhekisela kubunjineli bobuchwephesha. Onke amagama abenzi, imifanekiso, iimpawu, iinkcazo, kunye namanani asetyenziselwa ukubhekisela kunye nokuchonga ukuhambelana kuphela. Iinkcukacha kunye nolwazi lomthengisi zinokutshintsha ngaphandle kwesaziso.

Ihlaziywe okokugqibela: Epreli 2025