I-SUMITOMO- SH460/ CASE- CX460/ CX490D/ CX500 / KTA1106 I-Track Roller Assembly/ Ikhwalithi ye-OEM -CQCTRACK/ Umkhiqizi kanye nomhlinzeki wekhwalithi ethembekile nezinzile

Kuma-excavator asebenza kanzima njenge-Sumitomo SH460 kanye ne-Case CX460, CX490D, kanye ne-CX500, isisindo sonke sokusebenza komshini — kanye nemithwalo yokushaqeka enamandla evela ekumbeni, ekuphakamiseni, nasekusheleleni — kusekelwa yiqoqo lama-roller ethrekhi aboshwe ohlakeni lwe-undercarriage. I-roller assembly engezansi, evame ukubonwa ngenombolo yengxenye.I-KTA1106, iyisakhi esithwala umthwalo omningi, esijikeleza kakhulu okumele simelane nokuguguleka, simunce ukushaqeka, futhi sigcine uphawu oluthembekile ngokumelene nodaka, amanzi, kanye nodaka oluhlabayo.

I-cqctrack ikhiqiza le nhlanganisela ye-track roller njengengxenye yokufaka esikhundleni sekhwalithi ye-OEM, iyihlinzeka ngqo kusuka efektri yethu kuya kubanikazi bemishini, abathengisi, kanye nabaphathi bezimoto emhlabeni jikelele. NginguJack, ovela eqenjini lezindaba zamazwe ngamazwe le-cqctrack, futhi ngibhale lesi sihloko mathupha ukuchaza ukuqina kokukhiqiza, ukulawulwa kwensimbi, kanye nokusekelwa kohlelo oluphelele okwenza i-I-KTA1106ama-roller ayisilinganiso sekhwalithi ethembekile nezinzile.

1. i-cqctrack: Umkhiqizi Wezimoto Ezingaphansi Kwemoto ye-OEM/ODM Osebenzisa Imishini Elandelwayo Esukela Ku-5t kuya Ku-400t

I-cqctrack ingumkhiqizi we-OEM kanye ne-ODM ogxile ezinhlelweni nasezingxeni zezimoto ezingaphansi kwenqola ezilandelwayo ezisindayo. Amakhono ethu obunjiniyela kanye nokukhiqiza aqala emishinini emincane engamathani ama-5 kuya kumishini yeklasi lokumba engamathani angama-300, futhi siphumelele ekuletheni izixazululo zezimoto ezingaphansi kwenqola zemishini elandelwayo engamathani angama-400. Lesi silinganiso sokukhiqiza sisekela ngqo imishini yokumba efana ne-Sumitomo SH460 engamathani angama-46–50 kanye ne-Case CX460/CX490D/CX500, lapho i-track roller ngayinye kufanele iphathe amashumi amatani omthwalo omile kanye namandla ashukumisayo aqinile.

Imikhiqizo yethu yemoto engaphansi kwenqola ihlinzeka ngezinhlobo ezahlukene zemishini elandelwayo, futhi lokhu kubanzi kunikeza ukuthembeka kwayo yonke into esiyenzayo:

• Abavubukuli be-Crawler (i-Sumitomo, i-Case, kanye nayo yonke imikhiqizo emikhulu)
• Ama-Bulldozer
• Imishini yokubhoboza izikebhe
• Amakhreni okuklebhula
• Izilayishi ezilandelelwe
• Ama-paver e-asphalt alandelelwe
• Izinhlelo zokuhambisa ezilandelelwe

Ngenxa yokuthi siklama futhi sikhiqiza izixazululo ze-undercarriage kuzo zonke izinhlobo eziningi kangaka, i-KTA1106 track roller izuza ekuqondeni kobunjiniyela okuqoqwe kuzo zonke izinhlobo eziningi zemithwalo, amaphethini okuguguleka, kanye nezimo zokusebenza — hhayi uhlobo olulodwa lomshini.

2. Ifektri Ezakhelwe Ngayo kanye Nokukhiqizwa Kwangaphakathi Okuyi-100% Kwekhwalithi Ethembekile Nezinzile

Ama-track rollers ayizingxenye ezisebenzisekayo okumele zisebenze ngendlela efanayo kusukela ku-batch kuya ku-batch. I-roller eyodwa eguga ngaphambi kwesikhathi, ivuza amafutha, noma ibambe ingalimaza uchungechunge lwe-track futhi ibangele isikhathi sokungasebenzi esingahleliwe. Ukuqinisekisa ikhwalithi ehambisanayo, i-cqctrack isebenza esakhiweni sezimboni esizakhele sona lapho yonke imigqa yokukhiqiza iphethwe yinkampani ngokugcwele. Asinikezi muntu izinqubo zokukhiqiza eziyinhloko.

Yonke inhlanganisela ye-track roller eyenziwe ngaphansi kwenombolo yengxenye i-KTA1106 idlula ochungechungeni oluphelele lwangaphakathi:

• Ukuqinisekiswa kwensimbi ye-alloy engenayo nge-optical emission spectrometry
• Ukwakha noma ukubumba umzimba we-roller ngensimbi ye-alloy yezinga eliphezulu
• Ukulungiswa kwe-CNC okunembile kwe-tread, i-shaft bore, i-seal cavities, kanye nobuso bokufaka
• Ukwelashwa kokushisa okucisha umzimba wonke kanye nokushisa
• Ukutholwa kwamaphutha okungabhubhisi okungu-100%
• Ukulinganisa ubukhulu kusetshenziswa i-CMM elinganisiwe kanye neziteshi zokulinganisa ezinikezelwe
• Ukuhlanganiswa ngezimpawu ezintantayo ezizimele kanye nokugcotshwa kokuphila konke
• Ukuhlolwa kokuvuza kokugcina, ukugqoka okulwa nokugqwala, kanye nokukhishwa kwekhwalithi

Ngenxa yokuthi yonke inqubo iqukethwe efektri yethu, ikhwalithi yerola oyifakayo namuhla ifana ncamashi naleyo ozoyifaka ezinyangeni eziyisithupha kusukela manje — izinzile, iyaphindaphindeka, futhi ilandeleka ngokugcwele ezinambeni zokushisa zezinto zokusetshenziswa.

3. Ubambiswano Lokukhiqiza lwe-OEM kanye neKhathalogi Yezingxenye Zezinqola Ezingaphansi Kwemoto Ezingaphezu Kuka-20,000

Izindinganiso zethu zokukhiqiza ziqinisekiswa nsuku zonke yimikhiqizo yemishini esithemba ngokukhiqiza kwayo. I-cqctrack isebenza njengomlingani wokukhiqiza we-OEM wabakhiqizi abaqashelwa emhlabeni wonke, okuhlanganisa:

• I-Hitachi
• LiuGong
• I-XCMG
• I-KOBELCO
• I-SDLG (LGCE)

Sikhiqiza izingxenye ze-undercarriage ezifakwa ngqo emishinini emisha emigqeni yokuhlanganisa yabakhiqizi, zihambisana ngokuqinile nemidwebo yazo yobuchwepheshe, imininingwane yezinto ezibonakalayo, kanye nezidingo zokuhlola. Lo mkhakha wokukhiqiza we-OEM ugeleza ngqo kuma-roller ethu e-KTA1106 angemuva kwemakethe — ukuqina kobunjiniyela okufanayo, amaphrofayili okwelashwa kokushisa afanayo, amasango okuhlola afanayo.

Ukuze sithengise imikhiqizo yasekhaya neyamazwe ngamazwe, sakha uhla olubanzi lwezingxenye zezimoto ezingaphansi kwenqola ezishintshayo zemikhiqizo yemishini yasekhaya neyamazwe ngamazwe yaseShayina. Ikhathalogi yethu yomkhiqizo esebenzayo manje idlula izinombolo zezingxenye ezingu-20,000 ngazinye, ihlanganisa ama-track rollers, ama-carrier rollers, ama-front idlers, ama-sprockets, kanye namaketanga aphelele e-track. Lokhu kujula kusho ukuthi noma ngabe usebenzisa i-Sumitomo SH460, i-Case CX490D, noma i-mixed fleet, singahlinzeka ngezingxenye ezifanele, ezakhiwe ngaphandle kokuqagela noma ukuvumelana.

4. Ngaphakathi kwe-KTA1106 Track Roller Assembly: Insimbi Ehlanganisiwe, Ukwelashwa Okugcwele Kokushisa, kanye ne-100% NDT

Nansi indlela i-cqctrack eyakha ngayo i-roller yethrekhi ye-KTA1106 ukuze ilethe ubuqotho besakhiwo, impilo yokuguguleka, kanye nokuthembeka kokuvala okudingwa yizimbangi ezingamathani angu-46-50.

Umzimba Wensimbi Ehlanganisiwe — Umzimba ojikelezayo ukhiqizwa ngensimbi yensimbi ehlanganisiwe yezinga eliphezulu eyenzelwe ukuqina okujulile, amandla aphezulu okukhathala, kanye nokumelana okuhle kakhulu nokuguguleka. I-chemistry yengxube yenzelwe ukukhiqiza umongo oqinile omunca imithwalo yokushaywa ephindaphindwayo, kuyilapho indawo yokunyathela ifinyelela ubunzima obujulile nobufanayo bokumelana nokuguguleka okukhulu kanye nokuqhekeka.

Ukwelashwa Kokushisa Okugcwele — Ngemva komshini wokuqala wokugaya, umzimba ngamunye we-roller uphathwa ngokushisa okuphelele kokuqinisa nokulinganisela. Lokhu akuyona ukuqina kwecala elingaphezulu; yonke ingxenye ye-roller iphathwa ngokushisa okufanayo, bese iqiniswa kahle ukuze kufezwe ibhalansi efanele yokuqina kwendawo ukuze kugcinwe impilo yokuguguleka kanye nokuqina kwengaphakathi ukuze kumelwane nokushayisana. Le nqubo iqinisekisa ukuthi i-roller tread igcina izakhiwo zayo ezingagugi ngisho nangemva kokuba izinto ezibalulekile sezigugile, okwandisa impilo yesevisi.

Ukuhlolwa Okungonakalisi Okuyi-100% (NDT) — I-roller ngayinye yethrekhi ihlolwa ngokutholwa kwamaphutha angawonakalisi ngaphambi kokungena ekuhlanganisweni kokugcina. Sisebenzisa ukuhlolwa kwezinhlayiya zamagnetic kanye ne-ultrasonic, sihlola noma yikuphi ukuqhekeka okungaphansi komhlaba, ama-porosity, ukufakwa, noma ama-forge laps angaholela ekuqhekekeni komzimba we-roller. Ku-excavator, i-roller ehlulekile ingabangela ukungalungi kahle kwethrekhi, umonakalo weketanga, kanye nokumiswa kokukhiqiza; inqubo yethu ye-100% NDT isusa leyo ngozi efektri.

Izivalo Ezintantayo Ezisebenza Kakhulu — I-roller assembly ifakwe izivalo ezintantayo ezizimele ezenzelwe ukucaciswa okuqinile. Lezi zivalo zobuso zensimbi kuya kwensimbi zenzelwe ukumelana nokucindezela okukhulu, ukushintshashintsha kwezinga lokushisa, kanye nezimo zangaphandle ezihuzukayo, zigcina ngempumelelo ishaja yokugcoba yempilo yonke futhi zikhiphe zonke izinto ezingcolisayo zangaphandle. I-roller ngayinye ehlanganisiwe idlula ekuhlolweni kokuvuza kwengcindezi ngaphambi kokuvunyelwa kokugcina.

Ukulawulwa Kokubekezelelana Okuqinile — Zonke izilinganiso ezibalulekile — iphrofayili yokunyathela, ububanzi bebhore lomgodi, ububanzi bebracket yokufaka, kanye ne-geometry yesikhala sokuvala — zisebenza ngomshini futhi ziqinisekiswa ngaphakathi kokubekezelelana kokudweba kobunjiniyela bemishini yokuqala. Lokhu kuqinisekisa ukuthi ama-roller bolt e-KTA1106 angena ngqo kufreyimu yethrekhi ye-Sumitomo SH460 noma i-Case CX460/CX490D/CX500 ngaphandle kokuguqulwa, okuqinisekisa ukulungiswa okufanele kwe-track chain kanye nokusatshalaliswa komthwalo okufanayo kuwo wonke ama-roller.

5. Umthombo Owodwa Wesistimu Ephelele Yokuhamba Ngezinqola Ezingaphansi Kwezinqola

I-track roller iyingxenye eyodwa nje ye-crawler undercarriage. Kwa-cqctrack, sakha iphakheji ephelele yokugqoka i-undercarriage ngaphansi kohlelo olufanayo oluqinile lwekhwalithi:

• Ama-roller ethrekhi (ama-roller aphansi): KTA1106/SI1049
• Ama-roller okuthwala (ama-roller aphezulu):I-KSA1145
• Ama-idlers angaphambili (amasondo okuqondisa / ama-wheel assemblies e-idler):I-KTA1097/
• Ama-sprocket okushayela (izingxenye zamasondo okushayela):I-KTA1069/S11067
• Ukuhlanganiswa okuphelele kwezintambo zethrekhi ngezicathulo:I-KTA1189;I-KTA1247
• Amazinyo nama-adapter ebhakede (ezinhlelo zokusebenza zomgubhi)

Ngenxa yokuthi zonke lezi zingxenye ziyaphonswa, zishintshwa ngomshini, ziphathwe ngokushisa, futhi zihlolwe ngaphakathi kwendawo eyodwa yokukhiqiza ehlanganisiwe, zabelana ngezindinganiso ezihlanganisiwe zensimbi kanye nemikhakha yobukhulu. Ukuthola ama-roller akho e-KTA1106 kanye nama-sprocket ethu, ama-idlers, kanye namaketanga okulandelela kuqinisekisa uhlelo lwe-undercarriage oluhambisanayo olunezinga lokuguguleka elibikezelwayo nelihambisanayo - ekugcineni kwandise isikhathi phakathi kokulungiswa okukhulu kwe-undercarriage.

6. Ukuxhumana Kwamazwe Ngamazwe Okuqondile — kanye Nenothi Lomuntu Siqu elivela kuJack

Ukuze kunikezwe abanikazi bemishini, abathengisi, kanye nabaphathi bemikhumbi emhlabeni wonke ukwesekwa okusheshayo nochwepheshe, i-cqctrack isungule ithimba elizinikele lezindaba zomhlaba wonke. Abantu ababalulekile ozoxhumana nabo yilaba:

• UPhilip — ukuphatha iziteshi zokusabalalisa zomhlaba wonke, ukuthuthukiswa kobambiswano lwe-OEM, kanye nesu lokuhlinzeka ngemikhiqizo ngemuva kwemakethe.
• UJack — yimi lowo. Ngigxila kubuchwepheshe bomkhiqizo, ukuqinisekiswa kohlelo lokusebenza, kanye nokuxhumana kobuchwepheshe. Mina mathupha ngibhale futhi ngabuyekeza yonke imininingwane ekulesi sihloko.
• Haily — ukuxhumanisa ukuphathwa kwemibuzo, ukucutshungulwa kwama-oda, kanye nokuphathwa kwempahla kwamanye amazwe ukuqinisekisa ukuthi izingxenye zakho zifika ngokunembile nangesikhathi.

Mina ngibhale lo msebenzi mathupha ngoba ngikholelwa ukuthi i-track roller ku-excavator engamathani angu-46-50 ifanelwe incazelo yobuchwepheshe ejulile efanayo nomshini uqobo. Uma usithinta mayelana ne-Sumitomo SH460 / Case CX460/CX490D/CX500 track roller assembly (inombolo yengxenye KTA1106), ukhuluma ngqo nabantu abaziyo i-alloy chemistry, umjikelezo wokwelashwa kokushisa, kanye nedatha yokuhlola ngemuva kweqembu ngalinye - hhayi nje inombolo yengxenye.

Uma usebenzisa imishini yokumba esindayo i-Sumitomo noma i-Case, uphatha imikhumbi ethutha umhlaba, noma ufuna umkhiqizi wekhwalithi othembekile nozinzile kanye nomhlinzeki wezingxenye zemoto engaphansi kwe-OEM, ngikukhuthaza ukuthi uxhumane noPhilip, Haily, noma nami ngqo. Vumela ikhwalithi ye-cqctrack ehlanganiswe ngokuqondile, ekhiqizwe nguwe uqobo igcine ama-roller akho egingqika futhi imishini yakho ikhiqiza.

UJack
Ithimba Lezindaba Zamazwe Ngamazwe, i-cqctrack