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Maintenance method of bulldozer idler bearing structure

Bulldozer idler bearing structure Maintenance method of bulldozer

How the idler assembly works! Use a grease gun to inject grease into the grease cylinder through the grease nipple, so that the piston extends out to push the tension spring, and the guide wheel moves to the left to tension the track. The tension spring has a proper stroke, and the spring is compressed when the tension is too large. It acts as a buffer; after the excessive tightening force disappears, the compressed spring pushes the guide wheel to the original position, which can ensure sliding along the track frame to change the wheel base, ensure the disassembly and assembly of the track, and reduce the impact of the walking process. Avoid rail chain derailment. 1. Maintain proper tension of bulldozer crawler

The maintenance method of the bulldozer. If the tension is excessive, the spring tension of the guide wheel acts on the track pin and the pin sleeve. The outer circle of the pin and the inner circle of the pin sleeve have been subjected to high extrusion stress, and the pin and the pin sleeve will be prematurely worn during operation. The elastic force of the idler tensioning spring also acts on the idler shaft and the bushing, resulting in a large surface contact stress, which makes the idler bushing easy to grind into a semicircle, and the track pitch is easily elongated, and it will reduce the mechanical transmission efficiency and waste. The power that the engine transmits to the drive wheels and tracks.

In the maintenance method of bulldozers, if the track tension is too loose, the track will easily be separated from the guide wheel and roller, and the track will lose the correct alignment, which will cause the running track to fluctuate, beat and impact, resulting in abnormal wear of the guide wheel and support wheel.

The adjustment of the crawler tension is done by adding butter to the oil filling nozzle of the tension cylinder or releasing the butter from the oil discharge nozzle, and adjusting with reference to the standard clearance of each model. When the crawler pitch is elongated to such an extent that a group of crawler knuckles needs to be removed, the meshing surface of the drive wheel tooth surface and the pin sleeve will also be abnormally worn. At this time, the maintenance method of the bulldozer should be properly handled before the meshing condition deteriorates. Methods such as turning the pins and pin sleeves over, replacing excessively worn pins and pin sleeves, replacing track joint assemblies, etc.

2. Keep the guide wheel position aligned

The misalignment of the guide wheel has a serious impact on other parts of the traveling mechanism, so adjusting the gap between the guide wheel guide plate and the track frame is the key to prolonging the life of the traveling mechanism. When adjusting, use the gasket between the guide plate and the bearing to correct. If the gap is large, remove the gasket; if the gap is small, increase the gasket. The standard clearance for the maintenance method of the bulldozer is 0.5-1.0mm, and the maximum allowable clearance is 3.0mm. Turn the track pins and pin bushings over at the appropriate time.

 


Post time: Mar-14-2022