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Fault diagnosis of excavator parts tension spring buffer device! Turkey Excavator sprocket

Fault diagnosis of excavator parts tension spring buffer device! Turkey Excavator sprocket

In order to ensure the normal operation of the crawler walking device and reduce the impact load and extra power consumption during walking, each crawler is provided with a tensioning device to keep the crawler with a certain tensioning degree. The tensioning device of crawler belt must use the guide wheel to realize the tensioning of crawler belt. However, after a certain period of use, the tension spring buffer device of excavator will also break down, thus affecting the normal work of excavator. Let’s follow Digger to see what faults will occur in the tension spring buffer device of excavator!Turkey Excavator sprocket

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1. Improper adjustment of tensioning buffer device
When the tension is insufficient, the crawler belt will relax, and the crawler belt will fall off easily when turning sharply, and the buffer amount is insufficient, which will easily increase the dynamic load between parts; Excessive tightening will accelerate the wear of “four wheels and one belt”.Turkey Excavator sprocket
2. Damage of parts of tensioning buffer device
(1) Adjust screw damage.
The main defect of the adjusting screw is that the screw thread is damaged and cannot be adjusted; When the screw is bent, the guide wheel is skewed, resulting in deviation.

(2) The buffer spring bends, its elasticity drops and breaks.
Excessive bending of the buffer spring will lead to deviation, excessive drop of elastic force and breakage, which will reduce the buffer efficiency and easily damage the spring center pull rod.
(3) The central pull rod is broken.
The break of the center pull rod is mainly caused by the sudden compression and relaxation of the spring when passing through the obstacle, which causes the pull rod to produce impact or tensile load.

(4) Damage of hydraulic tensioning device

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With hydraulic tensioning device, the damage of push rod, buffer spring and central pull rod is the same as above. Other damages are: the mating surface of the oil cylinder and the piston is worn, especially the piston sealing element is damaged, and the tightening grease enters the low-pressure chamber, and the tightening device is selected to fail. There are many types of crawler tensioning devices, and hydraulic tensioning devices are widely used. It uses a hand pump to inject butter into the tightening device, and an oil cylinder and a plunger to adjust the position of the guide wheel to tighten the track.Turkey Excavator sprocket


Post time: Jun-24-2022