Iphepha Elimhlophe Lobuchwepheshe: I-HYUNDAI R220/HX Series Track Bottom Roller Assemblies—Ukuhlaziywa Kobunjiniyela Bezinga Lokumbiwa Okukhulu okuvela ku-Heli CQCTRACK

Isihlonzi Sedokhumenti:I-TWP-CQCT-HYUNDAI-MINING-04
Umzimba Okhiphayo:I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Amamodeli Aqondiwe:Abavubukuli be-HYUNDAI R220, R250-9, R260-9, HX220, HX235, HX260L
Iphothifoliyo Yengxenye: 81N611010, 81Q611010, 81Q611011, 81N811051G9
Usuku Lokushicilelwa:Mashi 2026
Ukuhlukaniswa:Ukucaciswa Kobunjiniyela Bobuchwepheshe / Umhlahlandlela Wokuthola Imithombo Yezimayini

1. Isifinyezo Esiphezulu: I-Heli CQCTRACK njengoMthombo Oqondile Wezinqola Ezingaphansi Kwezinqola Zezimayini Zabambi Be-HYUNDAI

Emkhakheni odinga kakhulu wokumba okunzima kanye nemisebenzi emikhulu yokuthutha umhlaba, uhlelo lokuhambisa ngaphansi kwemoto lumelela ukuxhumana okubalulekile phakathi kwesisindo somshini kanye nokuxhumana komhlabathi—iqembu lezinto ezisetshenziswayo elibhekene nokuguguleka okuqhubekayo, ukulayisha ngokushintshashintshayo, kanye nokungcoliswa kwemvelo okungapheli. Kumapulatifomu okumba i-HYUNDAI R220, R250-9, R260-9, HX220, HX235, kanye ne-HX260L—imishini esetshenziswa njalo ekumba, ekugubheni amatshe, kanye nasekuthuthukisweni kwengqalasizinda enzima—i-track bottom roller assembly imele njengengxenye eyodwa edinga ukulungiswa kakhulu enquma ukutholakala komshini, izindleko zokusebenza, kanye nezindleko eziphelele zobunikazi.

Imishini ye-Heli (I-CQCTRACK) isizibonakalise njengomkhiqizi ohamba phambili kanye nomhlinzeki wezingxenye zemoto engaphansi kwemoto esezingeni lokumba zemishini yokumba i-HYUNDAI, ivala igebe phakathi kwezingxenye zangempela ze-OEM kanye nezinye izindlela ezingaguquki zemakethe. Leli phepha elimhlophe lobuchwepheshe linikeza ukwakhiwa okuphelele kobunjiniyela bemishini.I-HYUNDAI 81N611010, 81Q611010, 81Q611011, kanye ne-81N811051G9 Track Bottom Roller Assemblies, eyenzelwe ngqo amapulatifomu okumba asezingeni lamathani angu-20–26 asebenza ezindaweni zokumba ezinzima.

Ngokuhlanganisa isayensi yezinto ezibonakalayo eqinile, izinqubo zokukhiqiza ngokunemba, isitifiketi se-ISO 9001:2015, kanye nokuhlelwa komklamo okuqinisekiswe yizimayini, i-Heli CQCTRACK iletha izingxenye ezifeza ukulingana kokusebenza okubhaliwe—nangezilinganiso ezithile ngale—kwezincazelo zemishini yokuqala.

Kwabochwepheshe bokuthenga, onjiniyela bokulungisa izimoto, kanye nabaphathi bemishini abafuna ukwandisa izindleko zobunikazi bemikhumbi yabo yokumba yezinga eliphakathi ne-HYUNDAI esebenza ezicelweni zokumba, lo mbhalo usebenza njengomhlahlandlela wobuchwepheshe oqondile kanye nomhlahlandlela wokuthola ulwazi.

2. Ukuhlonza Iphothifoliyo Yomkhiqizo kanye ne-Cross-Reference Matrix

Ukuqinisekisa ukunemba kokuthengwa kanye nokuhlanganiswa okungenamthungo ezinhlelweni zezimoto ezingaphansi kwemoto ezikhona, i-matrix yokuhlonza elandelayo ebanzi ichaza iphothifoliyo ephelele yezingxenye ezimbozwe ngaphansi kwale ncazelo.

Ithebula 1: Ukushintshaniswa Kwenombolo Yengxenye Ephelele kanye Nokusetshenziswa Komshini

Ukuhlukaniswa Kwezingxenye:I-Track Roller Assy / I-Track Bottom Roller Assembly / I-Lower Carrier Roller
Ibanga Lesisindo Sokusebenza:20,000 kg – 26,000 kg (Isigaba sesisindo sokusebenza se-Excavator)
Umsuka Wokukhiqiza:I-Heli Machinery Manufacturing Co., Ltd. (Umkhiqizo: CQCTRACK) – Indawo Eqinisekisiwe ye-ISO 9001:2015
Inhloso Yobunjiniyela:Izingxenye zokufaka esikhundleni zezinga lokumba zenzelwe ukushintshana kwemishini okungu-1:1 ngaphandle kokuguqulwa, eziqinisekiswe ukusetshenziswa okuqinile.

3. Ukwakhiwa Kobunjiniyela: I-Anatomy ye-Heli CQCTRACK HYUNDAI Mining-Grade Roller Assemblies

Ukuphila isikhathi eside kokusebenza kwanoma iyiphi i-track bottom roller assembly esebenza ezindaweni zokumba kunqunywa ukusebenzisana okuhlangene kwezinhlelo ezine ezibalulekile zobunjiniyela: i-shell metallurgy, i-bearing interface, ukwakheka kokuvala, kanye nobuqotho bokufaka. Onjiniyela be-Heli CQCTRACK ngayinye yalezi zinhlelo ezincane ngokunemba okufanele ukusetshenziswa kwe-excavator yekilasi lamathani angu-20–26 ezimweni ezimbi zokumba.

3.1 I-Roller Shell kanye ne-Flange System: I-Forged Metallurgy Yokumelana Nokuguguleka Kwezimayini

• Ukukhethwa Kwezinto Ezibalulekile kanye Nobunjiniyela Besakhiwo Sezinhlamvu:Umzimba ngamunye we-Heli CQCTRACK roller wochungechunge lwe-81N611010, 81Q611010, kanye ne-81Q611011 wenziwe ngokunemba ngensimbi exutshwe kahle kakhulu—ikakhulukaziInsimbi ye-alloy engu-50Mn, 40MnB, noma engu-40Mn2Bh—ikhethwe ngenxa yokuqina kwayo okumangalisayo kanye nezici zokuqina komthelela ezibalulekile ekusetshenzisweni kokumba. Inqubo yokubumba ibaluleke kakhulu ngokwensimbi: ivumelanisa ukugeleza kokusanhlamvu ukuze kulandele ukwakheka kwerola, idale isakhiwo sokusanhlamvu esi-anisotropic esibonisa ukumelana nokukhathala okuphezulu kanye namandla omthelela uma kuqhathaniswa nezinye izindlela zokubumba. Lesi sisekelo esihlanganisiwe siqinisekisa ukuthi ingxenye ingamunca ukushaqeka kwamandla aphezulu okuphindaphinda kwemijikelezo yokulayisha ezimayini, ekumbeni, nasezindaweni zokubhidliza ngaphandle kokuphuka okubhubhisayo.

• Ubunjiniyela beJiyomethri yeFlange:Uhlelo lokuqondisa olune-flange eyodwa (olusebenza kulolu chungechunge lwe-HYUNDAI) lwakhiwe ngendlela yokuthi amaphrofayili aqine ukuze axhumane kahle nezixhumanisi zethrekhi. Lokhu kunemba kuvimbela ukuphuma kwesitimela eceleni ngesikhathi sokujika futhi kunciphisa ukungqubuzana ngaphansi komthwalo, kulondolozwe amandla omshini futhi kuncishiswe ukusetshenziswa kukaphethiloli emisebenzini yokumba. Izindawo ze-flange zangaphakathi zidlula kuphrothokholi efanayo yokuqina njengendawo yokusebenza ukuze imelane nokuguguleka kokuxhumana kwezixhumanisi eceleni ngaphansi kwezimo zomthwalo ophezulu ohlangothini oluvamile ekusetshenzisweni kokumba.

• Iphrothokholi Yokwelapha Ukushisa Okuhlukile Yomsebenzi Wokumba:Izinhlangothi ezisebenza phezulu kanye nezinhlangothi ze-flange ziqiniswa yi-induction control (CNC) ngokuqapha izinga lokushisa ngesikhathi sangempela ukuze kufezwe ukuqina kwezinga lokumba.

  • Ubulukhuni Bomphezulu:58 - 62 HRC (Rockwell Hardness Scale C). Lolu ngqimba olungaphezulu lwe-martensitic luhlinzeka ngokuzivikela okuyinhloko ekugugeni okubangelwa yisihlabathi se-silica, amatshe aqoshiwe, kanye nezinsimbi zamaminerali ezitholakala ezindaweni zokumba.

  • Ukujula Kwecala Okusebenzayo:Ubuncane obungu-8 - 12 mm. Lokhu kuqina kwe-deep-case kuqinisekisa ukuthi njengoba ubuso buguga amahora amaningi okusebenza ezimweni zokumba ezihudulayo, izinto ezisanda kuvezwa zigcina ubulukhuni obukhulu, zivimbela "ukuguga" ngaphambi kwesikhathi futhi zandise izikhawu zenkonzo.

  • Ukugcinwa Kokuqina Okuyinhloko:35 - 40 HRC. Ingaphakathi eliqinile, elithambile ngaphansi kwekesi eliqinile limunca imithwalo yokushaqeka, livimbele ukuqhekeka kanye nokwehluleka kwesakhiwo ngaphansi kwezimo zokushayisana ezivamile ekusetshenzisweni kwemigodi kanye nemigodi.

3.2 Uhlelo Lokuvala Nokuthwala: Isixhumanisi Esiqinile Sezindawo Ezingcolile

Imininingwane yemboni ikhombisa njalo ukuthi ngaphezu kwama-90% okuhluleka kokuhamba ngaphansi kwemoto ngaphambi kwesikhathi kuvela ekungeneni kokungcola okuholela ekudluleni kwesivalo—indlela yokuhluleka eshesha kakhulu ezindaweni zokumba. I-Heli CQCTRACK ibhekana nale modi yokuhluleka ngokusebenzisa ukwakheka kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu.

• Ubunjiniyela be-Shaft Metallurgy kanye ne-Surface:Umgodi omile wenziwe ngomshini oqinileInsimbi ye-alloy engu-40Cr noma engu-20CrMnTingezindawo zokuthintana zesivalo eziqondile nezimbozwe nge-chrome. Ngemva kokuphenduka kwe-CNC, umgodi ugoqwa ngokunemba ube yisibuko esifana nesibuko (Ra ≤ 0.4 μm). Ukugoqwa kwe-Chrome kunciphisa ukungqubuzana kanye nokuguguleka kokunamathela ngokumelene nezindebe zesivalo, okuyisici esibalulekile ekwandiseni impilo yesivalo ezindaweni zokumba ezihlukumezayo.

• Ubuchwepheshe bokugoqa:I-interface ejikelezayo isebenzisa ama-bushing ethusi acwebezelayo agcwele uwoyela aqinile. Lokhu kunikeza i-coefficient ephansi yokungqubuzana kanye nokuhambisana okuhle kakhulu ngaphansi komthwalo. I-lubricant ehlanganisiwe isebenza njengomthombo wesibili wokugcoba ophuthumayo—indlela ephephile uma indlela yokugcoba eyinhloko iphazamiseka. Lezi zinhlangano zakhiwe njengeivaliwe futhi igcotshwe impilo yonkeizingxenye, ezingadingi ukugcoba okuvamile.

• Uhlelo Lokuvala Oluvumelana Nengcindezi Olunezigaba Eziningi Lokumayini:Onjiniyela be-Heli CQCTRACK basebenzisa i-proprietaryI-Labyrinth + Indandatho Entantayo + Umlomo Oqondileukwakheka kokuvala okuqinisekisiwe kwezicelo zokumba ezinzima kakhulu:

  • Ukuzivikela Okuyinhloko (i-Labyrinth):Indlela ye-labyrinth ehlanzwe ngamafutha isebenzisa i-geometry eyinkimbinkimbi ukukhipha izinhlayiya ezinkulu njengodaka, isihlabathi esiqinile, kanye nokungcola kwemigodi.

  • Ukuzivikela Kwesibili (Indandatho Yokugqoka Entantayo):Indandatho yensimbi eqinile eyenziwe ngomshini (HRC 55+) idala isithiyo esizidelayo, ivikela uphawu oluyinhloko ekulimaleni ngokomzimba ngenkathi igcina igebe lokuvala elihlala likhona.

  • Isivikelo Sokugcina (Isivalo Sezindebe Esiyi-Radial):I-seal yokugcina iyirabha ye-nitrile enezingxenye ezimbili (i-NBR) noma i-fluoroelastomer (i-FKM/Viton®) radial lip seal, enikwa amandla yi-garter spring enamandla angapheli ukuze igcine ukuthintana okuqinile komgodi, igcina i-high-viscosity lithium complex grease EP kanye nokukhipha "izinhlawulo" ezincane ezibonisa izindawo zokumba.

3.3 Ubunjiniyela Bokufaka Isikhombikubona

Ama-boss okufaka ekugcineni ngakunye kweshaft ahlinzeka nge-interface ebalulekile ye-bolting kuhlaka lwethrekhi lomgubhu. I-Heli CQCTRACK iqinisekisa:

• Izimbobo zokufaka ezibholwe kahle ezinobukhulu obuqondile obuvela phakathi kuya phakathi obuqinisekiswe ukuhlolwa kwe-CMM

• Ukujula okufanele kwe-counterbore ukuze kube nezihlalo ezifanele zebholidi ukuze kusatshalaliswe amandla okubopha ngokulinganayo

• Ukuthamba komphezulu ngaphakathi kuka-0.1mm ukuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo nokuvimbela ukucindezeleka kokufaka

• Ukuqinisekiswa kwentambo yazo zonke izixhumi zehadiwe zokufaka ukuqinisekisa ukubandakanyeka okufanele kwebhawodi

4. Ubunjiniyela Benqubo Yokukhiqiza Esezingeni Lezimayini: Kusukela Kuzinto Ezingavuthiwe Kuya Ekuhlanganisweni Okuqinisekisiwe

I-Heli CQCTRACK igcina ukuhlanganiswa okuqondile kulo lonke uchungechunge lwenani lokukhiqiza, isusa ukuhlukahluka okulethwe yizinqubo ezingaphansi kwenkontileka futhi iqinisekise umphumela wekhwalithi ohambisanayo wezinga lokumba.

4.1 Ukuqinisekiswa Kwensimbi kanye Nokuhlolwa Okungenayo Kwemisebenzi Yokumba

• Ukuhlaziywa kwe-Spectrochemical:Amakhoyili ensimbi angenayo kanye nama-billets ahlolwa nge-spectrochemical ukuqinisekisa ukwakheka kwamakhemikhali okunembile, ukuqinisekisa ukuhambisana nemininingwane eqinile yokuqukethwe kwekhabhoni, i-manganese, i-chromium, kanye ne-boron okubalulekile ekuqineni kwezingxenye zezinga lokumba.

• Ukuhlolwa kwe-Ultrasonic:Izimbobo ezihlanganisiwe zihlolwa nge-ultrasonic ukuthola noma yiziphi izimbobo zangaphakathi, ukufakwa, noma ukungaqhubeki okungalimaza ubuqotho besakhiwo ngaphansi kwemithwalo enamandla kakhulu ebonakala emisebenzini yezimayini.

• Ukuqinisekiswa Kwesakhiwo Sezinhlamvu:Amasampula e-Metallurgical ayahlolwa ukuqinisekisa ukuhambisana kahle kokugeleza kokusanhlamvu kusukela enkambisweni yokwakha, okuqinisekisa izakhiwo zamandla e-anisotropic.

4.2 Ukulungisa Imishini Ngokunembile Nokwelashwa Kokushisa

• Ukujika Nokugaya kwe-CNC:Ama-lathe okujika aqondile e-CNC amaningi kanye nezikhungo zokugaya ezingenasikhungo ziqinisekisa ukuthi zonke izilinganiso ezibalulekile—ububanzi obungaphandle kwe-roller, ububanzi be-flange, ukuqina kwe-bore, kanye namaphrofayili e-seal gland—zigcinwa kumazinga angaphakathi kuka-±0.05mm (ibanga le-IT7-IT8).

• Ukuqina Kokungeniswa Okuqashwe Ngedijithali:Zonke izinhlaka zokuqinisa i-induction (iphrofayili yezinga lokushisa, isivinini sokuhamba, izinga lokugeleza kokucima) ziqashwa ngedijithali futhi zilogwa, okudala irekhodi elihlala njalo nelihlolwayo leqoqo ngalinye lokukhiqiza. Lokhu kuqinisekisa ukujula kwekesi okungu-8-12mm okuhambisanayo kuwo wonke ama-roller.

• Ukuhlolwa Okungonakalisi (NDT):Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) kusetshenziselwa ukuthola noma yiziphi iziphambeko noma imifantu engaphansi komhlaba ezingxenyeni ezibunjiwe ngaphambi komshini.

4.3 Iphrothokholi Yokuhlanganisa Nokuqinisekisa Ikhwalithi

Yonke i-Heli CQCTRACK roller assembly idlula enkambisweni yokuhlola ikhwalithi eqinile enezigaba eziningi eqinisekisiwe yezingxenye zezinga lokumba:

1. Ukuhlolwa Kobukhulu:Ukuqinisekiswa okungu-100% kwezindawo zokufaka ezibalulekile kanye nezindawo zokugijima kusetshenziswa imishini ye-CMM (Coordinate Measuring Machine) elinganisiwe.

2. Ukuqinisekiswa kobulukhuni:Ukuhlolwa kobulukhuni beRockwell ezindaweni zegobolondo kanye nokuqinisekiswa kokujula kwecala ngokusebenzisa amasampula abhubhisayo avela kuqoqo ngalinye lokukhiqiza.

3. Ukuqinisekiswa Kokugeleza Kwemisebe:Irola ngayinye ihlolwa ukuthi ayinawo yini umzila we-radial (<0.5mm) ukuqinisekisa ukusebenza kahle kwethrekhi kanye nokudlidliza okuncishisiwe ekusetshenzisweni kokumba.

4. Ukuhlolwa Kobuqotho Bophawu:Irola ngayinye ehlanganisiwe ihlolwa ukubola komfutho womoya ukuqinisekisa ukusebenza kwesivalo ngaphambi kokugcotshwa—ukuqinisekiswa okubalulekile kokusetshenziswa kokumba lapho ukungcola kukhulu khona.

5. Ukuqinisekiswa kweTorque Ejikelezayo:I-torque ejikelezayo eqhubekayo iyaqinisekiswa, okuqinisekisa ukuthwala/ukufaka i-bushing efanele kanye nokuthambisa.

6. Inqubo Yokuqalisa:Amasampula akhethiwe ahlolwa ngokulinganisa umthwalo ukuqinisekisa ukujikeleza okubushelelezi kanye nokususwa kwangaphakathi okufanele ngaphansi kwezimo zomthwalo okulingisa imijikelezo yomsebenzi wokumba.

7. Ukuvikelwa Kokugqwala:Ukuhlanganiswa kokugcina kuthola upende oluvimbela ukugqwala kanye nokusetshenziswa kopende (omnyama/ophuzi ojwayelekile noma okwenziwe ngokwezifiso ngokwezidingo zamakhasimende).

8. Ukupakisha Okuthunyelwe Ngaphandle:Izingxenye ziboshwe emabhokisini e-plywood aqinisiwe noma emaphaketheni ane-pallet ukuze kuvikelwe ukuthunyelwa kwamanye amazwe.

5. Ukuqinisekiswa Kokusebenza Kwezinga Lokumayini kanye Nesitifiketi Sekhwalithi

5.1 Ukuqinisekiswa Kokusebenza Kwezicelo Zokumbiwa Kwezimayini

Ama-roller assemblies e-Heli CQCTRACK mining-grade avivinywa ngokuqinile ukuqinisekisa ukusebenza ezindaweni ezidinga kakhulu:

• Isilinganiso Somthwalo Ongaguquki:Izingxenye zenzelwe ukumelana nemithwalo egcwele enamandla yemishini yokumba engamathani angu-20-26 esebenza ezimayini, okuhlanganisa nemithwalo yomthelela evela emijikelezweni yokulayisha.

• Ukuhlolwa Kokungcoliswa Kwesivalo:Amayunithi esampula adlula ekuhlolweni kokukhuthazela okujikelezayo kanye nokungcola kwesivalo isikhathi eside, okuhlanganisa ukucwiliswa esitsheni esinolaka ukuze kuqinisekiswe ukusebenza kokuvala ezimweni zokumba.

• Ukuhlolwa Kokukhathala:Izingxenye zezinga lokumba zihlolwa ngokushesha kuma-rig enziwe ngokwezifiso alingisa izimo zangempela—ukulayisha nge-radial okujikelezayo kanye nokugijima okuhlala isikhathi eside—ukuqinisekisa ukuqina komklamo.

5.2 Uhlelo Lokuphatha Ikhwalithi lwe-ISO 9001:2015

Isikhungo semishini i-Heli sisebenza ngaphansi kohlelo lokuphatha ikhwalithi oluqinisekisiwe lwe-ISO 9001:2015. Lesi sitifiketi sidinga lokhu:

• Izinqubo ezibhaliwe zazo zonke izinqubo zokukhiqiza

• Ukuhlolwa okuvamile kwangaphakathi nangaphandle

• Izinqubo zokuthuthukisa okuqhubekayo

• Ukulandeleka okuphelele kwezinto nezinqubo

5.3 Ukulandelelwa Komkhiqizo Okuphelele

I-Heli CQCTRACK igcina amarekhodi edijithali ebhetshi ngalinye lokukhiqiza okungenani izinyanga ezingama-24, okuhlanganisa:

• Imibiko yesitifiketi sezinto ezibonakalayo (Izitifiketi Zokuhlolwa Kwe-Mill ngokwe-EN 10204 3.1)

• Amalogi enqubo yokwelapha ukushisa anedatha yokuqapha yedijithali

• Imibiko yokuhlola yobukhulu

• Imiphumela yokuhlolwa kweqembu elithile kanye namarekhodi okuqinisekisa ubulukhuni

5.4 Iwaranti kanye nokuzibophezela ekusebenzeni

I-HYUNDAI 81N611010, 81Q611010, 81Q611011, kanye ne-81N811051G9 Track Bottom Roller Assembly ngayinye eyenziwe yi-Heli CQCTRACK isekelwa yiwaranti ephelele yokulwa nokukhubazeka ezintweni zokwakha kanye nomsebenzi. Lesi siqinisekiso sisekelwa yizinqubo zokukhiqiza eziqinisekisiwe kanye nezinqubo zokulawula ikhwalithi eziqinile ezichazwe kulo lonke leli dokhumenti.

6. Ubunjiniyela Obuqondene Nezicelo Zabavubukuli Be-HYUNDAI R220, R250-9, R260-9, HX220, HX235, kanye ne-HX260L

Ukuhlelwa kwezihlalo ezingaphansi kwemoto kulezi zingxenyekazi ze-HYUNDAI kwabelana ngezimiso zobunjiniyela ezifanayo kodwa kudinga ukuqinisekiswa okuqondile ukuze kusebenze kahle kakhulu ekusetshenzisweni kwezimayini.

Ithebula 2: Ukuqinisekiswa Kokusetshenziswa Komshini Nokuhambisana Komsebenzi Wokumba

Qaphela: Qinisekisa isiqalo seNombolo Yochungechunge yomshini ukuze uthole ukucushwa okuqondile kwemoto engaphansi kwemoto ngaphambi koku-oda. Ukucushwa kwesikhathi eside kungadinga ukuqinisekiswa okwengeziwe.

6.1 Izinto Ezibalulekile Okufanele Uzicabangele Ochungechungeni lwe-HYUNDAI R220 kanye ne-HX220 (Izinombolo Zengxenye: 81N611010, 81N811051G9)

Amapulatifomu e-R220 kanye ne-HX220 amelela indawo yokungena ohlwini lwemishini yokumba ye-HYUNDAI esindayo, evame ukusetshenziswa ekusekelweni kwemigodi kanye nezicelo zokumba ezilula. Onjiniyela be-Heli CQCTRACK bathuthukise i-81N611010 variant yamaphrofayili athile omthwalo kanye nokulungiswa kwe-track pitch yala mamodeli. Izinto ezibalulekile okufanele uzicabangele zifaka:

• Ukuhambisana kwe-Track Pitch:Ifanelaniswe kahle nesikhala sesixhumanisi sekilasi le-HYUNDAI samathani angu-20

• Isilinganiso Somthwalo:Yenzelwe amaphrofayili okulayisha aguquguqukayo ajwayelekile ezinhlotsheni zokulayisha ze-quarry

• Iphrofayili yeFlange:Kwenzelwe isiqondiso se-track chain ngaphansi kwezimo zomthwalo oseceleni omaphakathi

6.2 Izinto Ezibalulekile Okumelwe Zicatshangelwe Nge-HYUNDAI R250-9 kanye ne-R260-9 (Izinombolo Zengxenye: 81Q611010, 81Q611011)

I-R250-9 kanye ne-R260-9 zimelela izinkundla ze-HYUNDAI zokumba ezizinikele kanye nokwakha okunzima ezinesisindo esikhulayo sokusebenza kanye nezici zokusebenza ezithuthukisiwe.Izinhlobo ze-81Q611010 kanye ne-81Q611011ifaka ukujula kwecala okuthuthukisiwe (okuqinisekisiwe okungu-10-12mm) kanye nokuvalwa okuthuthukisiwe kwezicelo ezibandakanya izinto zokuguguleka okuphezulu ezivamile ekukhiqizweni kwezimayini nasezindaweni zemigodi. I-81Q611011 ifaka ngqo i-geometry yesimayini ethuthukisiwe yemishini esebenza ezimweni zokumba ezimanzi noma ezindaweni ezinodaka oluningi.

6.3 Izinto Ezibalulekile Okumelwe Zicatshangelwe Nge-HYUNDAI HX235 kanye ne-HX260L (Izinombolo Zengxenye: 81N611010, 81Q611010)

Uchungechunge lwe-HX lumelela ipulatifomu yokumba yesizukulwane esilandelayo ye-HYUNDAI enezici zokuqina ezithuthukisiwe. I-HX235 ne-HX260L, ezinesisindo sayo sokusebenza esiphezulu kanye nemijikelezo yemisebenzi evame ukuba nzima kakhulu, zidinga ama-roller anomthamo womthwalo owandisiwe. I-Heli CQCTRACK icacisa izinqubo zokwelapha ukushisa ezithuthukisiwe zalezi zinhlelo zokusebenza ukuze zivumelane nesici sokulayisha esiguquguqukayo sokumbiwa kokukhiqiza.

7. Ukuhlaziywa Kwemodi Yokwehluleka kanye Nokuhlanganiswa Kokulungiswa Kwezimayini Okusebenzayo

Ukuqonda indlela yokwehluleka ezindaweni zokumba kuqinisekisa izinketho zobunjiniyela ezenziwe ezingxenyeni ze-Heli CQCTRACK futhi kunikeza imephu yokulungiswa okusheshayo kwezicelo ezinzima.

7.1 Ukuhlaziywa Kwemodi Yokwehluleka Okuyinhloko Kwezicelo Zokumbiwa

• Imodi Yokwehluleka Okuyinhloko: Ukudlula Kokuvala kanye Nokungena Kokungcola.Ema-roller aphansi asebenza ezindaweni zokumba, izinhlayiya ezihudulayo (uthuli lwe-silica, ama-cripped rock fines) ziphula uphawu, ziguqula i-lubricant ibe yi-lapping compound futhi ziguge ngokushesha i-bushing kanye ne-shaft interface. Lokhu kuholela ekubanjweni kwe-roller kanye nokuthuthukiswa kwe-flat-spot.Isixazululo se-Heli:Uhlelo lokuvala i-labyrinth olunezigaba eziningi kanye ne-floating ring sealing luqinisekisiwe ezindaweni zokumba ezingcolisa kakhulu, kanye ne-FKM seals ezikhethwayo ezimweni ezimbi kakhulu, okwandisa kakhulu impilo yenkonzo engenakho ukungcola.

• Imodi Yokwehluleka Kwesibili: Ukuguguleka Kwe-Flange kanye Nokuqhekeka.Ama-roller aqinile angajulile aguga ngokushesha ekusetshenzisweni kokumba, alahlekelwe amandla okuqondisa futhi aholele ekungalungini kokulandelela kanye nokuguguleka kwezixhumanisi okusheshayo.Isixazululo se-Heli:Ukuqina kokufakwa kwe-induction okujulile (ubuncane be-case 8-12mm kanye nobuso obungu-58-62 HRC) kunikeza ungqimba lokuguguleka oluhlala luhle olugcina iphrofayili ye-flange kanye nokubandakanyeka okufanele kwethrekhi kuyo yonke impilo yenkonzo ezimweni zokumba ezihlukumezayo.

• Imodi Yokwehluleka Kwezinga Eliphezulu: Ukuphuka Kwesakhiwo Okubangelwa Umthelela.Izinto ezithambile noma ukuqina okunganele kwengaphakathi kungaqhekeka ngaphansi kwemithwalo enamandla kakhulu ebonakala emisebenzini yezimayini (ukushaqeka kokulayisha, indawo enzima).Isixazululo se-Heli:Insimbi eyakhiwe engu-50Mn/40MnB enokuqina okuthuthukisiwe kwe-core (35-40 HRC) iqinisekisa ukuthi i-roller imunca imithwalo yokushaqeka ngaphandle kokuphuka, ivikela uhlaka lwethrekhi kanye ne-drive yokugcina ekucindezelekeni okudlulisiwe.

• Imodi Yokwehluleka Kwe-Quaternary: Ukubanjwa Kwezinsika.Ukugcotshwa okunganele noma ukungcola okuholela ekuthintaneni kwensimbi nensimbi kubangela ukubanjwa kwe-bushing kanye nokukhiya kwe-roller.Isixazululo se-Heli:Ama-bushing ethusi afakwe uwoyela ahlinzeka ngokugcotshwa okuphuthumayo noma ngabe amafutha okuqala ancishisiwe.

7.2 Imikhuba Yokulungisa Izimayini Enconyiwe

Ukuze wandise impilo yesevisi yama-Heli CQCTRACK roller assemblies ezicelweni zokumba:

1. Isikhathi Sokuhlola Esijwayelekile:Hlola ama-roller ku-Izikhawu zamahora angu-250(ngokuvamile ezindleleni ezinzima zokumba) ukuze kutholakale ubufakazi bokuvuza kwamafutha, amaphethini okuguguleka okungajwayelekile, noma izindawo ezisicaba ezibonakalayo. Ezindaweni zokumba, kunconywa ukuhlolwa kokubona kwamasonto onke.

2. Ukuhlola Ukujikeleza:Qinisekisa ukuthi wonke ama-roller aphenduka ngokukhululeka—i-roller ebanjiwe izoguga ngokubonakalayo futhi ibangele ukuguguleka okusheshayo kwe-track chain. Noma yiliphi i-roller elinokujikeleza okulinganiselwe kufanele lishintshwe ngokushesha.

3. Inqubo Yokuhlanzeka:Susa udoti oqongelelekile ozungeze ama-roller flanges ngesikhathi sokugcoba nsuku zonke ukuze uvimbele ukupakishwa okusheshayo kanye nomonakalo wokuvala. Ezindaweni zokumba, ukugeza i-undercarriage ngokucindezela okuphezulu kufanele kwenziwe njalo ukuze kuvinjelwe ukupakishwa kodaka.

4. Ukuphathwa Kokucindezeleka Kwethrekhi:Hlala ugcina ukucindezeleka komzila ngokwezincazelo zomkhiqizi we-HYUNDAI. Ukucindezeleka okungalungile kuyimbangela eyinhloko yokuguguleka okusheshayo kwezimoto ezingaphansi kwemoto ezisetshenziswa ekumbeni—ukuqina kakhulu kusheshisa ukuguguleka kwe-roller kanye ne-bushing, ukukhululeka kakhulu kubangela ukulimala komzila kanye nokulimala komthelela.

5. Ukucatshangelwa Kwezemvelo:Ngemishini esebenza enhlabathini ene-acidic/alkaline, ezindaweni zamanzi anosawoti, noma isikhathi eside sokungenzi lutho ezimweni zokumba ezimanzi, chaza izivalo ze-FKM kanye nezinketho zokuvikela ukugqwala ezithuthukisiwe.

6. Iphrothokholi Yokufaka Esikhundleni Ehlelekile:Ukuze uthole ukonga okungcono kakhulu kwe-undercarriage ekusetshenzisweni kwezimayini, hlola ukuguguleka kwe-roller kanye ne-track chain, i-sprocket, kanye nesimo sokungahlali kahle. Ukufaka esikhundleni izingxenye eziguguleke kakhulu kumasethi afanayo kuvimbela ukuguguleka okusheshayo ezingxenyeni ezintsha. Ama-roller kufanele ashintshwe lapho ukuguguleka kunciphisa ububanzi ngo-5-8mm noma lapho ukuphakama kwe-flange kwehla ngo-3-5mm.

7. Iphrothokholi Yokujikeleza:Lapho ukucushwa kwe-undercarriage kuvumela, shintshanisa ama-roller phakathi kwezikhundla ngezikhawu zamahora ayi-1000 ukuze ulinganise amaphethini okuguguleka, yize lo mkhuba ungavamile kakhulu ezicelweni zokumba ezivalwe impilo yonke.

8. Amakhono Okukhiqiza e-OEM kanye ne-ODM Ezicelo Zokumbiwa Kwezimayini

Njengomkhiqizi wesevisi egcwele, i-Heli CQCTRACK inikeza amakhono aphelele e-OEM kanye ne-ODM ukuze kuhlangatshezwane nezidingo zamakhasimende ezezimayini ezahlukahlukene.

8.1 Izinsizakalo ze-OEM (Umkhiqizi Wemishini Yokuqala) Zezimayini

• Ukukhiqiza Okusekelwe Ezicacisweni:Ukukhiqizwa ngokuqinile ngokwezinombolo zezingxenye ze-HYUNDAI kanye nezincazelo zobuchwepheshe ngesitifiketi esiphelele sezinto.

• Ukuhambisana Nobukhulu:Ukushintshana kwe-1:1 okuqinisekisiwe nezingxenye zangempela ze-HYUNDAI okuqinisekiswe ukuhlolwa kwe-CMM.

• Ukuthobela Izinto Ezibalulekile:Izinto eziqinisekisiwe (50Mn, 40MnB, 40Cr) zihlangabezana noma zidlula izimfuneko zokuqala kanye nezitifiketi zokugaya ezitholakalayo.

• Ukupakisha Okungathathi hlangothi Komkhiqizo:Itholakala ngokupakishwa kanye nokulebula okuqondiswe kumakhasimende kubasabalalisi bezimayini kanye nezinhlelo ze-OEM.

8.2 Izinsizakalo ze-ODM (Umkhiqizi Womklamo Wasekuqaleni) Zomsebenzi Onzima

• Ubunjiniyela Obungokwezifiso:Ukuklama nokuthuthukiswa kwezingxenye zemoto engaphansi kwemoto ezizimele ngokusekelwe ezidingweni zokusebenza kwamakhasimende zezicelo ezithile zokumba.

• Ukukhiqiza Okusekelwe Kusampula:Amandla okuguqula nokukhiqiza amasampula anikezwe amakhasimende ngokuqinisekiswa okugcwele.

• Ukukhiqizwa Okusekelwe Ekudwebeni:Ukukhiqiza kuya kumidwebo ye-2D noma ye-3D CAD enikezwa amakhasimende ngezincomo zokubuyekezwa kobunjiniyela kanye nokwenza ngcono.

• Ukuthuthukiswa Kwezinto Ezibalulekile:Inketho yokucacisa izinto ezithuthukisiwe (55Mn, ama-alloy athuthukisiwe yi-boron) noma izinqubo zokwelapha ukushisa zezicelo zokumba ezinzima ngale kwezidingo ezijwayelekile.

• Ukwenza Ngokwezifiso Isivalo:Ukukhethwa kwamakhemikhali esivikelo (i-NBR, i-FKM/HNBR) ngokusekelwe kumakhemikhali endawo yokusebenza kanye nobubanzi bokushisa.

8.3 Ukusekelwa Kwezibonelo Nokuhlola Izicelo Zezimayini

• Amakhono okulinganisa okusheshayo okuqinisekisa umklamo ngaphambi kokukhiqizwa kwevolumu

• Izindawo zokuhlola zangaphakathi ukuze kuqinisekiswe ukusebenza ngaphansi kwezimo zokumba ezilingiswayo

• Ukusekelwa kobunjiniyela obubambisene kulo lonke umjikelezo wokuthuthukiswa kwabakhiqizi bemishini yezimayini

9. Ukusekelwa Kokuthola Imithombo Yomhlaba Wonke kanye Nokuthuthwa Kwempahla Kwemisebenzi Yezimayini

I-Heli CQCTRACK isekela imisebenzi yokuthengwa kwezimayini emhlabeni wonke ngamakhono aphelele okuthutha aklanyelwe amashejuli adingayo okusebenza kwezimayini:

• Thumela Imibhalo:Ama-invoyisi aphelele ezentengiselwano, uhlu lokupakisha, izitifiketi zemvelaphi, kanye nemibiko yokuhlola izinto (EN 10204 3.1) anikezwa ngokuthunyelwa ngakunye ukusekela ukuvunyelwa kwamasiko aphesheya kanye nokuqinisekiswa kwekhwalithi.

• Izinketho Zokuthumela Eziguquguqukayo Zemisebenzi Yezimayini:

  • Impahla yokuthutha ngomkhumbi (i-FCL/LCL) yokuthutha ngobuningi okungabizi kakhulu ezindaweni zokumba emhlabeni jikelele

  • Ukuthunyelwa ngendiza ukuze kugcwaliswe i-oda eliphuthumayo lapho imisebenzi yezimayini ibhekene nesikhathi esinzima sokungasebenzi

  • I-courier esheshayo (i-DHL/FedEx/UPS) yama-oda amancane esampula noma aphuthumayo

• Ichweba Lokuthunyelwa:I-Xiamen, eShayina (eyinhloko) enekhono lokusebenzisa amanye amachweba amakhulu ngokusekelwe ezidingweni zamakhasimende

• Izikhathi Zokuhola:Ama-oda ajwayelekile avame ukuthunyelwa zingakapheli izinsuku ezingama-20-30 zokusebenza; izinto zesitoko ziyatholakala ukuze zithunyelwe ngokushesha zingakapheli izinsuku eziyi-7-10 ngenxa yezimfuneko eziphuthumayo zezimayini.

• Inani Elincane Le-oda:Isakhiwo se-MOQ esiguquguqukayo esivumela kokubili ama-oda okuhlola emisebenzi emisha yezimayini kanye nokuthengwa kwenqwaba kwezinga lemikhumbi yamabhizinisi amakhulu ezimayini

• Imigomo Yokukhokha:Izinga le-T/T (Telegraphic Transfer); I-L/C (Incwadi Yesikweletu) iyatholakala ezinkontilekeni ezinkulu zokumba; eminye imigomo exoxiswana ngayo ngokusekelwe kumthamo we-oda kanye nobudlelwano namakhasimende

10. Isifinyezo Semininingwane Yobuchwepheshe—Ama-Roller Aphansi E-Hyundai Mining-Grade Track

Ithebula 3: Imininingwane Yobuchwepheshe Isifinyezo—Ama-Roller Aphansi E-HYUNDAI R220/HX Series Mining-Grade Track Bottom

11. Isiphetho: I-Heli CQCTRACK njengoKhetho Lokuqala Lobunjiniyela Lwezingxenye Ze-HYUNDAI Mining-Grade Undercarriage

Ifilosofi yokukhiqiza ye-Heli CQCTRACK ye-HYUNDAI 81N611010, 81Q611010, 81Q611011, kanye ne-81N811051G9 Track Bottom Roller Assemblies imele intuthuko eqinisekile kubuchwepheshe bokucheba ngaphansi kwemoto. Ngokukhetha izinto eziqinile, ukwakheka nokulungisa ngokunemba, izinqubo zokwelapha ukushisa ezijulile ezithuthukisiwe, kanye nokwakhiwa kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu, i-Heli CQCTRACK iletha izingxenye ezifinyelela futhi zidlule amazinga okusebenza ekhwalithi ye-OEM kwizicelo zokucheba ezidinga kakhulu.

Kumphathi wemishini noma uchwepheshe wokuthengwa kwempahla ophethe imikhumbi yokumba i-HYUNDAI R220, R250-9, R260-9, HX220, HX235, noma i-HX260L HX275 esebenza ezimayini, ezindaweni zokumba, nasezindaweni zengqalasizinda ezisindayo, isiphakamiso senani sicacile: ukutshala imali ezingxenyeni zezinga lokumba ze-Heli CQCTRACK kusho ukutshala imali ekutholakaleni komshini okuphezulu, isikhathi sokungasebenzi esingahleliwe esincishisiwe, impilo ende yezingxenye ezindaweni ezihlukumezayo, kanye nezindleko eziphelele zobunikazi ezibikezelwayo nezilungiselelwe.

Lezi akuzona izingxenye ezivamile zokufaka esikhundleni—ziyizixazululo ezakhiwe ngobunjiniyela eziqinisekiswe ngezinqubo zokukhiqiza eziqinisekisiwe, ezisekelwa ukulandelelwa kwezinto eziphelele, futhi zaklanywa kusukela phansi ukuze zihlangabezane nezidingo zezimayini zomhlaba wonke, izinkwali, kanye nezicelo zobunjiniyela bezokwakha lapho ukwehluleka kwezingxenye kungeyona inketho.

12. Izinkomba kanye Nezinsizakusebenza Zobunjiniyela

Ukuze uthole ulwazi olwengeziwe lobuchwepheshe, ukwesekwa kobunjiniyela bezinhlelo zokusebenza, noma ukuxoxa ngezixazululo ze-ODM ezenziwe ngokwezifiso zezimfuneko ezithile zokumba:

• Ukubonisana Ngobunjiniyela:I-Heli CQCTRACK igcina abasebenzi bonjiniyela bezinhlelo zokusebenza abatholakalayo ukuze baxoxe ngemijikelezo ethile yemisebenzi yokumba futhi bancome imininingwane efanele yezingxenye.

• Imidwebo Yobuchwepheshe:Amamodeli e-2D ne-3D CAD anemininingwane ayatholakala uma ecelwa ukuqinisekisa ubunjiniyela.

• Izincwadi Zokufaka:Imiyalelo ephelele yokufaka ihambisana nezinqubo zesandla zesevisi ye-HYUNDAI ezitholakala ngokuthunyelwa ngakunye.

• Izitifiketi Zezinto Ezibalulekile:Imibiko yokuhlolwa kwemishini kanye nesitifiketi sokwelashwa kokushisa kuyatholakala kuqoqo ngalinye lokukhiqiza.

Ukuze uthole imininingwane yobuchwepheshe, imibuzo ye-OEM/ODM yezinga lokumba, amanani, noma ukufaka i-oda:

I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*Isitifiketi se-ISO 9001:2015 • Umhlinzeki Wezixazululo Zezinqola Ezingaphansi Kwezitezi Zezimayini • Umhlinzeki Womhlaba Wonke Kusukela Ngo-2005*
Xhumana:UJack (Umqondisi Wezokuthengisa Wamazwe Ngamazwe)
Iwebhu: www.cqctrack.com

Lo mbhalo wezobuchwepheshe unikezwe izinkomba zobunjiniyela kanye nokuthengwa kwempahla. Imininingwane ingashintsha ngenxa yokuthuthukiswa komkhiqizo okuqhubekayo kwezicelo zokumba. Wonke amagama omkhiqizo kanye nezinombolo zezingxenye kubhekiselwa kuzo ngezinjongo zokumba kuphela; I-Heli CQCTRACK ingumkhiqizi ozimele ogxile ezingxenyeni ze-OEM kanye ne-ODM zezinhlelo zokusebenza zokumba kanye nokwakha. Njalo qinisekisa inombolo yochungechunge yomshini kanye nokucushwa kwe-inner carriage ngaphambi koku-oda.