Komatsu 2092751173 PC850 Track Sprocket Wheel Assembly / Final Drive Sprocket Mazino / Heavu duty EXC Undercarriage Components Source Mugadziri uye Mutengesi / CQC TRACK
Komatsu2092751173Kuungana kweVhiri reSprocket reNzira yePC850: Zvikamu zveExc Undercarriage zvine Basa Guru – Mugadziri weSource, OEM/ODM Capabilities, uye Global Supply Solutions yeExtreme Mining and Construction Environments
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1. Pfupiso yeVatungamiriri
Komatsu2092751173Mutambo weMavhiri eTrack Sprocket chinhu chakakosha pakufambisa chakagadzirwa zvakanangana nema "large-class hydraulic excavators" eKomatsu PC850. Mutambo uyu unoshanda sechinhu chinogumira mu "power transmission chain", uchishandura torque inotenderera kubva ku "travel motor" kuita "linear tractive force" kuburikidza ne "direct entirement" nema "track chain bushings". Yakagadzirwa kuti ikwanise kutsungirira kuchera zvakanyanya, kuchera, uye kuvaka kwakakura, mutambo we2092751173 sprocket assembly unoratidza simba reinjiniya rinodiwa paPC850 platform - "hydraulic excavator" yemhando ye80–90 ton" inofambiswa neinjini yeKomatsu SAA6D140E ine simba re363 kW (487 HP).
Tsanangudzo iyi yehunyanzvi inopa ongororo yakazara yeKomatsu 2092751173 PC850 Track Sprocket Wheel Assembly, ichitarisa CQCTRACK (inotungamirirwa neHeli Machinery Manufacturing Co., Ltd.) semugadziri wehunyanzvi ane mabasa akawanda. Zviri mukati zvinotarisa chimiro chekambani, hunhu hwechigadzirwa, maitiro ekugadzira epamberi, kugona kwekugadzira kweOEM neODM, kugadzirisa zvisiri zvenguva dzose mamiriro ekushanda akaomarara, uye kufukidzwa kwecheni yekugovera pasi rose muSouth America, Africa, Europe, Central Asia, Russia, Korea, Japan, Australia, neAmerica.
Mazita ese evagadziri, nhamba dzezvikamu, zviratidzo zvekutengeserana, uye zviratidzo zvekutengeserana zvakanyoreswa zvinoshandiswa chete pakutsvaga ruzivo uye kuziva kuenderana.
2. Mugadziri wezvinhu: CQCTRACK (Heli Machinery Manufacturing Co., Ltd.)
2.1 Hunhu hweKambani uye Nzvimbo Yakarongeka
CQCTRACK, ichishanda pasi pesangano repamutemo reHeli Machinery Manufacturing Co., Ltd., yakazvigadzira semugadziri wepasi rose weODM uye mutengesi anonyanya kugadzira masisitimu epasi pemotokari anoshanda zvakanyanya ekugadzira michina yekuvaka. Dzimba dzayo huru dziri muQuanzhou, China—nzvimbo yemaindasitiri inozivikanwa nekugadzira michina yakawanda—Heli Machinery yakura zvishoma nezvishoma kuva imwe yemakambani matatu epamusoro ekugadzira michina yepasi pemotokari munharaunda yeQuanzhou, boka guru rezvigadzirwa zvemidziyo yepasi rose yekufambisa ivhu.
Nemakore anopfuura makumi maviri ehunyanzvi muchikamu chezvifambiso zvepasi pemotokari, Heli Machinery yakabva pakuva workshop yezvikamu zvehunyanzvi kusvika pakugadzira zvinhu zvakabatana zvine simba zvine simba zvine simba pamusoro pecheni yekugadzira. Kukura kwekambani iyi kunokonzerwa nekutarisa kwakasimba pakugadzira zvifambiso zvepasi pemotokari, kuisa mari muzvinhu zvekugadzira zvemhando yepamusoro uye kugadzira hunyanzvi hwakadzama mukugadzira simbi netribology zvakanangana nemasisitimu ekutevera.
2.2 Chipikirwa cheBrand: CQCTRACK
Chiratidzo cheCQCTRACK chinomiririra kuzvipira kunheyo nhatu huru: Crawler, Hunhu, uye Kuzvipira—zvinhu zvekutanga zvemuchina wega wega. Chiratidzo ichi chinomiririra mutsetse wechigadzirwa chakavakirwa kuti chigone kusimba, chakagadzirwa kuti chigone kutsungirira mamiriro ekunze akaipisisa uye ane njodzi huru mumigodhi, kuchera matombo, uye mapurojekiti makuru ezvivakwa.
Semugadziri ane hunyanzvi uye mutengesi wepasi rose wezvikamu zvepasi pemotokari zvinorema zvemigodhi, kuvaka, uye kuchera matombo, CQCTRACK inoshandira vatengi vakasiyana-siyana vepasi rose, ichipa dzimwe nzira dzakavimbika uye dzisingadhuri dzezvikamu zveOEM. Chinangwa chikuru chekambani pakuvandudza tekinoroji uye hunyanzvi hwemhando yepamusoro chinoiisa semubatsiri anovimbwa naye kune varidzi vemidziyo nevashandisi vezvikepe pasi rese.
2.3 Muenzaniso weFekitori weSource Yakabatanidzwa Zvakamira
CQCTRACK inoshanda sefekitori chaiyo—kwete kambani yekubatanidza kana yekutengesa chete—ichiva nechokwadi chekuti vatengi vekunze kwenyika vanowana zvinhu zvakagadzirwa zvine maitiro akazara ekutevedza, kubva pamakemikari ekugadzira zvinhu kusvika pakusimbiswa kwekupedzisira kwekugadzira. Kubatanidzwa uku kwakamira kunosiyanisa CQCTRACK nevatengesi vezvikamu zvinotsiva zve generic, zvichipa:
- Kufamba Kwakazara Kwebasa Rekugadzira Mukati: Kugadzira mukati (kana kubatana kwekugadzira zvine hungwaru), CNC machining, kurapwa kwekupisa kwepamusoro, uye mitsetse yekubatanidza pasi pedenga rimwe chete.
- Kudzora Hunhu Padanho Rese: Kubva pakusarudzwa kwezvinhu zvakabikwa kusvika pakuongororwa kwezvikamu, nekuchengetedzwa kwakanyorwa kwese.
- Nguva Pfupi dzeKutungamira uye Mitengo Inokwikwidzana: Kubviswa kwezviratidzo zvepakati zvekutengesa kunogonesa mitengo yakananga kune mutengi pasina kukanganisa mhando.
2.4 Zvitupa uye Masisitimu Ekutarisira Hunhu
CQCTRACK ine nzvimbo ine chitupa cheISO 9001 ine kugona kweOEM/ODM kwakasimbiswa. Maitiro ekugadzira ekambani anotevedzera mitemo yemhando yepamusoro yepasi rose, ichiva nechokwadi chekuti chikamu chimwe nechimwe chinosangana kana kupfuura zvinodiwa pakushandisa zvinhu zvinorema pakuchera.
3. Hunhu hweChigadzirwa: Komatsu 2092751173 PC850 Track Sprocket Wheel Assembly
3.1 Tsanangudzo Yebasa uye Basa Remakanika
Drive Sprocket (final drive sprocket) chinhu chakakosha chinopa simba mukati mesystem ye excavator undercarriage. Inoshanda zvakananga ne track chain links, ichishandura simba rekutenderera kubva ku final drive kuita linear motion. Geometry ye sprocket isina kururama kana simba rezvinhu risingakoshi rinotungamira mukusakara nekukurumidza, kusina kuenzana kwe sprocket ne track chain inodhura, zvichiwedzera nguva yekushanda uye mari yekushanda. Musangano we2092751173 wakagadzirwa nekunyatsojeka, kuenderana kwekusakara, uye kugara kwenguva refu kuti uwedzere hupenyu hwese hwe system ye undercarriage.
Kubatanidzwa kwe sprocket kunosungirirwa zvakananga ku output hub ye planetary reduction gearbox. PC850 final drive system i hydrostatic yakazara, multi-stage planetary arrangement, ine divi rega rega re excavator rine mafuta anosvika 20 litres. Injini yekufamba—axial piston variable-displacement unit—inotumira simba re hydraulic kuburikidza ne planetary gear train, iyo inowedzera torque uku ichideredza rotational speed. Final planetary stage inoburitsa kutenderera kune sprocket hub kuburikidza ne splined shaft interface.
3.2 Tsanangudzo dzeSimbi neUinjiniya
Kugadzirwa kwe sprocket ye2092751173 kunogadzirwa kubva kusimbi dzemhando yepamusoro dzakasarudzwa kuti dziome zvakanyanya uye kuti dzive nesimba-kusvika-kusimba. Maitiro ekugadzira anotanga nekunyatsogadzira sprocket blank uchishandisa simbi yemhando yepamusoro-kabhoni-inowanzoita 45Mn2 kana magiredhi akaenzana. Forging inoenzanisa kuyerera kwesimbi nechimiro chemazino, zvichiwedzera simba rekubata uye kuramba kuneta zvichienzaniswa nemidziyo yakagadzirwa nemachina kana yakakandwa.
| Chiratidzo cheSpecial | CQCTRACK Standard | Referensi yeIndasitiri |
|---|---|---|
| Zvinhu zvepakutanga | 45Mn2, 50Mn, 52Mn, 55Mn, 40CrNiMo | GB/T, ISO 683-1 |
| Kuoma Kwepamusoro (Mapazi Emazino) | HRC 48–58 | ISO 6508-1 |
| Maitiro Ekugadzira | Kugadzira Kwakanyatsovharwa-Kufa Kwakanyatsogadzirwa | Kurongeka kwekuyerera kwezviyo ne contour yemazino |
| Kudzika kweKuomesa Nyaya | 8–12 mm (bhokisi rakadzika, rakafanana) | Kuomesa kweinduction |
| Kushivirira kweDimensional | ISO 2768-mK | CNC machining mureza |
| Kushivirira kweKubatanidzwa kweKukwira | IT7-IT8 | Nzvimbo dzakanyatsogadzirwa nemabhoreki uye nzvimbo dzemutyairi |
Sezvakanyorwa mumashoko einjiniya eCQCTRACK, pfungwa yekugadzira ma "sprocket assemblies" inotarisa pakuwana chiyero chakanaka pakati pekuoma kwezino kuti risakwezve uye kusimba kwepakati kuti rikwanise kutsungirira kuvhunduka uye kudzivirira kutyoka kwezino.
3.3 Magadzirirwo Akakosha
Maitiro emazino esprocket anofanira kuchengetedza divi rakanyatsojeka rePC850 track chain pitch ye 10.25 inches (inenge 260.35 mm). Zvimiro zvikuru zvekugadzira zvinosanganisira:
- Geometry yeMazino: Chimiro chakakodzera chekubatanidza mazino nemagetsi chinovimbisa kubatana kwakanaka nemabhandi echeni yenzira
- Dhayamita yePitch: Inoenderana neOEM specification ye meshing chaiyo uye kugoverwa kwemutoro
- Kuomarara Kwegirinhi: Kuchinja kwekuomarara kwemusoro kubva kumusoro kusvika pakati kuti kurambe kusingashande zvakanaka
- Kushivirira Bore uye Pattern yeBhodhi reKuisa: Zvakakosha kuti pave nekuenderana kwakakwana neshaft yekupedzisira yedhiraivha
Chivharo ichi ivhiri rine mazino kana magumbeze akabatana necheni yenzira, zvichitumira simba rekusundidzira muchina mberi kana kumashure.
3.4 Kuenderana Kwemuchina Wepasi Wemotokari Inorema EXC
Chikepe cheKomatsu PC850 chine chigadziko chakasimba chine nzira dzinorema dzinoita kuti chikwanise kudhonzwa zvakanaka uye kugara kwenguva refu munzvimbo dzakaoma. Chikepe chepasi chinosimbiswa kuti chive chakavimbika uye chigare kwenguva refu kana chichishanda pamatombo kana padombo rakaputika. Chikepe che2092751173 chinoenderana zvizere neEXC (Excavator) chigadziko chepasi chesimbi chinorema, chinosanganisira:
- Chain Yekusimbaradza: Mabushings akakura, zvikamu zvekubatanidza zvakakora, uye majoini enzira akavharwa uye akanyoroveswa
- Kubatanidzwa kweBushing Yakaomeswa: Track bushings dzakaomeswa pamusoro kuti dzienderane nehunhu hwekupfeka kwe sprocket
- Varindi Vakasimba: Nhoo dzinodzivirira mota dzekufambisa uye mapaipi kubva pakukuvadzwa nematombo
4. Maitiro Ekugadzira Epamusoro
4.1 Kugadzira Nemazvo - Hwaro Hwekugara Nguva Yakareba
Maitiro ekugadzira eCQCTRACK anosanganisira simbi yepamusoro, machining akanyatsogadzirwa, uye kupisa kunodzorwa kuitira kuti sprocket yega yega isvike padanho rekushanda kwakasimba. Kufamba kwekugadzira kunosanganisira matanho anotevera:
Danho 1: Kusarudzwa Kwezvinhu uye Kuongorora kweSpectrographic
CQCTRACK inoshandisa simbi dzemhando yepamusoro dzine kabhoni yakawanda, dzinosanganisira 45Mn2, 52Mn, 55Mn, uye 40CrNiMo. Zvinhu izvi zvinosarudzwa nekuda kwekuoma kwazvo, zvichiita kuti nyaya yacho iome uye igare yakafanana ukuwo ichichengetedza core inonyungudutsa shock-absorbent. Kuongorora kweSpectrographic kunosimbisa kemikari yezvinhu zvega zvega, zvichiita kuti zvienderane nezvinodiwa neISO 683-1.
Danho rechipiri: Kugadzira Die Nekunyatsojeka
Maitiro acho anotanga nekunyatsogadzira chivharo che sprocket. Kugadzira uku kunogadzirisa chimiro chezviyo, zvichiita kuti fiber irambe ichiyerera ichitevedza denderedzwa remazino. Maitiro aya ekugadzira:
- Inoenzanisa kuyerera kwesimbi nezvikamu zvayo, zvichiita kuti simba riwedzere munzira dzinokonzera kushushikana kukuru.
- Inobvisa porosity yemukati uye zvikanganiso zvekudzikira kweganda zvinoonekwa pakukanda
- Zvinowedzera simba rekuneta uye kuramba kuneta zvichienzaniswa nezvimwe zvinoshandiswa pakukanda kana kuti zvakachekwa kubva mundiro.
Danho rechitatu: Kugadzirisa CNC Machining uye Profile
Maburi akachekwa anogadziriswa kuburikidza neComputer Numerical Control (CNC) lathes nenzvimbo dzekugaya kuti awane saizi yakakosha. Mabasa makuru ekugadzira anosanganisira:
- Kugadzira Mazino: Uchishandisa magiya akagadzirwa nehunyanzvi kana kuti CNC milling, mazino esprocket anochekwa zvichienderana nechimiro cheOEM, pitch, pressure angle, uye root profile.
- Kugadzira Bore neHub: Nzvimbo dzakasimba dzinobatirira zvakasimba (IT7-IT8) kuti dzienderane zvakanaka nedhiraivha yekupedzisira, zvichidzivirira kusakara uye kukuvara kwechisimbiso.
- Kugadzira Bolt Hole nePilot Surface Machining: Kunoita kuti bholt iite zvakanaka uye kuti igare yakabatana.
- Kusimbiswa Kwemadimikira: Kuongorora kweCNC kunovimbisa kururama kwemadimikira zvichienderana nezvinodiwa neISO 2768-mK uye kuchinjana nguva dzose.
Danho rechina: Kurapa Kupisa Kwepamusoro
Nzvimbo yakasarudzika yeCQCTRACK ine maovheni ekuomesa nekudzikamisa anodzorwa nekombiyuta. Kambani iyi inonyanya kugadzira ma profiles ekuomarara akafanana munzvimbo dzakaoma.
- Kuomesa Mazino: Kunoiswa pamativi emazino nepakati pemidzi, zvichiita kuti HRC 48–58 ive yakaoma uye yakadzika kusvika 8–12 mm.
- Kuisa kabhoni (kana zvichibvira): Kune zvinhu zvinoda kabhoni yepamusoro kuti isaparare.
- Kuomesa Zvinhu (imwe nzira): Kune mamwe magadzirirwo chaiwo apo kuomarara kwakafanana muchikamu chose chemuchina kunodiwa.
Danho rechishanu: Kudzora Hunhu Hwakasimba uye Kuedza Kusingaparadze
Chikamu chimwe nechimwe chinoitwa nenzira yakasimba yekusimbisa mhando, kusanganisira:
- Kutarisa KwemaDimensional: Kusimbisa zviyero zvese zvakakosha zvichienzaniswa neOEM specs
- Kuedzwa kweKuoma: Kusimbiswa kwekuoma kwemusoro nepakati peRockwell HRC
- Kuyera Kudzika Kwekesi: Kuomarara kunopfuura kubva pamusoro kuti uone kudzika kwekesi
- Kuedza Kusingaparadze (NDT): Kuongororwa kweMagineti kweParticle (MPI) kuti ive nechokwadi chekuti hapana chakaipa pakushanda uye kuona chero matombo ari pamusoro kana pasi pevhu.
4.2 Nei Forging Beats Casting yeHeavy-Duty Sprockets
| Hunhu | Chivharo Chekugadzira (CQCTRACK Premium) | Chipo cheCast (Giredhi Yekukosha) |
|---|---|---|
| Maumbirwo ezviyo | Kuyerera kwetsanga kunotungamira pamatanho ezvikamu | Isotropic (yunifomu) |
| Zvikanganiso zvemukati | Hapana (kubviswa kwehuremu nekupwanyika kwehuremu) | Kugona kupinza maburi uye maburi ekupwanyika |
| Kusimba Kwemhedzisiro | Yepamusoro (yakakwirira Charpy values) | Zvakajairika |
| Simba reKuneta | Yakanakisa, yakagadzirirwa kurodha zvinhu nekufamba kwenguva | Yakanaka asi yakaderera pane yakagadzirwa |
| Hupenyu hweBasa | Yakawedzerwa (yakagadzirirwa kushandiswa kwekuchera) | Ipfupi, yakakodzera kushandiswa kwakareruka |
| Mutengo | Yakakwirira (yemhando yepamusoro) | Zasi |
Panyaya yekushandiswa zvakanyanya kwePC850 mukuchera nekuchera matombo, mapuroketi ekugadzira ndiwo akajairika, sezvo achipa hunhu hwakakodzera hwekushanda nesimba nguva dzose.
4.3 Kusimba Kwezvinhu Uye Kusimbiswa Kwehupenyu Hwazvo Hwekupfeka
Zvikamu zveCQCTRACK zvepasi pemotokari zvinosimbiswa zvichienderana nezviyero zveindasitiri:
- Kuoma kwepamusoro: HRC 48–58 (mazino esprocket)
- Kuomarara kwepakati: 50–56 HRC (kuchengetedza pakati pepakati pepakati kuti pasave nekukanganiswa)
- Simba Rekusimba Kwazvo: ≥105 kg/mm²
- Kuomarara Kupinda: 6 mm - 10 mm (kuomarara kwekesi kunotora nguva yakareba yekupfeka)
Hunhu uhwu hwezvinhu hunoita kuti simbi iyi irambe yakasimba pasi pehunhu hwayo hwekugadzira zvinhu zvakawanda panguva yekuchera, kugadzira matombo, uye kuvaka kwakasimba, zvichipa hupenyu hwebasa rakawedzerwa mumamiriro ezvinhu akaomarara ekushanda.
5. Kugona Kwekugadzira kweOEM neODM
5.1 Kugadzira OEM - Kudzokorora Kwakarurama
CQCTRACK inoshanda semubatsiri weOEM (Original Equipment Manufacturer) ane hunyanzvi, ichigadzira zvinhu zvinoenderana nezvinodiwa nevatengi, madhirowa, uye mwero wemhando. Fekitori yekambani iyi ine hunyanzvi mukubatanidzwa zvakanaka mumaketani epasi rose ekupa, ichipa kugadzirwa kwakavimbika kwemaroller, idlers, sprockets, uye track links.
Zvimiro zveSevhisi yeOEM:
- Kutevedzera Zvakakodzera: Zvinhu zvakagadzirwa zvichienderana nedhirowa dzinopihwa nevatengi, kusanganisira kushivirira kwese, mamakisi ezvinhu, uye zvinodiwa pakurapa kupisa
- Kuisa Mazita Uye Kurongedza Kwakajairwa: Sarudzo dzeOEM dzekugadzira uye kurongedza dziripo
- Kugona Kugadzira Huwandu: Kugona kugadzira zvinhu zvakawanda zvinokwanisika kune maodha ezvikepe zvakawanda
- Kutevedza Hunhu Hwakanaka: Magwaro akazara kubva kuzvitupa zvezvinhu zvakagadzirwa kusvika kumishumo yekupedzisira yekuongorora
5.2 ODM Engineering – Kugadzira Nekugadzira Zvinhu Zvitsva
Ichishandisa ruzivo rwakakura mumunda, CQCTRACK inoshanda pamwe chete nevatengi kugadzira, kugadzira, uye kusimbisa mhinduro dzakavandudzwa kana dzakagadzirirwa zvizere dzezvifambiso zvepasi pemotokari. Chikwata chemainjiniya chinotarisa nzira dzakajairika dzekukundikana, chichipa magadzirirwo akagadziridzwa anovandudza mashandiro uye mutengo wezvose zvevaridzi (TCO).
Zvimiro zveSevhisi yeODM:
- Unyanzvi Hwekushandisa: Magadzirirwo akagadzirirwa mamiriro chaiwo ekushanda, mhando dzepasi, uye maitikiro ebasa
- Kuongorora Nzira Yekukundikana: Kuziva nekukurumidza uye kuderedza kusakara kwakajairika uye nzira dzekukundikana
- Kugadzirisa Zvinhu: Kusarudzwa kwemhando yepamusoro (52Mn, 55Mn, 40CrNiMo) zvichienderana nekuoma kwekushandiswa kwayo.
- Kusimbiswa kweDhizaini: Kuedzwa kwemuenzaniso uye kusimbiswa kwemunda usati wagadzira vhoriyamu
- Zvinhu Zvinowedzera Kukosha Kwekugadzira: Masisitimu ekusimbisa akavandudzwa, nzira dzemafuta dzakagadziriswa, uye mageometri akaenderana nekusakara
Kugona kweCQCTRACK kweODM kwakavakirwa pahunyanzvi hwakadzama mukugadzira simbi netribology zvakanangana nehurongwa hwekutevera, hwakagadzirwa kwemakumi maviri emakore ehunyanzvi muchikamu chepasi pemotokari.
5.3 Kuenderana neMapuratifomu Makuru eOEM
Zvigadzirwa zveCQCTRACK zvinosanganisira zvinhu zvinoenderana nemabhurugwa makuru anosanganisira Caterpillar, Komatsu, Hitachi, naLiebherr. Kune maapplication eKomatsu, CQCTRACK inogadzira zvinhu zvepasi pemotokari zvemamodheru anotangira paPC400 kusvika paPC1250 zvichikwira, zvichiita kuti pave nerutsigiro rwakakura kune vanofambisa ngarava pasi rose.
6. Kugadzirisa Zvinhu Zvisiri Zvemazuva Ano Pamamiriro Ekushanda Akaoma
6.1 Mhinduro dzeUinjiniya dzeNzvimbo Dzakanyanya Kuipa
Muchina wekuchera wePC850 wakaiswa munzvimbo dzakaoma zvikuru pasi rose—kubva kumigodhi yemhangura yeAtacama Desert kusvika kunzvimbo dzakaoma dzekuchera muRussia, kubva kumagwenga eAndean akakwirira kusvika kumigodhi yemvura ine hunyoro yemuAfrica. Kugona kweCQCTRACK kugadzirisa zvinhu kusingawanzoitiki kunoenderana nezvinodiwa zvenzvimbo yega yega.
6.2 Mapurofayiri Ekurapa Kupisa Akagadzirwa Nemunhu
Mamiriro akasiyana ekushanda anoda ma profiles akasiyana ekuomarara:
- Nzvimbo Dzakakuvara Zvakanyanya (semuenzaniso, migodhi yesimbi yeAustralia): Kudzika kwekesi kwakawedzerwa (kusvika 12 mm) nekuomarara kwepamusoro (HRC 55–58) kuti isaparare zvakanyanya.
- Nzvimbo Dzine Simba Guru (semuenzaniso, magori ematombo akaputika): Kuoma kwepakati kwakagadziriswa kubva pamusoro kusvika pakati pamwe nekusimba kwakawedzerwa kwepakati kudzivirira kutyoka kwezino panguva yekuvhunduka.
- Nzvimbo Dzakasanganiswa (kuvaka kwakajairika uye kuchera): Hunhu hwekuoma hwakaringana (HRC 48–52 surface, 8–10 mm case depth) kuti hurambe huchishanda kwenguva yakareba mumamiriro akasiyana-siyana.
6.3 Magadzirirwo eProfile yeMazino Akagadzirwa Nemunhu
CQCTRACK inogona kugadzirisa ma geometri eprofile yemazino kuti ikwane:
- Zviyero zvedanho retrack chain zvisiri zvemhando yepamusoro zvemagadzirirwo emuchina chaiwo kana ekare
- Makona ekumanikidzwa akagadziriswa kuti ashandiswe zvakanaka nemaketani ekutevera-musika
- Gadzira radii yemidzi kuti uderedze kushushikana mumashandisirwo ane simba guru
6.4 MaAlloys Ezvinhu Zvakasiyana-siyana Ekushandisa Zvakasiyana-siyana
Kupfuura mamakisi akajairwa e45Mn2 ne50Mn, CQCTRACK inopa sarudzo dzemhando yepamusoro dzealloy:
| Mamiriro Ekushanda | Zvinhu Zvinokurudzirwa | Zvimiro Zvikuru |
|---|---|---|
| Kurohwa zvakanyanya (dombo rakaputika, kuparadzwa) | 40CrNiMo | Kusimba kwepakati kwepamusoro, kuramba kuneta kwakanyanya |
| Kukwesha zvakanyanya (ivhu rine silica yakawanda, simbi) | 55Mn (manganese yakawanda) | Kuoma kwakanyanya kwepazasi, kudzika kwekesi yakadzika |
| Kushanda kwekupisa kwakaderera (Arctic, Siberia) | Shanduro ye alloy ine tembiricha yakaderera | Inochengetedza kusimba pa -40°C |
| Kushanda pakupisa kwakanyanya (kuchera migodhi munzvimbo dzinopisa) | Chiwanikwa chinodziya | Inochengetedza kuomarara pakupisa kwakakwirira |
6.5 Nzvimbo Dzekukwirisa Dzakagadzirwa Nemunhu
Kune michina ine magadzirirwo ekupedzisira asina kujairika, CQCTRACK inogona kugadzira ma sprockets ne:
- Madhayamita edenderedzwa rebhoti rakagadziriswa uye mapatani
- Mabhore ehub akagadzirwa nemaoko uye mapurofayiri espline
- Zviyero zvakakosha zvepamusoro pemutyairi
- Zvinhu zvakabatanidzwa zvekuisa zvemhando dzekupedzisira dzedhiraivha
6.6 Magadzirirwo Akavharirwa Uye Akazorwa
Kune mashandisirwo akawandisa anoda nguva refu yekugadzirisa, CQCTRACK inopa:
- Nzvimbo dzekuzora dzakabatanidzwa muchikamu che sprocket kuti zvive nyore kutenderera zvakanaka uye kuderedza kukweshana
- Masisitimu ekuvhara akasimbiswa kudzivirira kupinda kwevhu, guruva, uye hunyoro
- Nzvimbo dzekugadzirisa bushing dzinozvizora kuti dzideredze nguva yekugadzirisa
7. Kugoverwa Kwezvinhu Pasirose uye Kufukidzwa Kwemusika Wedunhu
CQCTRACK inoshanda semutengesi wepasi rose wezvikamu zvepasi pemotokari zvinorema, ine vatengi vakasiyana-siyana vepasi rose vanofukidza nzvimbo dzekuchera nekuvaka dzinonyanya kushanda pasi rose. Nzvimbo yezvigadzirwa zvekambani iyi uye network yekugovera zvinhu inosanganisira misika mikuru inotevera.
7.1 South America
Chikamu chemigodhi muSouth America—kunyanya migodhi yemhangura muAtacama Desert yeChile, mhangura negoridhe muPeru, iron ore muBrazil, uye marasha muColombia—zvinomiririra kudiwa kukuru kwezvikamu zvePC850 zvemugodhi. Mugodhi wakasimba wePC850 wakanakira kuchera migodhi mikuru mumigodhi, mumagodhi, nenzvimbo huru dzekuvaka.
Nzira Dzakakosha Dzekugovera: Kuduparts inopa zvikamu zvemhando yepamusoro zveKomatsu zveOEM zvakakodzera ma excavator, ma wheel loaders, uye ma bulldozer, zvichiendesa maodha kune chero nyika pasi rose. Zvikamu zve undercarriage zveAftermarket Komatsu zvinowanikwawo kuburikidza nevanotengesa munzvimbo dzakasiyana siyana muBrazil, Argentina, neColombia.
7.2 Africa (kusanganisira South Africa)
Mabasa ekuchera migodhi muSouth Africa yese (platinum, goridhe, chrome), Ghana (goridhe), Democratic Republic of Congo (mhangura, cobalt), neZambia (mhangura) anovimba zvakanyanya nemidziyo yekuchera yePC850 yekubvisa zvinhu zvakawanda uye kubvisa matombo. PC850 yakagadzirirwa kugadzirisa mabasa akaomarara mumigodhi uye mabasa ekugadzira zvinhu zvepasi.
Nzira Dzakakosha Dzekugovera: ESP Africa inopa zvikamu zvekutsiva zveKomatsu nezvimwe zvigadzirwa zvikuru muSouth Africa yese. United Kingdom Parts ikambani ine mukurumbira wekutengesa zvigadzirwa zveOEM uye zvemhando yepamusoro zvemichina yekuchera nekugadzira ivhu yeKomatsu.
7.3 Europe
Musika wekuEurope unoda zvinhu zvepasi pevhu zvemhando yepamusoro uye zvinonyatsoteverwa uye zvinotevedzera mitemo yeEU. PC850 inoshandiswa muEurope yese mukuchera matombo, mapurojekiti makuru ezvivakwa, uye mashandisirwo ekuputsa matombo.
Nzira Dzakakosha Dzekugovera: FridayParts inopa zvikamu zvakakwana zveKomatsu zvemhando dzese dzekuchera, zvakagadzirwa kuti zvishande zvakavimbika pamitengo inokwikwidzana. BIA Group inoshanda semugovanisi wemarudzi akawanda wemidziyo nezvikamu zveKomatsu munyika dzinopfuura makumi maviri dzeEurope.
7.4 Central Asia neRussia
Matunhu emigodhi nekusimudzira zvivakwa muKazakhstan yese (mhangura, uranium), Uzbekistan (goridhe), Mongolia (marasha, mhangura), uye Russia (marasha, iron ore, goridhe) anoda zvinhu zvinorema zvepasi pevhu zvinokwanisa kutsungirira kupisa kwakanyanya. PC850 inopa simba guru rekuchera uye kubereka zvibereko munzvimbo idzi dzinonetsa.
Nzira Dzakakosha Dzekugovera: VemaTrack inochengetedza zvikamu zveKomatsu zviripo pasi rese, ichipa sevhisi yakakwana yezvikamu zvepasi pemotokari. Network yakakura yevatengesi veKomatsu muRussia nenyika dzeCIS inopa zvikamu zvechokwadi uye zvepashure pekutengesa.
7.5 Korea neJapan
Semusika wepamba paKomatsu, Japan inochengetedza mwero wakasimba wemhando yezvinhu zvinotakura zvinhu pasi pechifambiso. Zvigadzirwa zveCQCTRACK zvakafanana neOEM zvakaiswa senzira dzinodhura zvishoma kune vanofambisa ngarava vari kutsvaga kugadzirisa bhajeti rekugadzirisa. Musika wekuSouth Korea, neindasitiri yawo yakasimba yekuvaka nekuvaka ngarava, unomiririra kudiwa kukuru kwezvikamu zvinotakura zvinhu pasi pechifambiso zvePC850.
Nzira Dzakakosha Dzekugovera: Ubuy inopa zvikamu zvechifambiso cheKomatsu mushure memusika zvinosanganisira masprocket kumusika weJapan. Vatengesi vemuKorea vanopa zvikamu zvechifambiso cheshure mushure memusika kumabhizinesi ekuvaka nekuvaka ngarava.
7.6 Ositireriya
Chikamu chemigodhi muAustralia—kunyanya kuchera iron ore mudunhu rePilbara kuWestern Australia, kuchera marasha muQueensland neNew South Wales, uye kuchera goridhe munyika dzakasiyana-siyana—ndiyo imwe yenzvimbo dzinonyanya kuomera vashandi vekuchera PC850 pasi rose. Komatsu PC850 inowanzo shandiswa pakuchera zvinhu zvakawanda, kubvisa zvinhu zvakawanda, kurodha zvinhu mumakomba, uye mapurojekiti makuru ezvivakwa.
Nzira Dzakakosha Dzekugovera: ITR Pacific ikambani inotungamira muAustralia inopa mapoka matsva ekupedzisira ekugadzirisa uye zvikamu zvema excavator nema dozer, ichigadzira uye ichipa zvikamu zvakawanda zvekutsiva zve aftermarket zvakakodzera michina yeKomatsu. Trackspares Australia inopa zvikamu zvisiri zvechokwadi zvemhando yepamusoro pamitengo inokwikwidzana kune vano excavator veKomatsu.
7.7 America (North, Central, neSouth America)
Musika wekuNorth America (United States neCanada) une nzvimbo yakakura yekuchera Komatsu PC850 inoshanda mukuchera (Wyoming, Montana, Alberta oil jecha), kuchera matongo, uye kuvaka zvinhu zvekuvaka. Nzira dzekutengesa zvinhu mushure mekutengesa dzakakura zvikuru muAmerica dzese.
Nzira Dzakakosha Dzekushandisa: FridayParts inoshandira musika weUS neKomatsu components dzakagadzirirwa kunyatsotsanangurwa, zvichiita kuti ive yakakwana uye ishande pasina mitengo yepamusoro. AGA Parts (Brooklyn, NY) inopa zvikamu zvechokwadi uye zvepashure pemusika zveKomatsu michina muNorth America yese. Boltz Equipment Parts inopa sarudzo yakakura yezvikamu zvemidziyo inorema uye ma assemblies muAmerica yese.
7.8 Pfupiso yeKupararira Kwenyika Yose
| Dunhu | Vatengesi/Vanopa Zvinhu Zvinokosha | Zvikumbiro Zvikuru |
|---|---|---|
| South America | cqctrack | Kuchera mhangura, kuchera matombo |
| Africa | cqctrack | Platinum, goridhe, kuchera mhangura |
| Europe | cqctrack | Kuchera matombo, zvivakwa |
| Central Asia/Russia | cqctrack | Marasha, mhangura, kuchera goridhe |
| Korea/Japan | cqctrack | Kuvaka, kuvaka ngarava |
| Ositireriya | cqctrack | Matombo esimbi, kuchera marasha |
| America | cqctrack | Migodhi, kuvaka |
8. Kugadzirisa Kuisa, Kugadzirisa, uye Kugadzirisa Hupenyu hweBasa
8.1 Maitiro Akakodzera Ekuisa
Kuiswa zvakanaka kweKomatsu 2092751173 sprocket assembly kunoda kutevedzera mirairo yeKomatsu yekusangana mumunda sezvakatsanangurwa muKomatsu PC850-8 Hydraulic Excavator Official Field Assembly Instruction Manual and Shop Manual SEN00373-12:
- Kuongorora Zvikamu: Chenesa zvikamu zvose uye tarisa tsvina, kukuvara, maburi, uye maburi usati wagadzira.
- Kuisa Chisimbiso: Isa zvisimbiso zveO-ring kudzivirira kudonha kwemafuta pakati pemota yekufamba neimba yekupedzisira yekutyaira
- Kuisa Mota Yekufamba: Uchishandisa ma eyebolts, isa mubatanidzwa wemota yekufamba pashaft, uchivimbisa kuti spline yakarongeka zvakanaka.
- Kuisa Sprocket: Isa sprocket pa final drive output hub, uchibatanidza maburi ebhoti ne hub flange
- Kushandiswa kweTorque: Simbisa mabhoti ekukwirisa zvichienderana ne torque yakatarwa neKomatsu (kazhinji 600–800 N·m yePC850-class applications)
- Kuzadza Mafuta: Zadza imba yekupedzisira yekufambisa nemafuta akasarudzwa (anenge marita makumi maviri padivi pemafuta egiya reSAE 90 kana SAE 140)
8.2 Kuongorora Kupfekwa uye Kutsiva Magonhi
Kuongorora nguva dzose kwakakosha kuti uwedzere hupenyu hwebasa re sprocket. Sprocket yacho inosungirirwa kudhiraivha yekupedzisira uye inotumira torque inogadzirwa nemasisitimu ekuderedza giya kutrack.
Zvikamu Zvikuru zveKuongorora:
- Ukobvu hwemuromo wemazino: Kana ukobvu hwasvika 50% yehukuru hwepakutanga, kutsiva sprocket kunofanirwa kurongwa.
- Patani Yekupfeka Pamativi: Kusapfeka zvakanaka kunoratidza kusarongeka pakati pe sprocket ne track chain
- Kuona Mitswe: Kuongorora nemaziso uye kuongorora zvidimbu zvemagineti kuti uone mitswe inobva pamidzi yemazino kana maburi ebhoti.
- Mamiriro eHub neSpline: Ongorora kana paine kusakara, kurwadza, kana kushanduka
Mamiriro Ezvinhu Anobvumidza Kutsiviwa Nekukurumidza:
- Kutyoka kwezino (chero mazino akatyoka kana asipo)
- Kuoma kwenyaya (kuoma kwenyaya kwakapera)
- Kupararira kwetsvina kuburikidza nemudzi wezino kana kuti pakati pezino
- Kukundikana kwekuisa bhoti
8.3 Mazano Ekuchengetedza Kudzivirira
Kuti uwane hupenyu hwepamusoro hwebasa kubva kuPC850 sprockets mumabasa anorema eEXC:
- Kugadziriswa kweTrack Tension: Chengetedza kushushikana kwakakodzera kwetrack sezvakatsanangurwa mubhuku reKomatsu shop
- Kuzora: Chengetedza huwandu hwemafuta ekupedzisira uye chinja panguva dzakatarwa (kazhinji maawa 1,000-2,000 ega ega); isa mafuta panzvimbo dzekuzora dzinenge dzakagadzirirwa.
- Kubvisa Marara: Bvisa zvinhu zvakarongedzwa nguva nenguva kubva pa sprocket uye track chain interface
- Nguva Yokutsiva Cheni Yenzira: Tsiva cheni yenzira usati washandisa bushing, zvinochinja kukwirira kwayo, izvo zvinokurumidzisa kushandiswa kwe sprocket.
9. Mhedziso
Komatsu 2092751173 PC850 Track Sprocket Wheel Assembly chinhu chekupedzisira chakagadzirwa nemazvo chakakosha kune system yepasi pemotokari yeKomatsu PC850 series hydraulic excavators. Kune PC850 platform—chinoburitsa matani 80–90 chine simba remagetsi rinosvika 363 kW (487 HP) uye chinoshanda munzvimbo dzinonyanya kuomesesa dzekuchera nekuvaka pasi rose—chinoburitsa mavhiri chinofanira kutsungirira zvinhu zvakawanda zvinokatyamadza, kusakara, uye kuneta.
CQCTRACK (Heli Machinery Manufacturing Co., Ltd.), semugadziri wezvinhu zvakasanganiswa nemaoko ane makore anopfuura makumi maviri ehunyanzvi, inopa michina inosangana kana kudarika zvinodiwa neOEM kuburikidza nesimbi yepamusoro, kugadzira zvinhu zvakanyatsovharwa, kuomeswa kwemidziyo inodzorwa nekombiyuta, uye maitiro ekudzora mhando anosanganisira ISO 9001 certification uye bvunzo dzisingaparadze.
Kugona kwekambani kugadzira zvinhu zveOEM neODM kunoita kuti zvigadzirwa zvienderane nezvinodiwa nevatengi, kugadzira zvinhu zvinoenderana nemamiriro ezvinhu akaoma ekushanda, uye kugadzira zvinhu zvinovandudza mutengo wekuva muridzi. Sarudzo dzekugadzirisa zvinhu dzisiri dzemhando yepamusoro—kusanganisira mapurofayiri ekurapa kupisa, mageometri emazino akagadzirwa, sarudzo dzemhando yepamusoro dzealloy, uye ma interfaces ekugadzirisa akagadziriswa—zvinoita kuti CQCTRACK ikwanise kugadzirisa zvinodiwa zvechero nzvimbo yekushanda.
Nekutengeserana kwenyika yose kunosanganisira South America, Africa, Europe, Central Asia, Russia, Korea, Japan, Australia, neAmerica, CQCTRACK inoshanda semubatsiri wekutsvaga zvinhu kune nyanzvi dzekutenga, mainjiniya ekugadzirisa zvikepe, uye maneja wemidziyo vari kutsvaga dzimwe nzira dzakavimbika uye dzinodhura zvishoma pane zvikamu zveOEM zvechifambiso chepasi pemotokari dzeKomatsu PC850 dzinoshanda mumamiriro ezvinhu akaoma zvikuru pasi pano.
Tsanangudzo iyi yehunyanzvi yakanyorwa naJack. Zvese zvirimo ndezvepakutanga uye zvakagadzirirwa kuongororwa kwehunyanzvi hweinjiniya. Mazita ese evagadziri, mifananidzo, zviratidzo, tsananguro, uye manhamba zvinoshandiswa pakuongorora uye kuziva kuenderana chete. Magadzirirwo neruzivo rwemutengesi zvinogona kuchinja pasina chiziviso.
Kugadziriswa Kwekupedzisira: Kubvumbi 2026









