CATERPILLAR-E6015B(230-7162) Track Roller Group/Heavy-duty construction excavator undercarriage component manufacture&supplier
CAT E6015B Track Roller Group – engineered for the world’s largest hydraulic mining shovels, structured for search dominance in mining equipment and heavy machinery sectors:
1. Core Function & Machine Context
- Role: Supports 1,500+ metric tons of shovel weight while guiding tracks over extreme terrain in 24/7 mining operations.
- Machine Compatibility:Operating Environments: Iron ore, oil sands, copper mines (high abrasion/impact).
- CAT 6015B Hydraulic Mining Shovel
- Serial Prefixes: HDF, HJM, KCB (verify critical)
2. Engineering Specifications
| Parameter | Specification |
|---|---|
| Type | Forged steel triple-flange rollers |
| Load Capacity | 125 tons/roller (static) |
| Weight | 800–1,100 kg (1,760–2,430 lbs) per roller |
| Bearing System | Oversized tapered rollers + triple-labyrinth seals |
| Lubrication | Centralized auto-lube (Cat Advanced 3™ Grease) |
| Flange Height | 180 mm (track rail retention) |
4. Configuration & Part Numbers
Full Group Includes:
- Upper Rollers (4–6 units)
- Lower Rollers (14–18 units)
- Flanged Guiding Rollers (2–4 units)
OEM Part Numbers (Verify S/N):
- Standard Roller:
2307162 - Flanged Roller:
485-1800 - Seal Kit:
8I-3605
5. Failure Risks in Mining Applications
| Hazard | Impact | Prevention |
|---|---|---|
| Abrasive Wear | Flange thinning → derailment | Monthly ultrasonic thickness checks |
| Bearing Spalling | Roller seizure → track damage | Oil analysis every 500 hrs |
| Seal Failure | Contamination → 72hr downtime | Pressure-test seals quarterly |
6. Cost & Lifespan Analysis (2024)
| Type | Price per Roller | Expected Life | ROI Case Study |
|---|---|---|---|
| Genuine CAT | $42,000–$58,000 | 14,000–18,000 hrs | Iron ore mine: 4.2yr TCO |
| Certified (Berco) | $28,000–$38,000 | 10,000–13,000 hrs | Oil sands: 3.1yr TCO |
| Remanufactured | $18,000–$25,000 | 6,000–8,000 hrs | Budget mines only |
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