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I-KOMATSU KM3058 4473719 9109493 21M3000100 ZX650 PC600 JD550 PC650 I-Track Lower Roller Assembly / Umhlinzeki wezingxenye ze-undercarriage kanye nefektri / I-CQC TRACK

Incazelo emfushane:

I-ROLLER EPHANSI YE-KOMATSU TRACK UMHLANGANO 
Imodeli I-PC650-8
Inombolo yengxenye I-KM3058 4473719 9109493 21M3000100
Ubuchwepheshe Ukwakha
Ubulukhuni Bomphezulu I-HRC50-58Ukujula10-12mm
Imibala Mnyama/Mpunga
Isikhathi Sewaranti Amahora Okusebenza angu-2000
Isitifiketi IS09001
Isisindo 121KG
Intengo ye-FOB I-FOB Xiamen port US$ 25-100/isiqephu
Isikhathi sokuthumela Zingakapheli izinsuku ezingama-20 ngemuva kokusungulwa kwenkontileka
Isikhathi Sokukhokha I-T/T, L/C, I-WESTERN UNION
I-OEM/ODM Kuyamukeleka
Uhlobo izingxenye ze-crawler excavator ezingaphansi kwenqola
Uhlobo Lokuhambisa Umvubukuli Wezingwenya
Isevisi Yangemva Kokuthengisa Enikeziwe Usekelo lobuchwepheshe bevidiyo, Usekelo lwe-inthanethi


Imininingwane Yomkhiqizo

Amathegi Omkhiqizo

I-KOMATSU PC600/PC650 Series Track Lower Roller Assembly—Ukuhlaziywa Kobunjiniyela Be-Undercarriage Enemisebenzi Emikhulu Yokugebha I-Ccavator evela ku-Heli CQCTRACK

Isihlonzi Sedokhumenti: TWP-CQCT-KOMATSU-ROLLER-10
Umzimba Okhiphayo: I-Heli Machinery Manufacturing Co., Ltd. (I-CQCTRACK)
Amamodeli Aqondiwe: KOMATSU PC600, PC650; HITACHI ZX650; JOHN DEERE JD550; imishini yokumba ehambisanayo enamandla amakhulu ekilasini lamathani angu-50–70
Iphothifoliyo Yengxenye:KM3058, 4473719, 9109493, 21M3000100
Isigaba Sesisindo Somshini: Amathani angu-50 - 70 (kuncike ekucushweni nasekusetshenzisweni)
Usuku Lokushicilelwa: Mashi 2026
Ukuhlukaniswa: Ubuchwepheshe Bobuchwepheshe Imininingwane / Umhlahlandlela Wokuthola Izingxenye Ezingaphansi Kwenqola Enzima Yokugebha I-Undercarriage


1. Isifinyezo Esiphezulu: UHeli CQCTRACK njengoMhlinzeki Wezinqola Ezinzima Zomsebenzi Wezicelo ze-KOMATSU

Embusweni odingayo wemisebenzi yokumba imikhumbi emikhulu engamathani angu-50-70, i-track lower roller assembly—ebizwa ngokuthi i-track roller noma i-bottom roller—imelela isici esibalulekile sokuthwala umthwalo ngaphakathi kohlelo lwe-undercarriage. Le ngxenye yenza umsebenzi obalulekile wokusekela isisindo somshini ogcwele (esingamelela amaphesenti angama-50 ezindleko zokulungisa umshini), isabalalisa ingcindezi yokuthwala umhlaba, kanye nokuqondisa uchungechunge lwemizila ngesikhathi sokuhamba nokusebenza. Kumapulatifomu e-KOMATSU PC600 kanye ne-PC650—i-heavy duty excavators esetshenziswa kabanzi ezimayini, ekumbeni, engqalasizindani enzima, kanye nasezinhlelweni ezinkulu zokuthutha umhlaba—i-lower roller assembly imelela isici esibalulekile esinquma ukuzinza komshini, ukuhambisana kwemizila, kanye nokuphila isikhathi eside kwe-undercarriage iyonke.

I-Heli Machinery (CQCTRACK) izisungule njengomhlinzeki wezingxenye zezimoto ezithwala kanzima ochwepheshe kanye nefektri, izingxenye zokukhiqiza ze-KOMATSU kanye nezinhlelo zokusebenza ezihambisanayo. Leli phepha elimhlophe lobuchwepheshe linikeza ukuhlaziywa okuphelele kobunjiniyela be-KOMATSU KM3058, 4473719,9109493, kanye nama-21M3000100 Track Lower Roller Assemblies, aklanyelwe ngqo amapulatifomu okumba i-PC600, i-PC650, i-ZX650, kanye ne-JD550 kanye nezinhlobo zawo.

Ngokuhlanganisa isayensi yezinto eziqinile (kusetshenziswa ama-alloy asezingeni eliphezulu njenge-50Mn, 40MnB, kanye ne-SAE 4140 equivalent steels), ubuchwepheshe bokubumba obuqinile obune-closed-die obunokugeleza okusanhlamvu okulungiselelwe, izinqubo zokwelapha ukushisa ezithuthukisiwe ezifinyelela ama-gradienti okuqina aphezulu (ubuso be-52-58 HRC obunomongo oqinile, ukujula kwecala elingu-8-12mm), ukwakheka kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu, kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK inikeza ama-roller assemblies aphansi afinyelela ukulingana kokusebenza okubhaliwe—nangezilinganiso ezithile ngale—kwezincazelo zemishini yokuqala.

Kwabochwepheshe bokuthenga, onjiniyela bokulungisa izimoto, kanye nabaphathi bemishini abafuna ukuthuthukisa izindleko eziphelele zobunikazi be-KOMATSU yabo kanye nemikhumbi yokumba ehambisanayo esebenza ezimayini ezinkulu kanye nezicelo zokwakha, lo mbhalo usebenza njengomhlahlandlela wobuchwepheshe oqondile kanye nomhlahlandlela wokuthola ulwazi.


I-roller yethrekhi ye-PC650-8

2. Ukuhlonza Iphothifoliyo Yomkhiqizo kanye ne-Cross-Reference Matrix

Ukuqinisekisa ukunemba kokuthengwa kanye nokuhlanganiswa okungenamthungo ezinhlelweni zezimoto ezingaphansi kwemoto ezikhona, i-matrix yokuhlonza elandelayo ebanzi ichaza iphothifoliyo ephelele yezingxenye ezimbozwe ngaphansi kwale ncazelo.

Ithebula 1: Ukushintshaniswa Kwenombolo Yengxenye Ephelele kanye Nokusetshenziswa Komshini

Inombolo Yengxenye ye-OEM Ukulingana kwe-Heli CQCTRACK Isicelo Somshini Oyinhloko Ukuhlukaniswa Kobunjiniyela Bezingxenye
KM3058 Ukufakwa esikhundleni kwe-OEM okuqondile I-KOMATSU PC600, PC600LC-6, PC600-7; I-HITACHI ZX650 I-Track Lower Roller Assembly – Ibanga Lokumba Elinzima
4473719 Ukufakwa esikhundleni kwe-OEM okuqondile KOMATSU PC600, PC650; JOHN DEERE JD550 I-Track Lower Roller Assembly – Ibanga Lokumba Elinzima
9109493 Ukufakwa esikhundleni kwe-OEM okuqondile I-KOMATSU PC650, PC650-5, PC650-6; I-HITACHI ZX650 I-Track Lower Roller Assembly – Ibanga Lokumba Elinzima
21M3000100 Ukufakwa esikhundleni kwe-OEM okuqondile I-KOMATSU PC600, PC600-7, PC600-8; iyahambisana nezinhlelo zokusebenza eziningi I-Track Lower Roller Assembly – Ibanga Lokumba Elinzima

Ukuhlukaniswa Kwezingxenye: I-Track Lower Roller Assembly / I-Track Roller / I-Bottom Roller / I-Under Roller
Imishini Eqondiwe: KOMATSU PC600, PC600LC, PC650, PC650-5, PC650-6, PC650-7, PC650-8; HITACHI ZX650; JOHN DEERE JD550; imishini yokumba ehambisanayo nenzima
Isisindo Sokusebenza: 50,000 kg – 70,000 kg (kuncike ekucushweni kanye nonyaka wokwenziwa)
Ukucushwa kwe-Flange: Kutholakala ngokucushwa kwe-flange eyodwa kanye ne-double-flange kuye ngokuthi indawo kanye nencazelo yomshini
Umsebenzi Oyinhloko: Sekela isisindo somshini, usakaze ingcindezi ethwala umhlabathi, uchungechunge lwethrekhi yomhlahlandlela
Umsebenzi Wesibili: Munca imithwalo yomthelela, gcina ukuhambisana kwethrekhi ngesikhathi sokusebenza
Umsuka Wokukhiqiza: I-Heli Machinery Manufacturing Co., Ltd. (Umkhiqizo: CQCTRACK) – Isikhungo Esiqinisekisiwe se-ISO 9001:2015
Inhloso Yobunjiniyela: Izingxenye zokufaka esikhundleni ezisezingeni eliphezulu zezimayini ezenzelwe ukushintshana kwemishini okungu-1:1 ngaphandle kokuguqulwa

2.1 Ukuhlanganiswa Kwesistimu ngaphakathi Kokuhlanganiswa Kwezinqola Ezingaphansi Kwemoto

I-Track Lower Roller Assembly ayisebenzi njengesakhi esihlukanisiwe kodwa yakha isakhi esibalulekile esithwala umthwalo ngaphakathi kohlelo oluhlanganisiwe lwe-undercarriage:

  • Ukwakhiwa Kwezinqola Ezingaphansi Kwemoto: Ama-roller aphansi afakwa ohlakeni lwe-track roller (uhlaka lwe-track) ngokusebenzisa ama-bracket okufaka i-shaft, abekwe phansi kwe-track ukuze asekele isisindo somshini futhi aqondise uchungechunge lwe-track.
  • Umongo Wokusebenza: Lawa ma-roller athwala ingxenye enkulu yesisindo sokusebenza somshini wokumba (okungamela amaphesenti angama-50 ezindleko zokulungisa umshini), esabalalisa ingcindezi yokuthwala umhlabathi futhi iqinisekisa ukuzinza komshini ngesikhathi sokumba, ukuphakamisa, kanye nokusebenza kokuhamba.
  • Ukucushwa kweFlange: Kuye ngokuthi indawo ikuphi ngaphakathi kwenqola engaphansi, ama-roller angaba yi-single-flange (afakwe ezindaweni zangaphandle) noma abe yi-double-flange (afakwe ezindaweni zangaphakathi ukuze anikeze isiqondiso esiseceleni).
  • Ukucushwa Kokufaka: I-assembly inezindawo zokufaka ezisebenza ngomshini onembile (iziphetho zeshaft ezinezimbobo zamabholidi noma amabakaki okufaka) eziqinisa i-roller kufreyimu yethrekhi.

3. Ukwakhiwa Kobunjiniyela: I-Anatomy ye-Heli CQCTRACK KOMATSU PC600/PC650 Heavy-Duty Lower Roller Assemblies

Ukuphila isikhathi eside kokusebenza kwanoma iyiphi i-track lower roller assembly esebenza ezicelweni zezimayini ezisindayo kunqunywa ukusebenzisana okuhlangene kwezinhlelo ezincane ezinhlanu ezibalulekile zobunjiniyela: isakhiwo se-roller shell, i-shaft metallurgy, uhlelo lokuthwala, ukwakheka kokuvala, kanye nohlelo lokugcoba. Onjiniyela be-Heli CQCTRACK ngayinye yalezi zinhlelo ezincane ngokunemba okufanele isicelo se-excavator sekilasi samathani angu-50–70 ezimweni zokusebenza ezinzima.

3.1 Isakhiwo se-Roller Shell: Insimbi Ehlanganisiwe Yezicelo Zokumbiwa Ezinzima

Igobolondo le-roller lakha isici esiyinhloko sesakhiwo senhlangano, lidlulisela isisindo esiphelele somshini ku-track chain ngenkathi limelana nokuguguleka okubangelwa ukuthintana komhlaba okuqhubekayo kanye nokubandakanyeka kwe-chain.

3.1.1 Ukukhethwa Kwezinto Nobunjiniyela Be-Alloy

I-Heli CQCTRACK isebenzisa ukukhethwa kwezinto ezisetshenziswayo ngokusekelwe ezidingweni zohlelo lokusebenza, isebenzisa izinsimbi ze-alloy zezinga eliphezulu ezifakazelwe ekusetshenzisweni kwezimoto ezithwala ngaphansi kwesithuthi esinzima:

  • Ibanga Lezinto Eziyinhloko: Insimbi Ye-Manganese-Boron Alloy engu-50Mn noma engu-40MnB—ekhethelwe ukuqina okumangalisayo kanye nezici zokuqina komthelela ezibalulekile ekumbeni nasekusetshenzisweni okunzima kokwakha. Lezi zinto zithola ukumelana nokuguguleka okudingekayo kanye nomthamo wokulayisha ngokucubungula ngokunemba kanye namasu okwelapha ukushisa akhethekile.
  • Inketho Yezinga Eliphezulu: Insimbi ye-alloy elinganayo ye-SAE 4140 (UTS: 950 MPa) yezinhlelo zokusebenza ezidinga amandla athuthukisiwe kanye nokumelana nokukhathala.
  • Umsebenzi weManganese: Uthuthukisa ukuqina kanye namandla okunamathela; kuqinisekisa ukujula kokungena kobulukhuni ngesikhathi sokucinywa kunokuba kwakhe ungqimba oluncane noluqhekekayo.
  • I-Boron Micro-Alloying: Ngisho nasekugxilweni okuncane (izingxenye ngesigidi), i-boron isebenza njengesikhuthazi sokuqina, ikhulisa kakhulu amandla ensimbi okufeza isakhiwo esiqinile, se-martensitic lapho icima ngaphandle kokudala ubuthakathaka.

Ithebula 2: Ukuqhathaniswa Kwebanga Lezinto Zokusebenza Ze-Heavy-Duty Lower Roller Applications

Ibanga Lezinto Ezibalulekile Izici Eziyinhloko Isicelo Esijwayelekile
50Mn Ukumelana okuhle kakhulu nokuguguleka; ukuqina okuhle; kuyabiza kahle Izinhlelo zokusebenza ezijwayelekile ze-PC600/PC650
40MnB I-Boron-ethuthukisiwe ukuze iqine kakhulu; ukuqina okuhle komthelela Izicelo zokumba ezisebenza kanzima
I-SAE 4140 I-alloy ye-Chromium-molybdenum; isilinganiso samandla aphezulu kuya kwesisindo; ukumelana nokukhathala Izinhlelo zokusebenza zokumba ze-premium/zokuphila isikhathi eside

3.1.2 Ukuqamba kuqhathaniswa Nokubumba: Umehluko Obalulekile Wokukhiqiza

Indlela yokukhiqiza inquma ngokuyisisekelo isakhiwo sangaphakathi sokusanhlamvu, futhi ngenxa yalokho, izici zokusebenza kwe-roller eqediwe.

Ukwakhiwa Okufudumele Kokwakha/Okwakha Okuhlanganisiwe (I-Heli CQCTRACK Standard):

  • Inqubo: Ukwelashwa kokufakelwa okufudumele kudala ukwakheka kokusabalalisa ukugeleza kwefayibha yezinto zangaphakathi okuhlukile, okunikeza ukulungelelaniswa okusanhlamvu okuphakeme.
  • Ubunjiniyela Besakhiwo Sezinhlamvu: Inqubo yokwakha ivumelanisa ukugeleza kwezinhlamvu ukuze kulandele ukuma kwerola, okudala isakhiwo sezinhlamvu esifana ne-anisotropic esibonisa ukumelana nokukhathala okuphezulu kanye namandla okushaya. Lokhu kugeleza kwezinhlamvu okulungiselelwe kubalulekile ekumelaneni nomthwalo ojikelezayo ohambisana nemisebenzi yokwemba esindayo.
  • Ubuqotho Bangaphakathi: Kususa izikhala zangaphakathi, izimbobo, kanye nokufakwa okuncane okuvamile kuma-castings; kukhiqiza isakhiwo esiqinile nesiqhubekayo.
  • Inzuzo Yokusebenza: Amandla aphezulu okuthinteka kanye nokumelana nokukhathala ezindaweni zokumba ezithwala umthwalo omningi nezinolaka; umthamo omkhulu wokulayisha onemiphumela emihle kakhulu yokulwa nokuqhekeka.

Ezinye Izindlela Zokubumba/Ukushisela (Izinketho Zemboni):

  • Inqubo Yokubumba: Insimbi encibilikisiwe ethelwe esikhumbeni bese ivunyelwa ukuthi iqine; ingafaka izindlela zokwakha ezibunjiwe nezihlanganisiwe.
  • Imikhawulo Yesakhiwo: Isakhiwo esinongwengwezi, esingaba nezimbobo esinomoya omncane kanye nokuqondiswa kokusanhlamvu okungalingani.
  • Imikhawulo Yokusebenza: Amandla aphansi okudonseka; kulula kakhulu ukuqhekeka ngaphansi komthwalo ojikelezayo ocindezelayo kakhulu.

Ithebula 3: Ukuqhathanisa i-Forged vs Cast Lower Roller

Isici I-Roller Ehlanganisiwe (i-Heli CQCTRACK) Irola Ehlanganisiwe/Ehlanganisiwe
Inqubo Yokukhiqiza Ukwakha okufudumele ngokuqondanisa ukugeleza kokusanhlamvu Ukubumba noma ukwenziwa kwensimbi encibilikisiwe
Isakhiwo Sangaphakathi Ukugeleza kokusanhlamvu okuminyene, okucwengekile, okuqondile I-granular, okungenzeka ibe nezimbobo, kungenzeka ukuthi i-micro-voids
Ukuqondiswa Kwezinhlamvu Ilandela i-roller contour ukuze ithole amandla aphezulu Ukuqondiswa okungahleliwe
Amandla Nokuqina Umthelela omkhulu kanye nokumelana nokukhathala Amandla okubamba aphansi; ingozi yokuqhekeka ngaphansi kokucindezeleka okukhulu
Ukumelana Nokugqoka I-gradient yokuqina okulungiselelwe Kuguquguquka kuye ngekhwalithi
Inani Lomjikelezo Wokuphila Impilo yokusebenza ende; i-TCO ephansi Impilo yokusebenza emfushane; izindleko eziphakeme zesikhathi eside

3.1.3 Ubunjiniyela beJiyomethri yeFlange

Ama-roller flange ahlinzeka ngesiqondiso esibalulekile esihlangothini se-track chain, evimbela ukuphuma kwesitimela ngesikhathi sokujika kanye nokugcina ukuhambisana kahle kwe-chain.

  • Ukucushwa kwe-Single-Flange: Kusetshenziswa ezindaweni zangaphandle ze-roller, kunikeza isiqondiso ohlangothini olulodwa ngenkathi kuvumela ukuhambisana okuthile eceleni.
  • Ukucushwa kwe-Double-Flange: Kusetshenziswa ezindaweni ze-roller zangaphakathi, okunikeza ukugcinwa okuhle kweketanga kuzo zombili izinhlangothi ukuze kube nesiqondiso esiphezulu.
  • Ukunemba Kwephrofayili: Amaphrofayili e-Flange aklanywa ngomshini ukuze avumelane ngokuqinile (± 0.1mm) ukuze axhumane ngqo nama-track link counterparts, okuqinisekisa ukubandakanyeka okufanele kweketanga nokunciphisa ukuguguleka.
  • Izindawo Ze-Flange Eziqinisiwe: Izinhlangothi ze-Flange zithola ukwelashwa okufanayo kokuqina kwe-induction njengendawo egijimayo ukuze imelane nokuguguleka kokuxhumana kwesixhumanisi esiseceleni ngaphansi kwezimo zomthwalo ophezulu ohlangothini oluvamile ekusetshenzisweni kwezimayini.

3.2 Ubunjiniyela Bensimbi Yomgodi Nobungcweti Bomphezulu

Ishafti engashintshi idlulisela imithwalo egcwele enamandla ye-excavator kusuka egobolondweni le-roller iye kubakaki bokufaka uhlaka lwe-roller.

  • Ukukhethwa Kwezinto: Umgodi wenziwe ngensimbi ye-alloy engu-40Cr, 42CrMo, noma engu-20CrMnTi eqine kakhulu, ekhethwe ngenxa yesilinganiso sayo esiyingqayizivele samandla-kuya-esisindweni kanye nokumelana nokukhathala. Lezi zinto zinikeza amandla okukhiqiza adingekayo ukuze zimelane nezikhathi zokugoba ezibekwa ukucushwa kwe-cantilevered roller kuzinhlelo zokusebenza zeklasi yamathani angu-50-70.
  • Ukuthuthukiswa Kobubanzi: Onjiniyela be-Heli CQCTRACK balungiselele ububanzi bomgodi ngokusekelwe ekubalweni komthwalo we-KOMATSU PC600/PC650, okuqinisekisa imingcele yokuphepha eyanele yemijikelezo yomsebenzi wokumba.
  • Ubunjiniyela Bomphezulu: Ngemva kokuphenduka kwe-CNC, umgodi uhlanzwa ngokunembile ube yisibuko esifana nesibuko (Ra ≤ 0.4 μm) kuzo zonke izindawo zokuxhumana ngamabhereyitha kanye nophawu. Izindawo zokuvala ezibalulekile zingase zithole i-chrome plating ukuze kuncishiswe ukungqubuzana kanye nokuguguleka okunamathelayo ezindebeni zophawu, okuyisici esibalulekile ekwandiseni impilo yophawu ezindaweni zokumba ezingcolisiwe.

3.3 Uhlelo Lokuthwala: I-Heavy-Duty Rotational Interface

Uhlelo lokuthwala luvumela ukujikeleza okubushelelezi kwegobolondo le-roller nxazonke komgodi omile ngaphansi kwemithwalo emikhulu ye-radial kanye neminye ye-axial ebonakala emisebenzini yezimayini.

  • Ukukhetha Uhlobo Lokuthwala: I-Heli CQCTRACK isebenzisa ama-roller bearings aqinile noma ama-roller bearings ayindilinga kuye ngezidingo ezithile zohlelo lokusebenza. Ama-roller bearings aqinile anikeza amandla aphezulu emithwalo ehlanganisiwe ye-radial kanye ne-axial, kuyilapho ama-roller bearings ayindilinga enikeza amakhono okuzivumelanisa nawo avumela ukuphambuka okuncane kohlaka.
  • Imijaho Ephathwa Ngokushisa: Yonke imijaho yokuthwala ikhiqizwa ngensimbi yezinga eliphezulu enemigwaqo yokugijima eqinile ukuze imelane nokuqhekeka kwe-Brinelling (ukufiphala kobuso) ngaphansi kwemithwalo yokushayisana. Ukwelashwa ngokushisa kudlulela endaweni yomthwalo obalulekile, okuqinisekisa ukuzinza kwesikhathi eside.
  • Ukuqinisekiswa Kwesilinganiso Somthwalo: Ukucushwa ngakunye kokuthwala kuqinisekiswa ukuthi kumelane nemithwalo engaguquki neguquguqukayo ekhiqizwa yi-excavator engamathani angu-50–70 ngesikhathi sokumba, ukuphakamisa, ukuhamba, kanye nokusebenza kokujikijela ezindaweni zokumba. Izici zokuphepha zidlula amazinga embonini yezicelo ezisindayo.
  • Ukuthuthukiswa Kokuhlanzwa Kwangaphakathi: Ama-bearings akhethwa nge-clearance yangaphakathi elawulwayo ukuze avumelane nokwanda kokushisa ngesikhathi sokusebenza okuqhubekayo ngenkathi kugcinwa ukusatshalaliswa komthwalo okufanele.

3.4 Ukwakhiwa Kokuvala: Isixhumanisi Esiqinile Se-Tribological Sezindawo Zokumbiwa Kwezimayini

Imininingwane yemboni ikhombisa njalo ukuthi ngaphezu kwama-90% okuhluleka kwemoto ngaphambi kwesikhathi kuvela ekungeneni kokungcola okuholela ekwehlulekeni kwamabhereyi—indlela yokuhluleka eshesha kakhulu ezindaweni zokumba. I-Heli CQCTRACK ibhekana nale modi yokuhluleka ngokusebenzisa ukwakheka kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu.

3.4.1 Uhlelo Lokuvala Olunezigaba Eziningi

Onjiniyela be-Heli CQCTRACK basebenzisa ukwakheka kwe-Double-Cone Sealing + Labyrinth + Floating Face Seal eyenzelwe ukuhlala isikhathi eside nokusebenza kahle ngaphansi kwanoma yisiphi isimo sokusebenza:

  • Ukuzivikela Okuyinhloko (Indlela Ye-Labyrinth): Indlela ye-labyrinth ehlanzwe ngamafutha isebenzisa i-geometry eyinkimbinkimbi ukukhipha izinhlayiya ezinkulu njengodaka, isihlabathi esiqinile, kanye nokungcola kwemigodi ngaphambi kokuba kufinyelele esibonakalayo sesivalo esiyinhloko.
  • Ukuzivikela Kwesibili (Ukuvalwa Kwekhoni Ekabili): Umklamo wokuvalwa kwekhoni ekabili kanye nokuthambisa impilo yonke kwenza i-track roller ibe nesikhathi eside futhi isebenze kahle ngaphansi kwanoma yisiphi isimo sokusebenza. Lesi sixhumanisi sekhoni esiklanywe ngokunemba sinikeza indawo yokuvala eqondanisayo.
  • Isithiyo Sokugcina (Isivalo Sobuso Esintantayo): Izivalo zobuso ezintantayo ezisebenza kahle kakhulu (izivalo zobuso ezisebenza ngomshini) zakhiwe izindandatho ezimbili zokuvala zensimbi ezigoqwe ngokunemba ezinikwa amandla yizindandatho ze-O zerabha ze-toroidal. Lezi zivalo zigcina umoya uqinile ngisho nangaphansi kwamazinga okushisa aphezulu kanye namazinga okungcola. Izindandatho zokuvala zensimbi zenziwe ngensimbi eqinile engagugi noma insimbi eqinile enobuso bokuvala obugoqwe ngokunemba obufinyelela ukubekezelelana okusicaba ngaphakathi kwamabhande okukhanya angu-0.5 (ukulinganisa kwe-interferometric).

3.4.2 Ubunjiniyela Bezinto Zokuvala

  • Izinto Ezijwayelekile: Irabha ye-Nitrile (NBR) enobubanzi bokushisa bokusebenza obungu-20°C kuya ku-110°C, efanelekile ukwakhiwa okuvamile kanye nezicelo zokumba.
  • Inketho Ephakeme: I-Fluoroelastomer (FKM/Viton®) yezindawo zokushisa ezishisayo kakhulu (-45°C kuya ku-130°C) noma izimo zokumba ezinamandla amakhemikhali.
  • Umlomo Wothuli: Umlomo wothuli wangaphandle uhlinzeka ngesivikelo esengeziwe ekungcoleni okuqinile.

3.4.3 Ukuhlolwa Kobuqotho Bophawu

Yonke i-Heli CQCTRACK roller assembly ihlolwa ukubola komfutho womoya ukuqinisekisa ukusebenza kwesivalo ngaphambi kokugcotshwa—ukuqinisekiswa okubalulekile kokusetshenziswa kokumba lapho ukungcola kukhulu khona.

3.5 Ubunjiniyela Bokugcoba

  • Uhlobo Lokugcoba: Yakhelwe njengezingxenye ezivaliwe futhi ezigcotshwe impilo yonke, akudingi ukugcoba okuvamile. Ingaphakathi ligcwele kusengaphambili ngamafutha e-lithium complex EP (Extreme Pressure) aphezulu.
  • Amandla Okugcoba: Umthamo wokugcoba olungiselelwe kahle uqinisekisa ukugcoba okuqhubekayo kwama-bearings phakathi nesikhathi sesevisi, ngisho nangaphansi kwezimo zokumba ezithwala umthwalo omningi.
  • Izinga Lokushisa Lokusebenza: -30°C kuya ku-+130°C, lifanele izimo zezulu ezahlukahlukene kusukela ezindaweni zezimayini zase-Arctic kuya kwezisehlane.
  • Ukufakwa Kwamafutha Okuzikhethela: Ezinye izilungiselelo zifaka phakathi ukufakwa kwamafutha okuhlanza njalo isivikelo sangaphandle sokuvala ezindaweni ezibucayi.

3.6 Ubunjiniyela Bokufaka Isikhombikubona

Izixhumi zokufaka (iziphetho zeshaft) zihlinzeka ngokuxhumana okubalulekile nohlaka lwe-track roller lomshini wokumba.

  • Umklamo Wesibhakela Sokufaka: Izindawo zokufaka ezenziwe ngomshini oqondile ziqinisekisa ukuhambisana kahle nohlaka lwethrekhi.
  • Ukunemba Kwembobo Yebholithi: Imbobo yokufaka ibholwa ngendlela efanelekile yokubekezelelana phakathi nendawo ukuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo.
  • Ubungaguquguquki Bomphezulu: Kugcinwa ngaphakathi kuka-0.1mm ukuqinisekisa izihlalo ezifanele ngokumelene nohlaka lwethrekhi nokuvimbela ukucindezeleka kokukhweza.

4. Ubunjiniyela Bezinqubo Zokukhiqiza Ezinzima

I-Heli CQCTRACK igcina ukuhlanganiswa okuqondile kulo lonke uchungechunge lwenani lokukhiqiza, isusa ukuhlukahluka okwethulwa yizinqubo ezingaphansi kwenkontileka futhi iqinisekise umphumela wekhwalithi ohambisanayo ofanele izinhlelo zokusebenza zokumba ze-KOMATSU PC600/PC650.

4.1 Ukuqinisekiswa Kwensimbi kanye Nokuhlolwa Okungenayo

  • Ukuhlaziywa kwe-Spectrochemical: Ama-billet ensimbi angenayo ahlolwa nge-spectrochemical ukuqinisekisa ukwakheka kwamakhemikhali okunembile—ukuqinisekisa ukuhambisana nemininingwane yokuqukethwe kwe-carbon, manganese, chromium, kanye ne-boron okubalulekile ekuqineni.
  • Ukuhlolwa kwe-Ultrasonic: Izinto zokusetshenziswa zihlolwa nge-ultrasonic ukuthola noma yiziphi izikhala zangaphakathi, ukufakwa, noma ukungaqhubeki okungalimaza ubuqotho besakhiwo ngaphansi kwemithwalo yezimayini.
  • Ukuqinisekiswa Kwesakhiwo Sezinhlamvu: Amasampula ensimbi avela ezingxenyeni ezihlanganisiwe aqinisekisa ukuhambisana okufanele kokugeleza kwezinhlamvu.

4.2 Ukulandelana Kokwakha Nokusebenza Ngobunono

Inqubo yokukhiqiza ilandela ukulandelana okuhlelwe ngokucophelela kwemisebenzi ngamathuluzi omshini we-CNC athuthukile aphesheya nawasekhaya kanye nemishini yokwelapha ukushisa evame kakhulu/ephakathi:

4.2.1 Ukulungiswa Kwezinto Ezingavuthiwe

  • Ama-billet ensimbi anqunywa ngobukhulu obuqondile ngokusekelwe kusayizi we-roller kanye nezidingo zesisindo.
  • Ukulandeleka kwezinto ezibonakalayo kutholakala kusukela esigabeni sokuqala sokusika.

4.2.2 Ukwakha Okufudumele

  • Ama-billet ashiswa ekushiseni okufudumele kokufaka (cishe ama-700-900°C).
  • Ukwakhiwa kwe-closed-die ngaphansi kokucindezela okunamandla amakhulu kubumba i-billet, okudala ukwakheka okuhlukile kokusatshalaliswa kokugeleza kwefayibha yezinto zangaphakathi okulandela i-roller contour.
  • I-Flash iyasikwa, futhi isikhala esingenalutho esibunjiwe sihlolwa ngokubonakalayo.

4.2.3 Ukwelapha Ukushisa Okuvamile

  • Izimbobo ezihlanganisiwe ziyalungiswa ukuze kulungiswe isakhiwo sokusanhlamvu futhi kusungulwe izakhiwo ezihambisanayo zemishini.

4.2.4 Umshini Onzima

  • Isikhala esijwayelekile sifakwe kuma-lathe okujika aqondile e-CNC.
  • Umshini wokugaya onzima usungula ubukhulu obuyisisekelo, okuhlanganisa ububanzi bangaphandle, amaphrofayili e-flange, kanye ne-internal bore.

4.2.5 Umshini Wokubumba we-CNC Oqondile

  • Ukuqeda Ububanzi Bangaphandle: Ukujika ngokunemba kufeza ukubekezelelana kobubanzi bokugcina.
  • Ukwenziwa Kwephrofayili Yeflange: Amajiyometri eflange aklanywa ngomshini ngokwezincazelo eziqondile.
  • Umshini Wokubumba Imbobo: Imbobo yangaphakathi yenziwe ngomshini wokuhlela kahle ukuze ibeke imbobo futhi ibeke uphawu.
  • Umshini Wokushintshwa Kweshafti: Ishafti ijikwe nge-CNC futhi igaywe ibe yizilinganiso zokugcina ngomphezulu ongu-Ra ≤ 0.4 μm ezindaweni zokuvala.
  • Umshini Wokufaka I-Interface: Izimbobo zokufaka kanye nezindawo zokufaka ziqiniswa ngomshini ukuze zivumelane kahle.

4.2.6 Iphrothokholi Yokwelapha Ukushisa

I-Heli CQCTRACK isebenzisa inqubo yokwelapha ukushisa enezigaba ezimbili ukuze ifinyelele izakhiwo ezinhle kakhulu zemishini, isebenzisa ubuchwepheshe bokucima ukungeniswa kwemvamisa ephezulu/ephakathi:

Isigaba 1: Ukuqinisa (Ukucisha Nokuthambisa)

  • Ukuqinisa: Umzimba we-roller ushiswa ube yizinga lokushisa elibucayi (cishe 850-900°C) ukuze uguqule isakhiwo esincane sibe yi-austenite.
  • Ukucima: Ukupholisa okusheshayo ku-oyili noma ku-polymer quenchant kuguqula i-austenite ibe yi-martensite—isakhiwo esincane esiqinile, esingagugi.
  • Ukushisa: Ukushisa okulawulwayo kuze kufike ekushiseni okuphakathi (ngokuvamile okungu-400-600°C) kunciphisa ukucindezeleka kwangaphakathi ngenkathi kugcina ukuqina kwengaphakathi.

Isigaba 2: Ukuqina Kokungeniswa (Ukuqina Komphezulu)

  • Ukuqina Okukhethiwe: Ukuqina kokungeniswa okunemvamisa ephezulu kudala ikesi elijulile, eliqinile njalo ebusweni obugijimayo kanye nezinhlangothi ze-flange.
  • Ukucubungula Okulawulwa Yikhompyutha: Zonke izinhlaka (amandla, imvamisa, izinga lokuhamba, ukugeleza kokucima) ziqashwa ngedijithali ukuqinisekisa ukujula kwecala okuhambisanayo kanye nemiphumela emihle yokulwa nokuqhekeka.
  • Uhlobo Oluhlukile Lokucima: I-Heli CQCTRACK isebenzisa uhlobo oluhlukile lokucima noma uhlobo lokucima ukushisa ukuqinisekisa ukujula kokuqina kokwelashwa kokushisa ngakho-ke inikeza imiphumela emihle yokulwa nokuqhekeka.

Imininingwane Efinyelelwe:

  • Ubulukhuni Bomphezulu: 52 - 58 HRC (ibanga lokumba)
  • Ukujula Kwekesi Okusebenzayo: okungenani okungu-8 - 12 mm
  • Ukuqina Kwengqikithi: 25 - 40 HRC (ingqikithi eqinile)

Ithebula 4: Imininingwane Yokuqina—I-KOMATSU PC600/PC650 I-Heavy-Duty Lower Roller Assembly

Ipharamitha Imininingwane Indlela Yokuhlola
Ubulukhuni Bomphezulu (Umphezulu Ogijimayo) 52 – 58 HRC Ukuhlolwa kobulukhuni beRockwell
Ubulukhuni Bomphezulu (Ama-Flange Flanks) 52 – 58 HRC Ukuhlolwa kobulukhuni beRockwell
Ubulukhuni Bengqikithi 25 – 40 HRC Ukuhlolwa kweBrinell noma iRockwell
Ukujula Kwecala Okusebenzayo Ubuncane obungu-8 – 12 mm Umzila wokuqina okuncane
Ukuqina ku-Threshold engu-45 HRC Ukujula okungu-≥ 5 mm (okuvamile) Ukuhlaziywa kwesigaba esiphambene

Isizathu Sobunjiniyela: Ububanzi bomphezulu obungu-52-58 HRC buhlinzeka ngokumelana okuhle kokuguguleka ngokumelene nama-bushings e-track chain kanye nemfucumfucu yomhlabathi ezindaweni zokumba. Ukujula kwekesi elingu-8-12 mm kuqinisekisa ukuthi njengoba umphezulu uguguleka amahora amaningi okusebenza ezimweni zokumba ezigugulekayo, izinto ezisanda kuvezwa zigcina ubulukhuni obukhulu, zivimbela "ukuguguleka" kwangaphambi kwesikhathi futhi zandise izikhawu zenkonzo. Umongo oqinile umunca imithwalo yokushaqeka, uvimbela ukuqhekeka kanye nokwehluleka kwesakhiwo ngaphansi kwezimo zokushayisana ezivamile ekusetshenzisweni kokumba.

4.2.7 Imisebenzi Yokuqeda Kokugcina

  • Ukugaya Okungaphezulu: Ngemva kokwelashwa ngokushisa, izindawo ezigijimayo zingase zigaywe ukuze kufezwe ukunemba kokugcina kanye nokuqeda okungaphezulu.
  • Ukuqhuma Kwesibhamu: Izingxenye ziqhunyiswa ngesibhamu ezindaweni ezihlanzekile futhi zithuthukisa ukunamathela kopende.
  • Ukuqinisekiswa Kokugcina Kobukhulu: Zonke izilinganiso ezibalulekile ziqinisekiswe ngokuqhathanisa nemininingwane kusetshenziswa imishini yokuthola enembile kakhulu.

4.2.8 Inqubo Yokuhlanganisa

Ukuhlanganiswa kulandela izinqubo eziqinile ukuqinisekisa ubuqotho bezingxenye:

  1. Ukuhlanzwa Kwezingxenye: Zonke izingxenye zihlolwa futhi zihlanzwe ngokucophelela ngaphambi kokuhlanganiswa.
  2. Ukufakwa kwamabhereyi: Amabhereyi afakwa ngezilungiselelo ezifanele zokulayisha kusengaphambili.
  3. Ukuhlanganiswa Kwesivalo: Izinto zokuvala ezinamakhoni amabili kanye nezindandatho zobuso ezintantayo zihlanganiswa ngazimbili; izindawo zokuvala zimbozwe ngamafutha; izindandatho ze-O zifakwa ngaphandle kokuphazamiseka.
  4. Ukufakwa Kweshafti: Ishafti ifakwe izindawo zokubopha ezimbozwe inani elincane lamafutha enjini.
  5. Ukufakwa Kwesembozo Sokugcina: Izimbozo zokuphela zifakwa nge-torque efanele.
  6. Ukuqinisekiswa Kokuvunyelwa Kwe-Axial: Kuqinisekisiwe ukuqinisekisa ukusebenza kahle.
  7. Ukuhlola Okujikelezayo: I-roller ehlanganisiwe kufanele ijikeleze kahle ngesandla nge-torque yokumelana kodwa ingagxili.

4.2.9 Ukwelashwa Nokumbozwa Komphezulu

  • Ukuvikelwa Kokugqwala: Izingxenye zithola ukwelashwa kokulwa nokugqwala.
  • Ukupenda: Ukusetshenziswa kopende wezimboni oqinile (omnyama noma ophuzi ojwayelekile, ongenziwa ngezifiso ngokwezidingo zamakhasimende) okunikeza ukumelana nokugqwala nokubukeka kobungcweti.
  • Izindinganiso Zokupenda: Izindawo eziqhunyiswe ngama-shot ziqinisekisa ukunamathela okuhle kakhulu kokupenda.

4.3 Iphrothokholi Yokuqinisekisa Ikhwalithi

Yonke i-Heli CQCTRACK lower roller assembly ihlolwa ngokucophelela ngekhwalithi yezigaba eziningi:

  1. Ukuhlolwa Kobukhulu: Ukuqinisekiswa okungu-100% kwezindawo zokufaka ezibalulekile, izindawo zokugijima, amaphrofayili e-flange, kanye nama-bearing bore kusetshenziswa imishini ye-CMM (Coordinate Measuring Machine) elinganisiwe kanye nama-precision gauges.
  2. Ukuqinisekiswa Kokuqina: Ukuhlolwa kokuqina kwe-Rockwell ezindaweni zokugijima; ukuqinisekiswa kokujula kwecala ngokusebenzisa amasampula abhubhisayo avela kuqoqo ngalinye lokukhiqiza.
  3. Ukuhlolwa Okungonakalisi (NDT): Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) kuthola noma yikuphi ukukhubazeka kobuso noma okungaphansi komhlaba ezindaweni ezibucayi.
  4. Ukuhlolwa Kobuqotho Besivalo: Irola ngayinye ehlanganisiwe ihlolwa ukubola kwengcindezi yomoya ngokucwiliswa emanzini ukuqinisekisa ukusebenza kwesivalo.
  5. Ukuqinisekiswa kweTorque Ejikelezayo: I-torque ejikelezayo eqhubekayo iyaqinisekiswa, okuqinisekisa ukusatshalaliswa okufanele kwe-bearing preload kanye nokugcotshwa.
  6. Inqubo Yokusebenza: Amasampula akhethiwe ahlolwa ngokulinganisa umthwalo ukuqinisekisa ukujikeleza okubushelelezi kanye nokususwa kwangaphakathi okufanele ngaphansi kwezimo zomthwalo okulingisa imijikelezo yomsebenzi wokumba.
  7. Ukuhlolwa Kokungcola: Amayunithi esampula angase ahlolwe isikhathi eside ngokukhuthazela kokujikeleza ku-slurry erhabaxa ukuqinisekisa ukusebenza kokuvala ezimweni zokumba.
  8. Ukumaka Ukulandelela: Ukuqoshwa noma ukunyatheliswa nge-laser okuhlala njalo ngezinombolo ze-batch kanye namakhodi osuku lokukhiqiza.
  9. Ukupakisha Okuthunyelwe Kwamanye Amazwe: Izingxenye eziboshwe emabhokisini e-plywood aqinisiwe noma ama-pallet afakwe uhlaka lwensimbi ukuze kuvikelwe ukuthunyelwa kwamanye amazwe.

5. Ubunjiniyela Obuqondene Nesicelo Se-KOMATSU PC600, PC650, kanye Nezimbaza Ezihambisanayo

5.1 Ukubuka Konke Kwepulatifomu ye-KOMATSU PC600

I-KOMATSU PC600 crawler excavator imelela ipulatifomu yezinga elinzima elingamathani angu-60 esetshenziswa kabanzi ezimayini, ekumbeni, nasezindaweni zokwakha ezisindayo. Imininingwane ebalulekile ifaka:

  • Ibanga Lesisindo Sokusebenza: 55,000 kg – 65,000 kg (kuncike ekucushweni, kufaka phakathi izinhlobo ze-PC600LC)
  • Amandla Enjini: Cishe 300-350 kW
  • Uhlobo Lwesithuthuthu Esingaphansi Kwemoto: Ukucushwa kwezimayini ezisindayo
  • Isicelo: Ukumba amatshe, ingqalasizinda enzima, ukwesekwa kwezimayini

5.2 Ukubuka Konke Kwepulatifomu ye-KOMATSU PC650

I-PC650 imelela ipulatifomu yokumba i-KOMATSU enamathani angu-65 enezici zokusebenza ezithuthukisiwe zezicelo zokumba ezinzima:

  • Ibanga Lesisindo Sokusebenza: 60,000 kg – 70,000 kg (kuncike ekucushweni, kufaka phakathi izinhlobo ze-PC650-5, PC650-6, PC650-7, PC650-8)
  • Amandla Enjini: Cishe 350-400 kW
  • Umklamo Wesithuthuthu Esingaphansi Kwemoto: Izici Zokuqina Kwezinga Lokumbiwa
  • Isicelo: Ukumbiwa kwezimboni, ukumba izinkwa ezinzima, ukuhambisa umhlaba ngezinga elikhulu

5.3 Ukuhambisana Komkhiqizo Ohlukile

Lezi zinhlangano eziphansi ze-roller nazo ziyahambisana nalokhu:

  • I-HITACHI ZX650: Ihlanganyela ekwakhiweni kwezimoto ezingaphansi kwenqola nemishini yeklasi ye-KOMATSU PC600/PC650
  • UJOHN DEERE JD550: Uhlelo lokusebenza oluhambisanayo lokugaya olunzima

5.4 Inombolo Yengxenye Izinto Ezicatshangelwayo Zobunjiniyela Obuthile

Ithebula 5: Izici Zobunjiniyela Eziqondene Nohlelo Lokusebenza Ngokwenombolo Yengxenye

Inombolo Yengxenye Isicelo Esiyinhloko Ukwahluka Kobunjiniyela
KM3058 I-PC600, i-PC600LC-6, i-PC600-7; i-ZX650 Ukwakhiwa kwe-50Mn/40MnB okwenziwe ngobumba; Ubuso be-52-58 HRC; ukujula kwekesi elingu-8-12 mm; ukuvalwa kwekhoni eliphindwe kabili
4473719 I-PC600, i-PC650; i-JD550 Umklamo oqinile othuthukisiwe; imininingwane yezinto ezibonakalayo ze-premium; i-geometry ye-flange elungiselelwe
9109493 I-PC650, i-PC650-5, i-PC650-6; i-ZX650 Ukucushwa kwezinga lokumba; iphakethe lamabhere elithuthukisiwe; ukwakheka komgodi oqinisiwe
21M3000100 I-PC600, i-PC600-7, i-PC600-8 Ukucushwa kwe-Universal-heavy-duty; kuhambisana nezinhlelo zokusebenza eziningi

5.5 Izidingo Zokuqinisekisa Ukuhambisana

Ngaphambi koku-oda, qinisekisa amapharamitha omshini alandelayo ukuqinisekisa ukukhetha okulungile kwe-roller:

  • Inombolo Yochungechunge Lomshini (yonyaka wemodeli oqondile kanye nokucushwa)
  • Uhlobo lwenqola engaphansi kanye nendawo ye-roller (izidingo ze-flange eyodwa vs. i-flange ephindwe kabili)
  • Ububanzi bezicathulo zethrekhi kanye ne-chain pitch
  • Inombolo yengxenye yangaphambilini (uma itholakala ukuze ibhekiselwe kuyo)

6. Isitifiketi Sekhwalithi kanye Nokuqinisekiswa Kwe-Supply Chain

Ukuzibophezela kukaHeli CQCTRACK ekhwalithini yokukhiqiza enzima kuqinisekiswa ngezinhlaka zesitifiketi eziqashelwa emhlabeni wonke, ngokubhekisela ezindinganisweni zesitifiketi se-ISO 9001 ukuze kuthuthukiswe amazinga okuphatha ikhwalithi njalo.

6.1 Uhlelo Lokuphatha Ikhwalithi lwe-ISO 9001:2015

Isikhungo semishini i-Heli sisebenza ngokubhekisela ezindinganisweni zesitifiketi se-ISO 9001 zomhlaba wonke, sithuthukisa njalo amazinga okuphatha ikhwalithi:

  • Izinqubo ezibhaliwe zazo zonke izinqubo zokukhiqiza
  • Ukuhlolwa okuvamile kwangaphakathi nangaphandle
  • Izinqubo zokuthuthukisa okuqhubekayo
  • Ukulandeleka okuphelele kwezinto nezinqubo

6.2 Ukulandelelwa Komkhiqizo Okuphelele

I-Heli CQCTRACK igcina amarekhodi edijithali ebhetshi ngalinye lokukhiqiza okungenani izinyanga ezingama-24, okuhlanganisa:

  • Imibiko yesitifiketi sezinto ezibonakalayo (Izitifiketi Zokuhlolwa Kwe-Mill ngokwe-EN 10204 3.1)
  • Amalogi enqubo yokwelapha ukushisa anedatha yokuqapha yedijithali
  • Imibiko yokuhlola yobukhulu
  • Imiphumela yokuhlolwa kweqembu elithile kanye namarekhodi okuqinisekisa ubulukhuni
  • Imibiko ye-NDT (i-MPI, i-ultrasound)

6.3 Iwaranti kanye nokuzibophezela ekusebenzeni kahle

I-KOMATSU KM3058, 4473719, 9109493, kanye ne-21M3000100 Track Lower Roller Assembly ngayinye eyenziwe yi-Heli CQCTRACK isekelwa yiwaranti ephelele yokulwa nokukhubazeka ezintweni zokwakha kanye nomsebenzi, esekelwa yizinqubo zokukhiqiza eziqinisekisiwe kanye nezinqubo zokulawula ikhwalithi eqinile.


7. Ukuhlaziywa Kwemodi Yokwehluleka kanye Nokuhlanganiswa Kokulungiswa Kwezimayini Ezinzima

Ukuqonda indlela yokwehluleka kwezicelo zokumba izimayini zeklasi ezingamathani angu-50–70 kuqinisekisa izinketho zobunjiniyela ezenziwe ezingxenyeni ze-Heli CQCTRACK futhi kunikeza imephu yokulungiswa okusebenzayo.

7.1 Ukuhlaziywa Kwemodi Yokwehluleka Okuyinhloko

Ithebula 6: Ukuhlaziywa Kwemodi Yokwehluleka kanye Nezinyathelo Zokumelana Nobunjiniyela be-Heli CQCTRACK

Imodi Yokwehluleka Indlela yokusebenza Umphumela Isixazululo se-Heli CQCTRACK
Ukwehluleka Kwesivalo / Ukungena Kokungcola Izinhlayiya ezirhabaxa (uthuli lwe-silica, izinhlawulo zemayini) uphawu lokuphuka, i-lubricant ephethe izinsimbi engcolisayo Ukuguguleka kwamabhere, ukumelana nokujikeleza okwandisiwe, ukuquleka ekugcineni Ukuvalwa kwamakhoni amabili + ukumbozwa kobuso okuntantayo; ukuhlolwa kobuqotho bokumbozwa okungu-100%; impilo ende kanye nokusebenza okuphelele ngaphansi kwanoma yisiphi isimo sokusebenza
Ukuwohloka Komphezulu Ogugile Ukuguguleka okuvela ezihlahleni zethrekhi kanye nodoti ongaphansi komhlaba kugqoka i-roller tread Ububanzi obunciphile, ukubandakanyeka okungafanele kweketanga, ukungazinzi komshini Ukuqina kokufakwa kwe-induction okujulile (8-12mm, 52-58 HRC); ukukhethwa kwe-alloy ye-premium (50Mn/40MnB); ukugeleza kokusanhlamvu okufudumezayo
Ukugqokwa kweFlange Ukuthintana okuseceleni nezixhumanisi zethrekhi kugqoka amaphrofayili e-flange Ukwehla kwamandla okuqondisa, ukwanda kwengozi yokuphuma esitimeleni Izindawo ze-flange eziqinile (52-58 HRC); ukulungiswa kwephrofayili ngokunemba
Ukukhathala Okubekezelayo Ukulayisha okujikelezayo kuholela ekuqhekekeni kwemijaho yamabhere Ukujikeleza okungekuhle, ukuvuleka okwandisiwe, ukwehluleka kokuthwala amabhereyi ekugcineni Ukukhetha amabhereli e-premium; izilungiselelo ezifanele zokulayisha kusengaphambili; ukuthambisa ngebhavu lamafutha
Ukukhathala/Ukuqhekeka Kwesakhiwo Imithwalo yomthelela noma ukukhathala kwezinto ezibonakalayo kubangela ukuqhekeka Ukwehluleka okukhulu, ukuphuma kwesitimela, umonakalo wengxenye yesibili Ukuqondanisa ukugeleza kokusanhlamvu okuhlanganisiwe; ukuqinisekiswa kwe-NDT; umongo oqinile; imiphumela yokulwa nokuqhekeka evela ekwelashweni kokushisa okuhle
Ukuguguleka/Ukukhathazeka Kwe-Shaft Ukunyakaza okuncane phakathi komgodi kanye nomjaho wangaphakathi wokuthwala Ukulahlekelwa ukulingana okufanele, ukudlidliza okwandisiwe, ukuguguleka okusheshayo Ububanzi bomgodi obulungiselelwe; izindawo eziqondile zomhlabathi (Ra ≤ 0.4 μm); izindawo zokuvala ezimbozwe nge-chrome

7.2 Imikhuba Yokulungisa Enzima Enconyiwe Yokumba

Ukuze wandise impilo yesevisi yama-Heli CQCTRACK lower roller assemblies kuzinhlelo zokusebenza zokumba ze-KOMATSU PC600/PC650:

  1. Isikhathi Sokuhlola Esijwayelekile: Hlola ama-roller ngezikhawu zamahora angu-250 (ngokuvamile ezindaweni zokumba ezinzima) ukuze uthole ubufakazi bokuvuza kwamafutha, amaphethini okuguguleka okungajwayelekile, izindawo ezisicaba, noma umonakalo obonakalayo.
  2. Ukulinganisa Ukugqoka: Qapha ububanzi be-roller kanye nokuphakama kwe-flange ngezikhathi ezithile. Shintsha ama-roller uma ukuguga kunciphisa ububanzi ngo-8-12mm noma uma ukuphakama kwe-flange kwehliswa ngo-5-8mm, noma uma ukujula kwe-case eqinile sekusetshenzisiwe.
  3. Ukuhlola Ukujikeleza: Qinisekisa ukuthi wonke ama-roller aphenduka ngokukhululeka—i-roller ebanjiwe izoguga ngokubonakalayo futhi ibangele ukuguguleka kwe-track chain okusheshayo. Noma yiliphi i-roller elinokujikeleza okulinganiselwe kufanele lishintshwe ngokushesha.
  4. Ukuphathwa Kokucindezeleka Kwethrekhi: Gcina ukucindezeleka kwethrekhi ngokwezincazelo zomkhiqizi we-KOMATSU. Ukucindezeleka okungalungile kuyimbangela eyinhloko yokuguguleka kwe-roller okusheshayo—ukuqina kakhulu kwandisa ukuguguleka kwamabhereyitha kanye ne-tread; ukukhululeka kakhulu kubangela ukushaywa kwethrekhi kanye nomonakalo wokushaya.
  5. Iphrothokholi Yokuhlanzeka: Susa udoti oqongelelekile ozungeze izivalo ezigoqekayo kanye nezibhakede zokufaka ngesikhathi sokulungiswa kwansuku zonke ukuze kuvinjelwe umonakalo osheshayo wesivalo. Ezindaweni zokumba, ukugeza isihlalo esingaphansi kwenqola ngokucindezela okuphezulu kufanele kwenziwe njalo.
  6. Ukuhlola Ukuqondanisa: Qinisekisa njalo ukuthi i-roller iqondaniswe kahle nohlaka lwethrekhi. Uma ama-roller ekhombisa ukuguguleka kwe-flange okungalingani, lokhu kubonisa ukuthi i-flange ayilunganga idinga uphenyo.
  7. Iphrothokholi Yokufaka Esimweni Esihlelekile: Ukuze uthole ukonga okungcono kakhulu kwezimoto ezingaphansi kwemoto ezisetshenziswayo ezimayini, hlola ukuguguleka kwe-roller kanye nochungechunge lwethrekhi, i-sprocket, kanye nesimo sokungahlali kahle. Buyisela izingxenye eziguguleke kakhulu ngamasethi afanayo ukuze uvimbele ukuguguleka okusheshayo ezingxenyeni ezintsha.
  8. Iphrothokholi Yokujikeleza Amaroli: Lapho ukucushwa kwe-undercarriage kuvumela, shintsha amaroli phakathi kwezikhundla ngezikhawu zamahora ayi-1,000 ukuze ulinganise amaphethini okuguguleka, yize lo mkhuba ungavamile kakhulu ezicelweni zokumba ezivalwe impilo yonke.

8. Isifinyezo Semininingwane Yobuchwepheshe—I-KOMATSU PC600/PC650 Heavy-Duty Lower Roller Assemblies

Ithebula 7: Imininingwane Yobuchwepheshe Isifinyezo—Heli CQCTRACK KOMATSU PC600/PC650 Lower Rollers

Ipharamitha Imininingwane Indlela Yokuhlola / Amanothi
Ibanga Lezinto Ezibalulekile Insimbi ye-Manganese-Boron Alloy engu-50Mn / 40MnB; i-SAE 4140 elingana nokuzikhethela Ukuhlaziywa kwe-Spectrochemical; izitifiketi zokuhlolwa kwemishini
Inqubo Yokukhiqiza Ukwakha okufudumele ngokuqondanisa ukugeleza kokusanhlamvu Ukuqinisekiswa kwesakhiwo sokusanhlamvu; ukuhlukanisa ukwakheka kokusatshalaliswa kokugeleza kwefayibha yezinto zangaphakathi
Ubulukhuni Bomphezulu (Umphezulu Ogijimayo) 52 – 58 HRC (izinga lezimayini) Ukuhlolwa kobulukhuni beRockwell
Ubulukhuni Bengqikithi 25 – 40 HRC Ukuhlolwa kweBrinell noma iRockwell
Ukujula Kwecala Okusebenzayo Ubuncane obungu-8 – 12 mm Ukuqina okuncane; kuqinisekisa imiphumela emihle yokulwa nokuqhekeka
Uhlobo Lokuthwala Ama-roller bearings athambile noma ama-roller bearings ayindilinga Ukukhetha amabhereli e-premium; ukugcotshwa kwebhavu lamafutha
Uhlobo Lophawu Ukuvalwa kwamakhoni amabili + i-labyrinth + izivalo zobuso ezintantayo Impilo ende kanye nokusebenza okuphelele ngaphansi kwanoma yisiphi isimo sokusebenza; Izinga le-NBR; i-FKM ongayikhetha
Ukuthambisa Igrisi ye-EP egcwele i-lithium complex ene-viscosity ephezulu egcwaliswe efektri Kuvaliwe impilo yonke; -30°C kuya ku-+130°C ububanzi bokusebenza
Ukucushwa kwe-Flange I-flange eyodwa noma i-flange ephindwe kabili ngomshini ngamunye Amaphrofayili akhiwe ngomshini oqondile
Ukuqeda Komphezulu (Umgodi) I-Ra ≤ 0.4 μm ezindaweni zokuvala Ukulinganisa iphrofayilimitha
Ukuhlolwa Kobuqotho Bophawu Ukuhlolwa kokubola komfutho womoya ngokucwiliswa Ukuhlolwa okungu-100%
Ukubekezelelana Okulinganayo ±0.05 mm ubukhulu obubalulekile (ibanga le-IT7-IT8) Ukuqinisekiswa kwe-CMM; imishini yokuthola enembile kakhulu
Imishini Yokwelapha Ukushisa Ukucima ukungeniswa kwemvamisa ephezulu/ephakathi Ukucutshungulwa okuqashwe ngedijithali
Ukuhlolwa Okungonakalisi Ukuhlolwa Kwezinhlayiya ZikaMagnetic (MPI) ezindaweni ezibucayi Isisekelo sesampula ngeqoqo ngalinye
Ukuqeda Upende I-primer yokulwa nokugqwala + ijazi eliphezulu lezimboni elinzima Okumnyama/okuphuzi okujwayelekile; okwenziwa ngezifiso
Isitifiketi I-ISO 9001:2015 (izindinganiso zokubhekisela) Uhlaka olugunyaziwe yinkampani yangaphandle
Iwaranti Okuphelele ngokumelene namaphutha Imigomo iyatholakala uma iceliwe ngemisebenzi yokumba

9. Ukusekelwa Kokuthola Izinto Ezinzima Nokuthuthwa Kwempahla

I-Heli CQCTRACK isekela imisebenzi yokwemba izimayini emhlabeni wonke kanye nokuthengwa kwempahla yokwakha enzima ngamakhono aphelele okuthutha aklanyelwe amashejuli adingayo okusebenza kwemishini esindayo:

  • Imibhalo Yokuthumela Ngaphandle: Ama-invoyisi aphelele ezentengiselwano, uhlu lokupakisha, izitifiketi zemvelaphi, kanye nemibiko yokuhlola izinto (EN 10204 3.1) anikezwa ngokuthunyelwa ngakunye.
  • Izinketho Zokuthumela Eziguquguqukayo:
    • Impahla yokuthutha ngomkhumbi (i-FCL/LCL) yokuthutha ngobuningi okungabizi kakhulu ezindaweni zokumba emhlabeni jikelele
    • Ukuthunyelwa ngendiza ukuze kugcwaliswe i-oda eliphuthumayo lapho imisebenzi yezimayini ibhekene nesikhathi esinzima sokungasebenzi
    • I-courier esheshayo (i-DHL/FedEx/UPS) yama-oda amancane esampula noma aphuthumayo
  • Ukupakisha: Yonke imikhiqizo ipakishwa ngokuphephile kusetshenziswa amabhokisi okuthumela asezingeni eliphezulu, amakesi ezinkuni aqinisiwe (ukupakisha okufanele ukufudumala olwandle), noma ukupakisha okufakwe amaphelethi ajwayelekile embonini ukuqinisekisa ukuvikeleka okuphezulu ngesikhathi sokuthutha.
  • Ichweba Lokuthunyelwa: I-Xiamen, eShayina (eyinhloko) enekhono lokusebenzisa amanye amachweba amakhulu ngokusekelwe ezidingweni zamakhasimende
  • Izikhathi Zokuhola: Ama-oda okukhiqiza ajwayelekile: Izinsuku zokusebenza ezingama-20-30; izinto zesitoko: Izinsuku eziyi-7-10 zokuthunyelwa okusheshayo kwezimfuneko eziphuthumayo zezimayini
  • Inani Elincane Le-oda: I-MOQ Eguquguqukayo evumela kokubili ama-oda okuhlola kanye nokuthengwa kwenqwaba kwezinga lemikhumbi yamabhizinisi amakhulu ezimayini
  • Imigomo Yokukhokha: I-T/T (Telegraphic Transfer) ejwayelekile; I-L/C (Incwadi Yesikweletu) etholakalayo ezinkontilekeni ezinkulu zokumba; eminye imigomo exoxiswana ngayo ngokusekelwe kumthamo we-oda kanye nobudlelwano namakhasimende

10. Isiphetho: I-Heli CQCTRACK njengeNqubo Yobuchwepheshe Enzima Yezingxenye Ze-KOMATSU PC600/PC650 Ezingaphansi Kwenqola

Ifilosofi yokukhiqiza ye-Heli CQCTRACK ye-KOMATSU KM3058, 4473719, 9109493, kanye ne-21M3000100 Track Lower Roller Assemblies imele intuthuko ecacile kubuchwepheshe be-undercarriage esindayo. Ngokukhetha izinto eziqinile (kusetshenziswa izinsimbi ze-alloy ze-50Mn/40MnB zezinga eliphezulu), ukwakheka okufudumele okunembile nokuqondanisa kokugeleza kokusanhlamvu, izindlela zokwelapha ukushisa ezithuthukisiwe ezifinyelela ubulukhuni bomphezulu obuphezulu be-52-58 HRC ngokujula kwekesi elingu-8-12 mm, ukwakheka kokuvala okunamakhoni amabili okuqinisekiswe ukungcola okukhulu kwezimayini, kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK inikeza izinhlangano eziphansi ze-roller ezifinyelela futhi zidlule amazinga okusebenza ekhwalithi ye-OEM ngezinhlelo zokusebenza ze-KOMATSU PC600 kanye ne-PC650 ezidinga kakhulu.

Kumphathi wemishini noma uchwepheshe wokuthengwa kwempahla ophethe imikhumbi yokumba i-KOMATSU PC600, PC650, HITACHI ZX650, kanye ne-JOHN DEERE JD550 esebenza ezimayini, ekumbeni, engqalasizindani enzima, kanye nasezinhlelweni ezinkulu zokuthutha umhlaba, isiphakamiso senani sicacile: ukutshala imali ezingxenyeni ze-Heli CQCTRACK ezisebenza kanzima kusho ukutshala imali ekutholakaleni komshini okuphezulu, isikhathi sokungasebenzi esincishisiwe esingahleliwe, impilo ende yezingxenye ezindaweni zokumba ezihlukumezayo, kanye nezindleko eziphelele zobunikazi ezibikezelwayo nezilungiselelwe.

Lezi akuzona izingxenye ezivamile zokufaka esikhundleni—ziyizixazululo eziklanywe ngobuchwepheshe obuqinile eziqinisekiswe ngezinqubo zokukhiqiza eziqinisekisiwe, ezisekelwa ukulandelelwa kwezinto eziphelele, futhi zaklanywa kusukela phansi ukuze zihlangabezane nezidingo zezimayini zomhlaba wonke kanye nezicelo zokwakha ezinzima lapho ukwehluleka kwezingxenye kungeyona inketho.


11. Izinkomba kanye Nezinsizakusebenza Zobunjiniyela

Ukuze uthole ulwazi olwengeziwe lobuchwepheshe, ukwesekwa kobunjiniyela bezinhlelo zokusebenza, noma ukuxoxa ngezimfuneko ze-OEM/ODM ezisebenza kanzima:

  • Ukubonisana Ngobunjiniyela:I-Heli CQCTRACKonjiniyela bezinhlelo zokusebenza abakhona ukuxoxa ngemijikelezo ethile yemisebenzi yezimayini futhi bancome imininingwane efanele yezingxenye.
  • Imidwebo Yobuchwepheshe: Amamodeli e-2D ne-3D CAD anemininingwane ayatholakala uma ecelwa ukuze kuqinisekiswe ubunjiniyela.
  • Izincwadi Zokufaka: Imiyalelo yokufaka ephelele ehambisana nezinqubo zencwadi yesevisi ye-KOMATSU ezitholakala ngokuthunyelwa ngakunye.
  • Izitifiketi Zezinto: Imibiko yokuhlolwa kwe-Mill kanye nesitifiketi sokwelashwa kokushisa siyatholakala kuqoqo ngalinye lokukhiqiza.
  • Ukusekelwa Kokufaneleka: Ukudweba noma ukuqinisekiswa kwenombolo ye-serial kuyatholakala ukuqinisekisa ukuhambisana.

Ukuze uthole imininingwane yobuchwepheshe, imibuzo enzima ye-OEM/ODM, amanani, noma ukufaka i-oda:

I-Heli Machinery Manufacturing Co., Ltd. (I-CQCTRACK)
*Isitifiketi se-ISO 9001:2015 • Umhlinzeki Wezingxenye Ezingaphansi Kwenqola Esindayo Yokugebha I-Crawler Excavator kanye Nefektri • Umhlinzeki Womhlaba Wonke Kusukela Ngo-2002*
Xhumana: UJack (uMqondisi Wezokuthengisa Wamazwe Ngamazwe)
Iwebhu:www.cqctrack.com
Uhla Lomkhiqizo: Ama-Roller Aphansi Okulandelela, Ama-Roller Okuthwala Ithrekhi, Ama-Idlers Angaphambili, Ama-Track Sprockets, Ama-Track Chains, kanye Nezinhlelo Eziphelele Zokuhamba Ngaphansi Kwenqola Zabambi Bemigodi Nama-Bulldozer Angu-0.8T kuya ku-100T

Lo mbhalo wezobuchwepheshe unikezwe izinkomba zobunjiniyela kanye nokuthengwa kwempahla. Imininingwane ingashintsha ngenxa yokuthuthukiswa komkhiqizo okuqhubekayo kwezicelo ezisindayo. Wonke amagama omkhiqizo kanye nezinombolo zezingxenye kubhekiselwa kuzo ngezinhloso zokubhekisela kuphela; I-Heli CQCTRACK ingumkhiqizi ozimele ochwepheshe ogxile ezingxenyeni zezimoto ezingaphansi kwemoto zokumba, ukwakha, kanye nezinhlelo zokusebenza zokuthutha umhlaba. Njalo qinisekisa inombolo yochungechunge yomshini kanye nokucushwa kwezimoto ezingaphansi kwemoto ngaphambi koku-oda.


  • Okwedlule:
  • Olandelayo:

  • Bhala umlayezo wakho lapha bese uwuthumela kithi