SUMITOMO SH100/SH120A3/CX130 Series Track Bottom Roller Assembly—Ibice bya Chassis by’umwuga byo gucukura Crawler bya Heli CQCTRACK

Indangamuntu y'inyandiko: TWP-CQCT-SUMITOMO-ROLLER-08
Urwego rutanga serivisi: Heli Machinery Manufacturing Co., Ltd.(CQCTRACK))
Ingero z'ingenzi: SUMITOMO SH100, SH120, CX130, CX130B; JCB JS130, JS140
Ibice bigize:KNA0693, KNA0532, KNA0242
Icyiciro cy'uburemere bw'imashini: toni 10 - 15 (biterwa n'imiterere yayo)
Itariki yo gusohora: Werurwe 2026
Icyiciro: Ibisobanuro by'Ubwubatsi bwa Tekiniki / Ubuyobozi bw'Ibice by'Imashini Icukura Chassis y'Umwuga

1. Incamake y'Ubuyobozi: Heli CQCTRACK nk'uruganda rw'inzobere rutanga ibikoresho byo mu munsi ya SUMITOMO

Mu rwego rwo gucukura toni 10-15, urwego rw'imizingo yo hasi y'umuhanda rushingiye ku buryo bunoze—cyangwa urwego rw'imizingo yo hasi cyangwa urwego rw'imizingo—rugaragaza ikintu cy'ingenzi gitwara imizigo mu buryo bw'imizigo yo munsi y'umuhanda. Iki gice gikora umurimo w'ingenzi wo gushyigikira uburemere bw'imashini, gukwirakwiza igitutu gitwara ubutaka, no kuyobora umuyoboro w'umuhanda mu gihe cy'urugendo n'imirimo. Ku mbuga za SUMITOMO SH100, SH120, CX130, na CX130B—imashini zikora ibintu byinshi zikoreshwa mu bwubatsi bw'imijyi, mu mirimo ifitiye akamaro kanini, mu iterambere ry'ibikorwa remezo, no mu bikorwa byo gutunganya ubusitani—urwego rw'imizingo yo hasi rugizwe n'igice cy'ingenzi kigena uburyo imashini ihamye, uburyo ihagaze, n'igihe cyose imodoka yo munsi y'umuhanda imara.

Imashini za Heli (CQCTRACK), zifite icyicaro i Quanzhou, mu Ntara ya Fujian—ikigo cy’ingenzi mu Bushinwa mu gukora imashini z’ubwubatsi n’ibikoresho by’icyuma—zimaze kwigaragaza nk’uruganda rw’abahanga kandi rukora ibikoresho byo munsi y’imodoka bya SUMITOMO. Iyi nyandiko yera itanga uburyo bwo gusesengura SUMITOMO KNA0693, KNA0532, na KNA0242 Track Bottom Roller Assemblies, by’umwihariko zakorewe kuri SH100, SH120, CX130, na CX130B, ndetse n’ibikoresho byazo bya JCB JS130/JS140 bisangiye imiterere y’imodoka zo munsi y’imodoka.

Binyuze mu guhuza ubuhanga bukomeye bw'ibikoresho (gukoresha alloys zo mu rwego rwo hejuru nka 50Mn, 40MnB, na SAE 4140 equivalent metals), ikoranabuhanga ryo gucura rikozwe neza rikozwe mu buryo bunoze hamwe n'umuvuduko mwiza w'ibinyampeke, protocole zigezweho zo kuvura ubushyuhe zigera ku miterere myiza y'ubukana (ubuso bwa 52-58 HRC bufite igice gikomeye, uburebure bwa 8-12mm), hamwe n'uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga ibyuma byo hasi bihuza imikorere bingana n'ibipimo byihariye birengeje ibipimo by'ibikoresho by'umwimerere.

Ku bahanga mu gutanga amasoko, abahanga mu by’ubwubatsi bw’imodoka, n’abashinzwe gucunga ibikoresho bashaka kunoza ikiguzi cy’umutungo wabo wa SUMITOMO n’amato yabo ya JCB ajyanye nayo akora mu bwubatsi bw’umwuga, iyi nyandiko ni yo ikoreshwa mu buryo bw’ikoranabuhanga n’ubuyobozi bwo gushakisha amasoko.

2. Kumenya ibicuruzwa n'uburyo bigaragazwa n'ibisobanuro bitandukanye

Kugira ngo hamenyekane ko gutanga amasoko ari ukuri kandi ko bihuzwa neza muri sisitemu zisanzwe zo gutwara abantu munsi y’imodoka, imbonerahamwe ikurikira igaragaza ibice byose bikubiye muri iyi ngingo.

Imbonerahamwe ya 1: Uburyo bwuzuye bwo guhinduranya nomero z'ibice n'uburyo imashini ikoreshwa

Ibyiciro byabyo: Guteranya umugozi wo hasi / Umugozi wo hasi / Umugozi wo hasi
Imashini zikoreshwa mu gucukura: SUMITOMO SH100, SH120, CX130, CX130B; JCB JS130, JS140 Crawler Cukumbura
Ingano y'uburemere bw'imikorere: 10.000 kg – 15.000 kg (biterwa n'imiterere n'umwaka byakoreweho)
Ubugari bw'inzira: Ubugari bw'inkweto z'inzira busanzwe bwa mm 450-600 (ni ngombwa kugenzura)
Imiterere ya Flange: Iboneka mu miterere ya flange imwe n'iy'flange ebyiri bitewe n'aho imashini iherereye n'imiterere yayo.
Inkomoko y'Inganda: Heli Machinery Manufacturing Co., Ltd. (Ikirango:CQCTRACK) – Quanzhou, Fujian, Ubushinwa – Ikigo cyemewe na ISO 9001:2015
Intego y'Ubwubatsi: Ibikoresho by'ubuhanga byo gusimbuza ibikoresho bya OEM byakozwe mu buryo bwa 1: 1 kugira ngo bihindurwe mu buryo bwa mekanike nta guhinduranya

2.1 Guhuza sisitemu mu gice cy'inyuma y'imodoka

Itsinda ry'imodoka rikora nk'igice cyihariye, ariko rigizwe n'ikintu cy'ingenzi gitwara imizigo mu buryo buhuriweho:

• Imiterere y'igare ryo munsi y'imodoka: Igare ryo hasi rishyirwa ku gitereko cy'igare (igitereko cy'igare) binyuze mu dukingirizo two gushyiramo umugozi, dushyirwa hasi y'igare ryo munsi y'imodoka kugira ngo dushyigikire uburemere bw'imashini kandi tuyobore umuyoboro w'igare.
• Imiterere y'imikorere: Izi mashini zitwara igice kinini cy'uburemere bw'imashini icukura, zigakwirakwiza igitutu gitwara ubutaka kandi zigatuma imashini ihora ihagaze neza mu gihe cyo gucukura, guterura no gukora ingendo.
• Imiterere y'urukiramende: Bitewe n'aho ruherereye mu gice cyo munsi y'igare, imigozi ishobora kuba ifite umupira umwe (ishyizwe ku myanya yo hanze) cyangwa ibiri (ishyizwe ku myanya y'imbere kugira ngo itange ubuyobozi ku ruhande).
• Imiterere yo Gushyiraho: Iteraniro rifite uburyo bwo gushyiraho bukozwe neza (impera z'umugozi zifite imyobo y'amaboliti cyangwa udukingirizo two gushyiraho) bufata umugozi ku gitereko cy'inzira.

3. Gusenya Ubwubatsi bw'Ubwubatsi: Imiterere ya Heli CQCTRACK SUMITOMO SH100/CX130 Iteraniro ry'Ibyuma byo hasi

Kuramba k'imikorere y'itsinda ry'imashini zikora mu buryo bw'umwuga bigenwa n'imikoranire y'imashini eshanu z'ingenzi z'ubuhanga: imiterere y'igikonoshwa cy'imashini zikora, icyuma cyo mu mfuruka, sisitemu yo gutwara ibintu, imiterere yo gufunga, n'uburyo bwo gushyiramo amavuta. Injeniyeri za Heli CQCTRACK buri imwe muri izi mashini zifite ubushishozi bujyanye n'ikoreshwa rya toni 10-15 zo mu bwoko bwa excavator.

3.1 Imiterere y'Igikoresho cy'Umugozi: Ibyuma byakozwe mu buryo bw'umwuga

Igikonoshwa cy'umuzingo kigize igice cy'ingenzi cy'inyubako y'itsinda, cyohereza uburemere bwose bw'imashini ku mugozi w'inzira mu gihe kirwanya kwangirika gukabije guturutse ku gukora ku butaka no ku gufungana kw'umugozi.

3.1.1 Guhitamo ibikoresho n'ubuhanga mu by'ubuvanganzo

Heli CQCTRACK ikoresha uburyo bwo guhitamo ibikoresho by’ingenzi hashingiwe ku bisabwa gukoreshwa, ikoresha ibyuma by’ubutare byo mu rwego rwo hejuru byagaragaye mu gukoresha ibikoresho byo munsi y’imodoka cyane:

• Igipimo cy'ibikoresho by'ibanze: 50Mn cyangwa 40MnB Manganese-Boron Alloy Steel—yatoranijwe kubera ubushobozi bwo gukomera no gukomera cyane. Ibi bikoresho byagenewe cyane ibyuma byo hasi mu buryo bukomeye bwo gutwara ibintu munsi y'imodoka.
• Uburyo bwo hejuru: SAE 4140 icyuma gipima ubunini bwa alloy (UTS: 950 MPa) gikoreshwa mu gukenera imbaraga nyinshi no kwirinda umunaniro.
• Umumaro wa Manganese: Yongera ubushobozi bwo gukomera no gukomera; ituma ubukana bugera mu gihe cyo kuzimya aho gukora urwego rwo hasi rworoshye kandi rudakomera.
• Boron Micro-Alloying: Nubwo haba mu buryo buke (ibice kuri miliyoni), boron ikora nk'ingufu zo gukomera, yongera cyane ubushobozi bw'icyuma bwo kugera ku nyubako ikomeye kandi idasanzwe iyo izimye idateye ububobere.

Imbonerahamwe ya 2: Igereranya ry'ibipimo by'ibikoresho ku mikoreshereze y'urukiramende rwo hasi

3.1.2 Gutunganya no Gutunganya: Itandukaniro ry'ingenzi mu gukora

Uburyo bwo gukora bugena by'umwihariko imiterere y'imbere y'ingano, bityo, imiterere y'imikorere y'icyuma gikozwe mu ruganda.

Ubwubatsi bw'ibumba (Heli CQCTRACK Standard):

• Uburyo: Icupa ry'icyuma gikomeye rikorwa ku gitutu kinini ku bushyuhe bwinshi binyuze mu gucura ibyuma bifunze.
• Ubwubatsi bw'Imiterere y'Ibinyampeke: Uburyo bwo gucukura buhuza urujya n'uruza rw'ibinyampeke kugira ngo rukurikire imiterere y'urukiramende, bigatuma habaho imiterere y'ibinyampeke irangwa no kudacika intege cyane kandi ikagira imbaraga nyinshi. Uku kunyura kw'ibinyampeke neza ni ingenzi cyane mu kwihanganira umutwaro uhoraho mu bikorwa byo gucukura.
• Ubusugire bw'imbere: Bikuraho imyanda y'imbere, imyenge, n'ibintu bito bikunze kugaragara mu byuma bicukurwamo; bitanga imiterere ikomeye kandi ihoraho.
• Akamaro k'imikorere: Ingufu zikomeye zo gukubita no kwihanganira umunaniro mu bidukikije biremereye kandi bikurura; Ingufu zo kunanirwa ziruta 40% ugereranije n'izikozwe mu byuma bicuzwe cyangwa bisutswe.

Kubaka ibyuma (Uburyo bwo gukoresha inganda):

• Uburyo: Ibyuma byashongeshejwe byasutswe mu ibumba maze bikareka gukomera.
• Imbogamizi ku miterere: Imiterere y'ibice by'urukiramende, ishobora kuba ifite imyenge ishobora kuba ifite imyobo mito kandi ifite icyerekezo kimwe cy'ibice by'ingano.
• Inzitizi ku mikorere: Ifite imbaraga nke zo gukurura; ishobora kwangirika cyane iyo ikoze mu buryo bukabije.

Imbonerahamwe ya 3: Igereranya ry'umuzingo ukozwe mu buryo bwa "Forged" ugereranije n'umuzingo ukozwe mu buryo bwa "Cast Bottom Roller"

3.1.3 Ubwubatsi bwa Jewometiri ya Flange

Udupira tw’imizingo dutanga ubuyobozi bw’ingenzi ku ruhande rw’umuyoboro w’inzira, bikarinda ko inzira yangirika mu gihe cyo guhindukira no kubungabunga uburyo umuyoboro ugororotse.

• Imiterere y'urukiramende rumwe: Ikoreshwa ku myanya yo hanze y'urukiramende, itanga ubuyobozi ku ruhande rumwe mu gihe ireka uburyo bwo gukurikiza imiterere y'urukiramende.
• Imiterere y'ibice bibiri: Ikoreshwa ku myanya y'imbere y'ibizingo, itanga uburyo bwo gufata iminyururu ku mpande zombi kugira ngo iyobore neza.
• Uburyo bwo gukora neza: Imiterere y'imirongo ikozwe mu buryo bujyanye n'ubushobozi bwo kuyikoresha (± 0.1mm) kugira ngo ihuzwe neza n'imirongo ihuza imiyoboro, bityo imiyoboro ifatanye neza kandi igabanye kwangirika.
• Ubuso bw'Izingo zikonje: Impande z'izingo zikonjeshwa kimwe n'ubuso bukoreshwa mu kuzigama kugira ngo budasaza bitewe n'uko zikora ku ruhande.

3.2 Ubuhanga mu by'ibyuma n'ubuhanga bwo hejuru y'umuyoboro

Umugozi uhoraho wohereza imizigo yose y’icyuma gicukura kuva ku gikoresho cy’umuzingo ujya ku dukingirizo two gushyiraho inkingi z’umuzingo.

• Guhitamo Ibikoresho: Umugozi ukozwe mu cyuma gifite imbaraga nyinshi cya 40Cr, 42CrMo, cyangwa 20CrMnTi, cyatoranijwe kubera igipimo cyacyo cyihariye cy’imbaraga hagati y’uburemere n’ubudahangarwa. Ibi bikoresho bitanga imbaraga zikenewe zo guhangana n’ibihe byo kunama bishyirwaho n’imiterere y’umugozi ucukurwa mu cyuma.
• Gukoresha neza diameter: Injeniyeri za Heli CQCTRACK zifite uburebure bw'umugozi bwakozwe neza hashingiwe ku mibare ya SUMITOMO SH100/CX130, zigatanga umutekano uhagije ku ikoreshwa rya toni 10–15.
• Ubuhanga mu by'Ubuso: Nyuma yo guhindura CNC, umugozi urasagwa neza kugeza ku buso bumeze nk'indorerwamo (Ra ≤ 0.4 μm) ahantu hose hahurira ibyuma n'ibifunga. Ahantu hakomeye hashobora gushyirwa ibifunga bya chrome kugira ngo bigabanye kwangirika no kwangirika kw'iminwa y'ibifunga, ikintu cy'ingenzi mu kongera igihe cy'ibifunga mu bidukikije byanduye.

3.3 Sisitemu yo Gufata: Interineti yo Kuzenguruka y'Umwuga

Sisitemu yo gutwara ibintu ituma igishishwa cy’umuzingo kizenguruka neza mu gice gihagaze munsi y’imizigo minini cyane n’imizigo imwe n’imwe yo mu ruhande.

• Guhitamo ubwoko bw'ingufu: Heli CQCTRACK ikoresha ibyuma biremereye bifite imigozi cyangwa ibyuma bizunguruka bitewe n'ibisabwa byihariye. ibyuma bizunguruka bifite imigozi bitanga ubushobozi bwo gukora imitwaro ihuriweho ya radial na axial, mu gihe ibyuma bizunguruka bifite ubushobozi bwo kwihuza n'imigozi bito bigabanya imiterere y'ingufu.
• Amarushanwa yo Gukoresha Ubushyuhe: Amarushanwa yose yo gusiganwa akozwe mu byuma by'igiciro cyinshi bifite inzira zo gusiganwa zikomeye kugira ngo birwanye Brinelling (gucika intege kw'ubuso) mu gihe cy'impanuka. Ubushyuhe bunyura mu gace k'umutwaro ukomeye, butuma habaho ubusugire bw'igihe kirekire.
• Kwemeza Ingano y'Umutwaro: Buri buryo bwo gukora ubwikorezi bwemejwe kugira ngo buhangane n'imizigo idahindagurika ikorwa n'icyuma gicukura toni 10–15 mu gihe cyo gucukura, guterura, kugenda no gusimbuka. Ibintu by'umutekano birenze amahame ngenderwaho mu nganda ku bikorwa by'umwuga.
• Gutunganya Imbere: Ibyuma bifatwa nk'ibice by'imbere bigenzurwa kugira ngo bihuze n'ubushyuhe mu gihe cy'imikorere ihoraho, ariko bigakomeza gukwirakwiza neza imizigo.

3.4 Imiterere yo Gufunga: Uburyo bwo Guhuza Ibidukikije n'Ibidukikije byanduye

Amakuru y’inganda agaragaza buri gihe ko hejuru ya 90% by’ibyangiritse mu nsi y’imodoka itwara imizigo itaragera bituruka ku kwangirika kw’imodoka bigatera kwangirika—uburyo bwangiritse bwihuse cyane mu bwubatsi. Heli CQCTRACK isuzuma ubu buryo bwangiritse binyuze mu buryo bwo gufunga ibintu mu byiciro byinshi bwemejwe ko bufite umwanda ukabije.

3.4.1 Sisitemu yo Gufunga Ibyiciro Binini

Injeniyeri za Heli CQCTRACK zikoresha imiterere yihariye ya Labyrinth + Floating Face Seal + Radial Lip sealing:

• Ubwirinzi bw'ibanze (Inzira y'urubura): Inzira y'urubura ikoresha imiterere y'urubura ikora cyane kugira ngo ikuremo uduce duto nk'ibyondo, umucanga mwinshi, n'ibisigazwa by'ubwubatsi mbere yuko bigera ku gice cy'ibanze cy'urubura.
• Ubwirinzi bwa kabiri (Ifunze irekuye): Ifunze irekuye ikora neza cyane (ifunze ikoze mu buryo bwa mechanical) igizwe n'impeta ebyiri z'icyuma zifunga neza zikoreshwa n'impeta za O-rubber za toroidal. Izi funze zigumana umwuka mwiza nubwo haba hari ubushyuhe bwinshi n'umwanda. Ifunze ikozwe mu byuma bifunga bidashira cyangwa ibyuma bikomeye bifite ubuso bufunga neza bugera ku burebure buri munsi y'urumuri rwa 0.5 (ibipimo bya interferometric).
• Urufunguzo rwa nyuma (Radial Lip Seal): Agakoresho gafite ibice bibiri bya nitrile (NBR) cyangwa agakoresho gafite fluoroelastomer (FKM) gafite imiterere ibiri, gakoreshwa n'umusemburo wa garter ufite imbaraga zihoraho, gatuma igiti gifatana neza, gatuma amavuta agumana kandi kakarinda "udupira" duto.

3.4.2 Ubwubatsi bw'ibikoresho by'ubupfumu

• Ibikoresho bisanzwe: Rubber ya Nitrile (NBR) ifite ubushyuhe buri hagati ya 20°C na 110°C, ikwiriye gukoreshwa mu bwubatsi rusange.
• Uburyo Bwiza: Fluoroelastomer (FKM/Viton®) ku bushyuhe bukabije (-45°C kugeza 130°C) cyangwa ahantu harangwa n'ubushyuhe bwinshi.
• Umunwa w'umukungugu: Umunwa w'umukungugu wo hanze utanga uburinzi bw'inyongera ku bihumanya bikomeye.

3.4.3 Isuzuma ry'ubuziranenge bw'ikirango

Buri tsinda ry’udupira twa Heli CQCTRACK rikorerwa isuzuma ry’umuvuduko w’umwuka kugira ngo harebwe imikorere y’agapfunyika mbere yo gusiga amavuta—isuzuma ry’ingenzi ku ikoreshwa ry’agapfunyika aho umwanda ukabije. Isuzuma risanzwe ry’inganda rikubiyemo gufunga umuvuduko w’umwuka wa 0.4 MPa ku gipfunyika cy’uturemangingo no kwinjizwa mu mazi umunota 1 nta turemangingo.

3.5 Ubuhanga mu gusiga amavuta

• Ubwoko bw'amavuta yo gusiga: Yakozwe nk'ibice bifunze kandi bisizwe amavuta igihe cyose, nta mavuta asanzwe akoreshwa. Umwobo w'imbere wuzuyemo amavuta ya lithium complex EP (Extreme Pressure) afite ubukana bwinshi.
• Ubushobozi bwo gusiga amavuta: Ingano nziza y'amavuta ituma imiyoboro y'amavuta n'imirongo y'amabati bikomeza gusiga amavuta mu gihe cyose cyo gukora.
• Ingano y'ubushyuhe bwo gukora: -30°C kugeza +130°C, ikwiriye imiterere y'ikirere itandukanye kuva ku duce two mu kirere kugeza ku duce two mu butayu.
• Gushyiramo amavuta ku bushake: Hari uburyo bumwe na bumwe bwo gushyiramo amavuta yo gusukura uruzitiro rw'inyuma buri gihe.

3.6 Ubwubatsi bw'Ikoranabuhanga ryo Gushyiraho Interface

Uduce two gushyiramo (impera z'umugozi) dutanga isano y'ingenzi ku gitereko cy'umuvumbuzi.

• Igishushanyo mbonera cy'urukiramende: Ahantu ho gushyiramo hakoreshejwe ikoranabuhanga rigezweho hatuma habaho guhuza neza n'urukiramende rw'inzira.
• Uburyo bwo gushyiramo imyobo: Imyobo yo gushyiraho iracukurwa neza cyane kuva hagati kugeza hagati, bityo bigatuma imizigo ikwirakwira neza.
• Ubuso burambuye: Bugumana uburebure bwa mm 0.1 kugira ngo habeho imyanya ikwiye ku ruhande rw'umurongo kandi hirindwe ko hashyirwaho imbaraga nyinshi.

4. Ubwubatsi bw'inganda mu buryo bw'umwuga

Heli CQCTRACK ikomeza guhuza ibikoresho mu buryo buhagaze mu ruhererekane rw'agaciro k'inganda, ikuraho itandukaniro ryazanywe n'ibikorwa byatanzwe ku masezerano kandi ikanagaragaza umusaruro uhoraho w'ubuziranenge bw'umwuga ukwiriye porogaramu za SUMITOMO SH100/CX130.

4.1 Kwemeza ibyuma n'igenzura ryinjira

• Isesengura rya Spektrochemical: Ibice by'icyuma byinjira bikorerwa isesengura rya spectrochemical kugira ngo harebwe neza imiterere nyayo ya shimi—bigamije kwemeza ko byujuje ibisabwa kuri karuboni, manganese, chromium, na boron bigira akamaro mu gukomera.
• Isuzuma rya Ultrasonic: Ibikoresho fatizo bigenzurwa na Ultrasonic kugira ngo harebwe imyanda y'imbere, ibirimo, cyangwa ibidakora bishobora kwangiza imiterere y'imiterere.
• Igenzura ry'imiterere y'ibinyampeke: Ingero z'icyuma zivuye mu bice by'ibumba zemeza ko ibinyampeke bihuye neza.

4.2 Uburyo bwo gukora no gutunganya neza imashini

Uburyo bwo gukora bukurikiza urukurikirane rw'ibikorwa byateguwe neza:

4.2.1 Gutegura ibikoresho fatizo

• Ibikoresho by'icyuma bicibwa mu bipimo nyabyo hashingiwe ku bunini bw'urukiramende n'uburemere busabwa.
• Uburyo ibintu bikurikiranwa bugaragazwa kuva ku cyiciro cya mbere cyo gukata.

4.2.2 Gutunganya Ibikoresho Bishyushye

• Ibice by'inyuma bishyushywa kugeza ku bushyuhe bwo gucura (hafi 1100-1200°C).
• Imashini zifunze zikoreshwa mu gukata toni nyinshi zishushanya imiterere y'imashini, zigashyiraho imiterere y'ibinyampeke ikurikije imiterere y'umuzingo.
• Itara riracibwa, maze ahantu hakozwe hakozwe hagasuzumwa amaso.

4.2.3 Gutunganya Ubushyuhe mu buryo Busanzwe

• Ibice by'ubukorikori bikorerwa mu buryo busanzwe kugira ngo binoze imiterere y'ibinyampeke kandi bishyireho imiterere ihamye y'ubukanishi.

4.2.4 Imashini zikora nabi

• Ubusa busanzwe bushyirwa ku byuma bihindura imiterere bya CNC.
• Uburyo bwo gutunganya ibintu bushyiraho ingano z'ibanze, harimo umurambararo wo hanze, imiterere y'urukiramende, n'ingobyi y'imbere.

4.2.5 Imashini za CNC zikozwe neza

• Kurangiza inyuma y'umurambararo: Guhindura neza bitanga ubushobozi bwo kwihanganira uburebure bwa nyuma.
• Gukora Flange Profile: Imiterere ya Flange ikorwa ku buryo bunoze.
• Gutunganya Imbobo: Imbobo y'imbere ikozwe neza kugira ngo ikoreshwe mu buryo bworoshye kandi ipfundikishe.
• Imashini yo gukata umugozi: Umugozi ukozwe muri CNC ugasigwa kugeza ku bipimo bya nyuma, ubuso bugashyirwa kuri Ra ≤ 0.4 μm mu duce dufunga.
• Gushyiraho imashini zihuza: Imyobo n'ubuso bishyirwaho imashini ku buryo bidashobora kwihanganira ibintu byinshi.

4.2.6 Porogaramu yo Gutunganya Ubushyuhe

Heli CQCTRACK ikoresha uburyo bwo gutunganya ubushyuhe mu byiciro bibiri kugira ngo igere ku miterere myiza ya mekanike:

Icyiciro cya 1: Gukomera mu buryo bunyuranyije n'imiterere (Kuzimya no Gushyushya)

• Ugushyushya: Igice cy'umuzingo gishyushya kugeza ku bushyuhe bukabije (hafi 850-900°C) kugira ngo gihindure imiterere ya austenite.
• Kuzimya: Gukonjesha vuba mu mavuta cyangwa polymer quenchant bihindura austenite muri martensite—imiterere mito ikomeye kandi idashira.
• Gushyushya: Gushyushya bigenzurwa kugeza ku bushyuhe buri hagati (ubusanzwe 400-600°C) bigabanya imihangayiko y'imbere mu mubiri mu gihe bigumana ubukomere kuri 25-40 HRC.

Icyiciro cya 2: Gukomera mu buryo bw'ingufu (Gukomera ku buso)

• Gukomera mu buryo bwo guhitamo: Gukomera mu buryo bworoshye cyane bituma habaho agasanduku gakomeye kandi gakomeye ku mpande zombi no ku mpande.
• Gutunganya hakoreshejwe mudasobwa: Ibipimo byose (ingufu, inshuro, umuvuduko wo kunyuramo, quench flow) bigenzurwa mu buryo bw'ikoranabuhanga kugira ngo harebwe uburebure bw'ifishi buhamye.
• Ibisobanuro byagezweho:
  • Ubukomere bw'ubuso: 52 - 58 HRC (icyiciro cy'umwuga)
  • Ubujyakuzimu bw'ifishi bukora neza: nibura 8 - 12 mm
  • Ubukomere bw'inyuma: 25 - 40 HRC (inyuma ikomeye)

Imbonerahamwe ya 4: Ibisobanuro by'Ubukomere—SUMITOMO SH100/CX130 Iteranya ry'Umuzingo wo Hasi

Impamvu y'Ubwubatsi: Ubuso bwa HRC 52-58 butanga ubushobozi bwo kurwanya gushwanyagurika kw'ibice by'iminyururu n'ibisigazwa by'ubutaka. Ubujyakuzimu bwa mm 8-12 butuma uko ubuso bushira mu masaha ibihumbi y'akazi, ibikoresho bishya byagaragaye bigumana ubukana bwinshi, bikarinda "gushwanyagurika" imburagihe no kongera igihe cyo kubikoresha. Igice gikomeye (HRC 25-40) cyinjiza imitwaro y'ihungabana, kikarinda kwangirika no kwangirika kw'imiterere mu gihe cy'impanuka.

4.2.7 Ibikorwa bya nyuma byo kurangiza

• Gusya Ubuso: Nyuma yo gusukura, ubuso bushobora gusya kugira ngo bugere ku buziranenge bwa nyuma no kurangiza neza ubuso.
• Guturika kw'amasasu: Ibice bikorerwaho udusasu bishyirwa ahantu hasukuye kandi bikongera uburyo irangi rifatana neza.
• Igenzura rya nyuma ry'ibipimo: Ibipimo byose by'ingenzi byemejwe ukurikije ibipimo.

4.2.8 Uburyo bwo guteranya

Guteranya bikurikiza amabwiriza akomeye kugira ngo ibice bigerweho neza:

1. Gusukura ibice: Ibice byose bigenzurwa neza kandi bigasukurwa mbere yo guteranywa.
2. Gushyiraho Bearing: Bearing zishyirwaho zifite imiterere ikwiye yo gushyiramo ibintu mbere yo kubishyiraho.
3. Guteranya Ifu: Ifu y'ifu y'amavuta ireremba iteranywa mu buryo bubiri; ubuso bwo gufunga busizwe amavuta; Ifu y'ifu ishyirwaho nta guhindagurika.
4. Gushyiramo umugozi: Umugozi ushyirwamo ubuso bwo guhuza butwikiriwe n'amavuta make ya moteri.
5. Gushyiraho igifuniko cyo ku mpera: Ibifuniko byo ku mpera bishyirwaho bifite torque ikwiye.
6. Igenzura ry'impinduka mu gice cy'imbere: ryemejwe kuri mm 0.4 - 0.9 kugira ngo harebwe ko rikora neza.
7. Igenzura ryo Kuzenguruka: Ikirahuri cyakusanyijwe kigomba kuzunguruka neza n'intoki gifite imbaraga nke ariko nta gufungana.

4.2.9 Gutunganya no gusiga hejuru

• Uburinzi ku nkongi: Ibice bigize igikoresho bihabwa ubuvuzi bwo kurwanya nkongi.
• Gusiga irangi: Gukoresha irangi riramba mu nganda (risanzwe ry'umukara cyangwa umuhondo, rishobora guhindurwa uko umukiriya abikeneye) rituma ridashobora kwangirika kandi rikagaragara nk'iry'umwuga.
• Amahame agenga irangi: Ahantu hatwitswe n'isasu hatuma irangi rifatana neza.

4.3 Porogaramu yo kugenzura ubuziranenge

Buri teraniro ry’imashini yo hasi ya Heli CQCTRACK rikorerwa igenzura rikomeye ry’ubuziranenge mu byiciro byinshi:

1. Igenzura ry’ibipimo: kugenzura 100% by’aho ibyuma bishyirwa, ubuso bwo gukurura, imiterere y’ibice by’urukiramende, n’ibice by’ingufu bifasha mu gushyiramo ibikoresho bya CMM (Coordinate Measuring Machine) hamwe n’ibipimo by’ubuziranenge.
2. Kugenzura Ubukomere: Gupima ubukomere bwa Rockwell ku buso butemberamo; kugenzura uburebure bw'ifishi hakoreshejwe ingero zangiza zivuye muri buri cyiciro cy'umusaruro.
3. Isuzuma ritangiza (NDT): Isuzuma rya Magnetic Particles (MPI) rigaragaza inenge iyo ari yo yose ku buso cyangwa munsi y'ubuso mu bice bikomeye.
4. Isuzuma ry’ubuziranenge bw’ibipfundikizo: Buri ruziga rwakusanyijwe rukorerwa isuzuma ry’ububore bw’umuvuduko w’umwuka (0.4 MPa) rukajugunywa mu mazi kugira ngo harebwe imikorere y’ibipfundikizo.
5. Kugenzura Torque Izenguruka: Igenzura ry’ihindagurika ry’ingufu rihoraho, ryemeza ko fertilization ikwirakwizwa neza mbere yo kuyishyiramo no kuyisiga.
6. Uburyo bwo Gukoresha: Ingero zatoranijwe zikorerwa isuzuma ry’umutwaro kugira ngo harebwe ko zizenguruka neza kandi ko imbere hakiri kare neza mu gihe cy’umutwaro.
7. Isuzuma ry'Ukwanduzwa: Ibice by'icyitegererezo bishobora gupimwa igihe kirekire mu buryo bwo guhindagurika mu buryo bwo gukurura kugira ngo byemezwe imikorere yo gufunga.
8. Ikimenyetso cyo gukurikirana: Gushushanya cyangwa gusiga ikimenyetso cya laser gihoraho hamwe n'imibare y'itsinda n'amatariki yo gukora.
9. Gupakira mu mahanga: Ibice bifungiranye mu masanduku ya plywood akozwe mu buryo bw'icyuma cyangwa mu mapaki yo mu bwoko bwa pallets kugira ngo birindwe ibicuruzwa mpuzamahanga.

5. Ubuhanga bwihariye bwo gukoresha mu gucukura SUMITOMO SH100, SH120, CX130, CX130B na JCB JS130/JS140

5.1 Incamake ya Platform ya SUMITOMO SH100

Imashini icukura SUMITOMO SH100 ikora nk'urukuta runini rwa toni 10 rukoreshwa cyane mu bwubatsi. Ibisobanuro by'ingenzi birimo:

• Ingano y'uburemere bw'imikorere: 10.000 kg – 11.500 kg (biterwa n'imiterere)
• Ingufu za moteri: Hafi 50-60 kW
• Ubwoko bw'imodoka iri munsi y'imodoka: Imiterere isanzwe
• Ubugari bw'inkweto zo mu muhanda: Ubusanzwe 450-500 mm bitewe n'uburyo zikoreshwa

5.2 Incamake ya Platform ya SUMITOMO SH120

SH120 ihagarariye imashini yo gucukura ya SUMITOMO ifite ubushobozi bwo gucukura toni 12 ifite imikorere myiza:

• Ingano y'uburemere bwo gukora: 11.500 kg – 13.000 kg
• Ingufu za moteri: Hafi 60-70 kW
• Ikoreshwa: Ubwubatsi rusange, amashami n'ibikorwaremezo

5.3 Incamake ya Platform ya SUMITOMO CX130/CX130B

CX130 na CX130B bigaragaza urubuga rwa SUMITOMO rwo gucukura rufite toni 13 rufite imiterere yo gukomera kurushaho:

• Ingano y'uburemere bwo gukora: 12.500 kg – 14.000 kg
• Ingufu za moteri: Hafi 70-80 kW
• Igishushanyo mbonera cy'imodoka iri munsi y'imodoka: Iramba cyane kugira ngo ikoreshwe igihe kirekire
• Ikoreshwa: Ubwubatsi bukomeye, ibikorwa remezo, imirimo y'ingenzi

5.4 Ihuza rya JCB JS130/JS140

Imashini zicukura JCB JS130 na JS140 zisangiye imiterere y’igare riri munsi y’imodoka n’imashini za SUMITOMO zifite uburemere bumwe, bigatuma izi mashini zo hasi zikoreshwa mu buryo butandukanye.

5.5 Umubare w'ibice by'ingenzi ku birebana n'ubuhanga

Imbonerahamwe ya 5: Ibiranga Ubuhanga Bijyanye n'Ikoreshwa ry'Imashini hakurikijwe Nimero y'Igice

5.6 Ibisabwa mu kugenzura imikoranire

Mbere yo gutumiza, genzura ibipimo bikurikira by'imashini kugira ngo umenye neza ko wahisemo neza roller:

• Nimero y'uruhererekane rw'imashini (ku bijyanye n'umwaka w'icyitegererezo n'imiterere yacyo)
• Ubwoko bw'ikinyabiziga kiri munsi y'ikinyabiziga n'aho kizunguruka giherereye (ibisabwa kugira ngo icyuma gipfundikire kimwe ugereranije n'ibisabwa kugira icyuma gipfundikire kabiri)
• Ubugari bw'inkweto n'uburyo umunyururu unyuramo
• Nimero y'igice cyabanje (niba ihari kugira ngo igaragareho)

6. Icyemezo cy'Ubuziranenge n'Igenzura ry'Uruhererekane rw'Ibicuruzwa

Ubushake bwa Heli CQCTRACK ku ireme ry’inganda zikora bugaragazwa binyuze mu buryo bwemewe ku rwego mpuzamahanga bwo gutanga impamyabushobozi.

Sisitemu yo gucunga ubuziranenge ya ISO 9001:2015 6.1

Ikigo cy’imashini za Heli gikorera munsi ya Sisitemu yemewe ya ISO 9001:2015 yo gucunga ubuziranenge, gitegeka:

• Uburyo bwanditse mu bikorwa byose byo gukora
• Igenzura rihoraho ry'imbere mu gihugu n'iry'inyuma
• Amabwiriza agenga iterambere rihoraho
• Gukurikirana neza ibikoresho n'imikorere

6.2 Uburyo bwo gukurikirana ibicuruzwa mu buryo bwuzuye

Heli CQCTRACK ikomeza kubika inyandiko za digitale kuri buri cyiciro cy’umusaruro mu gihe cy’amezi 24, harimo:

• Raporo z'impamyabumenyi y'ibikoresho (Impamyabumenyi z'ibizamini bya Mill hakurikijwe EN 10204 3.1)
• Inyandiko z'ibikorwa byo gutunganya ubushyuhe zifite amakuru ajyanye no kugenzura ikoranabuhanga
• Raporo z'igenzura ry'ibipimo
• Ibisubizo by'ibizamini byihariye by'itsinda n'inyandiko zemeza ubukana bw'ubukomere
• Raporo za NDT (MPI, ultrasound)

6.3 Garanti n'Imihigo yo Gusohoza Imikorere

Buri SUMITOMO KNA0693, KNA0532, na KNA0242 Track Bottom Roller Assembly ikorwa na Heli CQCTRACK ifite garanti yuzuye ku binyabutabire n'ubuhanga, ubusanzwe imara amezi 12 cyangwa amasaha 1,900+ bitewe n'uko ikoreshwa.

7. Isesengura ry'uburyo bwo gutsindwa no guhuza ibikorwa byo kubungabunga imikorere y'umwuga

Gusobanukirwa imiterere y'inanirwa ry'ibikoresho byo gucukura bya toni 10-15 byemeza amahitamo y'ubuhanga yakozwe mu bice bya Heli CQCTRACK kandi bitanga gahunda yo kubungabunga byihutirwa.

7.1 Isesengura ry'uburyo bw'ibanze bwo gutsindwa

Imbonerahamwe ya 6: Isesengura ry'uburyo bwo gutsindwa n'ibipimo byo kurwanya Heli CQCTRACK Engineering

7.2 Uburyo bwo kubungabunga umwuga busabwa

Kugira ngo wongere igihe cyo gukora cy'ibikoresho byo hasi bya Heli CQCTRACK mu buryo bwa SUMITOMO SH100/CX130:

1. Igihe cyo kugenzura gisanzwe: Suzuma ibyuma bifunga amasaha 250 (kenshi na kenshi mu gihe bikoreshejwe cyane) kugira ngo urebe niba hari ibimenyetso by'uko amavuta yavuye, imiterere idasanzwe yo kwangirika, ahantu harambuye cyangwa ibyangiritse bigaragara.
2. Igipimo cyo kwambara: Genzura umurambararo w'umuzingo n'uburebure bw'umuzingo mu gihe gisanzwe. Simbuza imizingo iyo ubusaza bugabanyije umurambararo ho mm 5-8 cyangwa iyo uburebure bw'umuzingo bugabanutseho mm 3-5, cyangwa iyo uburebure bw'agasanduku gakomeye bwamaze gukoreshwa.
3. Igenzura ryo Kuzenguruka: Menya neza ko imigozi yose izunguruka neza—umugozi wafashwe uzasaza neza kandi utuma umugozi w’inzira ugenda wihuta. Umugozi uwo ari wo wose ugaragaza kuzenguruka ku buryo butizewe ugomba gusimbuzwa ako kanya.
4. Gucunga umuvuduko w'inzira: Gukomeza umuvuduko w'inzira hakurikijwe amabwiriza y'uruganda rwa SUMITOMO. Umuvuduko utari wo ni yo mpamvu nyamukuru ituma imigozi igenda yihuta—gufunga cyane byongera kwangirika kw'imigozi n'imitako; gufunga cyane bituma imigozi igenda yihuta ndetse n'ingaruka zayo zikangirika.
5. Protocole y'isuku: Kuraho imyanda yakusanyije hafi y'udupfundikizo tw'imizingo n'udupfundikizo mu gihe cyo gushyira amavuta buri munsi kugira ngo hirindwe kwangirika vuba kw'udupfundikizo. Mu gihe cyo gushyiramo ibyondo, koza igice cyo munsi y'igitanda hakoreshejwe umuvuduko mwinshi bigomba gukorwa buri gihe.
6. Igenzura ry'uburyo uruziga ruhagaze: Jya ugenzura buri gihe uburyo uruziga ruhagaze neza n'umuyoboro w'inzira. Niba uruziga rugaragaza ko uruziga rudasaza neza, ibi bigaragaza ko uruziga rutameze neza rusaba iperereza.
7. Porogaramu yo Gusimbuza Imodoka: Kugira ngo ukoreshe neza icyuma kiri munsi y'imodoka, suzuma kwangirika kw'imizingo hamwe n'umunyururu w'inzira, sprocket, n'imiterere y'inyuma y'imodoka. Simbuza ibice byashaje cyane mu matsinda ahuye kugira ngo wirinde kwangirika kwihuta ku bice bishya.
8. Porogaramu yo Kuzunguruka kw'Izingo: Iyo imiterere y'ingoboka munsi y'igare ikwemereye, zunguruka izingoboka hagati y'imyanya ku masaha 1.000 kugira ngo ungane imiterere yo kwambara.

8. Ibisobanuro bya tekiniki Incamake—SUMITOMO SH100/CX130 Iteraniro ry'imizingo yo hasi mu muhanda

Imbonerahamwe ya 7: Ibisobanuro bya tekiniki Incamake—Heli CQCTRACK SUMITOMO SH100/CX130 Rollers zo hasi

9. Inkunga y'umwuga mu gushakisha no gutwara ibintu

Heli CQCTRACK, ifite icyicaro i Quanzhou, mu Ntara ya Fujian, mu Bushinwa, ishyigikira ibikorwa byo gutanga amasoko ku isi ifite ubushobozi bwo gutanga ibikoresho busesuye bwagenewe abacunga ibikoresho b'inzobere n'inzobere mu gutanga amasoko:

• Inyandiko zo kohereza ibicuruzwa mu mahanga: Inyemezabuguzi zuzuye z’ubucuruzi, urutonde rw’ibipakiye, ibyemezo by’aho ibintu bikomoka, na raporo z’ibizamini by’ibikoresho (EN 10204 3.1) bitangwa kuri buri kohereza.
• Uburyo bwo kohereza ibintu mu buryo bworoshye:
  • Imitwaro yo mu mazi (FCL/LCL) yo gutwara ibintu byinshi ku buryo buhendutse
  • Gutwara ibintu mu kirere kugira ngo itegeko ryihutirwa rigerweho
  • Kohereza ubutumwa bugufi (DHL/FedEx/UPS) ku bicuruzwa by'icyitegererezo cyangwa byihutirwa
• Gupakira: Ibicuruzwa byose bipfunyitse neza hakoreshejwe amakarito meza yo kohereza ibicuruzwa mu mahanga, amasanduku y'ibiti akomereye, cyangwa amapaki asanzwe y'inganda (gupakira fumigate seaworthy packing) kugira ngo birindwe cyane mu gihe cyo kubitwara.
• Icyambu cyo kohereza: Xiamen, mu Bushinwa (cy'ibanze) gifite ubushobozi bwo gukora ibindi byambu binini
• Igihe cyo gutanga ibicuruzwa: Amabwiriza asanzwe yo gukora: iminsi 20-30 y'akazi; ibintu biri mu bubiko: iminsi 7-10 yo kohereza byihuse
• Ingano ntoya yo gutumiza: MOQ yoroshye (ibice 2+) ikwiranye n'ibyo gutumiza byageragejwe ndetse n'ibyo gucuruza ku rwego rw'imodoka
• Amabwiriza yo kwishyura: T/T (Telegraphic Transfer) isanzwe; L/C (Ibaruwa y'Inguzanyo) iboneka ku masezerano akomeye; PayPal, Western Union ku bikorwa bito

10. Umwanzuro: Heli CQCTRACK nk'uruganda rw'inzobere rutanga ibikoresho byo mu munsi ya SUMITOMO SH100/CX130

Filozofiya yo gukora Heli CQCTRACK kuri SUMITOMO KNA0693, KNA0532, na KNA0242 Track Bottom Roller Assemblies igaragaza iterambere rikomeye mu ikoranabuhanga ry’umwuga ryo munsi y’imodoka. Binyuze mu guhitamo ibikoresho bikomeye (hakoreshejwe ibyuma bya 50Mn/40MnB by’igiciro cyo hejuru), gucura neza hakoreshejwe uburyo bwo guhuza amazi n’ibinyampeke, uburyo bwo kuvura ubushyuhe buhanitse bugera ku bukomere bwiza bwa 52-58 HRC hamwe n’ubujyakuzimu bwa mm 8-12, imiterere yo gufunga ibyiciro byinshi yemejwe ko ihumanya cyane, hamwe n’uburyo bwo gukora bwemewe na ISO 9001:2015, Heli CQCTRACK itanga ibyuma byo hasi birenza kandi birenga amahame y’ubuziranenge bwa OEM ku bikoresho by’umwuga byo gucukura toni 10–15.

Ku mucunga ibikoresho cyangwa inzobere mu gutanga amasoko ucunga SUMITOMO SH100, SH120, CX130, CX130B, cyangwa amato y’ubucukuzi ya JCB JS130/JS140 akorana n’ubwubatsi, amashami, ibikorwa remezo, n’ubusitani, agaciro kayo karasobanutse: gushora imari mu bikoresho bya Heli CQCTRACK by’umwuga bivuze gushora imari mu kuboneka kw’imashini nyinshi, kugabanya igihe cyo gukora kitateganijwe, kumara igihe kirekire mu bintu mu bidukikije, no ku giciro cy’umutungo giteganyijwe kandi cyiza.

Ibi si ibikoresho bisanzwe bisimbura ibindi—ni ibisubizo byakozwe mu buryo bw’umwuga byemejwe binyuze mu nzira zemewe zo gukora, bishingiye ku buryo burambuye bwo gukurikirana ibikoresho, kandi byakozwe kuva hasi kugira ngo bihuze n’ibikenewe mu bwubatsi ku isi no mu kwimura ubutaka aho kuba ingenzi kugira ngo ibice bibe inyangamugayo.

11. Imbonerahamwe n'ibikoresho by'ubwubatsi

Kubindi bisobanuro bya tekiniki, inkunga y’ubuhanga mu bya porogaramu, cyangwa kuganira ku bisabwa n’abahanga mu bya OEM/ODM:

• Ubujyanama mu by'Ubwubatsi: Injeniyeri za porogaramu za Heli CQCTRACK zirahari kugira ngo ziganire ku mikorere yihariye no gutanga inama ku bipimo by'ibice byazo.
• Ibishushanyo bya tekiniki: Ibishushanyo mbonera bya 2D na 3D CAD biraboneka iyo ubisabye kugira ngo bigenzurwe n'ubuhanga.
• Imfashanyigisho zo Gushyiraho: Amabwiriza yuzuye yo gushyiraho ajyanye n'amabwiriza ya serivisi ya SUMITOMO aboneka kuri buri koherezwa.
• Impamyabumenyi z'ibikoresho: Raporo z'ibizamini by'inganda n'impamyabumenyi yo gutunganya ubushyuhe irahari kuri buri cyiciro cy'umusaruro.
• Inkunga yo Gukoresha: Gushushanya cyangwa kugenzura nimero z'uruhererekane birahari kugira ngo byemezwe ko bihuye.

Ku bijyanye n'ibisobanuro bya tekiniki, ibibazo by'abahanga muri OEM/ODM, ibiciro, cyangwa gutanga commande:

Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
ISO 9001:2015 Yemejwe • Uruganda rw'inzobere mu gucukura imiyoboro ya chassis • Umutanga serivisi ku isi kuva mu 2002
Aho iherereye: Quanzhou, Intara ya Fujian, mu Bushinwa
Twandikire: Judack (Umuyobozi Mpuzamahanga ushinzwe ubucuruzi)
Urubuga:www.cqctrack.com

Iyi nyandiko ya tekiniki igenewe ikoranabuhanga n'amasoko. Ibisobanuro bishobora guhinduka bitewe n'ivugurura rihoraho ry'ibicuruzwa ku bikorwa by'umwuga. Amazina yose y'ibirango n'imibare y'ibice byabyo bikoreshwa gusa; Heli CQCTRACK ni uruganda rwigenga rw'inzobere mu gukora ibikoresho byo munsi y'ubutaka mu bwubatsi no mu kwimura ubutaka. Buri gihe genzura nimero y'uruhererekane rw'imashini n'imiterere y'uruhererekane rw'imodoka mbere yo gutumiza.