KOMATSU KM3058 4473719 9109493 21M3000100 ZX650 PC600 JD550 PC650 Track Lower Roller Assembly / Babban injin haƙa ramin crawler mai kaya da masana'anta / CQC TRACK
Tsarin Komatsu PC600/PC650 na Jerin Na'urorin Rarraba Na'urori Masu Nauyi—Nazarin Injiniyan Rarraba Na'urorin ...
Mai Gane Takarda: TWP-CQCT-KOMATSU-ROLLER-10
Hukumar da ta fitar da wannan aiki: Heli Machinery Manufacturing Co., Ltd.CQCTRACK)
Samfuran da aka nufa: KOMATSU PC600, PC650; HITACHI ZX650; JOHN DEERE JD550; injin haƙa mai nauyi mai dacewa a cikin ajin tan 50-70
Fayil ɗin Sashi:KM3058, 4473719, 9109493, 21M3000100
Nauyin Injin: Tan 50 - 70 (ya danganta da tsari da aikace-aikacen)
Ranar Bugawa: Maris 2026
Rarrabawa: Takamaiman Injiniyan Fasaha / Jagorar Samun Sassan Kashi na Ƙarƙashin Mota Mai Nauyi
1. Takaitaccen Bayani: Heli CQCTRACK a matsayin Mai Kaya da Kariyar Jirgin Ƙasa Mai Nauyi ga Aikace-aikacen KOMATSU
A cikin mawuyacin hali na ayyukan haƙa rami mai nauyi na tan 50-70, haɗa ramin ƙasa na layin dogo—wanda aka sanya shi a matsayin abin naɗa rami ko abin naɗa ƙasa—yana wakiltar wani muhimmin abu mai ɗaukar nauyi a cikin tsarin ƙarƙashin kaya. Wannan ɓangaren yana yin aikin da ya dace na tallafawa cikakken nauyin injin (wanda zai iya wakiltar har zuwa kashi 50 cikin 100 na kuɗin kula da injin), rarraba matsin lamba na ƙasa, da kuma jagorantar sarkar layin dogo yayin tafiya da ayyukan aiki. Ga dandamalin KOMATSU PC600 da PC650—masu haƙa rami masu nauyi waɗanda aka yi amfani da su sosai a haƙar ma'adinai, haƙa rami, manyan ababen more rayuwa, da manyan aikace-aikacen hawa ƙasa—haɗa ramin ƙasa yana tsaye a matsayin muhimmin sashi wanda ke ƙayyade daidaiton injin, daidaita hanya, da tsawon rai na ƙarƙashin kaya gaba ɗaya.
Heli Machinery (CQCTRACK) ta kafa kanta a matsayin babbar mai samar da kayan aiki masu nauyi na ƙarƙashin kaya da masana'anta, kayan ƙera kayan aiki don KOMATSU da aikace-aikacen da suka dace. Wannan takardar fasaha ta ba da cikakken bayani game da rushewar injiniya na KOMATSU KM3058, 4473719,9109493, da kuma 21M3000100 Track Lower Roller Assemblies, waɗanda aka ƙera musamman don dandamalin haƙa rami na PC600, PC650, ZX650, da JD550 da nau'ikan su.
Ta hanyar haɗa kimiyyar kayan aiki mai tsauri (ta amfani da ƙarfe masu inganci kamar ƙarfe 50Mn, 40MnB, da SAE 4140 daidai), fasahar ƙirƙirar ƙarfe mai kama da ... karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da ƙarfe mai kama da karfe mai kama da ƙarfe
Ga ƙwararrun masu sayayya, injiniyoyin gyaran jiragen ruwa, da manajojin kayan aiki waɗanda ke neman haɓaka jimillar kuɗin mallakar KOMATSU da jiragen haƙa mai nauyi masu jituwa waɗanda ke aiki a cikin aikace-aikacen haƙar ma'adinai da gini mai tsanani, wannan takarda tana aiki a matsayin jagorar fasaha da samowa ta ƙarshe.
2. Gano Fayil ɗin Samfura da Tsarin Ma'aunin Ma'auni
Domin tabbatar da daidaiton siyayya da kuma haɗakar da ba ta da matsala cikin tsarin jigilar kaya na ƙarƙashin ƙasa, wannan cikakken tsarin tantancewa yana bayyana cikakken fayil ɗin kayan da aka rufe a ƙarƙashin wannan ƙayyadaddun bayanai.
Tebur 1: Cikakken Canja wurin Lambar Sashe da Aikace-aikacen Inji
| Lambar Sashen OEM | Daidaiton Heli CQCTRACK | Babban Aikace-aikacen Injin | Rarraba Injiniyan Sashi |
|---|---|---|---|
| KM3058 | Sauya OEM kai tsaye | KOMATSU PC600, PC600LC-6, PC600-7; HITACHI ZX650 | Bibiyar Haɗin Ƙananan Na'urori - Ma'aunin Haƙar Ma'adinai Mai Nauyi |
| 4473719 | Sauya OEM kai tsaye | KOMATSU PC600, PC650; JOHN DEERE JD550 | Bibiyar Haɗin Ƙananan Na'urori - Ma'aunin Haƙar Ma'adinai Mai Nauyi |
| 9109493 | Sauya OEM kai tsaye | Komatsu PC650, PC650-5, PC650-6; HITACHI ZX650 | Bibiyar Haɗin Ƙananan Na'urori - Ma'aunin Haƙar Ma'adinai Mai Nauyi |
| 21M3000100 | Sauya OEM kai tsaye | KOMATSU PC600, PC600-7, PC600-8; ya dace da aikace-aikace da yawa | Bibiyar Haɗin Ƙananan Na'urori - Ma'aunin Haƙar Ma'adinai Mai Nauyi |
Rarraba Kayan Aiki: Taro na Ƙasa na Na'urar Tafiya / Na'urar Tafiya / Na'urar Tafiya ta Ƙasa / Na'urar Tafiya ta Ƙarƙashin
Injinan da aka nufa: KOMATSU PC600, PC600LC, PC650, PC650-5, PC650-6, PC650-7, PC650-8; HITACHI ZX650; JOHN DEERE JD550; injinan haƙa mai nauyi masu jituwa
Nauyin Aiki: kg 50,000 - kg 70,000 (ya danganta da tsari da shekarar da aka ƙera)
Tsarin Flange: Akwai shi a cikin tsarin flange guda ɗaya da flange biyu dangane da matsayi da ƙayyadaddun injin
Babban Aiki: Tallafawa nauyin injin, rarraba matsin lamba mai ɗauke da ƙasa, jagorar sarkar hanya
Aiki na Biyu: Shaye nauyin tasiri, kula da daidaita hanya yayin aiki
Asalin Masana'antu: Heli Machinery Manufacturing Co., Ltd. (Alamar: CQCTRACK) – ISO 9001:2015 Takaddun Shaida
Manufar Injiniya: An ƙera kayan maye gurbin ma'adinai masu nauyi don musanya na inji na 1:1 ba tare da gyara ba
2.1 Haɗa Tsarin a cikin Haɗa Jirgin Ƙasa
Ƙungiyar Na'urar Na'urar Rage Motsi ta Track Lower ba ta aiki a matsayin wani abu da aka ware amma tana ƙunshe da muhimmin abu mai ɗaukar kaya a cikin tsarin ɗaukar kaya mai haɗe:
- Tsarin Ƙarƙashin Mota: Ana ɗora ƙananan na'urori masu juyawa zuwa firam ɗin na'urar juyawa ta hanya (firam ɗin hanya) ta hanyar maƙallan hawa shaft, waɗanda aka sanya su a ƙasan motar don tallafawa nauyin injin da kuma jagorantar sarkar hanyar.
- Yanayin Aiki: Waɗannan na'urorin juyawa suna ɗauke da babban ɓangare na nauyin aikin injin haƙa rami (wanda zai iya wakiltar har zuwa kashi 50 cikin ɗari na kuɗin kula da injin), suna rarraba matsin lamba mai ɗauke da ƙasa da kuma tabbatar da daidaiton injin yayin haƙa rami, ɗagawa, da ayyukan tafiya.
- Tsarin Flange: Dangane da matsayin da ke cikin abin hawa na ƙarƙashin, na'urorin birgima na iya zama flange ɗaya (wanda aka ɗora a kan matsayi na waje) ko flange biyu (wanda aka ɗora a kan matsayi na ciki don samar da jagora na gefe).
- Tsarin Haɗawa: Haɗawa yana da hanyoyin haɗin da aka yi da injin daidaitacce (ƙarshen shaft tare da ramukan ƙulli ko maƙallan hawa) waɗanda ke ɗaure abin naɗin zuwa firam ɗin hanya.
3. Rage Gina Injiniya: Tsarin Halittar Heli CQCTRACK KOMATSU PC600/PC650 Manyan Taro Masu Nauyi na Ƙasa
Tsawon lokacin aikin kowace na'urar haƙa ƙasa da ke aiki a aikace-aikacen hakar ma'adinai mai nauyi yana ƙaddara ta hanyar hulɗar haɗin gwiwa tsakanin manyan tsarin injiniya guda biyar: tsarin harsashin naɗa, ƙarfin ƙarfe na shaft, tsarin ɗaukar kaya, tsarin rufewa, da tsarin shafawa. Injiniyoyin Heli CQCTRACK kowannensu yana da daidaito da ya dace da aikace-aikacen injin haƙa rami mai nauyin tan 50-70 a cikin mawuyacin yanayi na aiki.
3.1 Tsarin Murfin Na'urar Hakora: Injin Ƙarfe Mai Ƙirƙira don Aikace-aikacen Haƙar Ma'adinai Masu Aiki
Bakin naɗin yana samar da babban ɓangaren tsarin taron, yana aika cikakken nauyin injin zuwa sarkar hanya yayin da yake tsayayya da lalacewa daga ci gaba da taɓa ƙasa da haɗa sarkar.
3.1.1 Zaɓin Kayan Aiki da Injiniyan Alloy
Heli CQCTRACK yana amfani da zaɓin kayan aiki na dabaru bisa ga buƙatun aikace-aikace, yana amfani da ƙarfe masu inganci waɗanda aka tabbatar da su wajen buƙatar aikace-aikacen ɗaukar kaya masu nauyi a ƙarƙashin kaya:
- Babban Kayan Aiki: 50Mn ko 40MnB Manganese-Boron Alloy Karfe—an zaɓe shi don takamaiman halayen tauri da tauri na tasiri waɗanda ke da mahimmanci ga haƙar ma'adinai da aikace-aikacen gini mai nauyi. Waɗannan kayan suna cimma ƙarfin juriya da ɗaukar kaya ta hanyar sarrafa daidaici da dabarun magance zafi na musamman.
- Zaɓin Matsakaici na Musamman: ƙarfe mai kama da SAE 4140 (UTS: 950 MPa) don aikace-aikacen da ke buƙatar ƙarin ƙarfi da juriya ga gajiya.
- Aikin Manganese: Yana inganta tauri da ƙarfin tauri; yana tabbatar da zurfin shigar tauri yayin kashewa maimakon samar da wani sirara mai rauni a saman.
- Boron Micro-Alloying: Ko da a cikin ƙananan yawan abubuwa (sassa a kowace miliyan), boron yana aiki a matsayin mai ƙarfafa taurarewa, yana ƙara ƙarfin ƙarfe don cimma tsari mai tauri da martensitic bayan an kashe shi ba tare da haifar da karyewa ba.
Tebur na 2: Kwatanta Matsayin Kayan Aiki don Aikace-aikacen Ƙananan Na'urori Masu Nauyi
| Kayan Aiki | Muhimman Halaye | Aikace-aikacen da Aka saba |
|---|---|---|
| 50Mn | Kyakkyawan juriya ga lalacewa; kyakkyawan tauri; mai inganci | Manhajojin PC600/PC650 na yau da kullun |
| 40MnB | Ingantaccen Boron don ingantaccen tauri; kyakkyawan tauri | Aikace-aikacen hakar ma'adinai masu nauyi |
| SAE 4140 | Haɗin Chromium-molybdenum; babban rabo mai ƙarfi-da-nauyi; mai jure gajiya | Aikace-aikacen hakar ma'adinai na Premium/dogon lokaci |
3.1.2 Ƙirƙira da Siminti: Babban Bambancin Masana'antu
Hanyar masana'antu tana ƙayyade tsarin hatsi na ciki kuma, sakamakon haka, halayen aikin na'urar da aka gama.
Gine-gine Mai Dumi/Gine-gine Mai Ƙirƙira (Heli CQCTRACK Standard):
- Tsarin aiki: Maganin ɗumi na ƙirƙira yana haifar da tsarin rarraba kwararar zare a cikin kayan ciki, yana samar da daidaito mai kyau na hatsi.
- Injiniyan Tsarin Hatsi: Tsarin ƙera yana daidaita kwararar hatsi don bin tsarin abin naɗawa, yana ƙirƙirar tsarin hatsi mai kama da anisotropic wanda ke nuna juriyar gajiya da ƙarfin tasiri. Wannan ingantaccen kwararar hatsi yana da mahimmanci don jure wa lodin zagaye da ke tattare da manyan ayyukan haƙa.
- Ingancin Ciki: Yana kawar da gurɓatattun abubuwa na ciki, ramuka, da ƙananan abubuwan da aka saba amfani da su a cikin simintin; yana samar da tsari mai yawa da ci gaba.
- Fa'idar Aiki: Ƙarfin tasiri mai kyau da juriya ga gajiya ga yanayin haƙar ma'adinai mai yawa da kuma lalatawa; matsakaicin ƙarfin ɗaukar kaya tare da kyakkyawan tasirin hana fashewa.
Madadin Siminti/Walda (Zaɓuɓɓukan Masana'antu):
- Tsarin Siminti: An zuba ƙarfe mai narkakken ƙarfe a cikin wani abu da aka bar shi ya yi ƙarfi; yana iya haɗawa da hanyoyin yin siminti da walda.
- Iyakokin Tsarin: Tsarin granular, mai yuwuwar ramuka tare da yiwuwar ƙananan ramuka da kuma yanayin hatsi mara tsari.
- Iyakokin Aiki: Ƙarfin juriya mai ƙarfi; yana da sauƙin fashewa a ƙarƙashin nauyin cyclic mai ƙarfi.
Tebur na 3: Kwatanta Na'urar Naɗa Ƙasa da ta Ƙirƙira
| Fasali | Na'urar Naɗawa ta Ƙirƙira (Heli CQCTRACK) | Na'urar Naɗawa/Walda |
|---|---|---|
| Tsarin Masana'antu | Ƙirƙirar ɗumi tare da daidaita kwararar hatsi | Simintin ƙarfe ko ƙera shi da aka narkar |
| Tsarin Ciki | Gudun hatsi mai yawa, mai ladabi, da kuma daidaitawa | Granular, mai yuwuwar rami, mai yuwuwar ƙananan ramuka |
| Tsarin Hatsi | Yana bin tsarin naɗi don samun ƙarfi mafi girma | Tsarin bazuwar |
| Ƙarfi & Dorewa | Babban tasiri da juriya ga gajiya | Ƙarancin ƙarfin juriya; haɗarin fashewa a ƙarƙashin matsin lamba mai yawa |
| Juriyar Sakawa | Ingantaccen taurin kai | Mai canzawa dangane da inganci |
| Darajar zagayowar rayuwa | Tsawon rai na aiki; ƙarancin TCO | Rage tsawon aiki; ƙarin farashi na dogon lokaci |
3.1.3 Injiniyan Lissafi na Flange
Flanges ɗin naɗin suna ba da jagora mai mahimmanci ga sarkar hanya, suna hana karkatar da hanya yayin juyawa da kuma kiyaye daidaitaccen tsarin sarkar.
- Tsarin Flange Guda Ɗaya: Ana amfani da shi a kan matsayin abin nadi na waje, yana ba da jagora a gefe ɗaya yayin da yake ba da damar bin ƙa'idodin gefe.
- Tsarin Flange Biyu: Ana amfani da shi a wuraren nadi na ciki, yana ba da damar ɗaure sarka mai kyau a ɓangarorin biyu don samun jagora mafi girma.
- Daidaiton Bayanan martaba: Ana ƙera bayanan flange zuwa matsakaicin juriya (±0.1mm) don haɗawa daidai da takwarorin hanyar haɗin hanya, tabbatar da ingantaccen haɗin sarkar da rage lalacewa.
- Fuskokin Flange Masu Tauri: Gefen flange suna samun maganin taurarewa iri ɗaya kamar saman gudu don hana lalacewa daga hulɗar haɗin gefe a ƙarƙashin yanayin ɗaukar kaya mai yawa da aka saba amfani da shi a aikace-aikacen hakar ma'adinai.
3.2 Injiniyan Karfe da Shaft
Shaft ɗin da ke tsaye yana aika cikakken nauyin injin haƙa rami daga harsashin naɗa zuwa maƙallan hawa firam ɗin naɗa rami.
- Zaɓin Kayan Aiki: An ƙera shaft ɗin ne daga ƙarfe mai ƙarfi mai nauyin 40Cr, 42CrMo, ko 20CrMnTi, wanda aka zaɓa saboda ƙarfinsa da juriyarsa ga gajiya. Waɗannan kayan suna ba da ƙarfin amfani da ake buƙata don jure lokutan lanƙwasa da tsarin na'urar juyawa mai ƙarfin tan 50-70 ya sanya.
- Ingantaccen Diamita: Injiniyoyin Heli CQCTRACK sun inganta diamita na shaft bisa ga lissafin nauyin KOMATSU PC600/PC650, suna tabbatar da isasshen iyaka don zagayowar aikin haƙar ma'adinai.
- Injiniyan Sama: Bayan an juya CNC, an niƙa sandar daidai gwargwado zuwa saman da ke kama da madubi (Ra ≤ 0.4 μm) a duk wuraren da aka haɗa bearing da hatimi. Yankunan hatimi masu mahimmanci na iya samun murfin chrome don rage gogayya da lalacewa mai mannewa a kan lebe hatimi, muhimmin abu ne wajen tsawaita tsawon rayuwar hatimi a cikin muhallin hakar ma'adinai masu gurɓata.
3.3 Tsarin Bearing: Tsarin Juyawa Mai Nauyi
Tsarin bearing yana ba da damar jujjuya harsashin nadi mai santsi a kusa da shaft ɗin da ke tsaye a ƙarƙashin babban radial da wasu nauyin axial waɗanda ke da alaƙa da ayyukan haƙar ma'adinai.
- Zaɓin Nau'in Bearing: Heli CQCTRACK yana amfani da bearings masu nauyi masu tauraro ko bearings masu zagaye dangane da takamaiman buƙatun aikace-aikacen. Bearings masu zagaye suna ba da mafi kyawun iko don haɗakar nauyin radial da axial, yayin da bearings masu zagaye suna ba da damar daidaitawa kai tsaye waɗanda ke ɗaukar ƙananan karkacewa na firam.
- Tseren da aka yi wa zafi: Duk tseren bearing ana ƙera su ne daga ƙarfe mai inganci tare da hanyoyin tsere masu tauri don jure wa Brinelling (lalata saman) a ƙarƙashin nauyin tasiri. Maganin zafi yana yaɗuwa ta cikin yankin kaya mai mahimmanci, yana tabbatar da kwanciyar hankali na dogon lokaci.
- Tabbatar da Ƙimar Lodi: An tabbatar da kowace tsarin bearing don jure nauyin da ke tsaye da na motsi da injin haƙa mai nauyin tan 50-70 ke samarwa yayin haƙa, ɗagawa, tafiya, da kuma yin lilo a cikin mahakar ma'adinai. Abubuwan aminci sun wuce ƙa'idodin masana'antu don aikace-aikacen nauyi.
- Inganta Tsabtace Cikin Gida: Ana zaɓar bearings tare da ikon sarrafa shi don dacewa da faɗaɗa zafi yayin aiki akai-akai yayin da ake kiyaye rarraba kaya yadda ya kamata.
3.4 Tsarin Hatimi: Ingantaccen Tsarin Haɗaka na Tribological don Muhalli na Ma'adinai
Bayanan masana'antu sun nuna cewa sama da kashi 90% na gazawar da aka samu a ƙarƙashin jirgin ruwa kafin lokacin da aka ɗauka sun samo asali ne daga shigar gurɓataccen abu wanda ke haifar da gazawar ɗaukar kaya - yanayin gazawa ya hanzarta sosai a cikin mahakar ma'adinai. Heli CQCTRACK ya magance wannan yanayin gazawa ta hanyar tsarin hatimi mai matakai da yawa wanda aka tabbatar da shi don gurɓataccen abu mai tsanani.
3.4.1 Tsarin Hatimin Matakai Da Dama
Injiniyoyin Heli CQCTRACK suna amfani da tsarin hatimin fuska mai siffar Double-Cone + Labyrinth + Floating Face Seal wanda aka tsara don tsawon rai da cikakken aiki a ƙarƙashin kowane yanayi na aiki:
- Babban Kariya (Hanyar Labyrinth): Hanyar labyrinth mai tsafta tana amfani da tsari mai rikitarwa don fitar da manyan abubuwa kamar laka, yashi mai kauri, da tarkacen haƙar ma'adinai ta hanyar centrifugal kafin ta isa ga babban haɗin hatimi.
- Tsaro na Biyu (Hatimin Mazugi Biyu): Tsarin hatimin mazugi biyu da man shafawa na tsawon rai yana sa na'urar birgima ta yi tsawon rai da kuma cikakken aiki a ƙarƙashin kowane yanayi na aiki. Wannan hanyar haɗin mazugi mai inganci tana ba da saman hatimin da ke daidaita kansa.
- Shingen Ƙarshe (Hatimin Fuska Mai Shawagi): Hatimin fuska mai inganci (hatimin fuska na inji) ya ƙunshi zoben rufe ƙarfe guda biyu masu daidaitacce waɗanda aka ƙarfafa ta hanyar zoben roba mai kama da O. Waɗannan hatimin suna kiyaye matsewar iska ko da a ƙarƙashin yanayin zafi mai tsanani da matakan gurɓatawa. An ƙera zoben rufe ƙarfe daga ƙarfe mai jure lalacewa ko ƙarfe mai tauri tare da fuskokin rufewa masu daidaitacce waɗanda ke samun juriyar lanƙwasa a cikin madauri masu haske 0.5 (ma'aunin interferometric).
3.4.2 Injiniyan Kayan Hatimi
- Kayan Aiki na yau da kullun: Robar Nitrile (NBR) mai zafin aiki -20°C zuwa 110°C, ya dace da aikace-aikacen gini da haƙar ma'adinai gabaɗaya.
- Zaɓin Farko: Fluoroelastomer (FKM/Viton®) don yanayin zafi mai tsanani (-45°C zuwa 130°C) ko yanayin hakar ma'adinai mai tsauri.
- Leben ƙura: Leben ƙura na waje yana ba da ƙarin kariya daga gurɓatattun abubuwa masu kauri.
3.4.3 Gwajin Ingancin Hatimi
Kowace na'urar haƙa Heli CQCTRACK tana yin gwajin ruɓewar matsin lamba na iska don tabbatar da aikin hatimi kafin a shafa mai—muhimmin tabbaci ga aikace-aikacen hakar ma'adinai inda gurɓatawa ta yi tsanani.
3.5 Injiniyan Man Shafawa
- Nau'in Man Shafawa: An tsara shi azaman abubuwan da aka rufe kuma aka shafa mai na tsawon rai, ba tare da buƙatar man shafawa na yau da kullun ba. An riga an cika ramin ciki da man shafawa mai ƙarfi na lithium complex EP (Matsakaicin Matsi).
- Ƙarfin Mai: Ingantaccen girman mai yana tabbatar da ci gaba da shafa man shafawa a cikin bearings a duk tsawon lokacin aiki, koda a ƙarƙashin yanayin haƙar ma'adinai mai yawa.
- Yanayin Zafin Aiki: -30°C zuwa +130°C, ya dace da yanayi daban-daban na yanayi, daga yanayin Arctic zuwa hamada.
- Tsarin Man Fetur na Zabi: Wasu tsare-tsare sun haɗa da tsarin man shafawa don tsaftace shingen hatimin waje lokaci-lokaci a cikin aikace-aikace masu tsauri.
3.6 Injiniyan Haɗawa
Mahadar da ke haɗa na'urorin (ƙarshen shaft) suna ba da muhimmiyar haɗi zuwa firam ɗin na'urar haƙa ramin.
- Tsarin Maƙallin Haɗawa: Fuskokin hawa da aka yi daidai da injin suna tabbatar da daidaiton da ya dace da firam ɗin hanya.
- Daidaiton Ramin Bolt: Ana haƙa ramukan hawa daidai gwargwadon jurewar tsakiya-zuwa-tsakiya, don tabbatar da rarraba kaya daidai.
- Faɗin Fuskar: Ana kiyaye shi cikin 0.1mm don tabbatar da wurin zama mai kyau a kan firam ɗin hanya da kuma hana damuwa a hawa.
4. Injiniyan Tsarin Masana'antu Mai Nauyi
Heli CQCTRACK tana kula da haɗakar tsaye a cikin sarkar darajar masana'antu, tana kawar da bambancin da aka gabatar ta hanyar ƙananan kwangiloli da kuma tabbatar da ingantaccen fitarwa mai ƙarfi wanda ya dace da aikace-aikacen haƙar ma'adinai na KOMATSU PC600/PC650.
4.1 Tabbatar da Ƙarfe da Dubawa Mai Zuwa
- Binciken Spectrochemical: Ana yin nazarin ƙarfe masu shigowa ta hanyar spectrochemical don tabbatar da ainihin sinadaran da ke cikinsa—tabbatar da bin ƙa'idodin da suka dace da sinadarin carbon, manganese, chromium, da boron waɗanda ke da mahimmanci don taurarewa.
- Gwajin Ultrasonic: Ana yin gwajin ultrasonic don gano duk wani gurɓataccen abu, abubuwan da suka haɗa, ko katsewar da za su iya lalata amincin tsarin yayin haƙar ma'adinai.
- Tabbatar da Tsarin Hatsi: Samfuran ƙarfe daga kayan da aka ƙirƙira suna tabbatar da daidaiton kwararar hatsi.
4.2 Tsarin Ƙirƙira da Injin Daidaito
Tsarin kera yana bin tsarin aiki mai kyau tare da kayan aikin injin CNC na ƙasa da ƙasa da na cikin gida da kuma kayan aikin gyaran zafi mai tsayi/matsakaici:
4.2.1 Shiri na Kayan Danye
- Ana yanke sandunan ƙarfe zuwa ma'auni daidai bisa ga girman abin nadi da buƙatun nauyi.
- Ana tabbatar da gano kayan aiki tun daga matakin farko na yankewa.
4.2.2 Ƙirƙirar Dumi
- Ana dumama billets zuwa zafin jiki mai ɗumi (kimanin 700-900°C).
- Ƙirƙirar da aka rufe a ƙarƙashin matsi mai tan mai yawa yana siffanta billet ɗin, yana ƙirƙirar tsarin rarraba kwararar zare na ciki wanda ke bin tsarin naɗi.
- Ana gyara walƙiya, kuma an duba faifan da aka ƙirƙira a gani.
4.2.3 Daidaita Maganin Zafi
- An yi amfani da blanks na jabu don daidaita tsarin hatsi da kuma kafa halayen injiniya masu daidaito.
4.2.4 Injin da ba shi da ƙarfi
- An ɗora blank ɗin da aka daidaita a kan lathes ɗin juyawa na tsaye na CNC.
- Injin da aka yi da ƙarfi yana kafa ma'auni na asali, gami da diamita na waje, bayanan flange, da kuma ramin ciki.
4.2.5 Injinan CNC masu daidaito
- Kammala Diamita na Waje: Juyawa daidai yana cimma juriyar diamita ta ƙarshe.
- Samar da Bayanin Flange: Ana yin amfani da geometry na Flange bisa ga takamaiman ƙayyadaddun bayanai.
- Injin Hakora: An yi amfani da injin hakowa na ciki don ɗaukar kaya da kuma wurin zama na hatimi.
- Injin Shaft: An juya shaft ɗin CNC kuma an niƙa shi zuwa girman ƙarshe tare da ƙarewar saman Ra ≤ 0.4 μm a yankunan hatimi.
- Injin Haɗawa: Ana yin injinan haƙa ramuka da saman da suka dace da juriya mai ƙarfi.
4.2.6 Yarjejeniyar Maganin Zafi
Heli CQCTRACK yana amfani da tsarin gyaran zafi mai matakai biyu don cimma ingantattun halaye na injiniya, ta amfani da fasahar rage yawan amfani da zafi mai yawa/matsakaici:
Mataki na 1: Ta hanyar-Taurare (Ƙarfafawa da Ƙarfafawa)
- Mai Sauƙi: Ana dumama jikin na'urar zuwa yanayin zafi mai mahimmanci (kimanin 850-900°C) don canza tsarin ƙananan zuwa austenite.
- Kashewa: Sanyaya da sauri a cikin mai ko polymer quenchant yana canza austenite zuwa martensite - wani ƙaramin tsari mai tauri, mai jure lalacewa.
- Mai dumama jiki: Mai dumama jiki mai sarrafawa zuwa matsakaicin zafin jiki (yawanci 400-600°C) yana rage damuwa a cikin jiki yayin da yake kiyaye ƙarfin zuciyarsa.
Mataki na 2: Taurarewar Induction (Taurarewar Sama)
- Zaɓin Taurari: Taurari masu yawan mita suna haifar da yanayi mai zurfi, mai tauri a saman da ke gudana da kuma gefen flange.
- Tsarin Sarrafa Kwamfuta: Ana sa ido kan dukkan sigogi (ƙarfi, mita, saurin wucewa, kwararar kashewa) ta hanyar dijital don tabbatar da daidaiton zurfin akwati da kuma kyakkyawan tasirin hana fashewa.
- Nau'in Kashewa Bambance-bambance: Heli CQCTRACK yana amfani da nau'in kashewa daban-daban ko ta hanyar maganin zafi don tabbatar da zurfin taurin maganin zafi don haka yana ba da kyakkyawan tasirin hana fashewa.
Bayanan da aka cimma:
- Taurin Sama: 52 - 58 HRC (matsayin hakar ma'adinai)
- Zurfin Lamarin Mai Inganci: Mafi ƙarancin 8 - 12 mm
- Taurin Zuciya: 25 - 40 HRC (ƙarfin Zuciya)
Tebur na 4: Bayanin Tauri—Komatsu PC600/PC650 Babban Haɗin Na'urar Naɗa Ƙasa
| Sigogi | Ƙayyadewa | Hanyar Gwaji |
|---|---|---|
| Taurin Sama (Filin da ke Gudu) | 52 – 58 HRC | Gwajin taurin Rockwell |
| Taurin Sama (Flanks na Flange) | 52 – 58 HRC | Gwajin taurin Rockwell |
| Taurin Zuciya | 25 – 40 HRC | Gwajin Brinell ko Rockwell |
| Zurfin Shari'a Mai Inganci | Mafi ƙarancin 8 - 12 mm | Micro-taurin hanya |
| Tauri a 45 HRC Titin shiga | Zurfin ≥ 5 mm (na yau da kullun) | Binciken sassa daban-daban |
Dalilin Injiniya: Tsarin saman HRC na 52-58 yana ba da juriya mafi kyau ga gogewa daga sarkar hanya da tarkacen ƙasa a cikin mahakar ma'adinai. Zurfin akwatin 8-12 mm yana tabbatar da cewa yayin da saman ke lalacewa tsawon dubban sa'o'i na aiki a cikin yanayin haƙar ma'adinai mai lalata, sabon kayan da aka fallasa yana kiyaye tauri mai yawa, yana hana "lalacewa" da wuri da kuma tsawaita tazara na aiki. Tushen mai tauri yana ɗaukar nauyin girgiza, yana hana fashewa da gazawar tsari a ƙarƙashin yanayin tasiri wanda ke da alaƙa da aikace-aikacen haƙar ma'adinai.
4.2.7 Ayyukan Kammalawa na Ƙarshe
- Niƙa Fuskar Sama: Bayan an yi amfani da zafi, saman da ke gudana na iya yin niƙa don cimma daidaiton girma na ƙarshe da kuma kammala saman.
- Busasshen Harbi: Ana yin amfani da abubuwan fashewa don tsaftace saman da kuma inganta manne fenti.
- Tabbatar da Girman Ƙarshe: Duk mahimman girma an tabbatar da su bisa ga ƙayyadaddun bayanai ta amfani da kayan aikin ganowa mai inganci.
4.2.8 Tsarin Taro
Haɗawa yana bin ƙa'idodi masu tsauri don tabbatar da sahihancin sassan:
- Tsaftace Kayan Aiki: Ana duba dukkan sassan sosai kuma ana tsaftace su kafin a haɗa su.
- Shigar da Bearing: Ana shigar da bearing tare da saitunan da suka dace na preload.
- Haɗa Hatimi: Abubuwan rufewa masu mazugi biyu da zoben hatimin fuska masu iyo an haɗa su biyu; saman rufewa an shafa masa mai; an sanya zoben O ba tare da murɗewa ba.
- Shigar da Shaft: Ana saka shaft ɗin da saman haɗuwa da aka shafa da ƙaramin adadin man injin.
- Shigar da Murfin Ƙarshe: Ana shigar da murfi na ƙarshe tare da ƙarfin juyi mai kyau.
- Tabbatar da Axial Clearance: An tabbatar da an yi aiki yadda ya kamata.
- Duba Juyawa: Na'urar da aka haɗa ya kamata ta juya cikin sauƙi da hannu tare da ɗan juriya amma ba tare da tsayawa ba.
4.2.9 Maganin Fuskar Sama da Shafi
- Kariyar Tsatsa: Ana samun maganin hana tsatsa.
- Fentin: Aiwatar da fenti mai ɗorewa na masana'antu (baƙi ko rawaya na yau da kullun, wanda za'a iya gyara shi bisa ga buƙatun abokin ciniki) wanda ke ba da juriya ga tsatsa da kuma bayyanar ƙwararru.
- Ma'aunin Fenti: Fuskokin da aka harba suna tabbatar da mannewa mai kyau na fenti.
4.3 Yarjejeniyar Tabbatar da Inganci
Kowace ƙungiyar Heli CQCTRACK mai ƙananan na'ura tana fuskantar bincike mai tsauri na matakai da yawa:
- Duba Girma: Tabbatar da 100% na mahimman hanyoyin hawa, saman aiki, bayanan flange, da ramukan bearing ta amfani da kayan aikin CMM (Injin aunawa mai daidaitawa) da ma'aunin daidaito.
- Tabbatar da Tauri: Gwajin tauri na Rockwell akan saman da ke gudana; tabbatar da zurfin akwati ta hanyar ɗaukar samfur mai lalacewa daga kowane rukunin samarwa.
- Gwajin da Ba Ya Lalacewa (NDT): Duba Barbashi Mai Magnetic (MPI) yana gano duk wani lahani a saman ko ƙasa a wurare masu mahimmanci.
- Gwajin Ingancin Hatimi: Kowane na'urar da aka haɗa ana gwada ruɓewar matsin lamba ta iska tare da nutsar da ita cikin ruwa don tabbatar da aikin hatimi.
- Tabbatar da Juyin Juya Hali: Ana tabbatar da juyin juyi mai daidaito, yana tabbatar da ingantaccen jigilar kaya kafin lodawa da rarraba man shafawa.
- Tsarin Gudanar da Aiki: Zaɓaɓɓun samfuran da aka zaɓa suna yin gwajin kaya don tabbatar da daidaiton juyawa da kuma ingantaccen sharewa na ciki a ƙarƙashin yanayin kaya suna kwaikwayon zagayowar aikin haƙar ma'adinai.
- Gwajin Gurɓatawa: Na'urorin samfurin na iya yin gwaje-gwajen juriya na juyawa na tsawan lokaci a cikin slurry mai lalata don tabbatar da aikin hatimi a cikin yanayin ma'adinai.
- Alamar Bibiya: Zane-zanen laser na dindindin ko tambari tare da lambobin rukuni da lambobin ranar ƙera.
- Marufi na Fitarwa: An haɗa kayan haɗin a cikin akwatunan katako masu ƙarfi ko kuma fale-falen ƙarfe don kariyar jigilar kaya ta ƙasashen waje.
5. Injiniyan da ya dace da aikace-aikace don KOMATSU PC600, PC650, da injinan haƙa ƙasa masu jituwa
5.1 Bayanin Tsarin Komatsu PC600
Injin haƙa ramin KOMATSU PC600 yana wakiltar wani dandamali mai nauyi mai nauyin tan 60 wanda aka yi amfani da shi sosai wajen haƙar ma'adinai, haƙa rami, da aikace-aikacen gini masu nauyi. Manyan bayanai sun haɗa da:
- Nauyin Aiki: kg 55,000 - kg 65,000 (ya danganta da tsari, gami da bambance-bambancen PC600LC)
- Ƙarfin Injin: Kimanin 300-350 kW
- Nau'in Jirgin Ƙasa: Tsarin hakar ma'adinai mai nauyi
- Aikace-aikace: Haƙar ma'adinai, manyan kayayyakin more rayuwa, tallafin haƙar ma'adinai
5.2 Bayanin Tsarin Komatsu PC650
PC650 yana wakiltar dandamalin haƙa mai nauyi na KOMATSU mai nauyin tan 65 tare da ingantattun halaye na aiki don aikace-aikacen haƙar ma'adinai masu tsanani:
- Nauyin Aiki: kg 60,000 – kg 70,000 (ya danganta da tsari, gami da PC650-5, PC650-6, PC650-7, da nau'ikan PC650-8)
- Ƙarfin Injin: Kimanin 350-400 kW
- Tsarin Jirgin Ƙasa: Siffofin dorewar hakar ma'adinai
- Aikace-aikace: Haƙar ma'adinai, haƙar ma'adinai mai nauyi, babban sikelin girgizar ƙasa
5.3 Dacewa da Alamu
Waɗannan ƙananan haɗin na'urori masu naɗawa suma sun dace da:
- HITACHI ZX650: Tsarin ƙarƙashin motar da ke da injinan KOMATSU PC600/PC650
- JOHN DEERE JD550: Aikace-aikacen injin haƙa mai nauyi mai dacewa
5.4 La'akari da Injiniya na Musamman na Lambar Sashe
Tebur na 5: Siffofin Injiniya na Musamman ta Aikace-aikace ta Lambar Sashe
| Lambar Sashe | Babban Aikace-aikacen | Bambancin Injiniya |
|---|---|---|
| KM3058 | PC600, PC600LC-6, PC600-7; ZX650 | Gine-gine na Mn 50/MnB da aka ƙirƙira; saman HRC 52-58; zurfin akwati 8-12 mm; rufewa mai mazugi biyu |
| 4473719 | PC600, PC650; JD550 | Ingantaccen ƙira mai nauyi; ƙayyadaddun kayan aiki na musamman; ingantaccen tsarin flange |
| 9109493 | PC650, PC650-5, PC650-6; ZX650 | Tsarin ma'adinai mai inganci; ingantaccen fakitin bearing; ƙirar shaft mai ƙarfi |
| 21M3000100 | PC600, PC600-7, PC600-8 | Tsarin aiki mai nauyi na duniya; ya dace da aikace-aikace da yawa |
5.5 Bukatun Tabbatar da Daidaituwa
Kafin yin oda, tabbatar da sigogin injin masu zuwa don tabbatar da zaɓin abin nadi daidai:
- Lambar Serial ta Inji (don ainihin shekarar samfuri da tsari)
- Nau'in ƙarƙashin motar da matsayin abin naɗawa (buƙatun flange ɗaya ko flange biyu)
- Faɗin takalma da kuma filin sarkar
- Lambar ɓangaren da ya gabata (idan akwai don yin nuni ga juna)
6. Takaddun Shaida Mai Inganci da Tabbatar da Tsarin Samarwa
An tabbatar da jajircewar Heli CQCTRACK ga ingancin masana'antu mai ƙarfi ta hanyar tsarin takaddun shaida da aka amince da su a duniya, tare da la'akari da ƙa'idodin takardar shaidar ISO 9001 don ci gaba da inganta matakan gudanar da inganci.
6.1 ISO 9001:2015 Tsarin Gudanar da Inganci
Cibiyar Heli Machinery tana aiki ne bisa la'akari da ƙa'idodin takardar shaidar ISO 9001 na duniya, tana ci gaba da inganta matakan gudanarwa masu inganci:
- Tsarin da aka rubuta don duk hanyoyin samarwa
- Binciken ciki da waje na yau da kullun
- Ci gaba da inganta tsare-tsare
- Cikakken bin diddigin kayan aiki da hanyoyin aiki
6.2 Cikakken Bayani Kan Yadda Ake Bin Diddigin Samfura
Heli CQCTRACK tana riƙe da bayanan dijital na kowane rukuni na samarwa na akalla watanni 24, gami da:
- Rahotannin takaddun shaida na kayan aiki (Takaddun Gwajin Injin Inji bisa ga EN 10204 3.1)
- Rikodin tsarin maganin zafi tare da bayanan sa ido na dijital
- Rahotannin dubawa na girma
- Sakamakon gwaji na musamman da bayanan tabbatar da tauri
- Rahoton NDT (MPI, ultrasonic)
6.3 Garanti da Alƙawarin Aiki
Kowace KoMATSU KM3058, 4473719, 9109493, da 21M3000100 Track Lower Roller Assembly da Heli CQCTRACK ya ƙera tana da garantin cikakken kariya daga lahani a kayan aiki da aikin hannu, wanda aka tabbatar da shi ta hanyar ingantattun hanyoyin kera kayayyaki da kuma ƙa'idodin kula da inganci.
7. Binciken Yanayin Rashin Nasara da Haɗakar Kula da Haƙar Ma'adinai Mai Nauyi
Fahimtar hanyoyin da ke haifar da gazawa a aikace-aikacen haƙar haƙar haƙar mai nauyin tan 50-70 yana tabbatar da zaɓin injiniyan da aka yi a cikin abubuwan Heli CQCTRACK kuma yana ba da taswirar hanya don kulawa mai kyau.
7.1 Babban Binciken Yanayin Rashin Nasara
Tebur na 6: Binciken Yanayin Rashin Nasara da Matakan Kariya daga Injiniyan Heli CQCTRACK
| Yanayin Rashin Nasara | Tsarin aiki | Sakamako | Maganin Heli CQCTRACK |
|---|---|---|---|
| Rashin Hatimi / Gurɓatawa | Ƙwayoyin da ke lalata fata (ƙurar silica, tarar hakar ma'adinai) hatimin karya, mai gurɓata mai ɗauke da sinadarai | Lalacewar bearing, ƙaruwar juriyar juyawa, da kuma kamuwa daga ƙarshe | Hatimin rufewa mai mazugi biyu + hatimin fuska mai iyo; gwajin ingancin hatimi 100%; tsawon rai da cikakken aiki a ƙarƙashin kowane yanayi na aiki |
| Lalacewar saman da aka yi | Kurajen da ke fitowa daga dazuzzukan sarkar hanya da tarkacen ƙasa suna lalata abin birgima | Rage diamita, rashin dacewa da sarkar sarka, rashin daidaiton injina | Taurare mai zurfi na induction (8-12mm, 52-58 HRC); zaɓin ƙarfe mai inganci (50Mn/40MnB); kwararar hatsi mai ɗumi |
| Tufafin Flange | Hulɗar gefe da hanyoyin haɗin waƙa tana sa bayanan flange | Rage ƙarfin jagora, ƙaruwar haɗarin kauce hanya | saman flange mai tauri (52-58 HRC); gyaran bayanan martaba daidai gwargwado |
| Gajiya | Lodawa mai zagaye yana haifar da bugun tseren bearing | Juyawa mai tsauri, ƙarin sharewa, da kuma gazawar ɗaukar kaya daga ƙarshe | Zaɓin bearing mai kyau; saitunan da suka dace kafin ɗaukar kaya; man shafawa mai da wanka |
| Gajiya/Fashewa a Tsarin Gida | Nauyin tasiri ko gajiyar kayan abu yana haifar da fashewa | Lalacewar bala'i, lanƙwasa hanya, lalacewar sassan biyu | Daidaita kwararar hatsi; Tabbatar da NDT; tauri; tasirin hana fashewa daga ingantaccen maganin zafi |
| Lalacewar Shaft/Fretting | Ƙaramin motsi tsakanin shaft da tseren ciki na bearing | Rashin dacewa da kyau, ƙaruwar girgiza, da saurin lalacewa | Diamita mai kyau na shaft; saman ƙasa daidaitacce (Ra ≤ 0.4 μm); yankunan hatimi da aka yi wa fenti da chrome |
7.2 Shawarwari kan Kula da Haƙar Ma'adinai Mai Nauyi
Don haɓaka tsawon rayuwar haɗin Heli CQCTRACK na ƙananan na'urori masu jujjuyawa a cikin aikace-aikacen haƙar ma'adinai na KOMATSU PC600/PC650:
- Tazarar Dubawa ta Kullum: Duba na'urorin juyawa a tazara ta sa'o'i 250 (sau da yawa a cikin aikace-aikacen hakar ma'adinai mai tsanani) don ganin alamun zubar mai, yanayin lalacewa mara kyau, tabo mai faɗi, ko lalacewa da ake iya gani.
- Auna Lalacewa: A lura da diamita na nadawa da tsayin flange a tazara akai-akai. A maye gurbin nadawa idan lalacewa ta rage diamita da 8-12mm ko kuma lokacin da tsayin flange ya ragu da 5-8mm, ko kuma lokacin da aka cinye zurfin akwati mai tauri.
- Duba Juyawa: Tabbatar cewa duk na'urorin juyawa suna juyawa cikin 'yanci—na'urar da aka kama za ta lalace a bayyane kuma tana haifar da saurin lalacewa a sarkar hanya. Ya kamata a maye gurbin duk wani na'ura mai juyawa da aka ƙayyade nan da nan.
- Gudanar da Tashin Hankali: Kula da Tashin Hankali bisa ga ƙa'idodin masana'antar KOMATSU. Tashin Hankali mara daidai shine babban dalilin da ke haifar da saurin lalacewa na nadi—matsewa da yawa yana ƙara lalacewa ta bearings da tread; sako-sako da yawa yana haifar da matse hanya da lalacewar tasiri.
- Tsarin Tsabta: Cire tarkacen da suka taru a kusa da hatimin birgima da maƙallan hawa yayin ayyukan kulawa na yau da kullun don hana lalacewar hatimi cikin sauri. A aikace-aikacen haƙar ma'adinai, ya kamata a riƙa wanke ƙarƙashin abin hawa akai-akai da ƙarfi.
- Duba Daidaito: A tabbatar da daidaiton na'urar a lokaci-lokaci da firam ɗin hanya. Idan na'urorin sun nuna rashin daidaiton lanƙwasa, wannan yana nuna rashin daidaiton da ke buƙatar bincike.
- Tsarin Sauya Ka'idojin Aiki: Domin samun ingantaccen amfani da kayan aiki a ƙarƙashin motar haƙar ma'adinai, a tantance lalacewar na'urar tare da sarkar hanya, sprocket, da yanayin rashin aiki. A maye gurbin kayan aiki da suka lalace sosai a cikin saitin da aka daidaita don hana saurin lalacewa akan sabbin kayan aiki.
- Tsarin Juya Mota Mai Juyawa: Inda tsarin ƙarƙashin abin hawa ya ba da damar, juya na'urori masu juyawa tsakanin wurare a tazara ta sa'o'i 1,000 don daidaita yanayin sawa, kodayake wannan aikin ba shi da yawa a cikin aikace-aikacen haƙar ma'adinai na dindindin don rayuwa.
8. Takaitaccen Bayani na Fasaha—Komatsu PC600/PC650 Haɗaɗɗun Na'urori Masu Nauyi na Ƙasa
Tebur na 7: Takaitaccen Bayani na Fasaha—Heli CQCTRACK KOMATSU PC600/PC650 Ƙananan Rollers
| Sigogi | Ƙayyadewa | Hanyar Gwaji / Bayanan kula |
|---|---|---|
| Kayan Aiki | 50Mn / 40MnB Manganese-Boron Alloy Karfe; SAE 4140 daidai gwargwado | Binciken Spectrochemical; takaddun shaidar gwajin injin niƙa |
| Tsarin Masana'antu | Ƙirƙirar ɗumi tare da daidaita kwararar hatsi | Tabbatar da tsarin hatsi; bambance tsarin rarraba kwararar zare na kayan ciki |
| Taurin Sama (Filin da ke Gudu) | 52 - 58 HRC (matakin haƙar ma'adinai) | Gwajin taurin Rockwell |
| Taurin Zuciya | 25 – 40 HRC | Gwajin Brinell ko Rockwell |
| Zurfin Shari'a Mai Inganci | Mafi ƙarancin 8 - 12 mm | Micro-taurin hanya; yana tabbatar da kyakkyawan tasirin hana fashewa |
| Nau'in ɗabi'a | Bearings masu siffar ƙwallo ko kuma bearings masu siffar ƙwallo | Zaɓin ɗabi'a mai kyau; man shafawa mai wanka |
| Nau'in Hatimi | Hatimin mazugi biyu + labyrinth + hatimin fuska mai iyo | Tsawon rai da cikakken aiki a ƙarƙashin kowane yanayin aiki; Matsayin NBR; Zaɓin FKM |
| Man shafawa | Man shafawa na EP mai cike da babban ɗanko na lithium complex mai cike da masana'anta | An rufe tsawon rai; -30°C zuwa +130°C kewayon aiki |
| Tsarin Flange | Flange ɗaya ko flange biyu a kowace na'ura | Bayanan martaba masu inganci |
| Kammalawar Sama (Shaft) | Ra ≤ 0.4 μm a yankunan hatimi | Ma'aunin ma'aunin bayanai |
| Gwajin Ingancin Hatimi | Gwajin ruɓewar matsin lamba ta iska tare da nutsewa | Gwaji 100% |
| Juriyar Girma | Ma'aunin mahimmanci ±0.05 mm (matakin IT7-IT8) | Tabbatar da CMM; kayan aikin ganowa mai inganci |
| Kayan Aikin Jiyya na Zafi | Kashe wutar lantarki mai ƙarfi/matsakaici | Tsarin aiki mai sa ido ta hanyar dijital |
| Gwaji Mara Lalacewa | Binciken Magnetic Barbashi (MPI) akan muhimman wurare | Tushen samfurin kowane tsari |
| Kammala Fentin | Fararen hular hana tsatsa + saman masana'antu mai nauyi | Baƙi/rawaya na yau da kullun; ana iya gyara shi |
| Takardar shaida | ISO 9001: 2015 (ƙa'idodin tunani) | Tsarin da aka amince da shi na ɓangare na uku |
| Garanti | Cikakke akan lahani | Sharuɗɗa suna samuwa idan an buƙata don ayyukan haƙar ma'adinai |
9. Tallafin Samawa da Kayayyakin Aiki Mai Tsada
Heli CQCTRACK yana tallafawa ayyukan haƙar ma'adinai da ayyukan gina manyan gine-gine na duniya tare da cikakkun damar jigilar kayayyaki waɗanda aka tsara don jadawalin aiki mai wahala na manyan kayan aiki:
- Takardun Fitarwa: Cikakken takardun kuɗi na kasuwanci, jerin kayan tattarawa, takaddun shaida na asali, da rahotannin gwaji na kayan aiki (EN 10204 3.1) da aka bayar tare da kowane jigilar kaya.
- Zaɓuɓɓukan jigilar kaya masu sassauƙa:
- Jirgin ruwa (FCL/LCL) don jigilar kaya zuwa yankunan hakar ma'adinai a duk duniya cikin farashi mai araha
- Jigilar jiragen sama don cika oda cikin gaggawa lokacin da ayyukan hakar ma'adinai ke fuskantar mawuyacin lokaci
- Mai aika saƙo na gaggawa (DHL/FedEx/UPS) don samfuri ko umarni na gaggawa na ƙaramin girma
- Marufi: Ana sanya dukkan kayayyakin cikin aminci ta amfani da kwalaye masu inganci na fitarwa, akwatunan katako masu ƙarfi (marufi mai dacewa da ruwa), ko marufi mai fale-falen ƙarfe na masana'antu don tabbatar da kariya mafi girma yayin jigilar kaya.
- Tashar Jiragen Ruwa: Xiamen, China (babban birni) tare da damar yin amfani da wasu manyan tashoshin jiragen ruwa bisa ga buƙatun abokin ciniki
- Lokacin Gabatarwa: Umarnin samarwa na yau da kullun: Kwanakin aiki 20-30; kayan ajiya: Kwanaki 7-10 don jigilar kaya cikin gaggawa don buƙatun gaggawa na hakar ma'adinai
- Mafi ƙarancin adadin oda: MOQ mai sassauƙa wanda ke ɗaukar umarnin gwaji da kuma siyan manyan jiragen ruwa ga manyan kamfanonin hakar ma'adinai
- Sharuɗɗan Biyan Kuɗi: Tsarin T/T (Canja wurin Telegraphic); L/C (Wasikar Bashi) yana samuwa ga manyan kwangilolin hakar ma'adinai; wasu sharuɗɗan da za a iya yin shawarwari bisa ga yawan oda da alaƙar abokin ciniki
10. Kammalawa: Heli CQCTRACK a matsayin Zaɓin Ƙwararru Mai Nauyi ga Kayan Aikin Komatsu PC600/PC650 na Ƙarƙashin Mota
Falsafar kera Heli CQCTRACK don KoMATSU KM3058, 4473719, 9109493, da 21M3000100 Track Lower Roller Assemblies tana wakiltar ci gaba mai ƙarfi a cikin fasahar ɗaukar kaya mai nauyi. Ta hanyar zaɓar kayan aiki mai tsauri (ta amfani da ƙarfe mai ƙarfi na 50Mn/40MnB), ingantaccen ƙera ɗumi tare da daidaita kwararar hatsi, ingantattun ka'idojin maganin zafi na induction waɗanda suka sami mafi kyawun tauri na saman 52-58 HRC tare da zurfin akwati na 8-12 mm, tsarin rufe mazugi mai mazugi biyu wanda aka tabbatar don gurɓatar haƙar ma'adinai mai tsanani, da kuma hanyoyin kera da aka tabbatar da ISO 9001:2015, Heli CQCTRACK yana ba da ƙananan haɗakar na'urori waɗanda ke cimma kuma sun wuce ƙa'idodin aikin OEM don aikace-aikacen haƙa mai nauyi na KOMATSU PC600 da PC650.
Ga manajan kayan aiki ko ƙwararren mai siye wanda ke kula da jiragen haƙa na KOMATSU PC600, PC650, HITACHI ZX650, da JOHN DEERE JD550 waɗanda ke aiki a fannin haƙa ma'adinai, haƙa ma'adinai, manyan kayayyakin more rayuwa, da manyan aikace-aikacen hawa ƙasa, ƙimar da aka bayar a bayyane take: saka hannun jari a cikin kayan aikin Heli CQCTRACK masu nauyi waɗanda ke da ƙananan ayyuka yana nufin saka hannun jari a cikin mafi girman wadatar injina, rage lokacin hutun da ba a tsara ba, tsawaita tsawon lokacin da sassan ke cikin mahakar ma'adinai masu lalata, da kuma jimlar farashin mallakar da ake iya faɗi, wanda aka inganta.
Waɗannan ba sassa ne na maye gurbin gabaɗaya ba—mafita ne masu inganci waɗanda aka ƙera ta hanyar ingantattun hanyoyin kera kayayyaki, waɗanda aka tallafa musu da cikakken bin diddigin kayan aiki, kuma an ƙera su tun daga tushe don biyan buƙatun hakar ma'adinai na duniya da aikace-aikacen gini masu nauyi inda gazawar sassan ba zaɓi bane.
11. Nassoshi da Albarkatun Injiniya
Don ƙarin bayani game da fasaha, tallafin injiniyan aikace-aikace, ko don tattauna buƙatun OEM/ODM masu nauyi:
- Shawarwari kan Injiniya:Heli CQCTRACKinjiniyoyin aikace-aikace suna nan don tattauna takamaiman zagayowar aikin haƙar ma'adinai da kuma ba da shawarar ƙayyadaddun kayan aiki mafi kyau.
- Zane-zanen Fasaha: Cikakken samfuran CAD na 2D da 3D suna samuwa akan buƙata don tabbatar da injiniya.
- Littattafan Shigarwa: Cikakken umarnin shigarwa da suka dace da tsarin aikin KOMATSU da ake samu tare da kowace jigilar kaya.
- Takaddun Shaida na Kayan Aiki: Rahoton gwajin injin niƙa da takardar shaidar maganin zafi suna samuwa ga kowane rukunin samarwa.
- Tallafin Daidaitawa: Tabbatar da zane ko lambar serial yana samuwa don tabbatar da daidaito.
Don takamaiman bayanai na fasaha, tambayoyi masu nauyi na OEM/ODM, farashi, ko don yin oda:
Kamfanin Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
*ISO 9001:2015 An Tabbatar • Mai Kaya da Masana'antar Kayayyakin Rarraba Kaya Masu Nauyi • Mai Kaya na Duniya Tun 2002*
Tuntuɓi: Jack (Daraktan Tallace-tallace na Ƙasashen Duniya)
Yanar gizo:www.cqctrack.com
Jerin Samfura: Na'urorin Rage Birgima Masu Lanƙwasa, Na'urorin Rage Birgima Masu Lanƙwasa, Na'urorin Rage Birgima Masu Lanƙwasa a Gaba, Na'urorin Rage Birgima, Sarƙoƙin Rage Birgima, da Cikakken Tsarin Karkashin Jirgin Ƙasa don Masu Rage Birgima da Masu Rage Birgima Masu Lanƙwasa daga 0.8T zuwa 100T
An tanadar da wannan takardar fasaha don aikin injiniya da kuma nassoshi kan siya. Bayanan da aka ƙayyade na iya canzawa saboda ci gaba da inganta samfura don aikace-aikacen da ake amfani da su a manyan ayyuka. Duk sunayen samfura da lambobin sassan ana ambaton su ne kawai don dalilai na giciye; Heli CQCTRACK ƙwararren mai ƙera kayayyaki ne mai zaman kansa wanda ya ƙware a fannin kayan ƙarƙashin kaya don haƙar ma'adinai, gini, da aikace-aikacen hawa ƙasa. Kullum a tabbatar da lambar serial na injina da tsarin ƙarƙashin kaya kafin yin oda.









