I-SUMITOMO KNA0693 KNA0532 KNA0242 SH100 SH120 CX130 CX130B JS130 JS140 I-Track Bottom Roller Assembly / Izingxenye ze-Crawler excavator chassis zomkhiqizi onguchwepheshe umthombo wefektri / I-CQC TRACK
I-SUMITOMO SH100/SH120A3/CX130 Series Track Bottom Roller Assembly—Izingxenye Ze-Chassis Zochwepheshe Zokugebha I-Crawler Excavator ezivela ku-Heli CQCTRACK
Isihlonzi Sedokhumenti: TWP-CQCT-SUMITOMO-ROLLER-08
Umzimba Okhiphayo: I-Heli Machinery Manufacturing Co., Ltd.(I-CQCTRACK)
Amamodeli Aqondiwe: I-SUMITOMO SH100, SH120, CX130, CX130B; I-JCB JS130, JS140
Iphothifoliyo Yengxenye:KNA0693, KNA0532, KNA0242
Isigaba Sesisindo Somshini: Amathani ayi-10 - 15 (kuncike ekucushweni)
Usuku Lokushicilelwa: Mashi 2026
Ukuhlukaniswa: Ukucaciswa Kobunjiniyela Bobuchwepheshe / Umhlahlandlela Wokuthola Izingxenye Ze-Chassis Zomshini Wokugebha Ochwepheshile
1. Isifinyezo Esiphezulu: I-Heli CQCTRACK njengeFektri Yomthombo Ochwepheshe Yezingxenye Ze-SUMITOMO Ezingaphansi Kwezinqola
Embusweni oncike ekuqondeni kwemisebenzi yokumba imikhumbi engamathani ayi-10-15, i-roller assembly ye-track bottom assembly—ebizwa ngokuthi i-roller engezansi noma i-track roller—imelela isici esibalulekile sokuthwala umthwalo ngaphakathi kohlelo lwe-undercarriage. Le ngxenye yenza umsebenzi obalulekile wokusekela isisindo somshini ophelele, ukusabalalisa ingcindezi yokuthwala phansi, nokuqondisa uchungechunge lwe-track ngesikhathi sokuhamba nokusebenza. Kumapulatifomu e-SUMITOMO SH100, SH120, CX130, kanye ne-CX130B—ama-excavator aguquguqukayo asetshenziswa kabanzi ekwakheni amadolobha, ezinsizeni, ekuthuthukisweni kwengqalasizinda, kanye nasekusetshenzisweni kokuhlobisa—i-roller assembly ye-bottom assembly imele njengengxenye ebalulekile enquma ukuzinza komshini, ukuhambisana kwe-track, kanye nokuphila isikhathi eside kwe-undercarriage iyonke.
I-Heli Machinery (CQCTRACK), eseQuanzhou, eSifundazweni saseFujian—isikhungo esibalulekile sesifunda eShayina sokukhiqiza imishini yokwakha nezingxenye zensimbi—isizenzile njengefektri eyinhloko yomthombo wobungcweti kanye nomkhiqizi wezingxenye zezimoto ezingaphansi kwemoto zezinhlelo zokusebenza ze-SUMITOMO. Leli phepha elimhlophe lobuchwepheshe lihlinzeka ngokuhlaziywa okuphelele kobunjiniyela be-SUMITOMO KNA0693, KNA0532, kanye ne-KNA0242 Track Bottom Roller Assemblies, eyenzelwe ngqo amapulatifomu okumba i-SH100, SH120, CX130, kanye ne-CX130B, kanye nezilinganiso zabo ze-JCB JS130/JS140 ezihlanganyela ukwakheka kwezimoto ezingaphansi kwemoto.
Ngokuhlanganisa isayensi yezinto eziqinile (kusetshenziswa ama-alloy asezingeni eliphezulu njenge-50Mn, 40MnB, kanye ne-SAE 4140 equivalent steels), ubuchwepheshe bokubumba obuqinile obune-closed-die obunokugeleza okusanhlamvu okwenziwe kahle, izinqubo zokwelapha ukushisa ezithuthukisiwe ezifinyelela ama-gradients okuqina aphezulu (ubuso be-52-58 HRC obunomongo oqinile, ukujula kwecala okungu-8-12mm), kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK inikeza ama-bottom roller assemblies afinyelela ukulingana kokusebenza okubhaliwe—nangezilinganiso ezithile ngale—kwezincazelo zemishini yokuqala.
Kwabochwepheshe bokuthenga, onjiniyela bokulungisa izimoto, kanye nabaphathi bemishini abafuna ukuthuthukisa izindleko eziphelele zobunikazi be-SUMITOMO yabo kanye nemikhumbi ye-JCB ehambisanayo esebenza ezinhlelweni zokwakha zobungcweti, lo mbhalo usebenza njengomhlahlandlela wobuchwepheshe oqondile kanye nomhlahlandlela wokuthola ulwazi.
2. Ukuhlonza Iphothifoliyo Yomkhiqizo kanye ne-Cross-Reference Matrix
Ukuqinisekisa ukunemba kokuthengwa kanye nokuhlanganiswa okungenamthungo ezinhlelweni zezimoto ezingaphansi kwemoto ezikhona, i-matrix yokuhlonza elandelayo ebanzi ichaza iphothifoliyo ephelele yezingxenye ezimbozwe ngaphansi kwale ncazelo.
Ithebula 1: Ukushintshaniswa Kwenombolo Yengxenye Ephelele kanye Nokusetshenziswa Komshini
| Inombolo Yengxenye ye-OEM | Ukulingana kwe-Heli CQCTRACK | Isicelo Somshini Oyinhloko | Ukuhlukaniswa Kobunjiniyela Bezingxenye |
|---|---|---|---|
| I-KNA0693 | Ukufakwa esikhundleni kwe-OEM okuqondile | I-SUMITOMO SH100, SH120; JCB JS130 | Ukuhlanganiswa Kwe-Roller Engezansi Yethrekhi – Ibanga Lobungcweti |
| I-KNA0532 | Ukufakwa esikhundleni kwe-OEM okuqondile | I-SUMITOMO SH120, CX130 | I-Track Bottom Roller Assembly – Uchwepheshe Osebenza Kanzima |
| I-KNA0242 | Ukufakwa esikhundleni kwe-OEM okuqondile | I-SUMITOMO CX130B; I-JCB JS140 | Ukuhlanganiswa Kwe-Roller Engezansi Yethrekhi – Umklamo Othuthukisiwe |
Ukuhlukaniswa Kwezingxenye: I-Track Bottom Roller Assembly / I-Lower Roller / I-Track Roller
Imishini Eqondiwe: I-SUMITOMO SH100, SH120, CX130, CX130B; Imishini Yokumba Imikhumbi Ye-JCB JS130, JS140
Isisindo Sokusebenza: 10,000 kg – 15,000 kg (kuncike ekucushweni kanye nonyaka wokwenziwa)
Ukuhambisana Nobubanzi Bethrekhi: Ububanzi obujwayelekile bezicathulo zethrekhi obungu-450-600 mm (kunconywa ukuqinisekisa)
Ukucushwa kwe-Flange: Kutholakala ngokucushwa kwe-flange eyodwa kanye ne-double-flange kuye ngokuthi indawo kanye nencazelo yomshini
Umsuka Wokukhiqiza: I-Heli Machinery Manufacturing Co., Ltd. (Umkhiqizo:I-CQCTRACK) – Quanzhou, Fujian, China – Isikhungo Esiqinisekisiwe se-ISO 9001:2015
Inhloso Yobunjiniyela: Izingxenye zokufaka esikhundleni zekhwalithi ye-OEM zobungcweti ezenzelwe ukushintshana kwemishini okungu-1:1 ngaphandle kokuguqulwa
2.1 Ukuhlanganiswa Kwesistimu ngaphakathi Kokuhlanganiswa Kwezinqola Ezingaphansi Kwemoto
I-Track Bottom Roller Assembly ayisebenzi njengesakhi esihlukanisiwe kodwa yakha isakhi esibalulekile esithwala umthwalo ngaphakathi kohlelo oluhlanganisiwe lwe-subcarriage:
- Ukwakhiwa Kwezinqola Ezingaphansi Kwemoto: Ama-roller angaphansi afakwa ohlakeni lwe-track roller (uhlaka lwe-track) ngokusebenzisa ama-bracket okufaka i-shaft, abekwe phansi kwe-track ukuze asekele isisindo somshini futhi aqondise uchungechunge lwe-track.
- Umongo Wokusebenza: Lawa ma-roller athwala ingxenye enkulu yesisindo sokusebenza somgubhi, esabalalisa ingcindezi yokuthwala umhlabathi futhi aqinisekise ukuzinza komshini ngesikhathi sokumba, ukuphakamisa, kanye nokusebenza kokuhamba.
- Ukucushwa kweFlange: Kuye ngokuthi indawo ikuphi ngaphakathi kwenqola engaphansi, ama-roller angaba yi-single-flange (afakwe ezindaweni zangaphandle) noma abe yi-double-flange (afakwe ezindaweni zangaphakathi ukuze anikeze isiqondiso esiseceleni).
- Ukucushwa Kokufaka: I-assembly inezindawo zokufaka ezisebenza ngomshini onembile (iziphetho zeshaft ezinezimbobo zamabholidi noma amabakaki okufaka) eziqinisa i-roller ohlakeni lwethrekhi.
3. Ukwakhiwa Kobunjiniyela: I-Anatomy ye-Heli CQCTRACK SUMITOMO SH100/CX130 Bottom Roller Assemblies
Ukuphila isikhathi eside kokusebenza kwanoma iyiphi i-track bottom roller assembly esebenza ezinhlelweni zobungcweti kunqunywa ukusebenzisana okuhlangene kwezinhlelo ezinhlanu ezibalulekile zobunjiniyela: isakhiwo segobolondo le-roller, i-shaft metallurgy, uhlelo lokuthwala, ukwakheka kokuvala, kanye nohlelo lokugcoba. Onjiniyela be-Heli CQCTRACK ngayinye yalezi zinhlelo ezincane ngokunemba okufanele isicelo se-excavator sekilasi lamathani ayi-10–15.
3.1 Isakhiwo se-Roller Shell: Insimbi Ehlanganisiwe Yezicelo Zobungcweti
Igobolondo le-roller lakha isici esiyinhloko sesakhiwo senhlangano, lidlulisela isisindo esiphelele somshini ku-track chain ngenkathi limelana nokuguguleka okubangelwa ukuthintana komhlaba okuqhubekayo kanye nokubandakanyeka kwe-chain.
3.1.1 Ukukhethwa Kwezinto Nobunjiniyela Be-Alloy
I-Heli CQCTRACK isebenzisa ukukhethwa kwezinto ezisetshenziswayo ngokusekelwe ezidingweni zohlelo lokusebenza, isebenzisa izinsimbi ze-alloy zezinga eliphezulu ezifakazelwe ekusetshenzisweni kwezimoto ezingaphansi kwemoto ezidinga kakhulu:
- Ibanga Lezinto Eziyinhloko: Insimbi Ye-Manganese-Boron Alloy engu-50Mn noma engu-40MnB—ekhethelwe ukuqina okumangalisayo kanye nezici zokuqina komthelela. Lezi zinto zichazwe kabanzi kuma-roller angaphansi ezinhlelweni ze-undercarriage ezisindayo.
- Inketho Yezinga Eliphezulu: Insimbi ye-alloy elinganayo ye-SAE 4140 (UTS: 950 MPa) yezinhlelo zokusebenza ezidinga amandla athuthukisiwe kanye nokumelana nokukhathala.
- Umsebenzi weManganese: Uthuthukisa ukuqina kanye namandla okunamathela; kuqinisekisa ukujula kokungena kobulukhuni ngesikhathi sokucinywa kunokuba kwakhe ungqimba oluncane noluqhekekayo.
- I-Boron Micro-Alloying: Ngisho nasekugxilweni okuncane (izingxenye ngesigidi), i-boron isebenza njengesikhuthazi sokuqina, ikhulisa kakhulu amandla ensimbi okufeza isakhiwo esiqinile, se-martensitic lapho icima ngaphandle kokudala ubuthakathaka.
Ithebula 2: Ukuqhathaniswa Kwebanga Lezinto Zokusebenza Kwe-Roller Ephansi
| Ibanga Lezinto Ezibalulekile | Izici Eziyinhloko | Isicelo Esijwayelekile |
|---|---|---|
| 50Mn | Ukumelana okuhle kakhulu nokuguguleka; ukuqina okuhle; kuyabiza kahle | Izinhlelo zokusebenza ezijwayelekile ze-SH100/CX130 |
| 40MnB | I-Boron-ethuthukisiwe ukuze iqine kakhulu; ukuqina okuhle komthelela | Izinhlelo zokusebenza ezisindayo |
| I-SAE 4140 | I-alloy ye-Chromium-molybdenum; isilinganiso samandla aphezulu kuya kwesisindo; ukumelana nokukhathala | Izinhlelo zokusebenza ze-premium/zesikhathi eside |
3.1.2 Ukuqamba kuqhathaniswa Nokubumba: Umehluko Obalulekile Wokukhiqiza
Indlela yokukhiqiza inquma ngokuyisisekelo isakhiwo sangaphakathi sokusanhlamvu, futhi ngenxa yalokho, izici zokusebenza kwe-roller eqediwe.
Ukwakhiwa Okuhlanganisiwe (I-Heli CQCTRACK Standard):
- Inqubo: I-billet yensimbi eqinile ibunjwa ngaphansi kwengcindezi enkulu emazingeni okushisa aphezulu ngokusebenzisa i-closed-die forging.
- Ubunjiniyela Besakhiwo Sezinhlamvu: Inqubo yokwakha ivumelanisa ukugeleza kwezinhlamvu ukuze kulandele ukuma kwerola, okudala isakhiwo sezinhlamvu esifana ne-anisotropic esibonisa ukumelana nokukhathala okuphezulu kanye namandla okushaya. Lokhu kugeleza kwezinhlamvu okulungiselelwe kubalulekile ekumelaneni nomthwalo ojikelezayo otholakala emisebenzini yokumba.
- Ubuqotho Bangaphakathi: Kususa izikhala zangaphakathi, izimbobo, kanye nokufakwa okuncane okuvamile kuma-castings; kukhiqiza isakhiwo esiqinile nesiqhubekayo.
- Inzuzo Yokusebenza: Amandla aphezulu okuthinteka kanye nokumelana nokukhathala ezindaweni ezithwala umthwalo omningi nezinolaka; amandla okukhathala aphezulu ngo-40% uma kuqhathaniswa nama-roller ahlanganisiwe/ahlanganisiwe.
Ukwakhiwa Kwe-Cast (Okunye Okwemboni):
- Inqubo: Insimbi encibilikisiwe ethelwe esikhumbeni bese ivunyelwa ukuthi iqine.
- Imikhawulo Yesakhiwo: Isakhiwo esinongwengwezi, esingaba nezimbobo esinomoya omncane kanye nokuqondiswa kokusanhlamvu okungalingani.
- Imikhawulo Yokusebenza: Amandla aphansi okudonseka; kulula kakhulu ukuqhekeka ngaphansi komthwalo ojikelezayo ocindezelayo kakhulu.
Ithebula 3: Ukuqhathanisa i-Roller Ehlanganisiwe ne-Cast Bottom Roller
| Isici | I-Roller Ehlanganisiwe (i-Heli CQCTRACK) | I-Roller Yokulingisa |
|---|---|---|
| Inqubo Yokukhiqiza | Yakhiwe nge-billet eqinile ngaphansi kwengcindezi enkulu | Insimbi encibilikisiwe ethelwe esikhumbeni |
| Isakhiwo Sangaphakathi | Ukugeleza kokusanhlamvu okuminyene, okucwengekile, okuqondile | I-granular, okungenzeka ibe nezimbobo, kungenzeka ukuthi i-micro-voids |
| Ukuqondiswa Kwezinhlamvu | Ilandela i-roller contour ukuze ithole amandla aphezulu | Ukuqondiswa okungahleliwe |
| Amandla Nokuqina | Umthelela omkhulu kanye nokumelana nokukhathala | Amandla okubamba aphansi; ingozi yokuqhekeka ngaphansi kokucindezeleka okukhulu |
| Ukufaneleka Kwesicelo | Izindawo ezinemithwalo ephezulu, ezinomthelela omkhulu | Izinhlelo zokusebenza ezilula noma ezithinta kancane |
| Inani Lomjikelezo Wokuphila | Impilo yokusebenza ende; i-TCO ephansi | Impilo yokusebenza emfushane; izindleko eziphakeme zesikhathi eside |
3.1.3 Ubunjiniyela beJiyomethri yeFlange
Ama-roller flange ahlinzeka ngesiqondiso esibalulekile esihlangothini se-track chain, evimbela ukuphuma kwesitimela ngesikhathi sokujika kanye nokugcina ukuhambisana kahle kwe-chain.
- Ukucushwa kwe-Single-Flange: Kusetshenziswa ezindaweni zangaphandle ze-roller, kunikeza isiqondiso ohlangothini olulodwa ngenkathi kuvumela ukuhambisana okuthile eceleni.
- Ukucushwa kwe-Double-Flange: Kusetshenziswa ezindaweni ze-roller zangaphakathi, okunikeza ukugcinwa okuhle kweketanga kuzo zombili izinhlangothi ukuze kube nesiqondiso esiphezulu.
- Ukunemba Kwephrofayili: Amaphrofayili e-Flange aklanywa ngomshini ukuze avumelane ngokuqinile (± 0.1mm) ukuze axhumane ngqo nama-track link counterparts, okuqinisekisa ukubandakanyeka okufanele kweketanga nokunciphisa ukuguguleka.
- Izindawo Ze-Flange Eziqinisiwe: Izinhlangothi ze-Flange zithola ukwelashwa okufanayo kokuqina kwe-induction njengendawo egijimayo ukuze imelane nokuguguleka kokuxhumana kwesixhumanisi esiseceleni.
3.2 Ubunjiniyela Bensimbi Yomgodi Nobungcweti Bomphezulu
Ishafti engashintshi idlulisela imithwalo egcwele enamandla ye-excavator kusuka egobolondweni le-roller iye kubakaki bokufaka uhlaka lwe-roller.
- Ukukhethwa Kwezinto: Umgodi wenziwe ngensimbi ye-alloy engu-40Cr, 42CrMo, noma engu-20CrMnTi eqine kakhulu, ekhethwe ngenxa yesilinganiso sayo esiyingqayizivele samandla-kuya-esisindoni kanye nokumelana nokukhathala. Lezi zinto zinikeza amandla okukhiqiza adingekayo ukuze zimelane nezikhathi zokugoba ezibekwa ukucushwa kwe-roller e-cantilevered.
- Ukuthuthukiswa Kobubanzi: Onjiniyela be-Heli CQCTRACK balungiselele ububanzi bomgodi ngokusekelwe ekubalweni komthwalo we-SUMITOMO SH100/CX130, okuqinisekisa imingcele yokuphepha eyanele yokusetshenziswa kwekilasi lamathani ayi-10-15.
- Ubunjiniyela Bomphezulu: Ngemva kokuphenduka kwe-CNC, umgodi uhlanzwa kahle ube yisibuko esifana nesibuko (Ra ≤ 0.4 μm) kuzo zonke izindawo zokuxhumana ngamabhereyitha kanye nophawu. Izindawo ezibalulekile zophawu zingase zithole i-chrome plating ukuze kuncishiswe ukungqubuzana kanye nokuguguleka kokunamathela ezindebeni zophawu, okuyisici esibalulekile ekwandiseni impilo yophawu ezindaweni ezingcolile.
3.3 Uhlelo Lokuthwala: Isixhumanisi Sokujikeleza Esisezingeni Lobungcweti
Uhlelo lokuthwala luvumela ukujikeleza okubushelelezi kwegobolondo le-roller nxazonke komgodi omile ngaphansi kwemithwalo emikhulu ye-radial kanye neminye ye-axial.
- Ukukhetha Uhlobo Lokuthwala: I-Heli CQCTRACK isebenzisa ama-roller bearings aqinile noma ama-roller bearings ayindilinga kuye ngezidingo ezithile zohlelo lokusebenza. Ama-roller bearings aqinile anikeza amandla aphezulu emithwalo ehlanganisiwe ye-radial kanye ne-axial, kuyilapho ama-roller bearings ayindilinga enikeza amakhono okuzivumelanisa nawo avumela ukuphambuka okuncane kohlaka.
- Imijaho Ephathwa Ngokushisa: Yonke imijaho yokuthwala ikhiqizwa ngensimbi yezinga eliphezulu enemigwaqo yokugijima eqinile ukuze imelane nokuqhekeka kwe-Brinelling (ukufiphala kobuso) ngaphansi kwemithwalo yokushayisana. Ukwelashwa ngokushisa kudlulela endaweni yomthwalo obalulekile, okuqinisekisa ukuzinza kwesikhathi eside.
- Ukuqinisekiswa Kwesilinganiso Somthwalo: Ukucushwa ngakunye kwebhereyi kuqinisekiswa ukumelana nemithwalo engaguquki neguquguqukayo ekhiqizwa yi-excavator engamathani ayi-10-15 ngesikhathi sokumba, ukuphakamisa, ukuhamba, kanye nokusebenza kokujikijela. Izici zokuphepha zidlula amazinga embonini yezicelo zobungcweti.
- Ukuthuthukiswa Kokuhlanzwa Kwangaphakathi: Ama-bearings akhethwa nge-clearance yangaphakathi elawulwayo ukuze avumelane nokwanda kokushisa ngesikhathi sokusebenza okuqhubekayo ngenkathi kugcinwa ukusatshalaliswa komthwalo okufanele.
3.4 Ukwakhiwa Kokuvala: Isixhumanisi Esiqinile Se-Tribological Sezindawo Ezingcolile
Imininingwane yemboni ikhombisa njalo ukuthi ngaphezu kwama-90% okuhluleka kwemoto ngaphambi kwesikhathi kuvela ekungeneni kokungcola okuholela ekwehlulekeni kwamabhereyi—imodi yokuhluleka eshesha kakhulu ezindaweni zokwakha. I-Heli CQCTRACK ibhekana nale modi yokuhluleka ngokusebenzisa ukwakheka kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu.
3.4.1 Uhlelo Lokuvala Olunezigaba Eziningi
Onjiniyela be-Heli CQCTRACK basebenzisa ukwakheka kokuvala izindebe okungokwakho kwe-Labyrinth + Floating Face Seal + Radial Lip:
- Ukuzivikela Okuyinhloko (Indlela Ye-Labyrinth): Indlela ye-labyrinth ehlanzwe ngamafutha isebenzisa i-geometry eyinkimbinkimbi ukukhipha izinhlayiya ezinkulu njengodaka, isihlabathi esiqinile, kanye nemfucumfucu yokwakha ngaphambi kokuba ifinyelele esibonakalayo sesivalo esiyinhloko.
- Ukuzivikela Kwesibili (Uphawu Lobuso Oluntantayo): Izivalo zobuso ezintantayo ezisebenza kahle kakhulu (izivalo zobuso ezisebenza ngomshini) ziqukethe izindandatho ezimbili zokuvala zensimbi ezigoqwe ngokunemba ezinikwa amandla yizindandatho ze-O zerabha ze-toroidal. Lezi zivalo zigcina umoya uqinile ngisho nangaphansi kwamazinga okushisa aphezulu kanye namazinga okungcola. Izindandatho zokuvala zensimbi zenziwe ngensimbi eqinile engagugi noma insimbi eqinile enobuso bokuvala obugoqwe ngokunemba obufinyelela ukubekezelelana okusicaba ngaphakathi kwama-band okukhanya angu-0.5 (ukulinganisa kwe-interferometric).
- Isithiyo Sokugcina (I-Radial Lip Seal): Irabha ye-nitrile enezingxenye ezimbili (i-NBR) noma i-fluoroelastomer (i-FKM) radial lip seal, enikwe amandla yi-garter spring enamandla angapheli, igcina ukuthintana okuqinile komgodi, igcina i-lubricant futhi ikhipha "ama-fine" amancane ahlabayo.
3.4.2 Ubunjiniyela Bezinto Zokuvala
- Izinto Ezijwayelekile: Irabha ye-Nitrile (NBR) enobubanzi bokushisa bokusebenza obungu-20°C kuya ku-110°C, efanelekile ukusetshenziswa kokwakha okuvamile.
- Inketho Ephakeme: I-Fluoroelastomer (FKM/Viton®) yokusetshenziswa kwezinga lokushisa elibi kakhulu (-45°C kuya ku-130°C) noma ezindaweni ezinolaka lwamakhemikhali.
- Umlomo Wothuli: Umlomo wothuli wangaphandle uhlinzeka ngesivikelo esengeziwe ekungcoleni okuqinile.
3.4.3 Ukuhlolwa Kobuqotho Bophawu
Yonke i-Heli CQCTRACK roller assembly ihlolwa ukubola komfutho womoya ukuqinisekisa ukusebenza kwesivalo ngaphambi kokugcotshwa—ukuqinisekiswa okubalulekile kwezicelo lapho ukungcola kukhulu khona. Ukuhlolwa okujwayelekile kwemboni kufaka phakathi ukuvala ngomfutho womoya ongu-0.4 MPa epulakini yesikulufu kanye nokucwiliswa emanzini umzuzu owodwa ngaphandle kwamabhamuza.
3.5 Ubunjiniyela Bokugcoba
- Uhlobo Lokugcoba: Yakhelwe njengezingxenye ezivaliwe futhi ezigcotshwe impilo yonke, akudingi ukugcoba okuvamile. Ingaphakathi ligcwele kusengaphambili ngamafutha e-lithium complex EP (Extreme Pressure) aphezulu.
- Amandla Okugcoba: Umthamo wokugcoba olungiselelwe kahle uqinisekisa ukugcoba okuqhubekayo kwama-bearings kanye nama-bushing interfaces phakathi nesikhathi sesevisi.
- Izinga Lokushisa Lokusebenza: -30°C kuya ku-+130°C, lifanele izimo zezulu ezahlukahlukene kusukela ezindaweni zase-Arctic kuya ehlane.
- Ukufakwa Kwamafutha Okuzikhethela: Ezinye izilungiselelo zifaka phakathi ukufakwa kwamafutha okuhlanza njalo isivikelo sangaphandle.
3.6 Ubunjiniyela Bokufaka Isikhombikubona
Izixhumi zokufaka (iziphetho zeshaft) zihlinzeka ngokuxhumana okubalulekile nohlaka lwe-track roller lomshini wokumba.
- Umklamo Wesibhakela Sokufaka: Izindawo zokufaka ezenziwe ngomshini oqondile ziqinisekisa ukuhambisana kahle nohlaka lwethrekhi.
- Ukunemba Kwembobo Yebholithi: Imbobo yokufaka ibholwa ngendlela efanelekile yokubekezelelana phakathi nendawo ukuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo.
- Ubungaguquguquki Bomphezulu: Kugcinwa ngaphakathi kuka-0.1mm ukuqinisekisa izihlalo ezifanele ngokumelene nohlaka lwethrekhi nokuvimbela ukucindezeleka kokukhweza.
4. Ubunjiniyela Bezinqubo Zokukhiqiza Ochwepheshe
I-Heli CQCTRACK igcina ukuhlanganiswa okuqondile kulo lonke uchungechunge lwenani lokukhiqiza, isusa ukuhlukahluka okwethulwa yizinqubo ezingaphansi kwenkontileka futhi iqinisekise umphumela wekhwalithi wobungcweti ohambisanayo ofanele izinhlelo zokusebenza ze-SUMITOMO SH100/CX130.
4.1 Ukuqinisekiswa Kwensimbi kanye Nokuhlolwa Okungenayo
- Ukuhlaziywa kwe-Spectrochemical: Ama-billet ensimbi angenayo ahlolwa nge-spectrochemical ukuqinisekisa ukwakheka kwamakhemikhali okunembile—ukuqinisekisa ukuhambisana nemininingwane yokuqukethwe kwe-carbon, manganese, chromium, kanye ne-boron okubalulekile ekuqineni.
- Ukuhlolwa kwe-Ultrasonic: Izinto zokusetshenziswa zihlolwa nge-ultrasonic ukuthola noma yiziphi izikhala zangaphakathi, ukufakwa, noma ukungaqhubeki okungalimaza ubuqotho besakhiwo.
- Ukuqinisekiswa Kwesakhiwo Sezinhlamvu: Amasampula ensimbi avela ezingxenyeni ezihlanganisiwe aqinisekisa ukuhambisana okufanele kokugeleza kwezinhlamvu.
4.2 Ukulandelana Kokwakha Nokusebenza Ngobunono
Inqubo yokukhiqiza ilandela ukulandelana kwemisebenzi okuhlelwe ngokucophelela:
4.2.1 Ukulungiswa Kwezinto Ezingavuthiwe
- Ama-billet ensimbi anqunywa ngobukhulu obuqondile ngokusekelwe kusayizi we-roller kanye nezidingo zesisindo.
- Ukulandeleka kwezinto ezibonakalayo kutholakala kusukela esigabeni sokuqala sokusika.
4.2.2 Ukwakha Okushisayo
- Ama-billet ashiswa ekushiseni okuqinile (cishe ngo-1100-1200°C).
- Ukufakwa kwe-closed-die ngaphansi kokucindezela okunamandla amakhulu kubumba i-billet, kudala isakhiwo sokusanhlamvu esiqondile esilandela ukwakheka kwe-roller.
- I-Flash iyasikwa, futhi isikhala esingenalutho esibunjiwe sihlolwa ngokubonakalayo.
4.2.3 Ukwelapha Ukushisa Okuvamile
- Izimbobo ezihlanganisiwe ziyalungiswa ukuze kulungiswe isakhiwo sokusanhlamvu futhi kusungulwe izakhiwo ezihambisanayo zemishini.
4.2.4 Umshini Onzima
- Isikhala esijwayelekile sifakwe kuma-lathe okujika aqondile e-CNC.
- Umshini wokugaya onzima usungula ubukhulu obuyisisekelo, okuhlanganisa ububanzi bangaphandle, amaphrofayili e-flange, kanye ne-internal bore.
4.2.5 Umshini Wokubumba we-CNC Oqondile
- Ukuqeda Ububanzi Bangaphandle: Ukujika ngokunemba kufeza ukubekezelelana kobubanzi bokugcina.
- Ukwenziwa Kwephrofayili Yeflange: Amajiyometri eflange aklanywa ngomshini ngokwezincazelo eziqondile.
- Umshini Wokubumba Imbobo: Imbobo yangaphakathi yenziwe ngomshini wokuhlela kahle ukuze ibeke imbobo futhi ibeke uphawu.
- Umshini Wokushintshwa Kweshafti: Ishafti ijikwe nge-CNC futhi igaywe ibe yizilinganiso zokugcina ngomphezulu ongu-Ra ≤ 0.4 μm ezindaweni zokuvala.
- Umshini Wokufaka I-Interface: Izimbobo zokufaka kanye nezindawo zokufaka ziqiniswa ngomshini ukuze zivumelane kahle.
4.2.6 Iphrothokholi Yokwelapha Ukushisa
I-Heli CQCTRACK isebenzisa inqubo yokwelapha ukushisa enezigaba ezimbili ukuze kufezwe izakhiwo ezinhle kakhulu zemishini:
Isigaba 1: Ukuqinisa (Ukucisha Nokuthambisa)
- Ukuqinisa: Umzimba we-roller ushiswa ube yizinga lokushisa elibucayi (cishe 850-900°C) ukuze uguqule isakhiwo esincane sibe yi-austenite.
- Ukucima: Ukupholisa okusheshayo ku-oyili noma ku-polymer quenchant kuguqula i-austenite ibe yi-martensite—isakhiwo esincane esiqinile, esingagugi.
- Ukushisa: Ukushisa okulawulwayo kuze kufike ekushiseni okuphakathi (ngokuvamile okungu-400-600°C) kunciphisa ukucindezeleka kwangaphakathi ngenkathi kugcina ukuqina kwengaphakathi ku-25-40 HRC.
Isigaba 2: Ukuqina Kokungeniswa (Ukuqina Komphezulu)
- Ukuqina Okukhethiwe: Ukuqina kokungeniswa okunemvamisa ephezulu kudala ikesi elijulile, eliqinile njalo ebusweni obugijimayo kanye nezinhlangothi ze-flange.
- Ukucubungula Okulawulwa Yikhompyutha: Zonke izinhlaka (amandla, imvamisa, izinga lokuhamba, ukugeleza kokucima) ziqashwa ngedijithali ukuqinisekisa ukujula kwecala okuhambisanayo.
- Imininingwane Efinyelelwe:
- Ubulukhuni Bomphezulu: 52 - 58 HRC (ibanga lochwepheshe)
- Ukujula Kwekesi Okusebenzayo: okungenani okungu-8 - 12 mm
- Ukuqina Kwengqikithi: 25 - 40 HRC (ingqikithi eqinile)
Ithebula 4: Imininingwane Yokuqina—I-SUMITOMO SH100/CX130 Bottom Roller Assembly
| Ipharamitha | Imininingwane | Indlela Yokuhlola |
|---|---|---|
| Ubulukhuni Bomphezulu (Umphezulu Ogijimayo) | 52 – 58 HRC | Ukuhlolwa kobulukhuni beRockwell |
| Ubulukhuni Bomphezulu (Ama-Flange Flanks) | 52 – 58 HRC | Ukuhlolwa kobulukhuni beRockwell |
| Ubulukhuni Bengqikithi | 25 – 40 HRC | Ukuhlolwa kweBrinell noma iRockwell |
| Ukujula Kwecala Okusebenzayo | Ubuncane obungu-8 – 12 mm | Umzila wokuqina okuncane |
| Ukuqina ku-Threshold engu-45 HRC | Ukujula okungu-≥ 5 mm (okuvamile) | Ukuhlaziywa kwesigaba esiphambene |
Isizathu Sobunjiniyela: Ububanzi bomphezulu obungu-52-58 HRC buhlinzeka ngokumelana okuhle kokuguguleka ngokumelene nama-bushings e-track chain kanye nemfucumfucu yomhlabathi. Ukujula kwekesi elingu-8-12 mm kuqinisekisa ukuthi njengoba umphezulu uguguleka emahoreni amaningi okusebenza, izinto ezisanda kuvezwa zigcina ubulukhuni obukhulu, zivimbela "ukuguguleka" ngaphambi kwesikhathi futhi zandise izikhawu zenkonzo. Ingaphakathi eliqinile (25-40 HRC) limunca imithwalo yokushaqeka, livimbele ukuqhekeka kanye nokwehluleka kwesakhiwo ngaphansi kwezimo zokushayisana.
4.2.7 Imisebenzi Yokuqeda Kokugcina
- Ukugaya Okungaphezulu: Ngemva kokwelashwa ngokushisa, izindawo ezigijimayo zingase zigaywe ukuze kufezwe ukunemba kokugcina kanye nokuqeda okungaphezulu.
- Ukuqhuma Kwesibhamu: Izingxenye ziqhunyiswa ngesibhamu ezindaweni ezihlanzekile futhi zithuthukisa ukunamathela kopende.
- Ukuqinisekiswa Kokugcina Kobukhulu: Zonke izilinganiso ezibalulekile ziqinisekiswe ngokuqhathanisa nemininingwane.
4.2.8 Inqubo Yokuhlanganisa
Ukuhlanganiswa kulandela izinqubo eziqinile ukuqinisekisa ubuqotho bezingxenye:
- Ukuhlanzwa Kwezingxenye: Zonke izingxenye zihlolwa futhi zihlanzwe ngokucophelela ngaphambi kokuhlanganiswa.
- Ukufakwa kwamabhereyi: Amabhereyi afakwa ngezilungiselelo ezifanele zokulayisha kusengaphambili.
- Ukuhlanganiswa Kwesivalo: Izindandatho zokuvala uwoyela ezintantayo zihlanganiswa ngazimbili; izindawo zokuvala zimbozwe ngamafutha; Izindandatho ze-O zifakwa ngaphandle kokuphazamiseka.
- Ukufakwa Kweshafti: Ishafti ifakwe izindawo zokubopha ezimbozwe inani elincane lamafutha enjini.
- Ukufakwa Kwesembozo Sokugcina: Izimbozo zokuphela zifakwa nge-torque efanele.
- Ukuqinisekiswa Kokuhlanzwa Kwe-Axial: Kuqinisekiswe ku-0.4 - 0.9 mm ukuqinisekisa ukusebenza kahle.
- Ukuhlola Okujikelezayo: I-roller ehlanganisiwe kufanele ijikeleze kahle ngesandla nge-torque yokumelana kodwa ingagxili.
4.2.9 Ukwelashwa Nokumbozwa Komphezulu
- Ukuvikelwa Kokugqwala: Izingxenye zithola ukwelashwa kokulwa nokugqwala.
- Ukupenda: Ukusetshenziswa kopende wezimboni oqinile (omnyama noma ophuzi ojwayelekile, ongenziwa ngezifiso ngokwezidingo zamakhasimende) okunikeza ukumelana nokugqwala nokubukeka kobungcweti.
- Izindinganiso Zokupenda: Izindawo eziqhunyiswe ngama-shot ziqinisekisa ukunamathela okuhle kakhulu kokupenda.
4.3 Iphrothokholi Yokuqinisekisa Ikhwalithi
Yonke i-Heli CQCTRACK bottom roller assembly ihlolwa ngekhwalithi eqinile enezigaba eziningi:
- Ukuhlolwa Kobukhulu: Ukuqinisekiswa okungu-100% kwezindawo zokufaka ezibalulekile, izindawo zokugijima, amaphrofayili e-flange, kanye nama-bearing bore kusetshenziswa imishini ye-CMM (Coordinate Measuring Machine) elinganisiwe kanye nama-precision gauges.
- Ukuqinisekiswa Kokuqina: Ukuhlolwa kokuqina kwe-Rockwell ezindaweni zokugijima; ukuqinisekiswa kokujula kwecala ngokusebenzisa amasampula abhubhisayo avela kuqoqo ngalinye lokukhiqiza.
- Ukuhlolwa Okungonakalisi (NDT): Ukuhlolwa Kwezinhlayiya Ze-Magnetic (MPI) kuthola noma yikuphi ukukhubazeka kobuso noma okungaphansi komhlaba ezindaweni ezibucayi.
- Ukuhlolwa Kobuqotho Besivalo: Irola ngayinye ehlanganisiwe ihlolwa ukubola komfutho womoya (0.4 MPa) ngokucwiliswa emanzini ukuqinisekisa ukusebenza kwesivalo.
- Ukuqinisekiswa kweTorque Ejikelezayo: I-torque ejikelezayo eqhubekayo iyaqinisekiswa, okuqinisekisa ukusatshalaliswa okufanele kwe-bearing preload kanye nokugcotshwa.
- Inqubo Yokusebenza: Amasampula akhethiwe ahlolwa umthwalo olingiswayo ukuqinisekisa ukujikeleza okubushelelezi kanye nokususwa kwangaphakathi okufanele ngaphansi kwezimo zomthwalo.
- Ukuhlolwa Kokungcola: Amayunithi esampula angase ahlolwe isikhathi eside ngokukhuthazela kokujikeleza ku-slurry erhabaxa ukuqinisekisa ukusebenza kokuvala.
- Ukumaka Ukulandelela: Ukuqoshwa noma ukunyatheliswa nge-laser okuhlala njalo ngezinombolo ze-batch kanye namakhodi osuku lokukhiqiza.
- Ukupakisha Okuthunyelwe Kwamanye Amazwe: Izingxenye eziboshwe emabhokisini e-plywood aqinisiwe noma ama-pallet afakwe uhlaka lwensimbi ukuze kuvikelwe ukuthunyelwa kwamanye amazwe.
5. Ubunjiniyela Obuqondene Nesicelo Se-SUMITOMO SH100, SH120, CX130, CX130B kanye Ne-JCB JS130/JS140 Abavubukuli
5.1 Ukubuka Konke Kwepulatifomu ye-SUMITOMO SH100
I-SUMITOMO SH100 crawler excavator imelela ipulatifomu yeklasi yamathani ayi-10 eguquguqukayo esetshenziswa kabanzi kuzo zonke izinhlelo zokusebenza zokwakha. Imininingwane ebalulekile ifaka:
- Isisindo Sokusebenza: 10,000 kg – 11,500 kg (kuncike ekucushweni)
- Amandla Enjini: Cishe 50-60 kW
- Uhlobo lwe-Undercarriage: Ukucushwa okujwayelekile
- Ububanzi Bezicathulo Zethrekhi: Ngokuvamile ngu-450-500 mm kuye ngokuthi kusetshenziswe ini
5.2 Ukubuka Konke Kwepulatifomu ye-SUMITOMO SH120
I-SH120 imelela umshini wokumba we-SUMITOMO wezinga lamathani ayi-12 onezici zokusebenza ezithuthukisiwe:
- Isisindo Sokusebenza: 11,500 kg – 13,000 kg
- Amandla Enjini: Cishe 60-70 kW
- Isicelo: Ukwakhiwa okujwayelekile, izinsiza, ingqalasizinda
5.3 Ukubuka Konke Kwepulatifomu ye-SUMITOMO CX130/CX130B
I-CX130 kanye ne-CX130B zimelela amapulatifomu okumba e-SUMITOMO angamathani ayi-13 anezici zokuqina ezithuthukisiwe:
- Isisindo Sokusebenza: 12,500 kg – 14,000 kg
- Amandla Enjini: Cishe angu-70-80 kW
- Umklamo Wesithuthuthu Esingaphansi Kwemoto: Ukuqina Okuthuthukisiwe Kokuphila Kwenkonzo Ende
- Isicelo: Ukwakhiwa okunzima, ingqalasizinda, umsebenzi wokusiza
5.4 Ukuhambisana kwe-JCB JS130/JS140
Imishini yokumba i-JCB JS130 kanye ne-JS140 yabelana ngezakhiwo ze-undercarriage namamodeli e-SUMITOMO anezigaba ezifanayo zesisindo, okwenza lezi zingxenye ze-bottom roller zifaneleke ukusetshenziswa kwezinhlobo ezahlukene.
5.5 Inombolo Yengxenye Izinto Ezicatshangelwayo Zobunjiniyela Obuthile
Ithebula 5: Izici Zobunjiniyela Eziqondene Nohlelo Lokusebenza Ngokwenombolo Yengxenye
| Inombolo Yengxenye | Isicelo Esiyinhloko | Ukwahluka Kobunjiniyela |
|---|---|---|
| I-KNA0693 | SH100, SH120; JS130 | Ukwakhiwa okwenziwe ngensimbi engu-50Mn; Ubuso obungu-52-56 HRC; ukujula kwekesi elingu-8-10 mm; ukucushwa kwesivalo okujwayelekile |
| I-KNA0532 | SH120, CX130 | Umklamo othuthukisiwe; Izinto ezingu-40MnB; Ubuso obungu-54-58 HRC; ukujula kwekesi elingu-8-12 mm; ukuvalwa okuthuthukisiwe |
| I-KNA0242 | CX130B; JS140 | Ukulungiswa okunzima; iphrofayili yokuqinisa induction elungiselelwe kahle; uhlelo lokuvala oluphezulu |
5.6 Izidingo Zokuqinisekisa Ukuhambisana
Ngaphambi koku-oda, qinisekisa amapharamitha omshini alandelayo ukuqinisekisa ukukhetha okulungile kwe-roller:
- Inombolo Yochungechunge Lomshini (yonyaka wemodeli oqondile kanye nokucushwa)
- Uhlobo lwenqola engaphansi kanye nendawo ye-roller (izidingo ze-flange eyodwa vs. i-flange ephindwe kabili)
- Ububanzi bezicathulo zethrekhi kanye ne-chain pitch
- Inombolo yengxenye yangaphambilini (uma itholakala ukuze ibhekiselwe kuyo)
6. Isitifiketi Sekhwalithi kanye Nokuqinisekiswa Kwe-Supply Chain
Ukuzibophezela kukaHeli CQCTRACK ekhwalithini yokukhiqiza yobungcweti kuqinisekiswa ngezinhlaka zesitifiketi eziqashelwa emhlabeni wonke.
6.1 Uhlelo Lokuphatha Ikhwalithi lwe-ISO 9001:2015
Isikhungo semishini i-Heli sisebenza ngaphansi kohlelo lokuphatha ikhwalithi oluqinisekisiwe lwe-ISO 9001:2015, oluthi:
- Izinqubo ezibhaliwe zazo zonke izinqubo zokukhiqiza
- Ukuhlolwa okuvamile kwangaphakathi nangaphandle
- Izinqubo zokuthuthukisa okuqhubekayo
- Ukulandeleka okuphelele kwezinto nezinqubo
6.2 Ukulandelelwa Komkhiqizo Okuphelele
I-Heli CQCTRACK igcina amarekhodi edijithali ebhetshi ngalinye lokukhiqiza okungenani izinyanga ezingama-24, okuhlanganisa:
- Imibiko yesitifiketi sezinto ezibonakalayo (Izitifiketi Zokuhlolwa Kwe-Mill ngokwe-EN 10204 3.1)
- Amalogi enqubo yokwelapha ukushisa anedatha yokuqapha yedijithali
- Imibiko yokuhlola yobukhulu
- Imiphumela yokuhlolwa kweqembu elithile kanye namarekhodi okuqinisekisa ubulukhuni
- Imibiko ye-NDT (i-MPI, i-ultrasound)
6.3 Iwaranti kanye nokuzibophezela ekusebenzeni kahle
I-SUMITOMO KNA0693, KNA0532, kanye ne-KNA0242 Track Bottom Roller Assembly ngayinye eyenziwe yi-Heli CQCTRACK isekelwa yiwaranti ephelele ngokumelene nokukhubazeka kwezinto zokwakha kanye nomsebenzi, ngokuvamile izinyanga ezingu-12 noma amahora okusebenza angu-1,900+ kuye ngokuthi isicelo sisebenza kanjani.
7. Ukuhlaziywa Kwemodi Yokwehluleka kanye Nokuhlanganiswa Kokulungiswa Kobungcweti
Ukuqonda indlela yokwehluleka kwezinhlelo zokusebenza ze-excavator zekilasi lamathani ayi-10-15 kuqinisekisa izinketho zobunjiniyela ezenziwe ezingxenyeni ze-Heli CQCTRACK futhi kunikeza imephu yokulungiswa okusebenzayo.
7.1 Ukuhlaziywa Kwemodi Yokwehluleka Okuyinhloko
Ithebula 6: Ukuhlaziywa Kwemodi Yokwehluleka kanye Nezinyathelo Zokumelana Nobunjiniyela be-Heli CQCTRACK
| Imodi Yokwehluleka | Indlela yokusebenza | Umphumela | Isixazululo se-Heli CQCTRACK |
|---|---|---|---|
| Ukwehluleka Kwesivalo / Ukungena Kokungcola | Isivalo sokuphuka kwezinhlayiya eziklwebhayo, esingcolisa i-bearing lubricant | Ukuguguleka kwamabhere, ukumelana nokujikeleza okwandisiwe, ukuquleka ekugcineni | I-labyrinth enezigaba eziningi + uphawu lobuso oluntantayo; ukuhlolwa kobuqotho be-seal obungu-100% (0.4 MPa) |
| Ukuwohloka Komphezulu Ogugile | Ukuguguleka okuvela ezihlahleni zethrekhi kanye nodoti ongaphansi komhlaba kugqoka i-roller tread | Ububanzi obunciphile, ukubandakanyeka okungafanele kweketanga, ukungazinzi komshini | Ukuqina kokufakwa kwe-induction okujulile (8-12mm, 52-58 HRC); ukukhetha kwe-alloy ye-premium |
| Ukugqokwa kweFlange | Ukuthintana okuseceleni nezixhumanisi zethrekhi kugqoka amaphrofayili e-flange | Ukwehla kwamandla okuqondisa, ukwanda kwengozi yokuphuma esitimeleni | Izindawo ze-flange eziqinile (52-58 HRC); ukulungiswa kwephrofayili ngokunemba |
| Ukukhathala Okubekezelayo | Ukulayisha okujikelezayo kuholela ekuqhekekeni kwemijaho yamabhere | Ukujikeleza okungekuhle, ukuvuleka okwandisiwe, ukwehluleka kokuthwala amabhereyi ekugcineni | Ukukhetha amabhereli e-premium; izilungiselelo ezifanele zokulayisha kusengaphambili; ukuthambisa ngebhavu lamafutha |
| Ukukhathala/Ukuqhekeka Kwesakhiwo | Imithwalo yomthelela noma ukukhathala kwezinto ezibonakalayo kubangela ukuqhekeka | Ukwehluleka okukhulu, ukuphuma kwesitimela, umonakalo wengxenye yesibili | Ukuqondanisa ukugeleza kokusanhlamvu okuhlanganisiwe; Ukuqinisekiswa kwe-NDT; umongo oqinile (25-40 HRC) |
| Ukuguguleka/Ukukhathazeka Kwe-Shaft | Ukunyakaza okuncane phakathi komgodi kanye nomjaho wangaphakathi wokuthwala | Ukulahlekelwa ukulingana okufanele, ukudlidliza okwandisiwe, ukuguguleka okusheshayo | Ububanzi bomgodi obulungiselelwe; izindawo eziqondile zomhlabathi (Ra ≤ 0.4 μm); izindawo zokuvala ezimbozwe nge-chrome |
7.2 Imikhuba Yokunakekela Engcono Yochwepheshe Enconyiwe
Ukuze wandise impilo yesevisi yama-Heli CQCTRACK bottom roller assemblies kuzinhlelo zokusebenza ze-SUMITOMO SH100/CX130:
- Isikhathi Sokuhlola Esijwayelekile: Hlola ama-roller ngezikhawu zamahora angu-250 (ngokuvamile ezimweni ezinzima) ukuze uthole ubufakazi bokuvuza kwamafutha, amaphethini okuguguleka okungajwayelekile, izindawo ezisicaba, noma umonakalo obonakalayo.
- Ukulinganisa Ukugqoka: Qapha ububanzi be-roller kanye nokuphakama kwe-flange ngezikhathi ezithile. Shintsha ama-roller uma ukuguga kunciphisa ububanzi ngo-5-8mm noma uma ukuphakama kwe-flange kwehliswa ngo-3-5mm, noma uma ukujula kwe-case eqinile sekusetshenzisiwe.
- Ukuhlola Ukujikeleza: Qinisekisa ukuthi wonke ama-roller aphenduka ngokukhululeka—i-roller ebanjiwe izoguga ngokubonakalayo futhi ibangele ukuguguleka kwe-track chain okusheshayo. Noma yiliphi i-roller elinokujikeleza okulinganiselwe kufanele lishintshwe ngokushesha.
- Ukuphathwa Kokucindezeleka Kwethrekhi: Gcina ukucindezeleka kwethrekhi ngokwezincazelo zomkhiqizi we-SUMITOMO. Ukucindezeleka okungalungile kuyimbangela eyinhloko yokuguguleka kwe-roller okusheshayo—ukuqina kakhulu kwandisa ukuguguleka kwamabhereyitha kanye ne-tread; ukukhululeka kakhulu kubangela ukushaywa kwethrekhi kanye nomonakalo wokushaya.
- Iphrothokholi Yokuhlanzeka: Susa udoti oqongelelekile ozungeze izivalo ezigoqekayo kanye nezibhakede zokufaka ngesikhathi sokugcoba nsuku zonke ukuze kuvinjelwe umonakalo osheshayo wesivalo. Ezisetshenzisweni ezinodaka, ukugeza isihlalo esingaphansi kwekharikhulamu ngokucindezela okuphezulu kufanele kwenziwe njalo.
- Ukuhlola Ukuqondanisa: Qinisekisa njalo ukuthi i-roller iqondaniswe kahle nohlaka lwethrekhi. Uma ama-roller ekhombisa ukuguguleka kwe-flange okungalingani, lokhu kubonisa ukuthi i-flange ayilunganga idinga uphenyo.
- Iphrothokholi Yokufaka Esimweni Esihlelekile: Ukuze wonge kahle i-undercarriage, hlola ukuguguleka kwe-roller kanye ne-track chain, i-sprocket, kanye nesimo sokungahlali kahle. Buyisela izingxenye eziguguleke kakhulu ngamasethi afanayo ukuze uvimbele ukuguguleka okusheshayo ezingxenyeni ezintsha.
- Iphrothokholi Yokujikeleza Amarola: Lapho ukucushwa kwesihlalo esingaphansi kwenqola kuvumela, jikelezisa amarola phakathi kwezikhundla ngezikhawu zamahora ayi-1,000 ukuze ulinganise amaphethini okuguguleka.
8. Isifinyezo Semininingwane Yobuchwepheshe—I-SUMITOMO SH100/CX130 Track Bottom Roller Assemblies
Ithebula 7: Imininingwane Yobuchwepheshe Isifinyezo—Heli CQCTRACK SUMITOMO SH100/CX130 Bottom Rollers
| Ipharamitha | Imininingwane | Indlela Yokuhlola / Amanothi |
|---|---|---|
| Ibanga Lezinto Ezibalulekile | Insimbi ye-Manganese-Boron Alloy engu-50Mn / 40MnB; i-SAE 4140 elingana nokuzikhethela | Ukuhlaziywa kwe-Spectrochemical; izitifiketi zokuhlolwa kwemishini |
| Inqubo Yokukhiqiza | Ukwakhiwa kwe-closed-die ngokulungiswa kokugeleza kokusanhlamvu | Ukuqinisekiswa kwesakhiwo sezinhlamvu |
| Ubulukhuni Bomphezulu (Umphezulu Ogijimayo) | 52 - 58 HRC (ibanga lochwepheshe) | Ukuhlolwa kobulukhuni beRockwell |
| Ubulukhuni Bengqikithi | 25 – 40 HRC | Ukuhlolwa kweBrinell noma iRockwell |
| Ukujula Kwecala Okusebenzayo | Ubuncane obungu-8 – 12 mm | Umzila wokuqina okuncane |
| Uhlobo Lokuthwala | Ama-roller bearings athambile noma ama-roller bearings ayindilinga | Ukukhetha amabhereli e-premium; ukugcotshwa kwebhavu lamafutha |
| Uhlobo Lophawu | I-labyrinth enezigaba eziningi + izivalo zobuso ezintantayo + izivalo zomlomo eziqondile | Izinga le-NBR; i-FKM ongazikhethela yona ezimweni ezimbi kakhulu |
| Ukuthambisa | Igrisi ye-EP egcwele i-lithium complex ene-viscosity ephezulu egcwaliswe efektri | Kuvaliwe impilo yonke; -30°C kuya ku-+130°C ububanzi bokusebenza |
| Ukucushwa kwe-Flange | I-flange eyodwa noma i-flange ephindwe kabili ngomshini ngamunye | Amaphrofayili akhiwe ngomshini oqondile |
| Ukuqeda Komphezulu (Umgodi) | I-Ra ≤ 0.4 μm ezindaweni zokuvala | Ukulinganisa iphrofayilimitha |
| Ukuhlolwa Kobuqotho Bophawu | Umfutho womoya ongu-0.4 MPa, ukucwiliswa komzuzu owodwa, akukho mabhamuza | Ukuhlolwa okungu-100% |
| Ukususwa kwe-Axial | 0.4 – 0.9 mm ngemva kokuhlanganiswa | Kuqinisekisiwe ngokuhlanganiswa ngakunye |
| Ukubekezelelana Okulinganayo | ±0.05 mm ubukhulu obubalulekile (ibanga le-IT7-IT8) | Ukuqinisekiswa kwe-CMM |
| Ukuhlolwa Okungonakalisi | Ukuhlolwa Kwezinhlayiya ZikaMagnetic (MPI) ezindaweni ezibucayi | Isisekelo sesampula ngeqoqo ngalinye |
| Ukuqeda Upende | I-primer yokulwa nokugqwala + ijazi eliphezulu lochwepheshe | Okumnyama/okuphuzi okujwayelekile; okwenziwa ngezifiso |
| Isitifiketi | I-ISO 9001:2015 | Kuqinisekiswe yinkampani yangaphandle |
| Iwaranti | Izinyanga eziyi-12 / amahora angaphezu kuka-1,900 aphelele ngokumelene nokukhubazeka | Imigomo iyatholakala uma iceliwe |
9. Ukusekelwa Kobuchwepheshe Bokuthola Nokuhlela Izinto
I-Heli CQCTRACK, eseQuanzhou, eSifundazweni saseFujian, eShayina, isekela imisebenzi yokuthenga emhlabeni wonke ngamakhono aphelele okuthutha aklanyelwe abaphathi bemishini abangochwepheshe kanye nochwepheshe bokuthenga:
- Imibhalo Yokuthumela Ngaphandle: Ama-invoyisi aphelele ezentengiselwano, uhlu lokupakisha, izitifiketi zemvelaphi, kanye nemibiko yokuhlola izinto (EN 10204 3.1) anikezwa ngokuthunyelwa ngakunye.
- Izinketho Zokuthumela Eziguquguqukayo:
- Impahla yokuthutha ngomkhumbi (i-FCL/LCL) yokuthutha ngobuningi ngendlela engabizi kakhulu
- Ukuthunyelwa ngendiza ukuze kugcwaliswe i-oda eliphuthumayo
- I-courier esheshayo (i-DHL/FedEx/UPS) yama-oda amancane esampula noma aphuthumayo
- Ukupakisha: Yonke imikhiqizo ipakishwa ngokuphephile kusetshenziswa amabhokisi okuthumela asezingeni eliphezulu, amakesi okhuni aqinisiwe, noma ukupakisha okufakwe amaphelethi ajwayelekile embonini (ukupakisha okufanele ukwenziwa ulwandle) ukuqinisekisa ukuvikeleka okuphezulu ngesikhathi sokuthutha.
- Ichweba Lokuthunyelwa: I-Xiamen, eShayina (eyinhloko) enamandla okusebenzisa amanye amachweba amakhulu
- Izikhathi Zokuhola: Ama-oda okukhiqiza ajwayelekile: Izinsuku zokusebenza ezingama-20-30; izinto zesitoko: Izinsuku eziyi-7-10 zokuthunyelwa okusheshayo
- Inani Elincane Le-oda: I-MOQ Eguquguqukayo (izingcezu ezingu-2+) evumela kokubili ama-oda okuhlola kanye nokuthengwa kwenqwaba ezingeni lemikhumbi
- Imigomo Yokukhokha: I-T/T (Telegraphic Transfer) ejwayelekile; I-L/C (Incwadi Yesikweletu) iyatholakala kumakhontrakthi amakhulu; I-PayPal, i-Western Union yama-transactions amancane
10. Isiphetho: I-Heli CQCTRACK njengeFektri Yomthombo Ochwepheshe Yezingxenye Ze-SUMITOMO SH100/CX130 Zezimoto Ezingaphansi Kwemoto
Ifilosofi yokukhiqiza ye-Heli CQCTRACK ye-SUMITOMO KNA0693, KNA0532, kanye ne-KNA0242 Track Bottom Roller Assemblies imele intuthuko ecacile kubuchwepheshe bokusebenza ngaphansi kwemoto yobungcweti. Ngokukhetha izinto eziqinile (kusetshenziswa izinsimbi ze-alloy ze-50Mn/40MnB zezinga eliphezulu), ukwakheka okuqinile kwe-closed-die okunokuqondanisa kokugeleza kokusanhlamvu, amaphrothokholi okwelapha ukushisa okufakwayo okuthuthukisiwe afinyelela ubulukhuni bomphezulu obuphezulu be-52-58 HRC ngokujula kwekesi elingu-8-12 mm, ukwakheka kokuvala okunezigaba eziningi okuqinisekiswe ukungcola okukhulu, kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK inikeza izinhlangano ze-bottom roller ezifinyelela futhi zidlule amazinga okusebenza ekhwalithi ye-OEM kwezicelo zobungcweti ze-excavator zeklasi lamathani angu-10-15.
Kumphathi wemishini noma uchwepheshe wokuthenga ophethe i-SUMITOMO SH100, SH120, CX130, CX130B, noma imikhumbi yokumba ehambisanayo ye-JCB JS130/JS140 esebenza ekwakheni, ezinsizeni, engqalasizinda, kanye nasezinhlelweni zokuhlobisa, isiphakamiso senani sicacile: ukutshala imali ezingxenyeni ze-Heli CQCTRACK ezingaphansi kwe-roller kusho ukutshala imali ekutholakaleni komshini okuphezulu, isikhathi sokungasebenzi esingahleliwe esincishisiwe, impilo ende yezingxenye ezindaweni ezihlukumezayo, kanye nezindleko eziphelele zobunikazi ezibikezelwayo nezilungiselelwe.
Lezi akuzona izingxenye ezivamile zokufaka esikhundleni—ziyizixazululo eziklanywe ngobuchwepheshe eziqinisekiswe ngezinqubo zokukhiqiza eziqinisekisiwe, ezisekelwa ukulandelelwa kwezinto eziphelele, futhi zaklanywa kusukela phansi ukuze kuhlangatshezwane nezidingo zokwakha zomhlaba wonke kanye nezicelo zokuthutha umhlaba lapho ukuthembeka kwezingxenye kubalulekile khona.
11. Izinkomba kanye Nezinsizakusebenza Zobunjiniyela
Ukuze uthole ulwazi olwengeziwe lobuchwepheshe, ukwesekwa kobunjiniyela bezinhlelo zokusebenza, noma ukuxoxa ngezimfuneko zobungcweti ze-OEM/ODM:
- Ukubonisana Ngobunjiniyela: Onjiniyela bezinhlelo zokusebenza ze-Heli CQCTRACK bayatholakala ukuxoxa ngemijikelezo ethile yomsebenzi futhi bancome imininingwane efanele yezingxenye.
- Imidwebo Yobuchwepheshe: Amamodeli e-2D ne-3D CAD anemininingwane ayatholakala uma ecelwa ukuze kuqinisekiswe ubunjiniyela.
- Izincwadi Zokufaka: Imiyalelo yokufaka ephelele ehambisana nezinqubo zencwadi yesevisi ye-SUMITOMO ezitholakala ngokuthunyelwa ngakunye.
- Izitifiketi Zezinto: Imibiko yokuhlolwa kwe-Mill kanye nesitifiketi sokwelashwa kokushisa siyatholakala kuqoqo ngalinye lokukhiqiza.
- Ukusekelwa Kokufaneleka: Ukudweba noma ukuqinisekiswa kwenombolo ye-serial kuyatholakala ukuqinisekisa ukuhambisana.
Ukuze uthole imininingwane yobuchwepheshe, imibuzo yobungcweti ye-OEM/ODM, amanani, noma ukufaka i-oda:
I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Isitifiketi se-ISO 9001:2015 • Ifektri Yomthombo Wezingxenye Ze-Chassis Yokugebha Ochwepheshe • Umhlinzeki Womhlaba Wonke Kusukela Ngo-2002
Indawo: IQuanzhou, Isifundazwe saseFujian, eShayina
Xhumana: UJudack (uMqondisi Wezokuthengisa Wamazwe Ngamazwe)
Iwebhu:www.cqctrack.com
Lo mbhalo wezobuchwepheshe unikezwe izinkomba zobunjiniyela kanye nokuthengwa kwempahla. Imininingwane ingashintsha ngenxa yokuthuthukiswa komkhiqizo okuqhubekayo kwezicelo zobungcweti. Wonke amagama emikhiqizo kanye nezinombolo zezingxenye kubhekiselwa kuzo ngezinjongo zokubhekisela kuphela; I-Heli CQCTRACK ingumkhiqizi ozimele ochwepheshe ogxile ezingxenyeni zezimoto ezingaphansi kwemoto zokwakha kanye nezinhlelo zokusebenza zokuthutha umhlaba. Njalo qinisekisa inombolo yochungechunge yomshini kanye nokucushwa kwezimoto ezingaphansi kwemoto ngaphambi koku-oda.










