I-LIUGONG 51C0249 Track Bottom Roller Assy | Ye-CLG936E Excavator | Umkhiqizi we-OEM/ODM – HELI(cqctrack)

I-Track Bottom Roller Assembly esebenza kahle kakhulu (Ingxenye # 51C0249) ye-excavator ye-LIUGONG CCLG936E. Yaklanywa futhi yakhiqizwa yi-HELI (CQCTRACK) ngokwezidingo ze-OEM eziqondile, equkethe izingxenye ezibunjiwe, ukuvala okuthuthukisiwe, kanye nokwelashwa kokushisa okwenziwe ngcono ukuze kuhlale isikhathi eside ezinhlelweni zokusebenza ze-undercarriage ezisindayo.

1. Incazelo Yomkhiqizo Nokubaluleka Kokusetshenziswa

I-Track Bottom Roller Assembly, ebhekiselwe ngaphansi kwenombolo yengxenye ye-OEM51C0249, iyisici esiyisisekelo esithwala umthwalo ngaphakathi kohlelo lwe-undercarriage lwe-LIUGONG CCLG936E hydraulic excavator. Lo modeli umelela umshini obalulekile esigabeni samathani angu-30-40, osetshenziswa kabanzi ekwakheni, ekugubheni amatshe, kanye namaphrojekthi engqalasizinda. I-Bottom Roller ibhekene nemithwalo yemisebe eqhubekayo, ukuguguleka okubuhlungu, kanye nokushaqeka komthelela. Njengomhlinzeki we-OEM-specification kanye ne-ODM (Original Design Manufacturer),I-HELI (CQCTRACK)ikhiqiza lo mhlangano hhayi nje njengengxenye yokufaka esikhundleni, kodwa njengohlelo oluklanywe ngendlela eklanyelwe ukuhlangabezana nokudlula izidingo ezinzima zomjikelezo wokusebenza we-CCLG936E, iqinisekisa ukuzinza komshini okuhle kakhulu, ukusebenza kahle kokuhamba, kanye nokusebenza kahle kwezindleko.

2. I-Anatomy Yobuchwepheshe kanye Nemishini Esebenzayo

Lokhu kuhlanganiswa kusebenza njengesixhumanisi esiyinhloko phakathi kwesisindo esikhulu somshini wokumba kanye nochungechunge lwethrekhi. Umklamo wawo uwukulinganisela kwamandla amakhulu kanye nobunjiniyela bokunemba.

• Umsebenzi Oyinhloko:
  • Ukusekelwa Komthwalo Ongaguquki Nokunamandla: Ithwala ngqo isisindo sokusebenza komshini, iwudlulisele nge-roller tread iye ezihlokweni nasezicathulweni zethrekhi.
  • Isiqondiso Somkhondo Nokuzinza: Umklamo we-dual-flange uqondisa ngokuphephile uchungechunge lomkhondo, uvimbela ukushelela kanye nokuphuma kwesitimela eceleni ngesikhathi sokujika kanye nomhlabathi ongalingani.
  • Ukunciphisa Ukungqubuzana: Ngokuhlinzeka ngendawo yokugoqa ebushelelezi neqinile, iguqula ukungqubuzana okushelelayo kube ukunyakaza okuphumelelayo kokugoqa, kunciphisa izidingo zamandla okushayela kanye nokulahlekelwa amandla.
• Ukususwa Kwesakhiwo Nezinto Eziphathekayo (Incazelo ye-HELI):
  • Umzimba Wesondo: Wenziwe ngensimbi ye-alloy yezinga eliphezulu, engagugi (isb., 55Mn, 50Mn). I-HELI isebenzisa izinqubo zokubumba ngokunemba noma izinqubo zokubumba nge-centrifugal ezisekelwe ezingeni lokusebenza, ukuqinisekisa isakhiwo esincane esiminyene, esingenalutho esinobuqotho obuphezulu uma kuqhathaniswa nokubumba okujwayelekile.
  • Umgodi (I-Spindle): Wenziwe ngensimbi ye-alloy ecinyiwe neqinisiwe (isb., 40Cr, 42CrMo), enikeza ukumelana okungavamile emandleni okugoba nokusika. Umgodi uwumgogodla ongajikelezi wenhlangano, onamathele ngqo ohlakeni lomzila womshini.
  • Uhlelo Lokuthwala: Lusebenzisa ama-roller bearings amakhulu, anciphile. Lawa ma-bearings akhethwa ngenxa yomthamo wawo omkhulu womthwalo we-radial kanye nekhono lokuphatha imithwalo emincane ye-axial ebangelwa ngesikhathi sokujika. Agcotshwa kusengaphambili ngamafutha aqinile futhi anomfutho omkhulu.
  • Uhlelo Lwezivalo Eziningi: Inhliziyo yokuphila isikhathi eside. I-HELI ihlanganisa inhlanganisela yezivalo ezinezenzo ezintathu:
    1. I-Nitrile Rubber Lip Seal Eyinhloko: Ihlinzeka ngesithiyo esiyinhloko sokunwebeka.
    2. Isiteshi Se-Labyrinth Esihlanzwe Nge-Grease: Sakha indawo yokucindezela okuhle ukuze kukhishwe ukungcola.
    3. I-Dust Wiper/Deflector: Isiciko sangaphandle esiqinile sokuvimba imfucuza enkulu nodaka.
       Lolu hlelo luqinisekiswe ukusebenza isikhathi eside ezimweni ezimanzi nezinolaka.
  • Ama-End Caps kanye nama-Fasteners: Ama-end cap aqinile, akhiwe ngomshini avikela izingxenye zangaphakathi, esebenzisa amabhawodi aqinile futhi anophawu lwezinga ukuze kube nokuqina okuqinisekisiwe kokuhlanganiswa.

3. Iphrothokholi Yobunjiniyela Nokukhiqiza ye-OEM/ODM ye-HELI

Ikhono le-HELI njengomlingani olingana ne-OEM kanye nomlingani we-ODM liboniswa ngokugeleza kokukhiqiza okulawulwayo, okuqhutshwa ubuchwepheshe:

1. Isayensi Yezinto Ezibonakalayo Nokwakheka:
   • Izinto ezingavuthiwe ziqinisekiswa ngokwe-spectrographic.
   • Umzimba wesondo wakhiwa ngokufakwa/ukufakwa kwe-hot forging, kulandelwe ukulungiswa kokushisa ukuze kuncishiswe ukucindezeleka kwangaphakathi futhi kulungiswe isakhiwo sezinhlamvu ukuze kube nokusebenza kahle kakhulu kanye nokuqina kokugcina.
2. Ukulungisa Ngokunemba:
   • Izindawo ezibucayi—ama-bearing bores, ububanzi be-seal journal, kanye ne-wheel tread—zisebenza ngomshini ezindaweni zokujika ze-CNC kanye nasezikhungweni zomshini eziqondile. Lokhu kuqinisekisa ukuhlangana, ukuhambisana, kanye nokunamathela ngobukhulu kuhlelo lokuqala lwe-LIUGONG 51C0249 ngaphakathi kwe-tight tolerances (±0.03mm).
3. Ubunjiniyela Bomphezulu Obuthuthukisiwe:
   • I-wheel tread kanye nama-flanges aqiniswa nge-induction frequency ephakathi nendawo. Le nqubo idala icala eliqinile elilawulwayo (ngokuvamile elingu-4-6mm) elinobunzima bomphezulu obungu-HRC 58-62, kuyilapho kulondolozwa umongo oqinile, obamba ukushaqeka (HRC ~30-35). Iphethini eliqinile liyahambisana futhi liyaphindaphindeka, liqinisekisa ukuguguleka okufanayo.
4. Ukuhlanganiswa Nokuqinisekiswa Kokusebenza:
   • Imikhuba yokuhlanganisa amakamelo ahlanzekile ivimbela ukungena kokungcola.
   • I-roller ngayinye ihlolwe:
     • I-Torque Ejikelezayo Ebushelelezi: Ukuqinisekisa ukuthi akukho ukubopha kwebhereyitha.
     • Ukudlala Nge-Axial: Kuqinisekiswe ukuthi kungaphakathi kwemininingwane engaqondile engalingani ne-metric (isb., <0.5mm).
     • Ukuhlolwa Kokuvuza Kwesivalo: Kuhlolwe ukubola komfutho womoya ukuqinisekisa ubuqotho besivalo.

4. Ulwazi Lokuhambisana Nesevisi

• Inombolo Yengxenye ye-OEM:51C0249
• Ukusetshenziswa Komshini Oyinhloko: I-LIUGONG CCLG936E Hydraulic Excavator.
• Ukuqokwa kwe-HELI: Ngokuvamile kufakwa kuhlu ngaphansi kwereferensi efana ne-TR-LG-51C0249-HL noma ngokwezidingo ze-ODM eziqondene nekhasimende.
• Izici Zokuphila Kwenkonzo: Ukuphila kwenkonzo kwandiswa ngokugcina ukucindezeleka okufanele komzila, ukugwema ukushayisana okukhulu kwezinhlangothi, nokuhlanza njalo udaka olupakishwe nxazonke ze-roller flanges kanye nezivalo.

5. Isiphakamiso Senani kanye Nezinzuzo Zokusebenza

Ukukhetha i-HELI 51C0249 Bottom Roller Assembly ekhiqizwe yi-HELI kuletha izinzuzo eziqondile zokusebenza kanye nezomnotho:

• Ukufaneleka nokusebenza kwe-OEM: Ukushintshana okuqondile okuqinisekisiwe, okubuyisela i-CCLG936E ekusebenzeni kwayo kokuqala kokuhamba kanye nokuthembeka.
• Ukuqina Okuthuthukisiwe: Izinto zokwakha kanye nezinqubo zokwelapha ukushisa ezilungiselelwe ziholela ekugugeni okuhambisana noma okudlula ingxenye yokuqala, okwehlisa ngqo izilinganiso zezindleko ngehora.
• Ukuzivumelanisa nezimo kwe-ODM: I-HELI ingasebenza namakhasimende ekuguqulweni kwezinto ezibonakalayo, imininingwane, noma uphawu, inikeze izixazululo ezenzelwe izingxenye ezahlukene zemakethe noma izidingo ezithile zemikhumbi.
• Ukuthembeka Kwe-Supply Chain: Njengomkhiqizi ozinikele, i-HELI inikeza i-supply chain ezinzile, elandelekayo, enciphisa ingozi yesikhathi sokungasebenzi ehambisana nokuntuleka kwezingxenye.

6. Isiphetho: Isisekelo Esiyisu Somshini Osebenzayo

I-LIUGONG CCLG936E iyitshe elibalulekile ekukhiqizeni ezindaweni eziningi zemisebenzi. I-undercarriage yayo, ikakhulukazi i-Bottom Roller Assemblies, iyisisekelo sesikhathi sayo sokusebenza kanye nokusebenza kahle kwayo. Ngakho-ke inombolo yengxenye 51C0249 akuyona nje ikhodi yezimpahla; imelela ingxenye ebalulekile yokuguguleka edinga ubuhle bokukhiqiza.

I-HELI (CQCTRACK), ngendima yayo ephindwe kabili njengomkhiqizi we-OEM-spec kanye nomlingani we-ODM omusha, iletha lo mhlangano ngokuqonda okujulile kobunjiniyela. Kusukela ekusetshenzisweni kwensimbi kuya ekuqinisekisweni kokugcina, inqubo yenzelwe ukukhiqiza ingxenye enikeza ukwesekwa okungaguquki ngaphansi komthwalo. Kubaphathi bemikhumbi nabanikazi bemishini, ukucacisa okulingana ne-HELI 51C0249 kuyisinqumo esibeka phambili ubuqotho bemishini, inani lesikhathi eside, kanye nokukhiqiza komshini okuqhubekayo, okuqinisekisa ukuthi lo modeli obalulekile wokumba uhlala uyimpahla ethembekile nenenzuzo.