Iphepha Elimhlophe Lobuchwepheshe: Iqembu le-HYUNDAI R130/HX140 Track Sprocket—Ukuhlaziywa Kokukhiqiza Kwe-OEM Kobungcweti okuvela ku-Heli CQCTRACK

Isihlonzi Sedokhumenti: TWP-CQCT-HYUNDAI-SPROCKET-07
Umzimba Okhiphayo: I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Amamodeli Aqondiwe: I-HYUNDAI R130, i-HX140 Crawler Excavators
Iphothifoliyo Yengxenye:81Q410010, 81Q510050, 81E610052
Isigaba Sesisindo Somshini: Amathani angu-12.5 - 14.5 (kuncike ekucushweni)
Usuku Lokushicilelwa: Mashi 2026
Ukuhlukaniswa: Ukucaciswa Kobunjiniyela Bobuchwepheshe / Umhlahlandlela Wokuthola Izingxenye Ezingaphansi Kwemoto Ye-OEM Yochwepheshe

1. Isifinyezo Esiphezulu: I-Heli CQCTRACK njengoMkhiqizi we-OEM ochwepheshe wezingxenye ze-HYUNDAI R130/HX140 Undercarriage

Embusweni oncike ekunembile kwemisebenzi yokumba imikhumbi engamathani ayi-13, iqembu le-track sprocket—elibizwa ngokuthi i-final drive sprocket assembly—limelela isiphetho esibalulekile se-power transmission chain. Le ngxenye yenza umsebenzi obalulekile wokuguqula i-hydraulic motor torque, ngokusebenzisa i-final drive reduction gearing, ibe yi-linear tractive force ngokusebenzisana ngqo kwemishini nama-track chain bushings. Kumapulatifomu e-HYUNDAI R130 kanye ne-HX140—ama-excavator e-class angamathani ayi-13-14 asetshenziswa kabanzi ekwakheni amadolobha, ezinsizeni, ekuthuthukisweni kwengqalasizinda, kanye nasezinhlelweni zokusetshenziswa kwe-quarry ezilula—iqembu le-sprocket limelela njengengxenye ebalulekile yenhloso enquma ukusebenza kahle kwe-propulsion, ukuhambisana kwethrekhi, kanye nokuphila isikhathi eside kwe-undercarriage iyonke.

Imishini ye-Heli (I-CQCTRACK) izisungule njengomkhiqizi ophambili we-OEM ochwepheshe wezingxenye ze-undercarriage zezinhlelo zokusebenza ze-HYUNDAI, evala igebe phakathi kwezingxenye ze-OEM zangempela kanye nezinye izindlela ezingaguquki ze-aftermarket. Leli phepha elimhlophe lobuchwepheshe lihlinzeka ngokuhlaziywa okuphelele kobunjiniyela be-HYUNDAI 81Q410010, 81Q510050, kanye ne-81E610052 Track Sprocket Groups, eklanyelwe ngqo amapulatifomu okumba i-R130 kanye ne-HX140 kanye nezinhlobo zawo.

Ngokuhlanganisa isayensi yezinto eziqinile (kusetshenziswa ama-alloy asezingeni eliphezulu njenge-40MnB, 35MnB, kanye ne-50Mn), ubuchwepheshe bokubumba obuqinile obune-closed-die obunokugeleza okusanhlamvu okwenziwe kahle, amaphrothokholi okwelapha ukushisa athuthukile afinyelela ama-gradienti okuqina aphezulu (ubuso be-52-58 HRC obunomongo oqinile), kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK inikeza izinhlangano ze-sprocket ezifeza ukulingana kokusebenza okubhaliwe—nangezilinganiso ezithile ngale—kwezincazelo zemishini yokuqala.

Kwabochwepheshe bokuthenga, onjiniyela bokulungisa izimoto, kanye nabaphathi bemishini abafuna ukwandisa izindleko zobunikazi zemikhumbi yabo yokumba i-HYUNDAI R130 kanye ne-HX140 esebenza ezinhlelweni zokwakha zobungcweti, lo mbhalo usebenza njengesiqondiso sobuchwepheshe esiqondile kanye nomhlahlandlela wokuthola i-OEM.

2. Ukuhlonza Iphothifoliyo Yomkhiqizo kanye ne-Cross-Reference Matrix

Ukuqinisekisa ukunemba kokuthengwa kanye nokuhlanganiswa okungenamthungo ezinhlelweni zezimoto ezingaphansi kwemoto ezikhona, i-matrix yokuhlonza elandelayo ebanzi ichaza iphothifoliyo ephelele yezingxenye ezimbozwe ngaphansi kwale ncazelo.

Ithebula 1: Ukushintshaniswa Kwenombolo Yengxenye Ephelele kanye Nokusetshenziswa Komshini

Ukuhlukaniswa Kwezingxenye: Iqembu Le-Track Sprocket / Ukuhlanganiswa Kwe-Final Drive Sprocket / Isondo Lokushayela
Imishini Eqondiwe: I-HYUNDAI R130, i-R130LC, i-HX140 Crawler Excavators
Isisindo Sokusebenza: 12,500 kg – 14,500 kg (kuncike ekucushweni kanye nonyaka wokwenziwa)
Umsebenzi Oyinhloko: Ukudluliselwa kwe-torque kusuka ku-drive yokugcina kuya ku-track chain ngokusebenzisa ukubandakanyeka kwamazinyo okuhle
Umsebenzi Wesibili: Isiqondiso se-track chain kanye nokulungiswa kokulungiswa ngesikhathi sokusebenza
Umsuka Wokukhiqiza: I-Heli Machinery Manufacturing Co., Ltd. (Umkhiqizo:I-CQCTRACK) – Isikhungo Esiqinisekisiwe se-ISO 9001:2015
Inhloso Yobunjiniyela: Izingxenye zokufaka esikhundleni zekhwalithi ye-OEM zobungcweti ezenzelwe ukushintshana kwemishini okungu-1:1 ngaphandle kokuguqulwa

2.1 Ukuhlanganiswa Kwesistimu ngaphakathi Kokuhlanganiswa Kwedrayivu Yokugcina

I-Track Sprocket Group ayisebenzi njengesakhi esihlukanisiwe kodwa yakha isakhi esisebenzayo sangaphandle sohlelo lokudlulisa amandla oluhlanganisiwe:

• Umongo Wokuhlanganiswa Kwedrayivu Yokugcina: I-sprocket ifakwe ngqo ku-flange yokuphuma yehabhu lokugcina lokunciphisa idrayivu—ibhokisi legiya leplanethi elincane, elincishisiwe kakhulu eligcinwe ngaphakathi kohlaka lwethrekhi.
• Ukwakhiwa Kokugeleza Kwamandla: Injini ye-Hydraulic → Ukufakwa kwegiya lokunciphisa → Isethi yegiya leplanethi → I-flange yokuphuma → I-sprocket yedrayivu → Uchungechunge lwethrekhi → Ukuqhutshwa komshini.
• Ukucushwa Kokufaka: I-sprocket inendilinga yebholidi ecijile enezimbobo eziboshiwe zezikulufo ze-alloy cap eziqinile, ezivikelwe ngenhlanganisela yokukhiya intambo ngokwezidingo zomkhiqizi.

3. Ukwakhiwa kabusha kobunjiniyela: I-Anatomy ye-Heli CQCTRACK HYUNDAI R130/HX140 Sprocket Assemblies

Ukuphila isikhathi eside kokusebenza kwanoma yiliphi iqembu le-track sprocket elisebenza ezinhlelweni zobungcweti kunqunywa ukusebenzisana okuhlangene kwezinhlelo ezine ezibalulekile zobunjiniyela: isakhiwo sesondo le-sprocket, i-geometry yamazinyo, isikhombimsebenzisi sokufaka, kanye nephrofayili yokwelashwa kokushisa. Onjiniyela be-Heli CQCTRACK ngayinye yalezi zinhlelo ezincane ngokunemba okufanele uhlelo lokusebenza lwe-excavator lwekilasi lamathani angu-13-14.

3.1 Isakhiwo Sesondo Le-Sprocket: Insimbi Ehlanganisiwe Yezicelo Zobungcweti

Isondo le-sprocket lakha isici esiyinhloko sesakhiwo senhlangano, lidlulisa i-torque egcwele yokudonsa ngenkathi limelana nokuguguleka okubangelwa ukubandakanyeka okuqhubekayo kwe-chain bushing.

3.1.1 Ukukhethwa Kwezinto Nobunjiniyela Be-Alloy

I-Heli CQCTRACK isebenzisa ukukhethwa kwezinto ezisetshenziswayo ngokusekelwe ezidingweni zohlelo lokusebenza, isebenzisa izinsimbi ze-alloy zezinga eliphezulu ezifakazelwe ekusetshenzisweni kwezimoto ezingaphansi kwemoto ezidinga kakhulu:

• Ibanga Lezinto Eziyinhloko: Insimbi Yensimbi Engaxutshwanga Ne-Manganese-Boron engu-40MnB noma engu-35MnB—ekhethelwe ukuqina okumangalisayo kanye nezici zokuqina komthelela. Lezi zinto zichazwe kabanzi kuma-sprocket kanye nezingxenye ezinhlelweni zezimoto ezithwala abantu ezisindayo.
• Ibanga Eliphezulu Lokusebenza Elihlukile: Insimbi Ehlanganisiwe engu-50Mn—esetshenziselwa izinhlelo zokusebenza ezidinga ukumelana nokuguguleka okuthuthukisiwe kanye nokuqina kwendawo.
• Umsebenzi weManganese: Uthuthukisa ukuqina kanye namandla okunamathela; kuqinisekisa ukujula kokungena kobulukhuni ngesikhathi sokucinywa kunokuba kwakhe ungqimba oluncane noluqhekekayo.
• I-Boron Micro-Alloying: Ngisho nasekugxilweni okuncane (izingxenye ngesigidi), i-boron isebenza njengesikhuthazi sokuqina, ikhulisa kakhulu amandla ensimbi okufeza isakhiwo esiqinile, se-martensitic lapho icima ngaphandle kokudala ubuthakathaka.

Ithebula 2: Ukuqhathaniswa Kwebanga Lezinto Zokusebenza ze-Sprocket

3.1.2 Ukuqamba kuqhathaniswa Nokubumba: Umehluko Obalulekile Wokukhiqiza

Indlela yokukhiqiza inquma ngokuyisisekelo isakhiwo sangaphakathi sokusanhlamvu, futhi ngenxa yalokho, izici zokusebenza kwe-sprocket esiqediwe.

Ukwakhiwa Okuhlanganisiwe (I-Heli CQCTRACK Standard):

• Inqubo: I-billet yensimbi eqinile yakhiwe ngaphansi kwengcindezi enkulu emazingeni okushisa aphezulu ngokusebenzisa i-closed-die forging. Izingxenye zishiswa ukuze kugeleze kahle okusanhlamvu kwangaphakathi.
• Ubunjiniyela Besakhiwo Sezinhlamvu: Inqubo yokwakheka ivumelanisa ukugeleza kwezinhlamvu ukuze kulandele ukuma kwamazinyo e-sprocket kanye ne-hub, okudala isakhiwo sezinhlamvu ze-anisotropic esibonisa ukumelana nokukhathala okuphezulu kanye namandla okushaya. Lokhu kugeleza kwezinhlamvu okulungiselelwe kubalulekile ekumelaneni nomthwalo ojikelezayo ohambisana nokuqhutshwa kwe-excavator.
• Ubuqotho Bangaphakathi: Kususa izikhala zangaphakathi, izimbobo, kanye nokufakwa okuncane okuvamile kuma-castings; kukhiqiza isakhiwo esiqinile nesiqhubekayo.
• Inzuzo Yokusebenza: Amandla aphezulu okuthinteka kanye nokumelana nokukhathala ezindaweni ezine-torque ephezulu, ezihudulayo ezibonakala ekusetshenzisweni kwe-excavator.

Ukwakhiwa Kwe-Cast (Okunye Okwemboni):

• Inqubo: Insimbi encibilikisiwe ethelwe esikhumbeni bese ivunyelwa ukuthi iqine.
• Imikhawulo Yesakhiwo: Isakhiwo esinongwengwezi, esingaba nezimbobo esinomoya omncane kanye nokuqondiswa kokusanhlamvu okungalingani.
• Imikhawulo Yokusebenza: Amandla aphansi okudonseka; kulula kakhulu ukuqhekeka ngaphansi komthwalo ojikelezayo ocindezelayo kakhulu.

Ithebula 3: Ukuqhathaniswa kwe-Forged vs Cast Sprocket

3.1.3 Ubunjiniyela Bephrofayili Yamazinyo

Amazinyo e-sprocket amelela isikhombikubona sokuguga okubalulekile nama-bushings e-track chain, adinga i-geometry enembile ukuze kusatshalaliswe umthwalo kahle.

• I-Profile Geometry: I-Profile-machined ene-involute noma modified trapezoidal eyenzelwe ukuhambisana kahle ne-track bushing (i-chain pin). I-profile yamazinyo ikhiqizwa nge-CNC hobbing noma imisebenzi yokubumba ukuqinisekisa ukunemba.
• Ukusatshalaliswa Kokucindezeleka Kokuthintana: Iphrofayili eklanywe ngendlela ethuthukisiwe inciphisa ukuxhumana kwezindawo, isabalalisa ukucindezeleka okukhulu kokuthintana endaweni enkulu ukuze kuncishiswe ukuguguleka kwendawo.
• Ubunjiniyela Bezinyo Le-Flank: Izingodo zithola ukujula okuqinisiwe kokuqina uma kuqhathaniswa nezindawo zezimpande ukuze kulwiwe nemodi yokuguguleka eyinhloko—ukungqubuzana okunamandla ngokumelene nama-chain bushings ajikelezayo.
• Ukulungiswa Kokuhlanzwa Kwamazinyo: Ukususwa kwamazinyo okulawulwayo kuqinisekisa ukuhlangana okufanele kweketanga nokuhlukaniswa kwamazinyo, okuvimbela ukubopha noma "ukunyuka kwamazinyo" ngaphansi komthwalo.

3.2 Iphrothokholi Yokwelapha Ukushisa: Ukufeza I-Gradient Eqinile Yokuqina

Inqubo yokwelapha ukushisa iguqula insimbi ebunjiwe isuke esimweni sayo esithambile ibe yingxenye engagugi ekwazi ukuhlala amahora amaningi okusebenza.

3.2.1 Ubuchwepheshe Bokuqinisa Ukufakwa Kwe-Induction

I-Heli CQCTRACK isebenzisa ukuqina kokufakwa kwe-induction okunembile okune-frequency ephezulu kanye nekhono lokucima ukungeniswa kwe-induction okugcwele i-round medium-frequency ukuze kufezwe izici eziphezulu zobuso:

• Inqubo Yokuqinisa Ekhethiwe: Ukushintshana kwamanzi okuhamba ngesivinini esiphezulu kukhiqiza ukushisa okukhulu ngokushesha ezindaweni zamazinyo, kulandelwe ukucisha okusheshayo. Lokhu kudala icala eliqinile ngenkathi kugcinwa ukuqina kwengaphakathi.
• Ukushisa Okuphansi: Ngemva kokuqina kokufakwa, izingxenye zifakwa ekushiseni okuphansi ukuze kuncishiswe ukucindezeleka kwangaphakathi ngenkathi kulondolozwa ubulukhuni.
• Ukulawula Ukujula Kwekesi: Amapharamitha alawulwa yikhompyutha (iphrofayili yezinga lokushisa, isivinini sokuhamba, izinga lokugeleza kokucima) aqinisekisa ukujula kwekesi okuhambisanayo okungu-8-12 mm emaceleni ezinyo nasezindaweni ezigugile.

3.2.2 Ubunjiniyela Bokuqina Okubili

I-sprocket ifinyelela isakhiwo sobulukhuni obuphindwe kabili esithuthukisa kokubili ukumelana nokuguguleka kanye nokuqina komthelela:

• Ukuqina Komphezulu: 52 - 58 HRC (Rockwell Hardness Scale C) emaceleni amazinyo nasezindaweni ezigugile. Lolu ngqimba lobuso olune-martensitic luhlinzeka ngokuvikela okuyinhloko ekugugeni okukhuhlayo okuvela ezinsikeni ze-track chain.
• Ukuqina Kwezinyo: Ukuqina kwezinyo okuqinile (okugcina ubulukhuni bungaphansi kwama-HRC angu-45) kumunca imithwalo yokushaqeka futhi kuvimbele ukuphuka kwezinyo okubi kakhulu ngaphansi kwezimo zokushayisana.
• I-Gradient Yokuqina: Ukuguquka okuqhubekayo kusuka ku-hard case kuya ku-hard core kuvimbela ukuqhekeka kanye nokwehlukaniswa ngaphansi kokulayisha okujikelezayo.

Ithebula 4: Imininingwane Yokuqina—I-HYUNDAI R130/HX140 Sprocket Assembly

Isizathu Sobunjiniyela: Ububanzi bomphezulu obungu-52-58 HRC buhlinzeka ngokumelana okuhle kokuguguleka ngokumelene nama-bushings e-track chain. Ukuqina okungaphansi kuka-50 HRC kubangela ukuguguleka kwamazinyo okusheshayo kanye nokulahlekelwa yiphrofayili ngaphambi kwesikhathi; ubunzima obungaphezu kuka-58-60 HRC bubeka engcupheni yokuphuka nokuqhekeka kwamazinyo ngaphansi kwemithwalo yokushayisana. Ukujula kwekesi elingu-8-12 mm kuqinisekisa ukuthi njengoba umphezulu uguguleka emahoreni amaningi okusebenza, izinto ezisanda kuvezwa zigcina ubulukhuni obuphezulu, zivimbela "ukuguguleka" ngaphambi kwesikhathi futhi zandise izikhawu zesevisi. Ukujula okungenani okungu-5 mm kumkhawulo ongu-45 HRC kunikeza umkhawulo owengeziwe wokuphepha.

3.2.3 Ukuqinisa Nokwenza Kube Ngokwejwayelekile

Ngaphambi kokuqina kokungeniswa, i-sprocket blank iphathwa ngokushisa okujwayelekile ukuze kulungiswe isakhiwo sokusanhlamvu futhi kusungulwe izakhiwo zemishini eziyisisekelo:

• Ukulungisa: Isikhala esingenalutho esihlanganisiwe sishiswa cishe ku-850-900°C bese sipholiswa emoyeni, okukhiqiza isakhiwo esincane esifanayo, esinobukhulu obuncane obunobunzima besisekelo obufinyelela ku-HB235 noma ngaphezulu.
• Ukulungiswa Kwezinto Eziyisisekelo: Lesi sakhiwo esijwayelekile sinikeza izici zensimbi ezihambisanayo zokuqina kokungeniswa okulandelayo.

3.3 Ubunjiniyela Bokufaka Isikhombikubona

I-interface yedrayivu esuka ku-sprocket kuya kokugcina ibalulekile ekuqiniseni ukudluliselwa kwamandla kanye nokugcinwa kokulungiswa.

• Ukunemba Kwesiyingi Sebholti: Kufakwe ngomshini ukuze kuhambisane kahle nendawo ephakathi nendawo (±0.05mm) okuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo kuwo wonke amabholti okufaka. Ukulungiswa kahle kwezindawo zokufaka kuqinisekisa ukusebenza okuhle kakhulu.
• Ububanzi bePilot: Ipilot ehlelwe kahle ebusweni bangemuva iqinisekisa ukugxila okuphelele nge-flange yokugcina yokukhipha idrayivu, isusa ukuphelelwa yisikhathi kanye nokusatshalaliswa komthwalo okungalingani.
• Umklamo We-Counterbore: Ama-counterbore aklanywe ngobunjiniyela aqinisekisa ukuhlala kahle kwekhanda le-bolt kanye nokusatshalaliswa kwamandla okubopha.
• Isixhumi Sokuvala: Indawo yokufaka isebenza ngokubambisana nesivalo sezindebe se-radial drive sokugcina, ivikela amasethi egiya langaphakathi leplanethi ekungeneni kokungcola.

3.4 Ukuhlanzeka Kwensimbi kanye Nokuqinisekiswa Kwekhwalithi

Ngaphandle kwezinto eziyinhloko zokuhlanganisa, ukulawulwa kwezinto ezilandelanayo kanye nobuqotho bangaphakathi kuthinta kakhulu ukusebenza kwengxenye yokugcina.

• Isu Lensimbi Ye-Boron Ene-alloy Ephansi: Insimbi ethile ye-boron ene-alloy ephansi isetshenziselwa ukuqinisa kakhulu ngenkathi igcina izindleko zisebenza kahle.
• Umkhuba Wensimbi Ehlanzekile: I-Heli CQCTRACK isebenzisa "insimbi ehlanzekile" enezinhlanganisela ezincane eziyingozi, iqinisekisa ukuthi izingxenye zayo azinamachaphaza amancane.
• Ukuqinisekiswa: Ukuhlaziywa kwe-Spectrochemical kuqinisekisa ukuhambisana nemininingwane eqinile yokuqukethwe kwekhabhoni, i-manganese, ne-boron.

4. Ubunjiniyela Bezinqubo Zokukhiqiza ze-OEM Obungcweti

I-Heli CQCTRACK igcina ukuhlanganiswa okuqondile kulo lonke uchungechunge lwenani lokukhiqiza, isusa ukuhlukahluka okwethulwa yizinqubo ezingaphansi kwenkontileka futhi iqinisekise ukuthi umkhiqizo wekhwalithi ye-OEM ohambisanayo ufanelekile kuzinhlelo zokusebenza ze-HYUNDAI R130 kanye ne-HX140.

4.1 Ukuqinisekiswa Kwensimbi kanye Nokuhlolwa Okungenayo

• Ukuhlaziywa kwe-Spectrochemical: Ama-billet ensimbi angenayo ahlolwa nge-spectrochemical ukuqinisekisa ukwakheka kwamakhemikhali okunembile—ukuqinisekisa ukuhambisana nemininingwane yokuqukethwe kwe-carbon, manganese, chromium, kanye ne-boron okubalulekile ekuqineni.
• Ukuhlolwa kwe-Ultrasonic: Izinto zokusetshenziswa zihlolwa nge-ultrasonic ukuthola noma yiziphi izimbobo zangaphakathi, ukufakwa, noma ukungaqhubeki okungalimaza ubuqotho besakhiwo.
• Ukuqinisekiswa Kwesakhiwo Sezinhlamvu: Amasampula ensimbi aqinisekisa ukuhambisana kahle kokugeleza kwezinhlamvu ezingxenyeni ezihlanganisiwe.

4.2 Ukulandelana Kokwakha Nokusebenza Ngobunono

Inqubo yokukhiqiza ilandela ukulandelana kwemisebenzi okuhlelwe ngokucophelela:

4.2.1 Ukulungiswa Kwezinto Ezingavuthiwe

• Ama-billet ensimbi anqunywa ngobukhulu obuqondile ngokusekelwe kusayizi we-sprocket kanye nezidingo zesisindo.
• Ukulandeleka kwezinto ezibonakalayo kutholakala kusukela esigabeni sokuqala sokusika.

4.2.2 Ukwakha Okushisayo

• Ama-billet ashiswa ekushiseni okuqinile (cishe ngo-1100-1200°C).
• Ukufakwa kwe-closed-die ngaphansi kokucindezela okunamandla amakhulu kubumba i-billet, kudala isakhiwo sokusanhlamvu esiqondile esilandela ukwakheka kwe-sprocket.
• I-Flash iyasikwa, futhi isikhala esingenalutho esibunjiwe sihlolwa ngokubonakalayo.

4.2.3 Ukwelapha Ukushisa Okuvamile

• Izimbobo ezihlanganisiwe ziyalungiswa ukuze zithuthukise isakhiwo sokusanhlamvu futhi zimise izakhiwo ezihambisanayo zomshini ezinobunzima besisekelo obufinyelela ku-HB235 noma ngaphezulu.

4.2.4 Umshini Onzima

• Isikhala esijwayelekile sifakwe kuma-lathe okujika aqondile e-CNC.
• Umshini wokulungisa onzima usungula ubukhulu obuyisisekelo, okuhlanganisa ububanzi behabhu, ubuso bangemuva, kanye nephrofayili yamazinyo okuqala.

4.2.5 Umshini Wokubumba we-CNC Oqondile

• Ukwenziwa Kwephrofayili Yamazinyo: Imishini yokubopha amagiya noma yokubumba inquma iphrofayili yamazinyo enembile, iqinisekisa ukuphakama okunembile kanye ne-engeli yokucindezela.
• Ukubhoboza Isiyingi Sebholti: Imigodi yokufaka ibhobozwa ezikhungweni zokubhoboza ze-CNC ngokulungiswa okunembile ukuqinisekisa isikhala esiqondile semigodi.
• Umshini Wokushintshwa Kobubanzi Bendiza: Ububanzi bendiza buqiniswe ngomshini ukuze kube nokubekezelelana okuqinile ukuze kugxilwe kakhulu nge-flange yokugcina yokukhipha idrayivu.
• Ukubopha ama-counterboring: Izimbobo zokufaka zithola ama-counterboring ukuze kuhlalwe kahle ikhanda le-bolt.

4.2.6 Ukuqina Kokungeniswa

• Ukucima Ukufakwa Kwemvamisa Ephakathi: Amazinyo kanye nezindawo ezigugile zicinywa ukungeniswa kwemvamisa ephakathi.
• Ukucubungula Okulawulwa Yikhompyutha: Zonke izinhlaka (amandla, imvamisa, izinga lokuhamba, ukugeleza kokucima) ziqashwa ngedijithali ukuqinisekisa ukujula kwecala okuhambisanayo okungu-8-12 mm.
• Ukushisa Okuphansi: Ngemva kokucima, izingxenye ziyashiswa ku-150-250°C ukuze kuncishiswe ukucindezeleka ngenkathi kugcinwa ubulukhuni.

4.2.7 Imisebenzi Yokuqeda Kokugcina

• Ukugaya Amazinyo: Ngemva kokwelashwa ngokushisa, amazinyo e-sprocket ayagaywa noma acwebezelwe ukuze kususwe ukuphambuka okuncane, ama-burrs, kanye ne-scale, okuqinisekisa ukuhlangana okubushelelezi nama-track bushings.
• Ukuhlanzwa Komphezulu: Izingxenye ziyahlanzwa kahle ukuze kususwe isikali, izinsalela, kanye nemidiya yokucima.
• Ukuqinisekiswa Kokugcina Kobukhulu: Zonke izilinganiso ezibalulekile ziqinisekiswe ngokuqhathanisa nemininingwane.

4.2.8 Ukwelashwa Nokumbozwa Komphezulu

• Ukuvikelwa Kokugqwala: Izingxenye zithola ukwelashwa kokulwa nokugqwala.
• Ukupenda: Ukusetshenziswa kopende wezimboni oqinile (omnyama noma ophuzi ojwayelekile, ongenziwa ngezifiso ngokwezidingo zamakhasimende) okunikeza ukumelana nokugqwala nokubukeka kobungcweti.

4.3 Iphrothokholi Yokuhlanganisa Nokuqinisekisa Ikhwalithi

Yonke inhlangano ye-sprocket ye-Heli CQCTRACK ihlolwa ngokucophelela ngekhwalithi yezigaba eziningi:

1. Ukuhlolwa Kobukhulu: Ukuqinisekiswa okungu-100% kwezixhumi ezibucayi zokufaka, iphrofayili yamazinyo, indilinga yebholidi, kanye nobubanzi be-pilot kusetshenziswa imishini ye-CMM (Coordinate Measuring Machine) elinganisiwe.
2. Ukuqinisekiswa Kokuqina: Ukuhlolwa kokuqina kwe-Rockwell ezindaweni zamazinyo; ukuqinisekiswa kokujula kwecala ngokusebenzisa amasampula abhubhisayo avela kuqoqo ngalinye lokukhiqiza.
3. Ukuhlolwa Kwephrofayili Yamazinyo: Isiqhathanisi sokubona noma ukulinganisa okuhlanganisayo kuqinisekisa i-geometry yamazinyo ngokuqhathanisa nemininingwane eyinhloko.
4. Ukuhlolwa Kwezinhlayiya ZikaMagnetic (MPI): Ukuhlolwa okungabhubhisi kuthola noma yiziphi iziphambeko ezingaphezulu noma ezingaphansi komhlaba ezindaweni ezibucayi, okuqinisekisa ukuthi izingxenye aziqhekeki.
5. Ukuqinisekiswa Kokuphuma Komugqa: Ukuqina kanye nokuphuma komugqa kuqinisekiswe ku-<0.5mm.
6. Ukuhlolwa kwe-Ultrasonic: Ukuhlolwa kwesampula ngeqoqo ngalinye ukuqinisekisa ubuqotho bangaphakathi.
7. Ukuhlaziywa Kwensimbi: Ukuhlaziywa kwesigaba esinqamulayo kuqinisekisa i-gradient yokuqina efanele kanye nokujula kwecala.
8. Ukumaka Ukulandelela: Ukuqoshwa noma ukunyatheliswa nge-laser okuhlala njalo ngezinombolo ze-batch kanye namakhodi osuku lokukhiqiza.
9. Ukupakisha Okuthunyelwe Kwamanye Amazwe: Izingxenye eziboshwe emabhokisini e-plywood aqinisiwe noma ama-pallet afakwe uhlaka lwensimbi ukuze kuvikelwe ukuthunyelwa kwamanye amazwe.

5. Isitifiketi Sekhwalithi kanye Nokuqinisekiswa Kwe-Supply Chain

Ukuzibophezela kukaHeli CQCTRACK ekhwalithini yokukhiqiza ye-OEM yobungcweti kuqinisekiswa ngezinhlaka zesitifiketi eziqashelwa emhlabeni wonke.

5.1 Uhlelo Lokuphatha Ikhwalithi lwe-ISO 9001:2015

Isikhungo semishini i-Heli sisebenza ngaphansi kohlelo lokuphatha ikhwalithi oluqinisekisiwe lwe-ISO 9001:2015, oluthi:

• Izinqubo ezibhaliwe zazo zonke izinqubo zokukhiqiza
• Ukuhlolwa okuvamile kwangaphakathi nangaphandle
• Izinqubo zokuthuthukisa okuqhubekayo
• Ukulandeleka okuphelele kwezinto nezinqubo

5.2 Ukulandelelwa Komkhiqizo Okuphelele

I-Heli CQCTRACK igcina amarekhodi edijithali ebhetshi ngalinye lokukhiqiza okungenani izinyanga ezingama-24, okuhlanganisa:

• Imibiko yesitifiketi sezinto ezibonakalayo (Izitifiketi Zokuhlolwa Kwe-Mill ngokwe-EN 10204 3.1)
• Amalogi enqubo yokwelapha ukushisa anedatha yokuqapha yedijithali
• Imibiko yokuhlola yobukhulu
• Imiphumela yokuhlolwa kweqembu elithile kanye namarekhodi okuqinisekisa ubulukhuni
• Imibiko ye-NDT (i-MPI, i-ultrasound)

5.3 Iwaranti kanye nokuzibophezela ekusebenzeni kahle

I-HYUNDAI 81Q410010, 81Q510050, kanye ne-81E610052 Track Sprocket Group ngayinye eyenziwe yi-Heli CQCTRACK isekelwa yiwaranti ephelele yokulwa nokukhubazeka ezintweni zokwakha kanye nomsebenzi, eqinisekiswe yizinqubo zokukhiqiza eziqinisekisiwe kanye nezinqubo zokulawula ikhwalithi eqinile.

6. Ubunjiniyela Obuqondene Nesicelo Semishini Yokumba I-HYUNDAI R130 kanye ne-HX140

6.1 Ukubuka Konke Kwepulatifomu Ye-HYUNDAI R130

I-excavator ye-HYUNDAI R130 imelela ipulatifomu yeklasi engu-13 eguquguqukayo esetshenziswa kabanzi kuzo zonke izinhlelo zokusebenza zokwakha. Imininingwane ebalulekile ifaka:

• Isisindo Sokusebenza: 12,500 kg – 13,500 kg (kuncike ekucushweni)
• Amandla Enjini: Cishe angu-70-80 kW
• Uhlobo Lwesithuthuthu Esingaphansi Kwemoto: Ukucushwa okujwayelekile noma okude (R130LC) kuyatholakala
• Ububanzi Bezicathulo Zethrekhi: Ngokuvamile 500-600 mm kuye ngokuthi kusetshenziswe ini

Ukubuka Konke Kwepulatifomu ye-HYUNDAI HX140 6.2

I-HX140 imelela i-excavator yesizukulwane esilandelayo ye-HYUNDAI enamathani ayi-14 enezici zokusebenza ezithuthukisiwe:

• Isisindo Sokusebenza: 13,500 kg – 14,500 kg
• Amandla Enjini: Cishe angu-80-90 kW (Kuhambisana neSigaba 4)
• Umklamo Wesithuthuthu Esingaphansi Kwemoto: Izici zokuqina ezithuthukisiwe zokuphila isikhathi eside kwenkonzo
• Isicelo: Ukwakhiwa okunzima, ingqalasizinda, umsebenzi wokusiza

6.3 Inombolo Yengxenye Izinto Ezicatshangelwayo Zobunjiniyela Ezithile

Ithebula 5: Izici Zobunjiniyela Eziqondene Nohlelo Lokusebenza Ngokwenombolo Yengxenye

6.4 Izidingo Zokuqinisekisa Ukuhambisana

Ngaphambi koku-oda, qinisekisa amapharamitha omshini alandelayo ukuqinisekisa ukukhetha okulungile kwe-sprocket:

• Inombolo Yochungechunge Lomshini (yonyaka wemodeli oqondile kanye nokucushwa)
• Uhlobo lwenqola engaphansi kwenqola (ithrekhi ejwayelekile uma iqhathaniswa nende)
• Ububanzi bezicathulo zethrekhi kanye ne-chain pitch
• Inombolo yengxenye yangaphambilini (uma itholakala ukuze ibhekiselwe kuyo)

7. Ukuhlaziywa Kwemodi Yokwehluleka kanye Nokuhlanganiswa Kokulungiswa Kobungcweti

Ukuqonda indlela yokwehluleka kwezinhlelo zokusebenza ze-excavator zekilasi lamathani angu-13-14 kuqinisekisa izinketho zobunjiniyela ezenziwe ezingxenyeni ze-Heli CQCTRACK futhi kunikeza imephu yokulungiswa okusheshayo.

7.1 Ukuhlaziywa Kwemodi Yokwehluleka Okuyinhloko

Ithebula 6: Ukuhlaziywa Kwemodi Yokwehluleka kanye Nezinyathelo Zokumelana Nobunjiniyela be-Heli CQCTRACK

7.2 Imikhuba Yokunakekela Engcono Yochwepheshe Enconyiwe

Ukuze kwandiswe isikhathi senkonzo ye-Heli CQCTRACK sprocket assemblies ku-HYUNDAI R130 kanye ne-HX140 applications:

1. Isikhathi Sokuhlola Esijwayelekile: Hlola i-sprocket ngezikhathi zamahora angu-250 (ngokuvamile ezimweni ezinzima) ukuze uthole ubufakazi bokuguguleka okungajwayelekile, ukuxhunywa kwamazinyo, noma umonakalo obonakalayo. Ezimweni zokwakha ezinzima noma ezisetshenziswa ekwalini, kunconywa ukuhlolwa okuvamile.
2. Ukuxilongwa Kwephethini Yokugqoka:
   • Ukugqoka Okuvamile: Ukuncipha kancane kancane, okufanayo kwephrofayili yamazinyo.
   • Amazinyo Aboshwe: Kubonisa ukuthi ama-bushing e-track chain agugile adinga ukushintshwa.
   • Ukugqoka Okungalingani: Kubonisa izinkinga zokungalingani noma zokucindezeleka kwethrekhi.
   • Ukukhomba Izinyo: Ukuguga okuthuthukile okudinga ukushintshwa ngokushesha.
3. Ukuphathwa Kokucindezeleka Kwethrekhi: Gcina ukucindezeleka kwethrekhi ngokwezimfuneko ze-HYUNDAI. Ukucindezeleka okungalungile kuyimbangela eyinhloko yokuguguleka kwe-sprocket okusheshayo—ukuqina kakhulu kwandisa umthwalo wamazinyo; ukukhululeka kakhulu kubangela ukushaywa kwethrekhi kanye nomonakalo wokushaya.
4. Iphrothokholi Yokufaka Esigungwini Esihlanganisiwe: Ukuze kube nomnotho omuhle kakhulu we-undercarriage, shintsha i-sprocket kanye nokuhlanganiswa kwe-track chain. Izimo zokuguguleka ezingalingani (i-sprocket entsha ene-chain egugulekile, noma okuphambene nalokho) sheshisa ukuguguleka kwezingxenye zombili. Shintsha i-sprocket kanye ne-chain njengesethi ehambisanayo ukuze ugweme ukuguguleka okungalingani.
5. Ukuqinisekiswa kweTorque yeBolt: Qinisekisa njalo i-torque yebolt yokufaka i-sprocket ngokwezincazelo zomkhiqizi. Amabholthi kufanele aboshwe ngenhlanganisela yokukhiya intambo.
6. Ukuhlolwa Kokugcina Kwesivalo Sikawoyela Sokushayela: Hlola indawo yesivalo ukuthi ayinawo yini amanzi; ukungena kokungcola ngesisivalo esingasebenzi kahle kusheshisa ukuguguleka kwamabhereyitha kanye negiya.
7. Umkhawulo Wokufaka Ohlelekile: Faka esikhundleni i-sprocket uma:
   • Ukuguguleka kwamazinyo kudlula ukwehla okungu-5-8mm kusuka kuphrofayili yokuqala
   • Amazinyo abonisa ukugoba noma ukukhomba
   • Noma yiliphi izinyo libonisa ukuqhekeka noma ukuqhekeka
   • Iphethini yokugqoka ibonisa ukusetshenziswa kokujula kwekesi (ungqimba oluqinile olugugile)
   • Hlola amazinyo ukuthi awagugi noma aqhekeke ngendlela engavamile njalo emahoreni okusebenza angu-500-800

8. Isifinyezo Semininingwane Yobuchwepheshe—Iqembu Le-HYUNDAI R130/HX140 Track Sprocket

Ithebula 7: Imininingwane Yobuchwepheshe Isifinyezo—I-Heli CQCTRACK HYUNDAI R130/HX140 Sprocket Assembly

9. Ukusekelwa Kobuchwepheshe Bokuthola Nokuhlela Izinto

I-Heli CQCTRACK isekela imisebenzi yokuthengwa kwempahla yomhlaba wonke ngamakhono aphelele okuthutha aklanyelwe abaphathi bemishini abangochwepheshe kanye nochwepheshe bokuthengwa kwempahla:

• Imibhalo Yokuthumela Ngaphandle: Ama-invoyisi aphelele ezentengiselwano, uhlu lokupakisha, izitifiketi zemvelaphi, kanye nemibiko yokuhlola izinto (EN 10204 3.1) anikezwa ngokuthunyelwa ngakunye.
• Izinketho Zokuthumela Eziguquguqukayo:
  • Impahla yokuthutha ngomkhumbi (i-FCL/LCL) yokuthutha ngobuningi ngendlela engabizi kakhulu
  • Ukuthunyelwa ngendiza ukuze kugcwaliswe i-oda eliphuthumayo
  • I-courier esheshayo (i-DHL/FedEx/UPS) yama-oda amancane esampula noma aphuthumayo
• Ukupakisha: Yonke imikhiqizo ipakishwa ngokuphephile kusetshenziswa amabhokisi okuthumela asezingeni eliphezulu, amakesi okhuni aqinisiwe, noma ukupakisha okunama-pallet ajwayelekile embonini ukuqinisekisa ukuvikeleka okuphezulu ngesikhathi sokuthutha.
• Ichweba Lokuthunyelwa: I-Xiamen, eShayina (eyinhloko) enamandla okusebenzisa amanye amachweba amakhulu
• Izikhathi Zokuhola: Ama-oda okukhiqiza ajwayelekile: Izinsuku zokusebenza ezingama-20-30; izinto zesitoko: Izinsuku eziyi-7-10 zokuthunyelwa okusheshayo
• Inani Elincane Le-oda: I-MOQ Eguquguqukayo evumela kokubili ama-oda okuhlola kanye nokuthengwa kwenqwaba kwezinga lemikhumbi
• Imigomo Yokukhokha: I-T/T ejwayelekile; I-L/C iyatholakala kumakhontrakthi amakhulu

10. Isiphetho: I-Heli CQCTRACK njengeNketho yobungcweti ye-OEM yezingxenye ze-HYUNDAI R130/HX140 Undercarriage

Ifilosofi yokukhiqiza ye-Heli CQCTRACK yamaQembu e-HYUNDAI 81Q410010, 81Q510050, kanye ne-81E610052 Track Sprocket imele intuthuko eqinisekile kubuchwepheshe bobuchwepheshe bokuhamba ngaphansi kwemoto. Ngokukhetha izinto eziqinile (kusetshenziswa izinsimbi ze-alloy ze-40MnB/35MnB/50Mn ezisezingeni eliphezulu), ukwakheka okuqinile kwe-closed-die okunokuqondanisa kokugeleza kokusanhlamvu, izindlela zokwelapha ukushisa ezithuthukisiwe ezifinyelela ubulukhuni bomphezulu obuphezulu be-52-58 HRC ngokujula kwekesi elingu-8-12 mm, kanye nezinqubo zokukhiqiza eziqinisekisiwe ze-ISO 9001:2015, i-Heli CQCTRACK iletha izinhlangano ze-sprocket ezifinyelela futhi zidlule amazinga okusebenza ekhwalithi ye-OEM kwezicelo zobungcweti ze-excavator zeklasi lamathani angu-13-14.

Kumphathi wemishini noma uchwepheshe wokuthengwa kwempahla ophethe imikhumbi yokumba i-HYUNDAI R130, R130LC, kanye ne-HX140 esebenza ekwakheni, ezinsizeni, engqalasizinda, kanye nasezinhlelweni zokusetshenziswa kwemigodi elula, isiphakamiso senani sicacile: ukutshala imali ezingxenyeni ze-sprocket zobungcweti ze-Heli CQCTRACK kusho ukutshala imali ekutholakaleni komshini okuphezulu, isikhathi sokungasebenzi esincishisiwe esingahleliwe, impilo ende yezingxenye ezindaweni ezihlukumezayo, kanye nezindleko eziphelele zobunikazi ezibikezelwayo nezilungiselelwe.

Lezi akuzona izingxenye ezivamile zokufaka esikhundleni—ziyizixazululo eziklanywe ngobuchwepheshe eziqinisekiswe ngezinqubo zokukhiqiza eziqinisekisiwe, ezisekelwa ukulandeleka kwezinto eziphelele, futhi zaklanywa kusukela phansi ukuze kuhlangatshezwane nezidingo zokwakha zomhlaba wonke kanye nezicelo zokuthutha umhlaba lapho ukuthembeka kwezingxenye kubalulekile khona.

11. Izinkomba kanye Nezinsizakusebenza Zobunjiniyela

Ukuze uthole ulwazi olwengeziwe lobuchwepheshe, ukwesekwa kobunjiniyela bezinhlelo zokusebenza, noma ukuxoxa ngezimfuneko zobungcweti ze-OEM:

• Ukubonisana Ngobunjiniyela: Onjiniyela bezinhlelo zokusebenza ze-Heli CQCTRACK bayatholakala ukuxoxa ngemijikelezo ethile yomsebenzi futhi bancome imininingwane efanele yezingxenye.
• Imidwebo Yobuchwepheshe: Amamodeli e-2D ne-3D CAD anemininingwane ayatholakala uma ecelwa ukuze kuqinisekiswe ubunjiniyela.
• Izincwadi Zokufaka: Imiyalelo yokufaka ephelele ehambisana nezinqubo zencwadi yesevisi ye-HYUNDAI ezitholakala ngokuthunyelwa ngakunye.
• Izitifiketi Zezinto: Imibiko yokuhlolwa kwe-Mill kanye nesitifiketi sokwelashwa kokushisa siyatholakala kuqoqo ngalinye lokukhiqiza.
• Ukusekelwa Kokufaneleka: Ukudweba noma ukuqinisekiswa kwenombolo ye-serial kuyatholakala ukuqinisekisa ukuhambisana.

Ukuze uthole imininingwane yobuchwepheshe, imibuzo yobungcweti ye-OEM, amanani, noma ukufaka i-oda:

I-Heli Machinery Manufacturing Co., Ltd. (CQCTRACK)
Isitifiketi se-ISO 9001:2015 • Umkhiqizi Wezingxenye Ze-OEM Ezingaphansi Kwemoto Ochwepheshe • Umhlinzeki Womhlaba Wonke Kusukela Ngo-2002
Xhumana no: JACK (Umqondisi Wezokuthengisa Wamazwe Ngamazwe)
Iwebhu:www.cqctrack.com

Lo mbhalo wezobuchwepheshe unikezwe izinkomba zobunjiniyela kanye nokuthengwa kwempahla. Imininingwane ingashintsha ngenxa yokuthuthukiswa komkhiqizo okuqhubekayo kwezicelo zobungcweti. Wonke amagama emikhiqizo kanye nezinombolo zezingxenye kubhekiselwa kuzo ngezinjongo zokubhekisela kuphela; I-Heli CQCTRACK ingumkhiqizi ozimele ochwepheshe ogxile ezingxenyeni zezimoto ezingaphansi kwenqola yokwakha kanye nezinhlelo zokusebenza zokuthutha umhlaba. Njalo qinisekisa inombolo yochungechunge yomshini kanye nokucushwa kwezimoto ezingaphansi kwenqola ngaphambi koku-oda.