I-HYUNDAI 81N611010GG 81Q611010 81Q611011 R250-9 R260-9 HX260AL HX260TL3 I-Track roller assembly OEM Quality Excavator Chassis Components Umkhiqizi / I-CQC TRACK
I-HYUNDAIUkuhlanganiswa kwe-Track Roller: Izingxenye ze-Chassis zekhwalithi ye-OEM ze-R250-9, R260-9 kanye ne-HX260 Series Excavators
Ezweni lokuncintisana kwemishini yokumba amanzi ephakathi nendawo kuya kwenkulu, i-HYUNDAI izakhele idumela lokuletha imishini elinganisela ukusebenza kahle, ukusebenza kahle kukaphethiloli, kanye nokuqina kwesakhiwo. Amamodeli e-R250-9, R260-9, kanye nesizukulwane esilandelayo se-HX260AL kanye ne-HX260TL3 amelela isiqongo sobunjiniyela be-HYUNDAI esigabeni samathani angu-25-28. Okubalulekile ekuthembekeni kwawo kokusebenza yi-undercarriage—ikakhulukazi i-Ukuhlanganiswa kwe-Track Roller, ingxenye ethwala isisindo somshini, iqondisa uchungechunge lwethrekhi, futhi imunca imiphumela engapheli yokwakha, imigodi, kanye nezicelo zokuthutha umhlaba ezisindayo.
Lesi sihloko sinikeza ukuhlaziywa kobuchwepheshe okuphelele kwe-HYUNDAI track roller assemblies, kugxilwe ezinhlotsheni zezingxenye 81N611010GG, 81Q611010, kanye ne-81Q611011. Sihlola imininingwane yabo yobunjiniyela, ukuhambisana kohlelo lokusebenza kuwo wonke amapulatifomu ochungechunge lwe-R kanye ne-HX, izidingo ze-metallurgical zokusebenza kwekhwalithi ye-OEM, kanye nobuhle bokukhiqiza obulethwa yi-I-CQC TRACK.
1. Ukubaluleka Kwamasu Okuhlanganisa I-Track Roller
I-track roller assembly—evame ukubizwa ngokuthi i-lower roller noma i-bottom roller—iyi-interface ethwala umthwalo phakathi kwe-excavator nomhlabathi. Esigabeni samathani angu-25-28, i-roller ngayinye kumele imelane nemithwalo ebalulekile engaguquki neguquguqukayo ngenkathi igcina ukuhambisana okuqondile kwe-track.
Imisebenzi eyinhloko ihlanganisa:
- Ukusatshalaliswa Komthwalo: Kudlulisela isisindo somshini eketangeni lomzila, kuqinisekisa ingcindezi yomhlabathi eqinile ezindaweni ezahlukene.
- Isiqondiso Somzila: Ama-Flanges agcina ukuhambisana kwezinhlangothi, avimbela ukuphuma kwesitimela ngesikhathi sokujika nokuwela imithambeka.
- Ukumuncwa Komthelela: Kunciphisa ukushaqeka okuvela emadwaleni, udoti, kanye nezindawo ezingalingani, kuvikela uhlaka lwethrekhi, i-idler, kanye nokushayela kokugcina.
- Ukuphathwa Kokugqoka: Kusebenza njengengxenye yokugqoka okuzidelayo, kulondoloza ubuqotho beketanga lomzila kanye nohlaka lomzila.
Kwimishini yochungechunge lwe-HYUNDAI R250-9, R260-9, kanye ne-HX260—evame ukufakwa ekuthwaleni impahla, ingqalasizinda esindayo, kanye nokusekelwa kwezimayini—ikhwalithi yama-track rollers ithinta ngqo impilo ye-undercarriage, isikhathi sokusebenza komshini, kanye nezindleko eziphelele zobunikazi.
2. Ukuhlonza Ingxenye kanye Nokumamephu Okusetshenziswayo
Izinombolo ezintathu zezingxenye ezikulesi sihloko zimele ukuhlanganiswa kwe-track roller okusetshenziswe kuzo zonke izinkundla ze-excavator ze-HYUNDAI ezingamathani angu-25-28:
| Inombolo Yengxenye | Amamodeli Ahambisanayo | Uhlobo lwe-Roller | Izici Eziyinhloko |
|---|---|---|---|
| 81N611010GG | R250-9, R260-9, HX260AL, HX260TL3 | Irola engezansi ene-flange eyodwa | Imininingwane ye-OEM yesithuthi sangaphansi esijwayelekile; elungiselelwe ukwakhiwa okuvamile kanye nokuthutha umhlaba |
| 81Q611010 | R250-9, R260-9, HX260AL, HX260TL3 | Irola engezansi ene-flange eyodwa | Uhlobo olunzima; i-geometry ye-flange eqinisiwe yezicelo zomthwalo ophezulu ohlangothini |
| 81Q611011 | R250-9, R260-9, HX260AL, HX260TL3 | Irola engezansi ene-flange eyodwa | Ukucushwa kokuvala okubuyekeziwe; kuhambisana namaketanga ethrekhi esevisi ende |
2.1 Ukucatshangelwa Kweplatifomu ye-R-Series vs. HX-Series
Ukuthuthuka kwe-HYUNDAI kusukela ku-R-series kuya ku-HX-series kwethule ukuthuthuka okuningana kwe-undercarriage:
- R250-9 / R260-9: Amapulatifomu akudala anokuqina okuqinisekisiwe; asetshenziswa kabanzi ezimakethe zomhlaba wonke; izingxenye zemoto engaphansi kwenqola zisalokhu zidingeka kakhulu ukuze kushintshwe i-aftermarket.
- I-HX260AL / HX260TL3: Amapulatifomu esizukulwane esilandelayo aqukethe ama-hydraulic athuthukisiwe, ukusetshenziswa kukaphethiloli okuncishisiwe, kanye nokuqina kwe-subcarriage okuthuthukisiwe. Igama elithi “AL” libonisa i-subcarriage ejwayelekile, kanti elithi “TL3” libonisa uhlaka olude lomzila ukuze kube nokuzinza okwengeziwe.
Naphezu kokuvela kwesizukulwane, izixhumi zokufaka i-track roller kanye nokucaciswa kobukhulu kuhlala kufana, okuvumela ama-roller e-81N611010GG, 81Q611010, kanye ne-81Q611011 ukuthi akhonze kokubili imishini ye-R-series kanye ne-HX-series ngokushintshana.
3. Imininingwane Yobunjiniyela Yokusebenza Kwekhwalithi Ye-OEM
3.1 Amapharamitha Obukhulu
Ubukhulu bokunemba bubalulekile ukuze kufakwe kahle futhi kulungiswe i-undercarriage:
| Ipharamitha | Imininingwane |
|---|---|
| Ububanzi be-Roller | 220–260 mm (kuye ngokuthi iphimbo lethrekhi licushwa kanjani) |
| Ububanzi beFlange | Yenzelwe ukufanisa i-geometry yesixhumanisi se-track chain ye-HYUNDAI |
| Ububanzi bomgodi | Amabhuleki okufaka uhlaka lwethrekhi aqondile ukuze alingane |
| Iphethini ye-Bolt | Isixhumi esijwayelekile sokufaka amabhawodi amabili noma amabhawodi amane |
I-CQC TRACK isebenzisa ukuhlolwa kwe-CMM (Coordinate Measuring Machine) ukuqinisekisa ukuthi i-roller ngayinye ihlangabezana nokubekezelelana kwe-OEM ngaphakathi kuka-±0.1 mm, okuqinisekisa ukulingana kokungena ngaphandle kokuguqulwa.
3.2 Ukwakheka Kwensimbi
Ama-roller ethrekhi asezingeni le-OEM adinga izakhiwo zezinto ezisezingeni eliphezulu ukuze amelane nokuguguleka okuqhubekayo kanye nomthelela:
| Ingxenye | Izinto | Izakhiwo |
|---|---|---|
| Umzimba we-Roller | Insimbi ye-alloy eyenziwe nge-35CrMo noma i-40CrMnMo | Amandla aphezulu, ukuqina komthelela, ukumelana nokukhathala |
| Umgodi | Insimbi engu-40Cr noma engu-42CrMo (eqiniswe ngokugqamile) | Ukumelana nokugqokwa ezindaweni zokubeka amabhere |
| Ama-Flanges | Ubuso obuqiniswe yi-induction | Ukumelana nokuguguleka kwemisipha ngokumelene nezixhumanisi zethrekhi |
Insimbi ehlanganisiwe ibalulekile kulesi sigaba sesisindo ngoba inqubo yokufaka isusa izikhala zangaphakathi futhi ivumelanise isakhiwo sezinhlamvu, ithuthukisa kakhulu ukumelana nokuqala kokuqhekeka kanye nokusabalala ngaphansi komthwalo ojikelezayo.
3.3 Iphrofayili Yokwelashwa Kokushisa
Inqubo yokwelapha ukushisa inquma ikhono le-roller lokumelana nokuguguleka ngenkathi igcina ubuqotho besakhiwo:
- Ubulukhuni Bomphezulu (I-Tread kanye ne-Flanges): 52–58 HRC
- Ukujula Kwekesi: 6–12 mm (kuye ngokuthi isetshenziswa kanjani; izinhlobo ezisindayo zithola ukuqina kwekesi okujulile)
- Ukuqina Okuyinhloko: 28–35 HRC yokumunca umthelela
- I-Gradient Yokuqina: Ukuguquka kancane kancane kusuka endaweni eqinile kuya engxenyeni ethambile kuvimbela ukuqhekeka kanye nokwehlukaniswa
Kuhlobo lwe-81Q611010 olunzima, i-CQC TRACK isebenzisa ukujula kwecala okujulile ukuze kwandiswe isikhathi sokuguga ngaphansi kwemithwalo ephezulu eseceleni etholakala emisebenzini ye-quarry kanye ne-slope.
3.4 Ubuqotho Besistimu Yokuvala
Ukungena kokungcola kuyimbangela eyinhloko yokwehluleka kwe-roller ngaphambi kwesikhathi. Abavubukuli base-HYUNDAI basebenza ezindaweni ezisukela ekwakhiweni kwasemadolobheni kuya edwaleni—ngalinye linikeza izinselele zokuvala ezihlukile.
Ama-track rollers e-CQC TRACK afaka:
- Ubuchwepheshe Bokuvala Okuntantayo Kwe-Duo-Cone: Izivalo ezibhekene nensimbi ezinezindandatho zokugqokwa eziqediwe esibukweni zinikeza ukumelana okumangalisayo nezinhlayiya ezihuzukayo kanye nokungena kwamanzi.
- Izinketho Zezinto Zokuvala: Irabha ye-Nitrile (NBR) yezimo ezijwayelekile; i-fluoroelastomer (FKM) yezimo ezishisa kakhulu noma ezinolaka lwamakhemikhali.
- Ama-O-Rings Aqondile: Akhiwe ngendlela evumelana nezimo ukuze kugcinwe ingcindezi yokucindezela eqhubekayo.
Irola ngayinye ehlanganisiwe ihlolwa umfutho womoya ukuqinisekisa ubuqotho besivalo ngaphambi kokuthunyelwa, ukuqinisekisa ukusebenza okuvikela ukuvuza kuyo yonke impilo yesevisi.
4. Ukuhlukanisa Izinombolo Ezintathu Ezinezingxenye
Nakuba zonke izinombolo ezintathu zezingxenye zikhonza amapulatifomu omshini afanayo, kunezincazelo ezibalulekile abathengi okufanele baziqonde:
4.1 81N611010GG – Imininingwane Ejwayelekile
Lena yi-roller eyisisekelo elingana ne-OEM yamamodeli e-R250-9, R260-9, HX260AL, kanye ne-HX260TL3. Inezici ezilandelayo:
- I-geometry ejwayelekile ye-flange efanelekile ukwakhiwa okuvamile kanye nokuthutha umhlaba
- Ukujula kwekesi kulungiselelwe izikhawu zesevisi ezijwayelekile (amahora angu-4,000–6,000)
- Ukumiswa kokuvala okujwayelekile (izivalo ezintantayo ze-NBR)
4.2 81Q611010 – Uhlobo Olunzima
Le roller yenzelwe izinhlelo zokusebenza ezifaka imithwalo ephezulu eseceleni, njenge:
- Imisebenzi yokumba imigodi evame ukujika endaweni engalingani
- Umsebenzi wokwehlela kanye nokumba igquma
- Imishini ehlonyiswe ngezinqola zangaphansi zesitimela eside (TL3)
Izinto ezihlukanisayo ezibalulekile:
- Ubukhulu be-flange obuqinisiwe ukuze kuqiniswe ukuzinza kwe-lateral
- Ukuqina kwecala elijulile (8–12 mm) ukuze kugcinwe isikhathi eside
- Ukuvalwa okuthuthukisiwe nge-FKM yokuzikhethela yezindawo ezishisa kakhulu
4.3 81Q611011 – Ukucushwa Kwesevisi Eyeluliwe
Le roller ifaka uhlelo lokuvala olubuyekeziwe olwenzelwe:
- Izimo ezimanzi noma ezinodaka ezidinga ukususwa kokungcola okungcono
- Izikhawu zesevisi ezinwetshiwe (ezihlose amahora angu-6,000–8,000)
- Imishini esebenza ezindaweni ezinomswakama ophezulu noma ezisogwini
I-81Q611011 inezincazelo ezifanayo nobukhulu njenge-81Q611010 kodwa inezimbobo ezintantayo ezithuthukisiwe kanye nezinto zokuthwala zekhwalithi ephezulu.
5. Ukukhiqiza Okusezingeni Eliphezulu kwe-OEM: Inzuzo Ye-CQC TRACK
Igama elithi “Ikhwalithi ye-OEM” lisho amazinga okukhiqiza ahlangabezana noma adlula izimfuneko zemishini yokuqala. Kuma-track rollers e-HYUNDAI, i-CQC TRACK inamathela ezimisweni eziqinile kuyo yonke inqubo yokukhiqiza.
5.1 Ukulandelela Izinto
Iqoqo ngalinye lensimbi elisetshenziselwa ukwenza ama-roller lihambisana nezitifiketi zokuhlola umshini (i-MTC) eziqinisekisa ukwakheka kwamakhemikhali kanye nezakhiwo zemishini. Lokhu kulandeleka kuqinisekisa ukuthi i-roller ngayinye ihlangabezana noma idlula izimfuneko zezinto ze-HYUNDAI.
5.2 Ukwakha Nokushintshwa Ngokunembile
I-CQC TRACK isebenzisa:
- Ukwakha ngokunemba ukuze kufezwe ukuma okuseduze kwenethi, kuncishiswe imfucuza yezinto ezibonakalayo futhi kuthuthukiswe isakhiwo sokusanhlamvu
- Izikhungo zomshini we-CNC ezinomthwalo werobhothi ukuqinisekisa ukunemba okulinganayo kobukhulu phakathi kokukhiqiza okukhulu
- Imibiko ye-FAI (Ukuhlolwa Kwesihloko Sokuqala) yama-oda amasha okukhiqiza, ibhala phansi zonke izilinganiso ezibalulekile
5.3 Ukwelashwa Kokushisa Okuzenzakalelayo
Ukuqina kokungeniswa kwenziwa kusetshenziswa amaseli alawulwa yikhompyutha ngokuqapha izinga lokushisa ngesikhathi sangempela. Lokhu kuqinisekisa:
- Ukujula kwekesi okufanayo kuwo wonke ama-roller
- Amaphrofayili obulukhuni obuhambisanayo ibhetshi ngemva kwebhetshi
- Ukuhlanekezela okuncane, okugcina ukunemba kobukhulu
5.4 Ukuhlolwa Kobuqotho Besivalo
Ama-roller ahlanganiswa ngaphansi kwezimo zegumbi elihlanzekile ukuvimbela ukungcola ngesikhathi sokuhlanganiswa. I-roller ngayinye idlula:
- Ukuhlolwa komoya ophansi ukuze kuqinisekiswe ukusebenza kwe-seal entantayo
- Ukuhlolwa kokujikeleza ukuqinisekisa ukusebenza kahle kanye nokungabikho kwamaphutha okuthwala
5.5 Ukuhlolwa Kokugcina Nokupakisha
Ama-rollers aqediwe adlula:
- Ukuhlolwa okubonakalayo kokuphela kobuso kanye nekhwalithi yokushisela
- Ukuhlolwa kobukhulu kusetshenziswa i-CMM kusampula ebalulekile ngokwezibalo
- Ukupakisha okuvikelayo ukuvimbela ukugqwala ngesikhathi sokuthutha nokugcina
6. Izinto Ezicatshangelwayo Ngokuqondene Nesicelo
6.1 R250-9 kanye ne-R260-9 – Ukusekelwa Kwemikhumbi Yesikhathi Esidlule
I-R250-9 kanye ne-R260-9 zisasetshenziswa kabanzi ezimakethe eziningi zomhlaba, ikakhulukazi ezindaweni lapho imishini igcinwa khona ngaphezu kwempilo ejwayelekile yezomnotho. Kule mishini yakudala, ukuthola ama-rollers angemuva kwe-OEM asezingeni eliphezulu kubalulekile ekugcineni izimoto ezindala zisebenza. I-roller ye-81N611010GG inikeza indawo eqondile yezingxenye zokuqala, kuyilapho i-81Q611010 inikeza indlela yokuthuthukisa imishini esebenza ezimweni ezidinga kakhulu.
6.2 HX260AL – Inqola Engaphansi Ejwayelekile
I-HX260AL inesiteringi esingaphansi esinobude obujwayelekile esilungiselelwe ukwakhiwa okuvamile kanye nokuthutha umhlaba. I-roller engu-81N611010GG iyincazelo efanele yale pulatifomu, enikeza ukusebenza okuthembekile ngaphakathi kwezikhawu zesevisi ezijwayelekile.
6.3 HX260TL3 – Inqola Engaphansi Yesitimela Eside
I-HX260TL3 inohlaka lwethrekhi olude ukuze kuqiniswe ukuzinza kanye nokunciphisa ingcindezi yomhlabathi—ilungele ukulayisha imigodi, umsebenzi wokuthambeka, kanye nomhlaba othambile. Uhlaka lwethrekhi olude lwandisa imithwalo eseceleni kuma-roller angaphandle, okwenza uhlobo lwe-81Q611010 olunzima lube yisinqumo esithandwayo salokhu kulungiselelwa.
7. Izindlela Ezinhle Zokufaka Nokulungisa
Ukuze kufezwe isikhathi esiphezulu senkonzo evela kuma-track rollers e-HYUNDAI, ukufakwa okufanele kanye nokugcinwa okuqhubekayo kubalulekile:
7.1 Iziqondiso Zokufaka
- I-Torque ye-Bolt: Sebenzisa ama-bolt amasha, asezingeni le-10.9 noma le-12.9. I-Torque ngokwezidingo zomkhiqizi (ngokuvamile i-280–380 Nm kuye ngobukhulu be-bolt). Landela ukulandelana kokuqinisa amaphethini ahlukahlukene.
- Ukuqondanisa: Qinisekisa ukuthi wonke ama-track rollers ahambisana nohlaka lwethrekhi. Ukungahambisani kahle kubangela ukuguguleka kwe-flange okungalingani futhi kwandisa ingozi yokuphuma kwesitimela.
- Ukuhlanzeka: Hlanza izindawo zokufaka kahle ngaphambi kokufakwa ukuze uvimbele ukungcola ukuthi kungathinti ukuhambisana noma ukugcinwa kwe-torque.
7.2 Imikhuba Yokunakekela
- Ukuhlolwa Okubonakalayo: Hlola njalo ama-roller ukuze ubone ukuthi awekho yini ukuvuza kwamafutha (okubonisa ukwehluleka kokuvala), ukuguguleka kwe-flange, noma umsindo ongavamile ngesikhathi sokusebenza.
- Ukuvumelanisa Ukugqoka: Shintsha ama-track rollers njengesethi ephelele kuzo zombili izinhlangothi zomshini. Ukuxuba ama-rollers amasha nagugile kusheshisa ukuguguleka kwezingxenye ezintsha.
- Ukuqina Kwethrekhi: Gcina ukuqina kwethrekhi okufanele ngokwezimfuneko ze-HYUNDAI. Ukuqina ngokweqile kwandisa umthwalo we-roller; ukuqina okungaphansi kokuqina kubangela ukushaywa kwethrekhi kanye nomonakalo wokushaya.
8. Kungani Umthombo Uvela Ku-CQC TRACK?
Njengomkhiqizi okhethekile wezingxenye ze-chassis zomgubhi, i-CQC TRACK inikeza izinzuzo ezihlukile kubathengi bamazwe ngamazwe abafuna ama-track rollers e-HYUNDAI:
| Inzuzo | Incazelo |
|---|---|
| Izindinganiso Zekhwalithi ze-OEM | Ukwakhiwa kwensimbi eyenziwe ngobumba, ukwelashwa kokushisa okunembile, kanye nobuchwepheshe bokuvala obuntantayo kuhlangana noma kudlule imininingwane yokuqala |
| Ukushintshana Okuqondile | Ukukhiqiza ngokunemba kuqinisekisa ukufakwa kwezingxenyekazi ze-R250-9, R260-9, HX260AL, kanye ne-HX260TL3 |
| Ukuthembeka Kwe-Supply Chain | Uhlu lwezimpahla eziqediwe lwezinombolo zezingxenye ezifunwa kakhulu ezinezikhathi zokuhola zezinsuku eziyi-10-20 |
| Ukuqinisekiswa Kwekhwalithi Okuphelele | Ukuhlolwa kwe-CMM, ukuqinisekiswa kobulukhuni, ukuhlolwa kobuqotho besivalo, kanye nokulandelela izinto |
| Amakhono e-ODM/OEM | Ukufakwa kwamalebula kwangasese, ukupakisha ngokwezifiso, kanye nokusekelwa kobunjiniyela kwabasabalalisi kanye nabaqhubi bemikhumbi |
9. Isiphetho
II-HYUNDAI 81N611010GG, 81Q611010, kanye ne-81Q611011 Ama-Track Roller Assemblies ayizingxenye ezibalulekile zokugcina ukuhamba, ukuzinza, kanye nokukhiqiza kwemishini yokumba i-R250-9, R260-9, HX260AL, kanye ne-HX260TL3. Le mishini isebenza kuzo zonke izinhlobo zezicelo ezidinga amandla—kusukela ekwakhiweni kwedolobha kuya ekuthwaleni izimpahla—ezidinga izingxenye zemoto engaphansi kwesithuthi eziletha ukuthembeka okuqhubekayo ngaphansi komthwalo oqhubekayo.
Kwabasabalalisi bezimoto ngemuva kwemakethe, abaphathi bezimoto, kanye nabakhi bemishini, ukuthola lezi zingxenye kumkhiqizi ofana ne-CQC TRACK kuqinisekisa ukuqina kwekhwalithi ye-OEM kuhlanganiswe nokunemba kobunjiniyela kanye nokuphendula kweketanga lokuhlinzeka. Ngokuhlanganisa i-forging ethuthukisiwe, ukuqina kwe-induction, kanye nokulawula ikhwalithi okuqinile kanye nobuchwepheshe obujulile ezinhlelweni ze-HYUNDAI undercarriage, i-CQC TRACK iletha ama-track rollers asebenza ngobude besikhathi kanye nokuthembeka okudingwa yizinhlelo zokusebenza zanamuhla eziyinselele kakhulu.
Emakethe yomhlaba wonke yokuncintisana, ukukhetha umlingani ofanele wezimoto ezingaphansi kwemoto akusona nje isinqumo sokuthenga—kuwukutshalwa kwezimali okunesu ekusebenzeni isikhathi eside, ukwaneliseka kwamakhasimende, kanye nempumelelo yebhizinisi yesikhathi eside.
Isixwayiso: Izinombolo zezingxenye kanye nezinkomba zamamodeli zinikezwa ngezinjongo zokubhekisela kuphela. Zenzelwe ukukhombisa ukuhambisana nemininingwane yomkhiqizi wemishini yokuqala (i-OEM). I-CQC TRACK ingumkhiqizi ozimele wezingxenye zemoto engaphansi kwemoto ngemuva kwemakethe.











