I-HITACHI 1020265 4388621 ZAX650 ZX650 Track Sprocket Assy / ukugxila engxenyeni yomshini wokumba – ODM OEM Crawler excavator Chassis Components abahlinzeki nabakhiqizi – HELI (cqctrack)

I-HELI (CQCTRACK): Ama-Sprocket Ahlanganisiwe E-OEM/ODM-Engineered, Asebenza Kakhulu E-Track Sprocket Abasebenzi Bokumba Imigodi be-HITACHI ZAX650/ZX650 – Ukufakwa Kokuqondile Kwe-1020265 kanye ne-4388621

Njengochwepheshe oqinisekisiwe we-ODM/OEM (Original Design Manufacturing) kanye nomhlinzeki womhlaba wonke wemboni yemishini yezimayini engaphansi kwezimoto, i-HELI (ebizwa ngokuthiI-CQCTRACK) iklama futhi yakhe izingxenye zokushayela ezibalulekile ezimelene nezimo zokusebenza ezimbi kakhulu. Leli fayela lobuchwepheshe linikeza ukuhlaziywa okuphelele kwe-Track Sprocket Assembly yethu eyenziwe yi-ODM, indawo eqondile esebenza kahle futhi eqinisiwe yezinombolo zezingxenye ze-HITACHI OEM ezingu-1020265 kanye no-4388621, eyenzelwe kuphela imishini yokumba izimayini emikhulu kakhulu ye-HITACHI ZAX650 kanye ne-ZX650.

Ukubuka Konke Kobuchwepheshe Bomkhiqizo: Ukuhlanganiswa Kwe-Sprocket Okuqondene Nezimayini

Ngokwesimo semishini yokumba engamathani angu-600 efana ne-Hitachi ZAX650/ZX650, i-track sprocket isebenza njengesixhumi esibalulekile sokudlulisa i-torque, iguqula amandla amakhulu okujikeleza kusukela ekushayeleni kokugcina ibe yi-linear traction. Njengoba ibhekene nemithwalo yokushaqeka okuqhubekayo, ukubandakanyeka kwe-cyclic okunamandla, kanye nokuguguleka okukhulu, ukwehluleka kwale ngxenye kubangela isikhathi sokungasebenzi kanye nomonakalo obizayo wezinto ezihambisanayo ezinhlelweni ze-undercarriage eziseduze. Ifilosofi yethu ye-ODM/OEM idlula ukushintshana okuyisisekelo, ifaka ukuthuthukiswa komklamo oqondene nesicelo ukuze kwandiswe impilo yesevisi kanye nokuthembeka emisebenzini yokumba eyedlulele kanye nokumba.

• Izinombolo Zezingxenye ze-OEM Eziqondiwe:HITACHI 1020265, HITACHI 4388621.
• Amamodeli Omshini Ahambisanayo: I-HITACHI ZAX650, I-HITACHI ZX650 Imishini Yokumba Imikhumbi Emikhulu Kakhulu.
• Umsebenzi Oyinhloko: Ukusebenzisana kahle nezixhumanisi ze-track chain, ukudlulisa amandla okujikeleza ane-torque ephezulu ekuqhumeni okulawulwayo kwe-crawler ngaphansi kwezimo zomthwalo omkhulu.
• Inselele Eyinhloko Yobunjiniyela: Ukulinganisela ubulukhuni obukhulu bomphezulu ukuze kuvinjwe ukuguguleka nokuqina okungavamile kwengaphakathi ukuze kuvinjelwe ukuqhekeka kwamazinyo, ukuqhekeka, noma ukwehluleka okukhulu ngaphansi kwemithwalo enamandla yomthelela.

Iphrothokholi Yobunjiniyela be-ODM kanye Nokukhiqiza Okuthuthukisiwe

Inqubo yethu yokukhiqiza iyinqubo ehlanganisiwe ngokuqondile, enezigaba eziningi, elawulwa ngokucophelela kusukela ekusetshenzisweni kwensimbi kuya ekuqinisekisweni kokugcina, eyenzelwe ngqo ubucayi bezimayini.

1. Isayensi Yezinto Eziphathekayo kanye Nencazelo Ye-Alloy:
Sisebenzisa insimbi esezingeni eliphezulu, ene-alloy ephansi (isb., i-SAE 4320/20CrNi2MoA ethuthukisiwe noma elinganayo), eyenzelwe ukuqina okujulile kakhulu. Le khemikhali ye-alloy eyimfihlo ibalulekile ekufinyeleleni i-gradient yokuqina okujulile nokuhamba kancane, ukuqinisekisa ukuthi i-reservoir ejulile igugile emaceleni ezinyo ngenkathi igcina isakhiwo se-microstructure esithambile, esimunca ukushaqeka esikwazi ukumelana nokucindezeleka okugoba okungaphezu kwe-1,200 MPa.

2. Ukwakha Ngokuqondile Ukuqina Kwesakhiwo:
I-sprocket ngayinye iqala njengesikhala esivaliwe, esenziwe ngomshini oshisayo. Le nqubo:

• Ivumelanisa Ukugeleza Kwezinhlamvu: Ithuthukisa isakhiwo sezinhlamvu zensimbi ukuze silandele ukuma kwamazinyo kanye ne-hub, ithuthukisa kakhulu amandla okukhathala kanye nokumelana nomthelela—inzuzo ebalulekile kunezinhlayiya ezibunjiwe noma ezenziwe ngensimbi ezinezakhiwo zezinhlamvu ezi-isotropic noma ezingapheli ezivame ukuqhekeka.
• Kuqeda Iziphambeko Zangaphakathi: Ukuhlanganisa izinto kuhlanganisa izinto, kuqede ukubhoboka kanye nezimbobo ezincane ezitholakala ekubunjweni, ngaleyo ndlela kuqinisekiswe ukulingana kwesakhiwo kanye nobuqotho.

3. Imishini ye-Multi-Axis CNC kanye ne-Precision Gear Hobbing:
Izimbobo ezihlanganisiwe zisebenza ngokulandelana kwemishini ezindaweni ezithuthukisiwe ze-CNC kanye nemishini yokubeka amagiya enziwe ngokukhethekile.

• Ukuthuthukisa Iphrofayili Yamazinyo: Uhlobo lwamazinyo—kufaka phakathi i-engeli yokucindezela, iphrofayili yokuzikhukhumeza, ukunemba kwephimbo, kanye nerediyasi ye-root fillet—lwenziwe ngendlela yokulinganisa okuqinile (i-AGMA Class 9 noma ngaphezulu). Idizayini yethu ye-ODM ingafaka iphrofayili yesihloko samazinyo esiguquliwe ukuze kube lula ukungena kwesixhumanisi seketanga okubushelelezi, ukunciphisa amandla okuthintana ne-meshing kanye nokunciphisa ukugxila kokucindezeleka kokubili ku-sprocket kanye ne-track chain bushings.
• Ukubhoboza Okunembe Kakhulu: Ububanzi bokufakwa kwebhore lokugcina kanye nobubanzi be-pilot kuqediwe kuze kufike emazingeni okubekezelela i-IT6, kuqinisekisa ukuqina okuphelele. Lokhu kuvimbela ukuphuma kwe-radial, kuvikela izivalo zokugcina ze-drive ekuhlulekeni kwangaphambi kwesikhathi, futhi kuqinisekisa ukusatshalaliswa komthwalo ngokulinganayo.
• Ukuqeda Isikhombi Sokufaka: Amaphethini emigodi yebholidi, ubuso bokusunduza, kanye nobuso bokuthola indawo kuhlelwe ngokunemba ukuqinisekisa ukufakwa okuhlanzekile nokuphephile ngaphandle kokudinga ukushintshwa kwensimu noma ukushintshwa.

4. Ukwelashwa Kokushisa Okuthuthukisiwe: Ukushisa Okujulile Nokushisa:
Sisebenzisa inqubo yokugaya igesi elawulwa yikhompyutha, elandelwa ukulandelana kokucisha nokushisa kwezigaba ezimbili.

• Ukujula Kwekesi Okusebenzayo: Kufinyelela ukujula kwekesi eliqinisiwe elibekiwe elingu-6.5mm kuya ku-8.0mm (ku-550 HV), okudala "ibhange lokuguguleka" elikhulu elidlula kakhulu ukwelashwa okujwayelekile, okwandisa kakhulu impilo yezingxenye ezindaweni ezihlukumeza kakhulu.
• Ubulukhuni Bomphezulu: Ubulukhuni bokugcina becala lamazinyo bugcinwa ku-58-62 HRC, okunikeza ukumelana okuphezulu ekugugulekeni okubangelwa yi-silica namanye amaminerali.
• Ukuqina Kwe-Core: I-core iqiniswa ibe yi-38-42 HRC eqinile, okuqinisekisa ukuthi ingxenye igcina ukuqina okudingekayo ukuze imunce imithwalo emikhulu yokushaqeka ngaphandle kokuphuka okubuthakathaka.

5. Ukuqinisekiswa Kwekhwalithi Nokuqinisekiswa Okuqinile Kwezinga Lokumba:
Yonke inhlangano ye-sprocket ihlolwa ngokucophelela:

• I-Full-Form Dimensional Metrology: Ukuskena okuphelele kwe-3D nge-Coordinate Measuring Machine (CMM) ukuqinisekisa i-geometry yomhlaba wonke, kufaka phakathi iphutha le-pitch kusuka ezinyo kuya ezinyo, iphutha le-pitch elihlanganisiwe, kanye nazo zonke izilinganiso ze-interface ezibalulekile.
• Ukuhlaziywa Kwe-Gradient Yokuqina: Ukweqana kokuqina okuncane kwenziwa kusukela ebusweni bezinyo kuya enkabeni ukuqinisekisa ukujula kwecala elibekiwe kanye nephrofayili ye-gradient.
• Ukuhlolwa Okungonakalisi (NDT): Ukuhlolwa Kwezinhlayiya Ezingama-Magnetic okungu-100% (MPI) kwamaphutha obuso kanye nokuhlolwa kwe-Ultrasonic (UT) kokungaqhubeki kwezinto ezingaphansi komhlaba.
• Ukuhlolwa Kokusebenza Okuguquguqukayo: Amayunithi ahlanganisiwe adlula enkambisweni yokugijima elawulwayo nelayishiwe ukuqinisekisa ukujikeleza okubushelelezi, ukusebenza kahle kokuvala, kanye nokungabikho komsindo noma ukudlidliza okungavamile.

Isiphakamiso Senani Le-CQCTRACK ODM Semisebenzi Yezimayini

• Umklamo Oqhutshwa Yisicelo: Wenziwe kusukela ezimisweni zokuqala ze-ZAX650/ZX650 ekumbeni, hhayi nje kuphela oklanywe ngokubuyela emuva ukuze kulingane kahle. Lokhu kuphumela ekuqineni okuthuthukisiwe kanye nokuguguleka okuhambisanayo neketanga lomzila.
• Isikhathi Esiphezulu Sokusebenza: Izinto zokwakha ezisezingeni eliphezulu kanye nokwelashwa kokushisa okujulile kunikeza izikhawu zesevisi ezibikezelwayo, ezinde, kunciphisa isikhathi sokungasebenzi esingahleliwe kanye nokulahlekelwa kokukhiqiza okuhambisanayo.
• Izindleko Zobunikazi Eziphelele Ezilungiselelwe (i-TCO): Nakuba kuyisici se-premium, isikhathi eside kakhulu sokuphila kanye nokuncipha kokushintshwa kwezingxenye kuholela ezindleko eziphansi ngehora lokusebenza uma kuqhathaniswa nezingxenye ezijwayelekile zokushintsha.
• Ukuhlanganiswa Okuqondile Nokulandelela: Ukulawula okuphelele kwangaphakathi kuyo yonke inqubo yokukhiqiza kuqinisekisa ikhwalithi eqhubekayo, ukuphepha kochungechunge lokuhlinzeka, kanye nokulandelela okugcwele kwezinto zengxenye ngayinye.

Isixwayiso: I-HITACHI, i-ZAX650, i-ZX650, kanye nezinombolo zezingxenye 1020265 kanye ne-4388621 yizimpawu zokuhweba kanye nempahla ye-Hitachi Construction Machinery Co., Ltd.I-HELI (CQCTRACK)isebenza njengomkhiqizi ozimele we-ODM kanye nomhlinzeki wezingxenye ze-undercarriage ezithathelwa indawo. Imikhiqizo yethu ingumphumela wobunjiniyela bethu obukhethekile futhi yenzelwe ukushintshaniswa ngomshini nezingxenye ze-OEM zamamodeli abhekiselwe kuwo. Lokhu kuxhumana akuqinisekisi ubudlelwano, ukusekelwa, noma uxhaso yi-Hitachi Construction Machinery.

Ukuze uthole imininingwane eningiliziwe yobunjiniyela, idatha yokusebenza kwensimu, noma ukuxoxa ngephrojekthi ye-ODM yokubambisana yezidingo zemikhumbi yakho yezimayini, sicela uxhumane nesigaba esizinikele seMining Solutions kwa-HELI (CQCTRACK).