I-LIUGONG 51C0249 Track Bottom Roller Assy | Ye-CLG936E Excavator | Umenzi we-OEM/ODM – HELI(cqctrack)

I-Track Bottom Roller Assembly esebenza kakuhle (Icandelo # 51C0249) ye-excavator ye-LIUGONG CCLG936E. Yenziwe ngobunjineli kwaye yenziwa yi-HELI (CQCTRACK) ngokweemfuno ze-OEM, inezixhobo eziqiniweyo, ukutywinwa okuphambili, kunye nonyango lobushushu oluphuculweyo ukuze luhlale ixesha elide kwizicelo ze-undercarriage ezinzima.

1. Inkcazo yeMveliso kunye noBuchule bokusetyenziswa

I-Track Bottom Roller Assembly, ekhankanyiweyo phantsi kwenombolo yenxalenye ye-OEM51C0249, yinxalenye esisiseko ethwala umthwalo ngaphakathi kwenkqubo yokuthutha ngaphantsi kwe-LIUGONG CCLG936E hydraulic excavator. Le modeli imele umatshini obalulekileyo kudidi lweetoni ezingama-30-40, osetyenziswa kakhulu kulwakhiwo, ukumba, kunye neeprojekthi zeziseko zophuhliso. I-Bottom Roller iphantsi kwemithwalo ye-radial eqhubekayo, ukuguguleka okurhabaxa, kunye nokutshona kwempembelelo. Njengomthengisi we-OEM-specification kunye ne-ODM (Umenzi woYilo lwasekuqaleni),I-HELI (CQCTRACK)ivelisa le ndibano kungekuphela nje njengenxalenye yokutshintsha, kodwa njengenkqubo eyenziwe ngobunjineli eyilelwe ukuhlangabezana nokugqitha iimfuno ezingqongqo zomjikelo wokusebenza we-CCLG936E, iqinisekisa uzinzo olufanelekileyo lomatshini, ukusebenza kohambo, kunye nokusebenza kakuhle kweendleko.

2. I-Anatomy yoBugcisa kunye neeMechanics eziSebenzayo

Olu lwakhiwo lusebenza njengonxibelelwano oluphambili phakathi kobunzima obukhulu bomgubungeli kunye nomxokelelwane wendlela. Uyilo lwayo lulungelelaniso lwamandla angaqhelekanga kunye nobunjineli obuchanekileyo.

• Umsebenzi oPhambili:
  • Inkxaso yoMthwalo oNgaguqukiyo noDynamic: Ithwala ngokuthe ngqo ubunzima bokusebenza komatshini, iwudlulisele kwi-roller tread ukuya kwiikhonkco zethrekhi kunye nezihlangu.
  • Isikhokelo seNdlela kunye noZinzo: Uyilo lwe-dual-flange lukhokela ngokukhuselekileyo ikhonkco lendlela, luthintela ukutyibilika ecaleni kunye nokuphuma kwesitimela ngexesha lokujika kunye nomhlaba ongalinganiyo.
  • Ukunciphisa iiFriction: Ngokubonelela ngomphezulu ogudileyo noqinileyo wokuqengqeleka, iguqula i-sliding friction ibe yi-rolling motion esebenzayo, inciphisa iimfuno zamandla okuqhuba kunye nokulahleka kwamandla.
• Ukuchithwa kweSakhiwo kunye nezinto (Iinkcukacha ze-HELI):
  • Umzimba wevili: Wenziwe ngentsimbi ye-alloy ekumgangatho ophezulu, engagugiyo (umz., 55Mn, 50Mn). I-HELI isebenzisa iinkqubo zokubumba ngobuchule okanye iinkqubo zokubumba nge-centrifugal ezisekelwe kwinqanaba lokusebenza, ukuqinisekisa isakhiwo esixineneyo, esingenamsebenzi esinobunono obuphezulu xa kuthelekiswa nee-castings ezisemgangathweni.
  • I-Shaft (Spindle): Yenziwe ngentsimbi ye-alloy ecinyiweyo neqinisiweyo (umz., 40Cr, 42CrMo), enika ukumelana okumangalisayo namandla okugoba nokucheba. I-shaft yintsika engajikeleziyo yendibano, enamathele ngqo kwisakhelo somatshini.
  • Inkqubo yokuthwala: Isebenzisa iibheringi ezinkulu, ezinde, ezinde. Ezi bearing zikhethwa ngenxa yomthamo wazo ophezulu womthwalo we-radial kunye nokukwazi ukulawula imithwalo emincinci ye-axial ebangelwa ngexesha lokujika. Zithanjiswe kwangaphambili ngegrisi eqinileyo nexinezelekileyo.
  • Inkqubo yeZitywina zeMulti-Labyrinth: Intliziyo yobomi obude. I-HELI idibanisa inhlanganisela yezitywina zezenzo ezintathu:
    1. I-Primary Nitrile Rubber Lip Seal: Ibonelela ngomqobo oyintloko we-elastic.
    2. Itshaneli yeLabyrinth ehlanjululwe ngeGrease: Idala indawo enoxinzelelo oluhle ukuze kukhutshwe izinto ezingcolisayo.
    3. Isixhobo sokususa uthuli/i-Dust Wiper: Isiciko sangaphandle esiqinileyo sokuthintela inkunkuma enkulu kunye nodaka.
       Le nkqubo iqinisekisiwe ukuba isebenza ixesha elide kwiimeko ezimanzi nezirhabaxa.
  • Ii-End Caps kunye nee-Fasteners: Ii-end caps eziqinileyo nezifakwe ngomatshini zikhusela izinto zangaphakathi, zisebenzisa ii-bolts ezinamandla aphezulu neziphawulwe ngomgangatho ukuqinisekisa ukuthembeka kwendibano.

3. Iprotocol yoBunjineli kunye nokuVelisa ye-OEM/ODM ye-HELI

Amandla e-HELI njengeqabane elilingana ne-OEM kunye ne-ODM abonakaliswa ngokuhamba kokwenziwa kwemveliso okulawulwayo noqhutywa bubuchwepheshe:

1. Isayensi yezinto ezibonakalayo kunye nokuQala:
   • Izinto eziluhlaza ziqinisekisiwe ngokwe-spectrographic.
   • Umzimba wevili wenziwa ngokufaka/ukufaka ubushushu obushushu, kulandele ukulungiswa kobushushu ukuze kuncitshiswe uxinzelelo lwangaphakathi kwaye kuphuculwe ulwakhiwo lwengqolowa ukuze kube lula ukusebenza kunye nokuqina kokugqibela.
2. Umatshini Wokuchwetheza ngokuchanekileyo:
   • Iindawo ezibalulekileyo—ii-bearing bores, ii-seal journal diameters, kunye ne-wheel tread—zisetyenziswa kwi-CNC turning centers nakwii-vertical machining centers. Oku kuqinisekisa ukuhambelana, ukuhambelana, kunye nokunamathela kwi-LIUGONG 51C0249 blueprint yokuqala ngaphakathi kwe-tight tolerances (± 0.03mm).
3. Ubunjineli boMphezulu obuPhambili:
   • I-wheel tread kunye ne-flanges zifumana ubunzima obuphakathi. Le nkqubo idala imeko eqinileyo elawulwayo (ngesiqhelo eyi-4-6mm) enobunzima bomphezulu obuyi-HRC 58-62, ngelixa igcina isiseko esiqinileyo, esifunxa ukuthuthumela (HRC ~30-35). Ipateni eqinileyo iyafana kwaye iyaphindaphindeka, iqinisekisa ukuguguleka okufanayo.
4. Ukuqinisekiswa kokuhlanganiswa kunye nokusebenza:
   • Iindlela zokucoca amagumbi zithintela ukungena kokungcola.
   • Irola nganye ivavanywa:
     • I-Smooth Rotational Torque: Ukuqinisekisa ukuba akukho bheyari ibophayo.
     • Ukudlala nge-Axial: Kuqinisekiswe ukuba kungaphakathi kweenkcukacha ezingqongqo ezingezizo ze-metric (umz., <0.5mm).
     • Uvavanyo lokuVuza kweTywina: Kuvavanywe ukubola koxinzelelo lomoya ukuqinisekisa ukuthembeka kwetywina.

4. Ulwazi lokuHlangana kunye neNkonzo

• Inombolo yeCandelo le-OEM:51C0249
• Ukusetyenziswa koomatshini abaphambili: LIUGONG CCLG936E Hydraulic Excavator.
• Isikhundla se-HELI: Ngokwesiqhelo sidweliswa phantsi kwesalathiso esifana ne-TR-LG-51C0249-HL okanye ngokweemfuno ze-ODM ezithile kumthengi.
• Izinto Ezibalulekileyo Ngobomi Benkonzo: Ubomi benkonzo buyandiswa ngokugcina uxinzelelo oluchanekileyo lwendlela, ukuphepha ukubetheka kakhulu ecaleni, kunye nokucoca rhoqo udaka olupakishweyo olujikeleze ii-roller flanges kunye nezitywini.

5. Ixabiso eliphakanyisiweyo kunye neenzuzo zokusebenza

Ukukhetha i-HELI eyenziwe nge-51C0249 Bottom Roller Assembly kunika iingenelo ezithe ngqo zokusebenza kunye nezoqoqosho:

• Ukufaneleka kunye nokusebenza kwe-OEM: Ukuqinisekiswa kokutshintshiselana ngokuthe ngqo, ukubuyisela i-CCLG936E kwindlela yayo yokuqala yokusebenza kokuhamba kunye nokuthembeka.
• Ukuqina Okuphuculweyo: Izixhobo ezilungisiweyo kunye neendlela zonyango lobushushu zibangela ukuba ixesha lokuguguleka lifane okanye lidlule inxalenye yokuqala, nto leyo enciphisa ngokuthe ngqo iindleko ngeyure.
• Ukuguquguquka kwe-ODM: I-HELI ingasebenza nabathengi kwiinguqulelo zezinto, iinkcukacha, okanye uphawu, inikezela ngezisombululo ezenzelwe amacandelo ahlukeneyo emarike okanye iimfuno ezithile zezithuthi.
• Ukuthembeka kweTyathanga lokuNika: Njengomvelisi ozinikeleyo, i-HELI ibonelela ngetyathanga lokuNika elizinzileyo nelilandelekayo, elinciphisa umngcipheko wexesha lokungasebenzi elinxulunyaniswa nokunqongophala kwenxalenye.

6. Isiphelo: Isiseko esiCwangcisiweyo soMshini oSebenzayo

I-LIUGONG CCLG936E lilitye lesiseko lemveliso kwiindawo ezininzi zemisebenzi. Iimoto zayo ezingaphantsi komhlaba, ngakumbi ii-Bottom Roller Assemblies, zisisiseko sexesha layo lokusebenza nokusebenza kakuhle. Inombolo yecandelo 51C0249 ke ngoko ayisiyo ikhowudi yempahla kuphela; imele icandelo elibalulekileyo lokuguguleka elifuna ukugqwesa kwemveliso.

I-HELI (CQCTRACK), ngendima yayo ephindwe kabini njengomvelisi we-OEM-spec kunye neqabane elitsha le-ODM, inika olu lwakhiwo ngokuqonda okunzulu kobunjineli. Ukusuka kwi-metallurgy ukuya ekuqinisekisweni kokugqibela, le nkqubo yenzelwe ukuvelisa icandelo elibonelela ngenkxaso engagungqiyo phantsi komthwalo. Kubaphathi beenqwelo-mafutha kunye nabanini bezixhobo, ukucacisa i-HELI 51C0249 elinganayo sisigqibo esibeka phambili ukuthembeka koomatshini, ixabiso lexesha elide, kunye nemveliso yoomatshini eqhubekayo, ukuqinisekisa ukuba le modeli ibalulekileyo yokumba ihlala iyimpahla ethembekileyo nenenzuzo.